Shaft part coating line with truss robot and horizontal and vertical in-out chamber body
By introducing truss robots and three-dimensional space conveying systems into the shaft-type paint production line, the problems of complex structure and large footprint of traditional production lines are solved, and the effects of simple equipment layout, low cost and flexible process routes are achieved.
Patent Information
- Application Number
- CN202510412096.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional shaft paint production line has complex structure, difficult equipment layout, large area, high cost, and difficult to change the process route.
The truss robot and the axis-like parts coating lines of horizontal and vertical entrances and exits the chamber body are used to operate in three-dimensional space to realize the flexible conveying of the axis-like parts between the functional chamber bodies, and the shortest path is selected through the computer system for equipment arrangement.
The production line structure is simplified, the equipment layout difficulty and floor area are reduced, the cost is reduced, and the process route can be flexibly adjusted according to production needs.
Smart Images

Figure CN120286256A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of painting equipment, and specifically relates to a painting line for shaft parts with a truss robot and horizontal and vertical access to the chamber body. Background Art
[0002] Currently, as long as the production capacity of a paint production line (i.e., a painting line) has a certain scale, almost all of them use traditional conveyors to form a "line" in the broad sense of a one-dimensional space, that is, functional chamber bodies such as spray booths, leveling chambers, drying chambers, and strong cooling chambers are strung into a conveying system of a "broad one-dimensional space" according to process routes such as pretreatment, primer, the first topcoat, and the second topcoat. For example, in the air, traditional conveyors such as suspension chains, accumulation chains, and self-propelled trolleys are generally used; on the ground, conveying methods such as plate chains plus translation or rotation, reverse accumulation chains, and RGV vehicles are generally used.
[0003] Although in some traditional paint production lines, elevators and other conveying methods are occasionally used at certain specific locations, in essence, it is still a conveying system of a "broad one-dimensional space" composed of "lines" (conveyor lines), rather than a true three-dimensional space conveying system.
[0004] Just like the railway transportation system, only from the narrow physical concept, the railway network is indeed three-dimensional in space, but if there is no track connection, even if the trains are only one meter apart, they cannot reach. Therefore, from the broad concept, the railway network system can still be regarded as a "broad one-dimensional space" system composed of "lines" (tracks).
[0005] Traditional paint production lines are like railway vehicles that can only run on "one-dimensional" tracks, while truss robots can run in a "three-dimensional space" like airplanes.
[0006] If the shaft parts to be transported are regarded as "points", then the "points" can only find a running path in the established "one-dimensional space" composed of "lines". Without a conveyor line, no matter how close the equipment is, the shaft parts cannot reach; moreover, most production lines can only run in one direction, and once the production line is built, it will be extremely difficult to change the process route. Therefore, the main disadvantages of traditional shaft part paint production lines are: complex structure, difficult equipment layout, large floor area, and high cost. Summary of the Invention
[0007] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a painting line for shaft parts with a truss robot and horizontal and vertical access to the chamber body to solve the problems mentioned in the above background art.
[0008] To achieve the above object, the present invention provides the following technical solutions: The paint production line for shaft parts 1 includes an equipment module 1A, a track 1X, and a truss robot 4 running on the track 1X. The equipment module 1A includes a horizontal chamber module 2, a vertical chamber module 3, and a mixing chamber module 23. The horizontal chamber module 2 includes a horizontal chamber 2A, a horizontal inlet 2B, a horizontal outlet 2C, and a horizontal conveying device 2E. The horizontal conveying device 2E passing through the horizontal chamber 2A includes an outdoor starting end 2E1 and an outdoor ending end 2E2. The vertical chamber module 3 includes a vertical chamber 3A, a vertical inlet 3B, a vertical outlet 3C, and an indoor conveying device 3E. The indoor conveying device 3E located in the vertical chamber 3A includes an indoor starting end 3E1 directly below the vertical inlet 3B and an indoor ending end 3E2 directly below the vertical outlet 3C. The mixing chamber module 23 includes a mixing chamber 23A, a vertical inlet 3B, a horizontal outlet 2C, and a conveying device 23E. The conveying device 23E includes an indoor starting end 3E1 directly below the vertical inlet 3B and an outdoor ending end 2E2 outside the horizontal outlet 2C. The truss robot 4 includes a gripper 4A. The truss robot 4 grips the shaft part 1 through the gripper 4A and places the shaft part 1 at the outdoor starting end 2E1 or the indoor starting end 3E1. The shaft part 1 enters the horizontal chamber 2A, the vertical chamber 3A, or the mixing chamber 23A through the horizontal conveying device 2E, the indoor conveying device 3E, or the conveying device 23E, via the horizontal inlet 2B or the vertical inlet 3B. After completing the set operation, it reaches the outdoor ending end 2E2 or the indoor ending end 3E2 via the horizontal outlet 2C or the vertical outlet 3C, and then is lifted by the truss robot 4 to other set positions, that is, the conveying of the shaft part 1 between all or part of the equipment modules 1A is completed by the truss robot 4.
[0009] As a further solution of the present invention: The horizontal conveying device 2E, the indoor conveying device 3E, and the conveying device 23E all include a chain conveyor 6. The chain conveyor 6 includes a conveying chain 6A and a V-shaped chain plate 6B with a V-shaped groove installed on the conveying chain 6A. The outer circle of the shaft part 1 is placed in the V-shaped groove of the V-shaped chain plate 6B.
[0010] As a further solution of the present invention: The horizontal chamber 2A includes a horizontal seat 2A1, and the top surface of the horizontal seat 2A1 includes a horizontal V-shaped groove 2A1V. The vertical chamber 3A includes a fixed seat 3A1, and the top surface of the fixed seat 3A1 includes a fixed V-shaped groove 3A1V. The horizontal conveying device 2E, the indoor conveying device 3E, and the conveying device 23E all include a step conveyor 7. The step conveyor 7 includes a movable rod 7A, a rod lifting device 7B, and a pushing and pulling device 7C. The top surface of the movable rod 7A includes a movable V-shaped groove 7A1. The spacing between several adjacent horizontal V-shaped grooves 2A1V on the horizontal seat 2A1 or the spacing between several adjacent fixed V-shaped grooves 3A1V on the fixed seat 3A1 is equal to the spacing between several adjacent movable V-shaped grooves 7A1 on the movable rod 7A; When the movable rod 7A is at the lowest position, the movable V-shaped groove 7A1 is lower than the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V. The movable rod 7A can run below the shaft parts 1 on the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V through the pushing and pulling device 7C; When the movable V-shaped groove 7A1 is aligned with the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V in the vertical direction and the movable rod 7A rises to the highest position through the rod lifting device 7B, the movable rod 7A can lift the shaft parts 1 off the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V. The movable rod 7A runs forward by a spacing through the pushing and pulling device 7C, and then descends through the rod lifting device 7B to place the shaft parts 1 on the movable V-shaped groove 7A1 into the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V.
[0011] As a further solution of the present invention: The horizontal conveying device 2E, the indoor conveying device 3E, and the conveying device 23E all include an inclined rail conveyor 8. The inclined rail conveyor 8 includes an inclined steel rail 8A and a stopper 8B. The shaft parts 1 roll forward by their own weight on the steel rail 8A and stop at the set position on the steel rail 8A through the stopper 8B.
[0012] As a further solution of the present invention: The horizontal chamber module 2 includes a horizontal single-door chamber 2D. The horizontal single-door chamber 2D includes a horizontal single entrance / exit 2D1. The horizontal single entrance / exit 2D1 includes a horizontal single door 2D1A. The vertical chamber module 3 includes a vertical single-cover chamber 3D. The vertical single-cover chamber 3D includes a vertical single entrance / exit 3D1. The vertical single entrance / exit 3D1 includes a vertical single cover 3D1A.
[0013] As a further solution of the present invention: The horizontal chamber 2A, the vertical chamber 3A, and the mixed chamber 23A all include an auxiliary device. The auxiliary device includes a roller device 9 located in the horizontal chamber 2A or the vertical chamber 3A. The rotation of the shaft parts 1 can be realized through the roller device 9.
[0014] As a further solution of the present invention: The paint production line includes columns 1F located outside both sides of the horizontal chamber body 2A or the vertical chamber body 3A or the mixed chamber body 23A. The track 1X is installed on the columns 1F. The truss robot 4 includes a trolley 4B, a carriage 4C and a lifting device 4D. The trolley 4B includes a traveling device 4B1. The trolley 4B travels on the track 1X through the traveling device 4B1. The gripper 4A is installed on the lifting device 4D. The lifting device 4D is installed on the carriage 4C. The carriage 4C runs horizontally on the trolley 4B.
[0015] As a further solution of the present invention: The truss robot 4 includes a small truss robot 41 and / or a large truss robot 42. The small truss robot 41 can only realize the transportation of the shaft parts 1 between adjacent equipment modules 1A; the large truss robot 42 can not only realize the transportation of the shaft parts 1 between adjacent equipment modules 1A, but also realize the transportation between non-adjacent equipment modules 1A.
[0016] As a further solution of the present invention: The horizontal chamber body 2A includes a drying chamber body, the vertical chamber body 3A includes a pretreatment chamber body, and the mixed chamber body 23A includes a paint leveling chamber body 23AA.
[0017] As a further solution of the present invention: The shaft parts 1 include the axles 1E of railway wheel sets.
[0018] In summary, compared with the prior art, the main features of the present invention are: The truss robot is used to realize the operation of the shaft parts between all or part of the functional chamber bodies. Since the truss robot can operate in three-dimensional space, as long as it is within the coverage range of the truss robot, each functional chamber body can be flexibly arranged according to the process requirements, and the process route can also be flexibly set according to the production needs.
[0019] The main advantages of the present invention are: The shortest path selected by the computer system is used, and the truss robot is adopted to complete the transportation of the shaft parts between each functional chamber body; therefore, the structure of the production line is simple, the equipment is easy to arrange, the floor area is small, and the cost is low. Description of the Drawings
[0020] Figure 1It is a schematic structural diagram of the equipment modules 1A, the column 1F, the track 1X and the truss robot 4 that make up the paint production line for shaft parts, and also a schematic structural diagram of the horizontal chamber module 2 and the vertical chamber module 3 that make up the equipment module 1A, and also a schematic structural diagram of the horizontal chamber 2A, the horizontal inlet 2B, the horizontal outlet 2C and the horizontal conveying device 2E that make up the horizontal chamber module 2, and also a schematic structural diagram of the outdoor start end 2E1 and the outdoor end 2E2 that make up the horizontal conveying device 2E, and also a schematic structural diagram of the vertical chamber 3A, the vertical inlet 3B, the vertical outlet 3C and the indoor conveying device 3E that make up the vertical chamber module 3, and also a schematic structural diagram of the indoor start end 3E1 and the indoor end 3E2 that make up the indoor conveying device 3E, and also a schematic structural diagram of the axle 1E of the shaft part 1, and also a schematic structural diagram of the small truss robot 41 and the large truss robot 42 that make up the truss robot 4, and also a schematic structural diagram of the horizontal inlet door 2B1 that makes up the horizontal inlet 2B, and also a schematic structural diagram of the horizontal outlet door 2C1 that makes up the horizontal outlet 2C, and also a schematic structural diagram of the vertical inlet cover 3B1 that makes up the vertical inlet 3B, and still a schematic structural diagram of the vertical outlet cover 3C1 that makes up the vertical outlet 3C; Figure 2 It is Figure 1 the A - A view of, and also a schematic structural diagram of the jaw 4A, the large vehicle 4B, the small vehicle 4C and the lifting device 4D that make up the truss robot 4, and still a schematic structural diagram of the traveling device 4B1 that makes up the large vehicle 4B; Figure 3 It is Figure 2 the P - direction view of; Figure 4 It is a schematic structural diagram of the multi - stage lifting device 4D1 that makes up the lifting device 4D; Figure 5 It is Figure 4 the M - direction view of, Figure 6 It is a schematic structural diagram of the conveying chain 6A and the V - type chain plate 6B that make up the chain conveyor 6; Figure 7 It is a schematic structural diagram of the horizontal seat 2A1 that makes up the horizontal chamber 2A, and also a schematic structural diagram of the horizontal V - type groove 2A1V that makes up the horizontal seat 2A1, and also a schematic structural diagram of the step - type conveyor 7 that makes up the horizontal conveying device 2E, and also a schematic structural diagram of the movable rod 7A, the rod lifting device 7B and the pushing and pulling device 7C that make up the step - type conveyor 7, and still a schematic structural diagram of the movable V - type groove 7A1 that makes up the movable rod 7A; Figure 8 It is Figure 7 the A - direction view of; Figure 9 It is a schematic diagram showing that the movable rod 7A is lifted by the rod lifting device 7B to lift the shaft part 1 away from the horizontal V - type groove 2A1V; Figure 10 It is a schematic structural diagram in which the movable rod 7A extends through the push-pull device 7C and carries the shaft-like part 1 forward for a pitch. Figure 11 It is a schematic structural diagram in which the movable rod 7A retracts through the rod lifting device 7B and places the shaft-like part 1 on the horizontal V-shaped groove 2A1V. Figure 12 It is a schematic structural diagram in which the push-pull device 7C retracts and the step conveyor 7 returns to its original state. Figure 13 It is a schematic structural diagram of the fixed seat 3A1 that forms the vertical chamber body 3A, and also a schematic structural diagram of the fixed V-shaped groove 3A1V that forms the fixed seat 3A1. Figure 14 It is a schematic structural diagram of the inclined rail conveyor 8 that forms the indoor conveying device 3E, and also a schematic structural diagram of the steel rail 8A and the stopper 8B that form the inclined rail conveyor 8. Figure 15 It is a schematic structural diagram of the vertical single entrance 3D1 that forms the vertical single-cover chamber body 3D, and also a schematic structural diagram of the vertical single cover 3D1A that forms the vertical single entrance 3D1. Figure 16 It is a schematic structural diagram of the horizontal single entrance 2D1 that forms the horizontal single-door chamber body 2D, and also a schematic structural diagram of the horizontal single door 2D1A that forms the horizontal single entrance 2D1. Figure 17 It is a schematic structural diagram of the roller device 9 that forms the auxiliary device, and also a schematic structural diagram of the fixed roller device 9A that forms the roller device 9, and still a schematic structural diagram of the fixed V-shaped frame 9A1 and the fixed roller 9A2 that form the fixed roller device 9A. Figure 18 It is a schematic structural diagram of the lifting roller device 9B that forms the roller device 9, and also a schematic structural diagram of the lifting roller 9B1 and the lifting V-shaped frame 9B2 that form the lifting roller device 9B. Figure 19 It is a schematic structural diagram in which the lifting roller device 9B jacks up the shaft-like part 1. Figure 20 It is a schematic structural diagram of the mixing chamber body module 23 that forms the equipment module 1A, and also a schematic structural diagram of the mixing chamber body 23A and the conveying device 23E that form the mixing chamber body module 23, and still a schematic structural diagram of the paint baking and leveling chamber body 23AA that forms the mixing chamber body 23A.
[0021] Shaft parts 1, equipment module 1A, axle 1E, column 1F, track 1X, horizontal chamber module 2, horizontal chamber 2A, horizontal seat 2A1, horizontal V-groove 2A1V, horizontal inlet 2B, horizontal inlet door 2B1, horizontal outlet 2C, horizontal outlet door 2C1, horizontal single-door chamber 2D, horizontal single inlet and outlet 2D1, horizontal single door 2D1A, horizontal conveyor 2E, outdoor starting end 2E1, outdoor trailing end 2E2, mixing chamber module 23, mixing chamber 23A, paint spraying and leveling chamber 23AA, conveyor 23E, vertical chamber module 3, vertical chamber 3A, fixed seat 3A1, fixed V-groove 3A1V, vertical inlet 3B, vertical inlet cover 3B1, vertical outlet 3C, vertical outlet cover 3C1, vertical single-cover chamber 3D, vertical single inlet and outlet 3D1, vertical single cover 3D1A, indoor conveyor 3E, indoor starting end 3E1, indoor trailing end 3E2, truss robot 4, gripper 4A, gantry 4B, traveling device 4B1, trolley 4C, lifting device 4D, multi-stage lifting device 4D1, small truss robot 41, large truss robot 42, chain conveyor 6, conveyor chain 6A, V-shaped chain plate 6B, step conveyor 7, movable rod 7A, movable V-groove 7A1, rod lifting device 7B, push-pull device 7C, inclined rail conveyor 8, rail 8A and stopper 8B, roller device 9, fixed roller device 9A, fixed V-frame 9A1, fixed roller 9A2, lifting roller device 9B, lifting roller 9B1, lifting V-frame 9B2. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figures 1 - 20, in the embodiment of the present invention, the painting production line of the shaft-like member 1 includes an equipment module 1A, a track 1X, and a truss robot 4 running on the track 1X. The equipment module 1A includes a horizontal chamber module 2, a vertical chamber module 3, and a mixing chamber module 23. The horizontal chamber module 2 includes a horizontal chamber 2A, a horizontal inlet 2B, a horizontal outlet 2C, and a horizontal conveying device 2E. The horizontal conveying device 2E passing through the horizontal chamber 2A includes an outdoor starting end 2E1 and an outdoor ending end 2E2. The vertical chamber module 3 includes a vertical chamber 3A, a vertical inlet 3B, a vertical outlet 3C, and an indoor conveying device 3E. The indoor conveying device 3E located in the vertical chamber 3A includes an indoor starting end 3E1 directly below the vertical inlet 3B and an indoor ending end 3E2 directly below the vertical outlet 3C. The mixing chamber module 23 includes a mixing chamber 23A, a vertical inlet 3B, a horizontal outlet 2C, and a conveying device 23E. The conveying device 23E includes an indoor starting end 3E1 directly below the vertical inlet 3B and an outdoor ending end 2E2 outside the horizontal outlet 2C. The truss robot 4 includes a jaw 4A. The truss robot 4 grips the shaft-like member 1 through the jaw 4A and places the shaft-like member 1 at the outdoor starting end 2E1 or the indoor starting end 3E1. The shaft-like member 1 enters the horizontal chamber 2A or the vertical chamber 3A or the mixing chamber 23A through the horizontal conveying device 2E or the indoor conveying device 3E or the conveying device 23E, via the horizontal inlet 2B or the vertical inlet 3B. After completing the set operation, it reaches the outdoor ending end 2E2 or the indoor ending end 3E2 through the horizontal outlet 2C or the vertical outlet 3C, and then is lifted by the truss robot 4 to other set positions, that is, the conveying of the shaft-like member 1 between all or part of the equipment modules 1A is completed by the truss robot 4.
[0024] It should be noted that: the mixing chamber 23A can also be the horizontal inlet 2B and the vertical outlet 3C.
[0025] It should also be noted that: the horizontal inlet 2B can be provided with a horizontal inlet door 2B1, the horizontal outlet 2C can be provided with a horizontal outlet door 2C1, the vertical inlet 3B can be provided with a vertical inlet cover 3B1, and the vertical outlet 3C can be provided with a vertical outlet cover 3C1.
[0026] The described horizontal conveying device 2E, indoor conveying device 3E, and conveying device 23E all include a chain conveyor 6. The chain conveyor 6 includes a conveying chain 6A and a V-shaped chain plate 6B with a V-shaped groove installed on the conveying chain 6A. The outer circle of the shaft-like member 1 is placed in the V-shaped groove of the V-shaped chain plate 6B.
[0027] The horizontal chamber 2A includes a horizontal seat 2A1, and the top surface of the horizontal seat 2A1 includes a horizontal V-shaped groove 2A1V. The vertical chamber 3A includes a fixed seat 3A1, and the top surface of the fixed seat 3A1 includes a fixed V-shaped groove 3A1V. The horizontal conveyor 2E, the indoor conveyor 3E, and the conveyor 23E all include a step conveyor 7. The step conveyor 7 includes a movable rod 7A, a rod lifting device 7B, and a pushing and pulling device 7C. The top surface of the movable rod 7A includes a movable V-shaped groove 7A1. The spacing between several adjacent horizontal V-shaped grooves 2A1V on the horizontal seat 2A1 or the spacing between several adjacent fixed V-shaped grooves 3A1V on the fixed seat 3A1 is equal to the spacing between several adjacent movable V-shaped grooves 7A1 on the movable rod 7A. When the movable rod 7A is at the lowest position, the movable V-shaped groove 7A1 is lower than the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V. The movable rod 7A can run below the shaft-like part 1 on the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V through the pushing and pulling device 7C. When the movable V-shaped groove 7A1 is aligned with the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V in the vertical direction, and the movable rod 7A rises to the highest position through the rod lifting device 7B, the movable rod 7A can lift the shaft-like part 1 away from the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V. The movable rod 7A runs forward by a spacing through the pushing and pulling device 7C, and then descends through the rod lifting device 7B to place the shaft-like part 1 on the movable V-shaped groove 7A1 in the horizontal V-shaped groove 2A1V or the fixed V-shaped groove 3A1V.
[0028] It should be noted that: The V-shaped grooves in different horizontal chamber modules 2 or / and vertical chamber modules 3 can have different spacings.
[0029] The horizontal conveyor 2E, the indoor conveyor 3E, and the conveyor 23E all include an inclined rail conveyor 8. The inclined rail conveyor 8 includes an inclined steel rail 8A and a stopper 8B. The shaft-like part 1 rolls forward by its own weight on the steel rail 8A and stops at the set position on the steel rail 8A through the stopper 8B.
[0030] The horizontal chamber module 2 includes a horizontal single-door chamber 2D. The horizontal single-door chamber 2D includes a horizontal single entrance / exit 2D1. The horizontal single entrance / exit 2D1 includes a horizontal single door 2D1A. The vertical chamber module 3 includes a vertical single-cover chamber 3D. The vertical single-cover chamber 3D includes a vertical single entrance / exit 3D1. The vertical single entrance / exit 3D1 includes a vertical single cover 3D1A.
[0031] The horizontal chamber 2A, the vertical chamber 3A, and the mixed chamber 23A all include an auxiliary device. The auxiliary device includes a roller device 9 located in the horizontal chamber 2A or the vertical chamber 3A. The rotation of the shaft-like part 1 can be realized through the roller device 9.
[0032] It should be noted that: the roller device 9 can be a fixed roller device 9A used in the step conveyor 7. The fixed roller device 9A includes a fixed V-shaped frame 9A1 and fixed rollers 9A2. The fixed rollers 9A2 are installed on the fixed V-shaped frame 9A1. When the fixed rollers 9A2 rotate, they can drive the axle 1E placed on the fixed rollers 9A2 to rotate together.
[0033] It should be further noted that: the roller device 9 can also be a lifting roller device 9B used in the chain conveyor 6 or the inclined rail conveyor 8. The lifting roller device 9B includes lifting rollers 9B1 and a lifting V-shaped frame 9B2. The roller device 9 can be used in the painting chamber to coat the shaft parts 1 in a rotating state.
[0034] The described paint production line includes columns 1F located outside both sides of the horizontal chamber body 2A or the vertical chamber body 3A or the mixed chamber body 23A. The track 1X is installed on the columns 1F. The truss robot 4 includes a trolley 4B, a carriage 4C and a lifting device 4D. The trolley 4B includes a traveling device 4B1. The trolley 4B travels on the track 1X through the traveling device 4B1. The gripper 4A is installed on the lifting device 4D. The lifting device 4D is installed on the carriage 4C. The carriage 4C runs horizontally on the trolley 4B.
[0035] It should be noted that: the truss robot 4 can be without the carriage 4C. In this case, the lifting device 4D is directly installed on the trolley 4B. It should be further noted that: the lifting device 4D can be a multi-stage lifting device 4D1.
[0036] The described truss robot 4 includes a small truss robot 41 and / or a large truss robot 42. The small truss robot 41 can only realize the conveying of the shaft parts 1 between adjacent equipment modules 1A. The large truss robot 42 can not only realize the conveying of the shaft parts 1 between adjacent equipment modules 1A, but also realize the conveying between non-adjacent equipment modules 1A.
[0037] The described horizontal chamber body 2A includes a drying chamber body. The vertical chamber body 3A includes a pretreatment chamber body. The mixed chamber body 23A includes a paint leveling chamber body 23AA.
[0038] The described shaft parts 1 include the axles 1E of railway wheel sets.
[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention. In the present invention, it should also be noted that the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrally formed connection. It can also be a mechanical connection or an indirect connection through an intermediate medium. The specific meaning of the terms in the present invention can be understood according to specific situations.
[0040] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An axle part painting line with a truss robot and horizontal and vertical access chambers, characterized in that The painting production line for shaft parts (1) includes an equipment module (1A), a track (1X), and a truss robot (4) running on the track (1X). The equipment module (1A) includes a horizontal chamber module (2), a vertical chamber module (3), and a mixing chamber module (23). The horizontal chamber module (2) includes a horizontal chamber (2A), a horizontal inlet (2B), a horizontal outlet (2C), and a horizontal conveying device (2E). The horizontal conveying device (2E) passing through the horizontal chamber (2A) includes an outdoor starting end (2E1) and an outdoor ending end (2E2). The vertical chamber module (3) includes a vertical chamber (3A), a vertical inlet (3B), a vertical outlet (3C), and an indoor conveying device (3E). The indoor conveying device (3E) located inside the vertical chamber (3A) includes an indoor starting end (3E1) directly below the vertical inlet (3B) and an indoor ending end (3E2) directly below the vertical outlet (3C). The mixing chamber module (23) includes a mixing chamber (23A), a vertical inlet (3B), a horizontal outlet (2C), and a conveying device (23E). The conveying device (23E) includes an indoor starting end (3E1) directly below the vertical inlet (3B) and an outdoor ending end (2E2) outside the horizontal outlet (2C). The truss robot (4) includes a jaw (4A). The truss robot (4) grips the shaft part (1) with the jaw (4A) and places the shaft part (1) at the outdoor starting end (2E1) or the indoor starting end (3E1). The shaft part (1) enters the horizontal chamber (2A), the vertical chamber (3A), or the mixing chamber (23A) through the horizontal conveying device (2E), the indoor conveying device (3E), or the conveying device (23E), via the horizontal inlet (2B) or the vertical inlet (3B). After completing the set operations, it reaches the outdoor ending end (2E2) or the indoor ending end (3E2) via the horizontal outlet (2C) or the vertical outlet (3C), and is then lifted by the truss robot (4) to other set positions, that is, the conveyance of the shaft part (1) between all or part of the equipment modules (1A) is completed by the truss robot (4).
2. The shaft part painting line with a truss robot and horizontal and vertical access chambers according to claim 1, characterized in that The aforementioned horizontal conveying device (2E), indoor conveying device (3E), and conveying device (23E) all include a chain conveyor (6). The chain conveyor (6) includes a conveying chain (6A) and a V-shaped chain plate (6B) with a V-shaped groove installed on the conveying chain (6A). The outer circle of the shaft part (1) is placed on the V-shaped groove of the V-shaped chain plate (6B).
3. The shaft part painting line with a truss robot and horizontal and vertical access to the chamber body according to claim 1, characterized in that The horizontal chamber body (2A) includes a horizontal seat (2A1). The top surface of the horizontal seat (2A1) includes a horizontal V-shaped groove (2A1V). The vertical chamber body (3A) includes a fixed seat (3A1). The top surface of the fixed seat (3A1) includes a fixed V-shaped groove (3A1V). The horizontal conveying device (2E), the indoor conveying device (3E), and the conveying device (23E) all include a step conveyor (7). The step conveyor (7) includes a movable rod (7A), a rod lifting device (7B), and a pushing and pulling device (7C). The top surface of the movable rod (7A) includes a movable V-shaped groove (7A1). The spacing between several adjacent horizontal V-shaped grooves (2A1V) on the horizontal seat (2A1) or the spacing between several adjacent fixed V-shaped grooves (3A1V) on the fixed seat (3A1) is equal to the spacing between several adjacent movable V-shaped grooves (7A1) on the movable rod (7A). When the movable rod (7A) is at the lowest position, the movable V-shaped groove (7A1) is lower than the horizontal V-shaped groove (2A1V) or the fixed V-shaped groove (3A1V). The movable rod (7A) can run below the shaft parts (1) on the horizontal V-shaped groove (2A1V) or the fixed V-shaped groove (3A1V) through the pushing and pulling device (7C). When the movable V-shaped groove (7A1) is aligned with the horizontal V-shaped groove (2A1V) or the fixed V-shaped groove (3A1V) in the vertical direction and the movable rod (7A) rises to the highest position through the rod lifting device (7B), the movable rod (7A) can lift the shaft parts (1) away from the horizontal V-shaped groove (2A1V) or the fixed V-shaped groove (3A1V). The movable rod (7A) runs forward by a spacing through the pushing and pulling device (7C), and then descends through the rod lifting device (7B) to place the shaft parts (1) on the movable V-shaped groove (7A1) in the horizontal V-shaped groove (2A1V) or the fixed V-shaped groove (3A1V).
4. The shaft part painting line with a truss robot and horizontal and vertical access to the chamber body according to claim 1, characterized in that The horizontal conveying device (2E), the indoor conveying device (3E), and the conveying device (23E) all include an inclined rail conveyor (8). The inclined rail conveyor (8) includes an inclined steel rail (8A) and a stopper (8B). The shaft parts (1) roll forward by their own weight on the steel rail (8A) and stop at the set position on the steel rail (8A) through the stopper (8B).
5. The shaft part painting line with a truss robot and horizontal and vertical access to the chamber body according to claim 4, characterized in that The horizontal chamber body module (2) includes a horizontal single-door chamber body (2D). The horizontal single-door chamber body (2D) includes a horizontal single entrance and exit (2D1). The horizontal single entrance and exit (2D1) includes a horizontal single door (2D1A). The vertical chamber body module (3) includes a vertical single-cover chamber body (3D). The vertical single-cover chamber body (3D) includes a vertical single entrance and exit (3D1). The vertical single entrance and exit (3D1) includes a vertical single cover (3D1A).
6. The shaft part painting line with a truss robot and horizontal and vertical access chambers according to claim 2 or 3 or 6, characterized in that The horizontal chamber body (2A), the vertical chamber body (3A), and the mixing chamber body (23A) all include auxiliary devices. The auxiliary devices include a roller device (9) located in the horizontal chamber body (2A) or the vertical chamber body (3A). The rotation of the shaft parts (1) can be realized through the roller device (9).
7. The shaft part painting line with a truss robot and horizontal and vertical access to the chamber body according to claim 6, characterized in that The described paint production line includes columns (1F) located outside both sides of the horizontal chamber body (2A) or the vertical chamber body (3A) or the mixed chamber body (23A). A track (1X) is installed on the columns (1F). The truss robot (4) includes a trolley (4B), a carriage (4C) and a lifting device (4D). The trolley (4B) includes a traveling device (4B1). The trolley (4B) travels on the track (1X) through the traveling device (4B1). A gripper (4A) is installed on the lifting device (4D). The lifting device (4D) is installed on the carriage (4C). The carriage (4C) runs laterally on the trolley (4B).
8. The shaft part painting line with a truss robot and horizontal and vertical access chambers according to claim 7, characterized in that The described truss robot (4) includes a small truss robot (41) and / or a large truss robot (42). The small truss robot (41) can only realize the conveying of shaft parts (1) between adjacent equipment modules (1A). The large truss robot (42) can not only realize the conveying of shaft parts (1) between adjacent equipment modules (1A), but also realize the conveying between non-adjacent equipment modules (1A).
9. The shaft part painting line with a truss robot and horizontal and vertical access chambers according to claim 8, characterized in that The described horizontal chamber body (2A) includes a drying chamber body. The vertical chamber body (3A) includes a pretreatment chamber body. The mixed chamber body (23A) includes a paint spraying and leveling chamber body (23AA).
10. The shaft part painting line with a truss robot and horizontal and vertical access chambers according to claim 1, characterized in that The described shaft parts (1) include the axle (1E) of a railway wheel set.