Traditional Chinese medicine batch cleaning line and cleaning method
By designing the vibration, rotation cleaning and blow-drying unit of the batch cleaning line of traditional Chinese medicine, the problem of difficulty in completely removing impurities on the surface of traditional Chinese medicine is solved, and efficient and comprehensive cleaning and drying of traditional Chinese medicine is achieved, improving the cleaning quality and resource utilization efficiency.
Patent Information
- Application Number
- CN202510563316.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-11
AI Technical Summary
Existing traditional Chinese medicine cleaning technology is difficult to completely remove impurities on the surface of traditional Chinese medicine, especially soil, residual pesticides and microorganisms attached to gaps and folds, and cannot meet the different characteristics of different medicinal materials, which may lead to damage to the medicinal materials and insufficient cleaning quality.
A batch cleaning line of traditional Chinese medicine is designed, including a vibration unit, a cleaning unit and a blow drying unit. The surface impurities are removed by vibration, and the cleaning cylinder is rotated to clean the gaps deeply. Combined with the spray head and the blow drying of the fan, it can achieve all-round cleaning and drying.
Effectively remove soil and residual impurities on the surface of traditional Chinese medicinal materials, improve cleaning depth and efficiency, protect the quality of medicinal materials, reduce labor intensity, and save water resources.
Smart Images

Figure CN120286331A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of traditional Chinese medicine cleaning, and more particularly to a batch cleaning line and cleaning method for traditional Chinese medicine. Background Art
[0002] In the traditional Chinese medicine processing industry, efficient and high-quality cleaning and sorting of traditional Chinese medicinal materials are key links to ensure the quality of traditional Chinese medicine. The Chinese patent with the application number CN202023128550.1 provides a stainless steel traditional Chinese medicine sorting table solution to improve the efficiency and quality of traditional Chinese medicine cleaning and sorting. When in use, the traditional Chinese medicinal materials are placed in a pipeline, and the brushes arranged inside the pipeline become the first line of defense for cleaning. As the medicinal materials move inside the pipeline, the brushes come into full contact with the surface of the medicinal materials, and part of the dust is effectively removed through friction. When the medicinal materials move to a specific position, the material pushing rod starts to play a role. It disperses the gathered medicinal materials to avoid accumulation, facilitating subsequent sorting. At the same time, a collection pipe located on one side of the material pushing rod uses the suction generated by the top to suck the dust on the surface of the medicinal materials into the pipe through a filter plate, and then through the connection with the conveying pipe, the preliminarily cleaned medicinal materials enter the conveying link; this technical solution successfully replaces part of the manual cleaning work, significantly improves the cleaning efficiency, and reduces the labor cost; moreover, by reducing the dust on the surface of the medicinal materials, it enables the operator to more clearly observe the surface condition of the medicinal materials, facilitating sorting and improving the accuracy of sorting to a certain extent. However, on the one hand, its cleaning function is mainly concentrated on the surface of the medicinal materials, and the cleaning depth and effect are limited. In actual situations, there are various types of impurities on the surface of traditional Chinese medicinal materials. In addition to dust, there are also soil, residual pesticides, microorganisms, etc. These impurities may adhere to the gaps and folds of the medicinal materials, and it is difficult to completely remove them only by brushes and suction. For example, for medicinal materials such as honeysuckle with a delicate stamen structure, it is easy to hide dirt inside, and it is difficult for this sorting table to deeply clean the stamens; for medicinal materials such as ginseng with textured epidermis, the impurities in the texture cannot be effectively removed either. These residual impurities will seriously affect the quality of traditional Chinese medicine, reduce its medicinal value, and may even cause problems in subsequent processing and use. On the other hand, this solution does not consider the characteristic differences of different types of medicinal materials. Different medicinal materials have different requirements for cleaning methods, intensities, and times, and this sorting table adopts a unified cleaning mode, which cannot meet the diverse needs. For some fragile medicinal materials, the friction of the brushes may cause damage; for medicinal materials rich in oil or viscous substances, the existing cleaning methods are difficult to completely wash them clean. In the current pursuit of high-quality traditional Chinese medicine, this surface-only cleaning solution is difficult to meet the strict requirements of the modern traditional Chinese medicine industry for cleaning quality. Summary of the Invention
[0003] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a batch cleaning line and cleaning method for traditional Chinese medicine that can effectively solve the above-mentioned technical problems.
[0004] To achieve the above object, the present invention provides a batch cleaning line for traditional Chinese medicine, including a transmission unit, and a vibration unit is arranged at the output end of the transmission unit;
[0005] The vibration unit includes a vibration frame arranged in a front-high and rear-low inclined manner. A plurality of leakage holes are formed in the upper half of the vibration frame. The lower half of the vibration frame has two symmetrically arranged guiding members, and a discharge channel is formed between the two guiding members. A plurality of pulleys are arranged at the lower end of the vibration frame, and the vibration frame is slidably arranged on the frame through the plurality of pulleys. A hopper is arranged on the frame, and a driving unit is arranged at the front end of the vibration frame. The driving unit is used to drive the vibration frame to make a reciprocating motion along the length direction of the frame;
[0006] The cleaning unit is arranged at the output end of the vibration frame. The cleaning unit includes a water collecting tank. A positioning cylinder is arranged at the upper end of the water collecting tank. A plurality of drain ports are formed at the lower end of the positioning cylinder. A cleaning cylinder is rotatably arranged in the positioning cylinder. The output end of the hopper extends to the cleaning cylinder and does not contact the cleaning cylinder. A plurality of through holes are formed in the cleaning cylinder. An extension section is arranged at the rear end of the cleaning cylinder, and the extension section extends out of the positioning cylinder. A discharge port is formed on the extension section. A power unit is arranged at the rear end of the extension section, and the power unit is used to drive the cleaning cylinder to rotate;
[0007] The first half of the air drying unit is located below the discharge port. The air drying unit includes a conveying assembly, and a plurality of air blowers are arranged on the conveying assembly. Each air blower is arranged along the length direction of the conveying assembly;
[0008] A conveyor belt is arranged below the conveying assembly, and an aggregate frame is arranged on the conveyor belt.
[0009] Further, the transmission unit includes a support frame, and a plurality of first transmission rollers are arranged on the support frame. Each first transmission roller is connected by a first conveyor belt. A plurality of baffles are evenly distributed on the outer surface of the first conveyor belt. A first motor is arranged on the support frame, and the first motor is used to drive the first transmission roller and the first conveyor belt to move.
[0010] Further, the first half of the frame is connected to the support frame; the hopper is arranged in a front-high and rear-low inclined manner on a hopper frame. The hopper frame is arranged at the rear half of the frame and is located below the output end of the vibration frame;
[0011] The driving unit is located below the support frame. The driving unit includes a positioning member. The upper half of the positioning member is hinged to the rear half of the lower link of the vibration frame. The front half of the link is rotatably sleeved on a rotating rod. The rotating rod is arranged on a rotating disc and does not coincide with the center of the rotating disc. The rotating disc is connected to one end of a power shaft. The other end of the power shaft is connected to the machine frame. A driven wheel is sleeved on the power shaft. There is a driving wheel below the driven wheel. The driving wheel and the driven wheel are connected by a connecting belt. A motor mounting box is arranged outside the support frame. A vibration motor is arranged in the motor mounting box. The output end of the vibration motor is connected to the driving wheel and drives the driving wheel to rotate.
[0012] Further, a dust collecting cover is arranged at the lower end of the vibration frame. The lower ends of the leakage holes are all located inside the dust collecting cover. The dust collecting cover gradually becomes smaller from top to bottom. The outlet end of the dust collecting cover is communicated with the upper end of a dust accumulation box through a flexible tube.
[0013] Further, a water pipe is arranged at the upper end of the positioning cylinder. The water inlet end of the water pipe is connected to an external water source through a flexible hose. A plurality of spray heads are arranged at the lower end of the water pipe. Each spray head extends into the positioning cylinder and is located above the cleaning cylinder.
[0014] Further, a box door is arranged on the water collecting tank. The drain port penetrates through the water collecting tank. Two guiding plates are obliquely arranged inside the water collecting tank. The lower ends of the guiding plates are connected to the bottom of the water collecting tank through a plurality of columns. A support is arranged between the two guiding plates. A supporting plate is arranged on the support. A plurality of first drain holes are formed in the supporting plate. A solid collecting frame is arranged on the supporting plate. A plurality of second drain holes coinciding with the first drain holes are formed at the bottom of the solid collecting frame.
[0015] Further, guiding strips are arranged on the inner wall of the cleaning cylinder. The guiding strips are arranged in a spiral shape and extend along the length direction of the cleaning cylinder.
[0016] The power unit includes a power box. The air drying unit is located between the power box and the positioning cylinder. A power motor is arranged in the power box. A driving chain wheel is arranged at the output end of the power motor. The driving chain wheel is connected to a driven chain wheel through a chain. The driven chain wheel is connected to the rear end of the extension section.
[0017] Further, the conveying assembly includes a box frame. A plurality of second conveying rollers are arranged on the upper half of the box frame. Each of the second conveying rollers is connected by a second conveyor belt. A plurality of water drainage holes are formed in the second conveyor belt. A conveying motor drives the second conveyor belt to move through the second conveying rollers. A water storage cavity is arranged in the middle section of the box frame. The water storage cavity is communicated with a water storage tank through a pipeline. The water storage tank is located on one side of the air drying unit;
[0018] Below the output end of the second conveyor belt, there is a guide plate connected to the box frame. An installation channel penetrating the box frame is formed in the lower half of the box frame. The conveyor belt is arranged at the installation channel and extends out of the installation channel at both the front and rear sections;
[0019] A fan frame is arranged on the upper section of the box frame. A plurality of fans are arranged at the upper end of the fan frame.
[0020] Further, it further includes a transmission frame. A plurality of third conveying rollers are arranged on the transmission frame. The conveyor belt is wound around each of the third conveying rollers. A transmission motor is arranged on the transmission frame. The output end of the transmission motor is connected to the third conveying roller;
[0021] Two feeding frame mechanisms are symmetrically arranged on the front half section of the transmission frame. The feeding frame mechanism includes a fixing plate connected to the transmission frame. A first limiting platform is arranged inside the fixing plate. A second limiting platform is arranged below the first limiting platform. First arc surfaces are arranged on the inner sides of both the first limiting platform and the second limiting platform. A plurality of guide rods are arranged on the outer sides of both the first limiting platform and the second limiting platform. Each of the guide rods slidably penetrates the fixing plate. The outer sides of the guide rods on the same side are connected by a fixing block. A first cylinder and a second cylinder are arranged on the outer side of the fixing plate. The output ends of the first cylinder and the second cylinder are respectively connected to the outer sides of the first limiting platform and the second limiting platform;
[0022] Two support columns are arranged on both sides of the transmission frame. Two symmetrically arranged support columns are connected by two cross bars. L-shaped limiting members are arranged on the inner sides of each of the support columns. A plurality of overlapping aggregate frames are arranged between the L-shaped limiting members;
[0023] A plurality of third drainage holes are formed in the aggregate frame. Convex blocks are arranged on both sides of the upper end of the aggregate frame. Grooves are arranged on both sides of the lower end of the aggregate frame and are used in cooperation with the convex blocks. Second arc surfaces used in cooperation with the first arc surfaces are arranged at both ends of the bottom of the aggregate frame.
[0024] Cleaning method for a traditional Chinese medicine batch cleaning line. On the support frame of the transmission unit, the first motor drives the first transmission roller to rotate, causing the first conveyor belt to operate. The baffles distributed on the outer surface of the first conveyor belt push the traditional Chinese medicine to be transported obliquely upward and convey the traditional Chinese medicine to the vibration unit;
[0025] The vibration motor of the drive unit drives the driving wheel to rotate. The driving wheel drives the driven wheel through the connecting belt, causing the rotating disk to rotate. The rotating rod eccentrically connected to the rotating disk drives the connecting rod to move, thereby driving the vibration frame to reciprocate along the length direction of the machine frame. The traditional Chinese medicine vibrates on the vibration frame, and the impurities fall through the leakage holes, enter the dust collection box through the dust collection cover and the flexible tube. Under the vibration action, the traditional Chinese medicine in the upper half of the vibration frame enters the hopper through the discharge channel between the guiding members;
[0026] The traditional Chinese medicine in the hopper falls into the cleaning cylinder. The water pipe is connected to an external water source, and water is sprayed onto the traditional Chinese medicine in the cleaning cylinder through the nozzle. The power motor of the power unit drives the driving sprocket, and the driving sprocket drives the driven sprocket through the chain, causing the cleaning cylinder to rotate. The spiral guiding strips on the inner wall of the cleaning cylinder push the traditional Chinese medicine to tumble and move in the cleaning cylinder, and the sewage flows into the water collection tank through the through holes on the cleaning cylinder and the drain port at the lower end of the positioning cylinder; The guiding plate in the water collection tank guides the flow of sewage, and the solid impurities remain in the solid collection frame. The sewage flows into the bottom of the water collection tank through the first drain hole and the second drain hole;
[0027] The cleaned traditional Chinese medicine is discharged from the discharge port of the cleaning cylinder and falls on the second conveyor belt of the conveying assembly. The conveying motor drives the second conveying roller, causing the second conveyor belt to move. The traditional Chinese medicine moves along with the second conveyor belt. The wind blown by the fan on the fan frame dries the traditional Chinese medicine. The moisture generated during the drying process falls into the water storage cavity through the water drainage holes on the second conveyor belt and then flows into the water storage tank through the pipeline;
[0028] The dried traditional Chinese medicine passes through the guiding plate below the output end of the second conveyor belt and falls into the aggregate frame on the conveyor belt. The conveying motor drives the third conveying roller, causing the conveyor belt to operate. Then the operator collects the aggregate frame containing the traditional Chinese medicine.
[0029] The present invention has the following beneficial effects:
[0030] 1. The vibration frame of the vibration unit is inclined and has leakage holes in the upper half. Under the action of the drive unit, it reciprocates, enabling the impurities to fall through the leakage holes during the vibration of the traditional Chinese medicine, enter the dust collection box through the dust collection cover and the flexible tube, effectively removing most of the soil attached to the surface of the traditional Chinese medicine, reducing the difficulty of subsequent cleaning with clear water, and improving the cleaning effect;
[0031] 2. The cleaning cylinder of the cleaning unit rotates under the drive of the power unit, and the spiral guiding strips on the inner wall push the traditional Chinese medicine to tumble and move. Combined with the spraying of water by the nozzle, it can penetrate into the gaps, folds and other parts of the medicinal materials, thoroughly removing impurities such as soil, residual pesticides, and microorganisms. The cleaning depth and effect are superior to the prior art;
[0032] 3. A guide plate and a solid collection frame are arranged in the water collection tank. The guide plate guides the flow of sewage, causing solid impurities to remain in the solid collection frame. The sewage flows into the bottom of the water collection tank through the drainage holes, facilitating the centralized collection and treatment of solid impurities.
[0033] 4. The blower of the air-drying unit dries the Chinese medicine after cleaning. The generated moisture falls into the water storage cavity through the water drainage holes of the second conveyor belt and then flows into the water storage tank through the pipeline, realizing the recycling of water resources. It not only achieves the purpose of drying the Chinese medicine but also saves water resources.
[0034] 5. A feeding frame mechanism is arranged on the transmission rack. Operators can stack multiple aggregate frames between the L-shaped limit pieces, and control the movement of the limit table through the cylinder to achieve the one-by-one placement of the aggregate frames, eliminating the need for operators to continuously place them manually and reducing labor intensity. Description of the Drawings
[0035] Figure 1 It is a schematic structural diagram of a specific embodiment of the present invention.
[0036] Figure 2 It is a three-dimensional structural diagram of the present invention.
[0037] Figure 3 It is a schematic structural diagram of the vibration unit.
[0038] Figure 4 It is Figure 3 The partial enlarged structural diagram at position A in
[0039] Figure 5 It is another three-dimensional structural diagram of the vibration unit.
[0040] Figure 6 It is the bottom three-dimensional structural diagram of the vibration frame.
[0041] Figure 7 It is a schematic structural diagram of the dust collection box.
[0042] Figure 8 It is a schematic structural diagram of components such as the cleaning unit.
[0043] Figure 9 It is a schematic structural diagram of the positioning cylinder and the cleaning cylinder used in cooperation.
[0044] Figure 10 It is a three-dimensional structural diagram of the cleaning cylinder.
[0045] Figure 11 It is a schematic structural diagram of a spray head arranged on the water pipe.
[0046] Figure 12 It is a schematic internal structural diagram of the water collection tank.
[0047] Figure 13 is Figure 12 The partial enlarged structural schematic diagram at position B in
[0048] Figure 14 is the partial structural schematic diagram of the support plate arranged in the water collecting tank.
[0049] Figure 15 is the structural schematic diagram of the structure without a transmission sheet in the present invention.
[0050] Figure 16 is the structural schematic diagram of the box frame.
[0051] Figure 17 is the structural schematic diagram of several aggregate boxes stacked on the blanking frame mechanism.
[0052] Figure 18 is the structural schematic diagram of components such as the blanking frame mechanism.
[0053] Figure 19 is the structural schematic diagram of the aggregate box. Specific embodiments
[0054] The present invention will be further described below in conjunction with the drawings and embodiments:
[0055] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0056] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "setting", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0057] As Figures 1 to 19 shown, a traditional Chinese medicine batch cleaning line includes a transmission unit 1, and a vibration unit 2 is arranged at the output end of the transmission unit 1;
[0058] The vibration unit 2 includes a vibration frame 3 that is inclined with the front end higher and the rear end lower. A plurality of leakage holes 5 are formed in the upper half of the vibration frame 3. The lower half of the vibration frame 3 has two symmetrically arranged guide members 6. An outlet channel 7 is formed between the two guide members 6. A plurality of pulleys 8 are provided at the lower end of the vibration frame 3. The vibration frame 3 is slidably arranged on the frame 9 through the plurality of pulleys 8. A hopper 10 is arranged on the frame 9. A drive unit 11 is arranged at the front end of the vibration frame 3. The drive unit 11 is used to drive the vibration frame 3 to reciprocate along the length direction of the frame 9;
[0059] The cleaning unit 12 is arranged at the output end of the vibration frame 3. The cleaning unit 12 includes a water collecting tank 13. A positioning cylinder 15 is arranged at the upper end of the water collecting tank 13. A plurality of drain ports 16 are formed at the lower end of the positioning cylinder 15. A cleaning cylinder 17 is rotatably arranged in the positioning cylinder 15. The output end of the hopper 10 extends into the cleaning cylinder 17 and does not contact the cleaning cylinder 17. A plurality of through holes 18 are formed in the cleaning cylinder 17. An extension section 19 is arranged at the rear end of the cleaning cylinder 17. The extension section 19 extends out of the positioning cylinder 15. A discharge port 20 is formed in the extension section 19. A power unit 21 is arranged at the rear end of the extension section 19. The power unit 21 is used to drive the cleaning cylinder 17 to rotate; In the present invention, further, an image sensor can be installed in the cleaning cylinder to collect image information on the surface of the medicinal materials, and image recognition technology is used to analyze the impurity residue situation on the surface of the medicinal materials. When the impurity residue area exceeds a set threshold (such as 5%), the control system extends the cleaning time or increases the rotation speed of the cleaning cylinder.
[0060] The first half of the air drying unit 22 is located below the discharge port 20. The air drying unit 22 includes a conveying assembly 23. A plurality of air blowers 26 are arranged on the conveying assembly 23. Each of the air blowers 26 is arranged along the length direction of the conveying assembly 23;
[0061] A conveyor belt 27 is arranged below the conveying assembly 23. An aggregate frame 28 is arranged on the conveyor belt 27.
[0062] The transmission unit 1 includes a support frame 29. A plurality of first transmission rollers are arranged on the support frame 29. Each of the first transmission rollers is connected by a first conveyor belt 30. A plurality of retaining bars 31 are evenly distributed on the outer surface of the first conveyor belt 30. A first motor 32 is arranged on the support frame 29. The first motor 32 is used to drive the first transmission rollers and the first conveyor belt 30 to move.
[0063] The first half of the frame 9 is connected to the support frame 29; The hopper 10 is inclined with the front end higher and the rear end lower and is arranged on a hopper frame 33. The hopper frame 33 is arranged at the rear half of the frame 9 and is located below the output end of the vibration frame 3;
[0064] The driving unit 11 is located below the support frame 29. The driving unit 11 includes a positioning member 35. The upper half of the positioning member 35 is detachably connected to the front end of the vibrating frame 3. The lower half of the positioning member 35 is hinged to the rear half of a connecting rod 36. The front half of the connecting rod 36 is rotatably sleeved on a rotating rod 37. The rotating rod 37 is arranged on a rotating disk 38 and does not coincide with the center of the rotating disk 38. The rotating disk 38 is connected to one end of a power shaft 39. The other end of the power shaft 39 is connected to the machine frame 9. A driven wheel 50 is sleeved on the power shaft 39. A driving wheel 51 is arranged below the driven wheel. The driving wheel 51 is connected to the driven wheel 50 through a connecting belt 52. A motor mounting box 53 is arranged outside the support frame 29. A vibrating motor is arranged in the motor mounting box 53. The output end of the vibrating motor is connected to the driving wheel 51 and drives the driving wheel 51 to rotate.
[0065] A dust collection cover 70 is arranged at the lower end of the vibrating frame 3. The lower ends of the leakage holes 5 are all located inside the dust collection cover 70. The dust collection cover 70 gradually becomes smaller from top to bottom. The outlet end of the dust collection cover 70 is communicated with the upper end of a dust accumulation box 71 through a flexible tube.
[0066] A water pipe 63 is arranged at the upper end of the positioning cylinder 15. The water inlet end of the water pipe 63 is connected to an external water source through a flexible hose. A plurality of spray nozzles 65 are arranged at the lower end of the water pipe 63. Each spray nozzle 65 extends into the positioning cylinder 15 and is located above the cleaning cylinder 17. The spray nozzles of the cleaning unit need to be disassembled and cleaned monthly. The spray nozzles can be soaked in a container containing a special cleaning agent (such as a diluted hydrochloric acid solution with a concentration of 5%-10%) for 30-60 minutes, then rinsed with clean water, and then dried with compressed air to ensure that the spray nozzles are unblocked.
[0067] A box door 55 is arranged on the water collection tank 13. The drain port 16 penetrates through the water collection tank 13. Two guide plates 56 are arranged in the water collection tank 13 in an inclined manner. The lower ends of the guide plates 56 are connected to the bottom of the water collection tank 13 through a plurality of columns 57. A support 58 is arranged between the two guide plates 56. A support plate 59 is arranged on the support 58. A plurality of first drain holes 60 are formed in the support plate 59. A solid collection frame 61 is arranged on the support plate 59. A plurality of second drain holes 62 that coincide with the first drain holes 60 are formed at the bottom of the solid collection frame 61.
[0068] Guide strips 66 are arranged on the inner wall of the cleaning cylinder 17. The guide strips 66 are arranged in a spiral shape and extend along the length direction of the cleaning cylinder 17;
[0069] The power unit 21 includes a power box 67. The air-drying unit 22 is located between the power box 67 and the positioning cylinder 15. A power motor is provided in the power box 67. The output end of the power motor is provided with a driving chain wheel, which is connected to a driven chain wheel 68 through a chain 69. The driven chain wheel 68 is connected to the rear end of the extension section 19.
[0070] The conveying assembly 23 includes a box frame 72. A plurality of second conveying rollers are provided in the upper half of the box frame 72. Each of the second conveying rollers is connected by a second conveyor belt 73. A plurality of water drainage holes 75 are formed in the second conveyor belt 73. A conveying motor 76 drives the second conveyor belt 73 to move through the second conveying rollers. A water storage cavity 77 is provided in the middle section of the box frame 72. The water storage cavity 77 is communicated with a water storage tank 79 through a pipeline 78. The water storage tank 79 is located on one side of the air-drying unit 22. Further, a liquid level sensor can be installed in the water storage tank to monitor the water level and prevent overflow.
[0071] Below the output end of the second conveyor belt 73, there is a guide plate 80 connected to the box frame 72. An installation passage 81 penetrating the box frame 72 is formed in the lower half of the box frame 72. The conveyor belt 27 is arranged at the installation passage 81 and extends out of the installation passage 81 at both the front and rear sections.
[0072] A blower frame 82 is provided in the upper section of the box frame 72. A plurality of blowers 26 are provided at the upper end of the blower frame 82.
[0073] It further includes a transmission frame 83. A plurality of third conveying rollers are provided on the transmission frame 83. The conveyor belt 27 is wound around each of the third conveying rollers. A transmission motor is provided on the transmission frame 83. The output end of the transmission motor is connected to the third conveying roller.
[0074] Two feeding frame mechanisms 85 are symmetrically arranged in the front half section of the transmission frame 83. The feeding frame mechanism 85 includes a fixing plate 86 connected to the transmission frame 83. A first limiting platform 87 is arranged inside the fixing plate 86. A second limiting platform 88 is provided below the first limiting platform 87. First arc surfaces 89 are provided on the inner sides of both the first limiting platform 87 and the second limiting platform 88. A plurality of guide rods 90 are arranged on the outer sides of both the first limiting platform 87 and the second limiting platform 88. Each of the guide rods 90 slidably penetrates the fixing plate 86. The outer sides of the guide rods 90 on the same side are connected through a fixing block 91. A first cylinder 92 and a second cylinder 93 are arranged on the outer side of the fixing plate 86. The output ends of the first cylinder 92 and the second cylinder 93 are respectively connected to the outer sides of the first limiting platform 87 and the second limiting platform 88.
[0075] On both sides of the transmission rack 83, two support columns 95 are provided. Two mutually symmetrical support columns 95 are connected by two cross bars 96. Inside each support column 95, an L-shaped limiting member 97 is provided. Between each L-shaped limiting member 97, there are several overlapping aggregate frames 28;
[0076] Several third drain holes 98 are opened in the aggregate frame 28. On both upper ends of the aggregate frame 28, convex blocks 99 are provided. On both lower ends of the aggregate frame 28, grooves 100 which are used in cooperation with the convex blocks are provided. At both ends of the bottom of the aggregate frame 28, there are second arc surfaces which are used in cooperation with the first arc surface 89.
[0077] Cleaning method of traditional Chinese medicine batch cleaning line
[0078] The traditional Chinese medicine is conveyed to the vibration unit 2 through the conveying unit 1 to remove impurities, then enters the cleaning unit 12 for cleaning, is dried by the drying unit 22 afterwards, and finally is collected by the conveyor belt 27 and the aggregate frame 28, realizing the batch cleaning and collection of the traditional Chinese medicine.
[0079] The operator places the traditional Chinese medicine on the conveying unit 1, on the support frame 29 of the conveying unit 1. The first motor 32 drives the first conveying roller to rotate, so that the first conveyor belt 30 operates. The baffles 31 distributed on the outer surface of the first conveyor belt 30 push the traditional Chinese medicine to be conveyed obliquely upwards and convey the traditional Chinese medicine to the vibration unit 2;
[0080] The vibration motor of the driving unit 11 drives the driving wheel 51 to rotate. The driving wheel 51 drives the driven wheel 50 through the connecting belt 52, so that the rotating disc 38 rotates. The rotating rod 37 eccentrically connected to the rotating disc 38 drives the connecting rod 36 to move, and then drives the vibration frame 3 to make a reciprocating motion along the length direction of the machine frame 9. The arranged driving wheel 51 makes its swing smoother; the traditional Chinese medicine vibrates on the vibration frame 3, and the impurities fall from the leakage holes 5, pass through the dust collection hood 70 and the flexible tube and enter the dust collection box 71. Through the above method, the soil attached to the surface of the Chinese medicinal materials is cleaned, so that most of the attached soil falls off after the first cleaning, reducing the difficulty of subsequent cleaning with clear water and achieving a better cleaning effect. Since the vibration frame 3 needs to swing while the dust collection box 71 is fixed, the present invention connects the dust collection hood 70 and the dust collection box 71 through a flexible connection. Under the vibration action, the traditional Chinese medicine in the upper half of the vibration frame 3 enters the hopper 10 through the discharge channel 7 between the guiding members 6;
[0081] The traditional Chinese medicine in the hopper 10 falls into the cleaning cylinder 17. The water pipe 63 is externally connected to a water source, and water is sprayed onto the traditional Chinese medicine in the cleaning cylinder 17 through the nozzle 65. The power motor of the power unit 21 drives the driving chain wheel, and the driving chain wheel drives the driven chain wheel 68 through the chain 69, causing the cleaning cylinder 17 to rotate. The spiral guide strips 66 on the inner wall of the cleaning cylinder 17 push the traditional Chinese medicine to roll and move in the cleaning cylinder 17, and the sewage flows into the water collection tank 13 through the through holes 18 on the cleaning cylinder 17 and the drain port 16 at the lower end of the positioning cylinder 15; the guide plate 56 in the water collection tank 13 guides the flow of the sewage, and the solid impurities remain in the solid collection frame 61, and the sewage flows into the bottom of the water collection tank 13 through the first drain hole 60 and the second drain hole 62;
[0082] The cleaned traditional Chinese medicine is discharged from the discharge port 20 of the cleaning cylinder 17 and falls on the second conveyor belt 73 of the conveying assembly 23. The conveying motor 76 drives the second conveying roller, causing the second conveyor belt 73 to move, and the traditional Chinese medicine moves along with the second conveyor belt 73. The air blown by the blower 26 on the blower frame 82 dries the traditional Chinese medicine, and the moisture generated during the drying process falls into the water storage cavity 77 through the water drainage holes 75 on the second conveyor belt 73 and then flows into the water storage tank 79 through the pipeline 78;
[0083] The dried traditional Chinese medicine passes through the guide plate 80 under the output end of the second conveyor belt 73 and falls into the aggregate frame 28 on the conveyor belt 27. The conveyor motor drives the third conveyor roller, causing the conveyor belt 27 to operate, and then the operator collects the aggregate frame 28 containing the traditional Chinese medicine.
[0084] The aggregate frames 28 are placed on the conveyor belt 27 one by one through the blanking frame mechanism 85. The specific steps are as follows:
[0085] The operator stacks several aggregate bins 28 between the L-shaped limiters 97. When it is necessary to place the lowermost aggregate bin 28 on the conveyor belt 27, two second cylinders 93 drive two symmetrically arranged second limit platforms 88 to move in opposite directions. (Since there are multiple overlapping aggregate bins 28, for the convenience of description and understanding, the aggregate bin 28 is divided into aggregate bin A1 and aggregate bin B1). Since the two second limit platforms 88 no longer support the aggregate bin A1, the aggregate bin A1 drops onto the conveyor belt 27. At this time, the aggregate bin B1 is at the lowermost position. Subsequently, the two second cylinders 93 push the two second limit platforms 88 in the relative direction to prepare for supporting the aggregate bin B1. The first cylinder 92 retracts the two first limit platforms 87, so that the aggregate bin B1 falls onto the two second limit platforms 88. The aggregate bins are lowered in accordance with the above steps. With the above settings, the operator can place multiple aggregate bins on the discharge bin mechanism 85, and the discharge bin mechanism 85 sequentially lowers the aggregate bins, eliminating the need for the operator to continuously place aggregate bins on the conveyor belt 27, reducing the labor intensity of the operator. The aggregate bins are made of plastic material and are relatively light in weight. However, it should be noted that avoid placing too many or too high aggregate bins on the discharge bin mechanism 85 at one time, which may reduce the service life of the discharge bin mechanism 85.
[0086] During cleaning, to further improve the cleaning effect, the present invention provides the parameters for cleaning some medicinal materials:
[0087] For rhizome medicinal materials: When ginseng is cleaned, it is necessary to remove surface impurities while avoiding damage. The rotation speed of the cleaning cylinder is controlled at 20 - 30 revolutions per minute, which can not only make the medicinal materials fully tumble in the cleaning cylinder but also prevent collision damage caused by too high a rotation speed. The water spray volume of the nozzle is 8 - 10 liters per minute, ensuring that the water flow can fully cover the surface of the medicinal materials and effectively wash away impurities. The air speed of the fan is set at 4 - 5 meters per second, and the drying time is 15 - 20 minutes, which can quickly dry the cleaned medicinal materials without damaging the surface of the medicinal materials due to too high an air speed. When astragalus is cleaned, the rotation speed of the cleaning cylinder can be controlled at 30 - 40 revolutions per minute, the water spray volume is 6 - 8 liters per minute, the air speed of the fan is 5 - 6 meters per second, and the drying time is 12 - 18 minutes. Astragalus is slightly softer in texture but has more fibers than ginseng. Appropriately increasing the rotation speed and air speed helps for better cleaning and drying.
[0088] Leaf category: Mulberry leaves are large and thin. The rotation speed of the cleaning cylinder is 15 - 25 revolutions per minute, the water volume is 5 - 8 liters per minute, the air speed of the fan is 4 - 6 meters per second, and the drying time is 10 - 15 minutes. When cleaning, attention should be paid to avoiding leaf breakage. Appropriate rotation speed and water spraying volume can effectively remove surface impurities, and the air speed of the fan can be adjusted according to the dryness of the leaves. Mint leaves have volatile components. The rotation speed of the cleaning cylinder is 10 - 20 revolutions per minute, the water spraying volume is 4 - 6 liters per minute, and the air speed of the fan is 3 - 5 meters per second. A lower air speed can reduce the loss of volatile components and maintain the aroma and medicinal effect of mint leaves.
[0089] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative labor. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field of the present invention through logical analysis, reasoning, or limited experiments based on the concept of the present invention on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. A batch cleaning line for traditional Chinese medicine, characterized in that, It includes a transmission unit (1), and a vibration unit (2) is arranged at the output end of the transmission unit (1); The vibration unit (2) includes a vibration frame (3) which is arranged in a front-high and rear-low inclined manner. A plurality of leakage holes (5) are formed in the upper half of the vibration frame (3). The lower half of the vibration frame (3) has two symmetrically arranged guide members (6). An outlet channel (7) is formed between the two guide members (6). A plurality of pulleys (8) are arranged at the lower end of the vibration frame (3). The vibration frame (3) is slidably arranged on the frame (9) through the plurality of pulleys (8). A hopper (10) is arranged on the frame (9). A driving unit (11) is arranged at the front end of the vibration frame (3). The driving unit (11) is used to drive the vibration frame (3) to reciprocate along the length direction of the frame (9); A cleaning unit (12) is arranged at the output end of the vibration frame (3). The cleaning unit (12) includes a water collecting tank (13). A positioning cylinder (15) is arranged at the upper end of the water collecting tank (13). A plurality of drain ports (16) are formed at the lower end of the positioning cylinder (15). A cleaning cylinder (17) is rotatably arranged in the positioning cylinder (15). The output end of the hopper (10) extends into the cleaning cylinder (17) without contacting the cleaning cylinder (17). A plurality of through holes (18) are formed in the cleaning cylinder (17). An extension section (19) is arranged at the rear end of the cleaning cylinder (17). The extension section (19) extends out of the positioning cylinder (15). A discharge port (20) is formed in the extension section (19). A power unit (21) is arranged at the rear end of the extension section (19). The power unit (21) is used to drive the cleaning cylinder (17) to rotate; The front half of the air drying unit (22) is located below the discharge port (20). The air drying unit (22) includes a conveying assembly (23). A plurality of air blowers (26) are arranged on the conveying assembly (23). Each air blower (26) is arranged along the length direction of the conveying assembly (23); A conveyor belt (27) is arranged below the conveying assembly (23). An aggregate frame (28) is arranged on the conveyor belt (27).
2. The Chinese medicine batch cleaning line according to claim 1, characterized in that: The transmission unit (1) includes a support frame (29). A plurality of first transmission rollers are arranged on the support frame (29). Each first transmission roller is connected by a first conveyor belt (30). A plurality of blocking bars (31) are evenly distributed on the outer surface of the first conveyor belt (30). A first motor (32) is arranged on the support frame (29). The first motor (32) is used to drive the first transmission rollers and the first conveyor belt (30) to move.
3. The Chinese medicine batch cleaning line according to claim 2, characterized in that: The front half of the frame (9) is connected to the support frame (29); the hopper (10) is arranged on a hopper frame (33) in a front-high and rear-low inclined manner. The hopper frame (33) is arranged at the rear half of the frame (9) and is located below the output end of the vibration frame (3); The driving unit (11) is located below the support frame (29). The driving unit (11) includes a positioning member (35). The upper half of the positioning member (35) is detachably connected to the front end of the vibration frame (3). The lower half of the positioning member (35) is hinged to the rear half of a connecting rod (36). The front half of the connecting rod (36) is rotatably sleeved on a rotating rod (37). The rotating rod (37) is arranged on a rotating disk (38) and does not coincide with the center of the rotating disk (38). The rotating disk (38) is connected to one end of a power shaft (39). The other end of the power shaft (39) is connected to the machine frame (9). A driven wheel (50) is sleeved on the power shaft (39). A driving wheel (51) is located below the driven wheel. The driving wheel (51) is connected to the driven wheel (50) through a connecting belt (52). A motor mounting box (53) is arranged outside the support frame (29). A vibration motor is arranged in the motor mounting box (53). The output end of the vibration motor is connected to the driving wheel (51) and drives the driving wheel (51) to rotate.
4. The Chinese medicine batch cleaning line according to claim 3, characterized in that: A dust collection hood (70) is arranged at the lower end of the vibration frame (3). The lower ends of the leakage holes (5) are all located inside the dust collection hood (70). The dust collection hood (70) gradually becomes smaller from top to bottom. The outlet end of the dust collection hood (70) is communicated with the upper end of a dust accumulation box (71) through a flexible tube.
5. The Chinese medicine batch cleaning line according to claim 4, characterized in that: A water pipe (63) is arranged at the upper end of the positioning cylinder (15). The water inlet end of the water pipe (63) is connected to an external water source through a flexible hose. A plurality of spray nozzles (65) are arranged at the lower end of the water pipe (63). Each spray nozzle (65) extends into the positioning cylinder (15) and is located above the cleaning cylinder (17).
6. The Chinese medicine batch cleaning line according to claim 5, characterized in that: A box door (55) is arranged on the water collection tank (13). The drain port (16) penetrates through the water collection tank (13). Two guide plates (56) are arranged in the water collection tank (13) in an inclined manner. The lower ends of the guide plates (56) are connected to the bottom of the water collection tank (13) through a plurality of columns (57). A support (58) is arranged between the two guide plates (56). A support plate (59) is arranged on the support (58). A plurality of first drain holes (60) are formed in the support plate (59). A solid collection frame (61) is arranged on the support plate (59). A plurality of second drain holes (62) that coincide with the first drain holes (60) are formed at the bottom of the solid collection frame (61).
7. The Chinese medicine batch cleaning line according to claim 6, characterized in that: Guide strips (66) are arranged on the inner wall of the cleaning cylinder (17). The guide strips (66) are arranged in a spiral shape and extend along the length direction of the cleaning cylinder (17). The power unit (21) includes a power box (67). The air drying unit (22) is located between the power box (67) and the positioning cylinder (15). A power motor is arranged in the power box (67). The output end of the power motor is provided with a driving chain wheel. The driving chain wheel is connected to a driven chain wheel (68) through a chain (69). The driven chain wheel (68) is connected to the rear end of the extension section (19).
8. The Chinese medicine batch cleaning line according to claim 7, characterized in that: The conveying assembly (23) includes a box frame (72). A plurality of second conveying rollers are arranged in the upper half of the box frame (72). Each of the second conveying rollers is connected through a second conveyor belt (73). A plurality of water drainage holes (75) are formed in the second conveyor belt (73). A conveying motor (76) drives the second conveyor belt (73) to move through the second conveying rollers. A water storage cavity (77) is arranged in the middle section of the box frame (72). The water storage cavity (77) is communicated with a water storage tank (79) through a pipeline (78). The water storage tank (79) is located on one side of the air drying unit (22); Below the output end of the second conveyor belt (73), there is a guide plate (80) connected to the box frame (72). An installation channel (81) penetrating through the box frame (72) is formed in the lower half of the box frame (72). The conveyor belt (27) is arranged at the installation channel (81), and both the front and rear sections extend out of the installation channel (81); A blower frame (82) is arranged in the upper section of the box frame (72). A plurality of blowers (26) are arranged at the upper end of the blower frame (82).
9. The Chinese medicine batch cleaning line according to claim 8, characterized in that: It further includes a transmission frame (83). A plurality of third conveying rollers are arranged on the transmission frame (83). The conveyor belt (27) is wound around each of the third conveying rollers. A transmission motor is arranged on the transmission frame (83). The output end of the transmission motor is connected to the third conveying roller; Two blanking frame mechanisms (85) are symmetrically arranged in the front half section of the transmission frame (83). The blanking frame mechanism (85) includes a fixing plate (86) connected to the transmission frame (83). A first limiting platform (87) is arranged inside the fixing plate (86). A second limiting platform (88) is arranged below the first limiting platform (87). First arc surfaces (89) are arranged on the inner sides of both the first limiting platform (87) and the second limiting platform (88). A plurality of guide rods (90) are arranged on the outer sides of both the first limiting platform (87) and the second limiting platform (88). Each of the guide rods (90) slidably penetrates through the fixing plate (86). The outer sides of the guide rods (90) on the same side are connected through a fixing block (91). A first cylinder (92) and a second cylinder (93) are arranged on the outer side of the fixing plate (86). The output ends of the first cylinder (92) and the second cylinder (93) are respectively connected to the outer sides of the first limiting platform (87) and the second limiting platform (88); On both sides of the transmission rack (83), two support columns (95) are provided. Two symmetric support columns (95) are connected by two cross bars (96). Inside each support column (95), an L-shaped limiting member (97) is provided. Between each L-shaped limiting member (97), there are several overlapping aggregate frames (28). On the aggregate frame (28), several third drainage holes (98) are provided. On both sides of the upper end of the aggregate frame (28), bumps (99) are provided. On both sides of the lower end of the aggregate frame (28), grooves (100) used in cooperation therewith are provided. At both ends of the bottom of the aggregate frame (28), there are second arc surfaces used in cooperation with the first arc surface (89).
10. The cleaning method of the traditional Chinese medicine batch cleaning line according to claim 9, characterized in that: On the support frame (29) of the transmission unit (1), the first motor (32) drives the first transmission roller to rotate, so that the first conveyor belt (30) operates. The baffles (31) distributed on the outer surface of the first conveyor belt (30) push the traditional Chinese medicine to be conveyed obliquely upward, and the traditional Chinese medicine is conveyed to the vibration unit (2). The vibration motor of the drive unit (11) drives the driving wheel (51) to rotate. The driving wheel (51) drives the driven wheel (50) through the connecting belt (52), so that the rotating disk (38) rotates. The rotating rod (37) eccentrically connected to the rotating disk (38) drives the connecting rod (36) to move, and then drives the vibration frame (3) to reciprocate along the length direction of the frame (9). The traditional Chinese medicine vibrates on the vibration frame (3), and the impurities fall through the leakage holes (5) and enter the dust collection box (71) through the dust collection cover (70) and the flexible cylinder. The traditional Chinese medicine on the upper half of the vibration frame (3) enters the hopper (10) through the discharge channel (7) between the guiding members (6) under the action of vibration. The traditional Chinese medicine in the hopper (10) falls into the cleaning cylinder (17). The water pipe (63) is externally connected to a water source, and water is sprayed onto the traditional Chinese medicine in the cleaning cylinder (17) through the spray head (65). The power motor of the power unit (21) drives the driving sprocket, and the driving sprocket drives the driven sprocket (68) through the chain (69), so that the cleaning cylinder (17) rotates. The spiral guiding strips (66) on the inner wall of the cleaning cylinder (17) push the traditional Chinese medicine to roll and move in the cleaning cylinder (17). The sewage flows into the water collection tank (13) through the through holes (18) on the cleaning cylinder (17) and the drain port (16) at the lower end of the positioning cylinder (15). The guiding plate (56) in the water collection tank (13) guides the flow of the sewage, and the solid impurities remain in the solid collection frame (61). The sewage flows into the bottom of the water collection tank (13) through the first drainage hole (60) and the second drainage hole (62). The cleaned traditional Chinese medicine is discharged from the discharge port (20) of the cleaning cylinder (17) and falls on the second conveyor belt (73) of the conveying assembly (23). The conveying motor (76) drives the second conveying roller to move the second conveyor belt (73). The traditional Chinese medicine moves along with the second conveyor belt (73). The air blown by the blower (26) on the blower frame (82) dries the traditional Chinese medicine. The moisture generated during the drying process falls into the water storage cavity (77) through the water drainage holes (75) on the second conveyor belt (73), and then flows into the water storage tank (79) through the pipeline (78). The dried traditional Chinese medicine passes through the guide plate (80) under the output end of the second conveyor belt (73) and falls into the aggregate frame (28) on the conveyor belt (27). The conveying motor drives the third conveying roller to operate the conveyor belt (27). Then the operator collects the aggregate frame (28) filled with the traditional Chinese medicine.
Citation Information
Patent Citations
Stainless steel traditional Chinese medicine picking table
CN215198416U