Novel ultrasonic cleaning equipment for axial diode
By introducing heating shells, filters and multi-layer filters into ultrasonic cleaning equipment, the problem that existing equipment cannot be effectively filtered and heated is solved, efficient and safe axial diode cleaning is achieved, and cleaning quality and functionality are improved.
Patent Information
- Application Number
- CN202510502753.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-07-11
AI Technical Summary
The existing axial diode ultrasonic cleaning equipment cannot effectively filter impurities and heating in the cleaning tank, resulting in low cleaning quality and weak functionality.
A new ultrasonic cleaning equipment including a heating shell, a filter, a water pump and a multi-layer filter mesh was designed to filter and heat the cleaning liquid through the pipeline system to improve the cleaning quality.
It significantly improves the cleaning quality and functionality of the axial diode, has high cleaning efficiency, high cleanliness and fast speed, and is suitable for cleaning deep holes and hidden places, saving resources and labor.
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Figure CN120286432A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ultrasonic cleaning equipment, and particularly to a novel ultrasonic cleaning equipment for axial diodes. Background Technique
[0002] A diode is an electronic device made of semiconductor materials (such as silicon, selenium, germanium, etc.). And an axial diode is a type of diode. When cleaning an axial diode, it is usually cleaned by an ultrasonic cleaning equipment. The working principle of an ultrasonic cleaning machine mainly relies on the cavitation effect of ultrasonic waves in a liquid. Its core components include an ultrasonic generator and a transducer. The ultrasonic generator converts electrical energy into high-frequency electrical energy, and the transducer converts this high-frequency electrical energy into mechanical vibration, thereby generating ultrasonic waves. These ultrasonic waves propagate in the cleaning liquid, forming countless tiny bubbles. These bubbles continuously form and burst under the action of pressure, generating a strong impact force, thus stripping the dirt on the surface of the object.
[0003] The existing ultrasonic cleaning equipment for axial diodes, when in use, cannot filter impurities and heat the cleaning liquid in the cleaning tank, resulting in low cleaning quality of the axial diodes and weak functionality. Therefore, there is an urgent need for a novel ultrasonic cleaning equipment for axial diodes to solve the above technical problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a novel ultrasonic cleaning equipment for axial diodes to solve the problem that the existing ultrasonic cleaning equipment for axial diodes, when in use, cannot filter impurities and heat the cleaning liquid in the cleaning tank, resulting in low cleaning quality of the axial diodes and weak functionality as mentioned in the above background technique.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A new type of ultrasonic cleaning device for axial diodes, comprising a cleaning tank. A support bottom frame is provided at the bottom of the cleaning tank. A cover is provided on the top of the cleaning tank. An ultrasonic generator is installed on the left side wall of the cleaning tank. Three transducers are installed inside the support bottom frame and at the bottom of the cleaning tank. A heating housing is installed on one side of the inner bottom of the support bottom frame. A filter is provided on the left side of the heating housing. A water pump is provided on the left side of the filter. The right end of the heating housing is connected to the lower right side of the cleaning tank through a first conveying pipeline passing through the support bottom frame. The upper left end of the heating housing is connected to a second conveying pipeline. One end of the second conveying pipeline is connected to the right end of the filter. The left end of the filter is connected to the water pump through a third conveying pipeline. The water outlet of the water pump is connected to a fourth conveying pipeline. The fourth conveying pipeline passes through the support bottom frame and is connected to the lower left side of the cleaning tank. A coarse filter screen is installed on one side inside the filter. An activated carbon filter layer is filled on one side of the coarse filter screen. A precision filter screen is installed on the left side of the activated carbon filter layer. A heating pipe is installed inside the heating housing.
[0007] As a preferred technical solution of the present invention, a handle is connected to the middle of the top of the cover.
[0008] As a preferred technical solution of the present invention, a valve is installed on the first conveying pipeline.
[0009] As a preferred technical solution of the present invention, the heating housing, the filter and the water pump are located directly below the three transducers.
[0010] As a preferred technical solution of the present invention, the ultrasonic generator is electrically connected to each of the three transducers.
[0011] As a preferred technical solution of the present invention, the ultrasonic generator is located above the fourth conveying pipeline.
[0012] As a preferred technical solution of the present invention, the cover is in contact with the cleaning tank, but the two are not connected to each other.
[0013] As a preferred technical solution of the present invention, the bottom of the cleaning tank is fixedly connected to the top of the support bottom frame, and the top of the support bottom frame is open.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention is provided with a heating housing, a filter, a water pump, a first conveying pipeline, a second conveying pipeline, a third conveying pipeline, a fourth conveying pipeline, a coarse filter screen, an activated carbon filter layer, a precision filter screen and a heating pipe. By utilizing their mutual cooperation, it is possible to filter impurities and heat the cleaning liquid in the cleaning tank, improving the cleaning quality of axial diodes and enhancing functionality.
[0016] 2. This new ultrasonic cleaning equipment for axial diodes has high efficiency and high cleanliness compared to various other cleaning methods. Its speed can be several times, or even dozens of times, higher than that of traditional cleaning methods, and the cleanliness can also reach high standards. At the same time, the cleaning effect is good, the cleanliness is high and the cleanliness of all axial diodes is consistent, and the cleaning speed is fast, which can improve production efficiency. In addition, there is no need for manual contact with the cleaning liquid, which is safe and reliable; deep holes, narrow slits and hidden places can also be cleaned thoroughly; it saves solvents, heat energy, work space and labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, objectives and advantages of the present application will become more apparent:
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;
[0020] Figure 3 It is a schematic diagram of the internal structure of the filter of the present invention;
[0021] Figure 4 It is a schematic diagram of the internal structure of the heating housing of the present invention;
[0022] Figure 5 It is a three-dimensional structure schematic diagram of the cover of the present invention;
[0023] Figure 6 It is a schematic diagram of the circuit block diagram of the ultrasonic generator and three transducers of the present invention.
[0024] In the figure: 1. Cleaning tank; 2. Support bottom frame; 3. Cover; 4. Ultrasonic generator; 5. Transducer; 6. First conveying pipeline; 7. Heating housing; 8. Second conveying pipeline; 9. Filter; 10. Third conveying pipeline; 11. Water pump; 12. Fourth conveying pipeline; 13. Coarse filter screen; 14. Activated carbon filter layer; 15. Precision filter screen; 16. Heating pipe; 17. Handle; 18. Valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The present application will be further described in detail below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant invention and not to limit the invention. Additionally, it should be noted that for the sake of description, only parts related to the invention are shown in the drawings. In the drawings of the embodiments of the present invention, different types of hatching lines in the figures are not marked according to the national standard, nor are the materials of the components required. It is to distinguish the cross-sectional views of the components in the figures.
[0026] Please refer to Figure 1-6 , a new type of ultrasonic cleaning device for axial diodes, including a cleaning tank 1. A support bottom frame 2 is provided at the bottom of the cleaning tank 1. A cover 3 is provided on the top of the cleaning tank 1. An ultrasonic generator 4 is installed on the left side wall of the cleaning tank 1. The model of the ultrasonic generator 4 is THD-T1. Three transducers 5 are installed inside the support bottom frame 2 and at the bottom of the cleaning tank 1. The model of the transducer 5 is YZ-4QXHNQ-38120. A heating housing 7 is installed on one side of the inner bottom of the support bottom frame 2. A filter 9 is provided on the left side of the heating housing 7. A water pump 11 is provided on the left side of the filter 9. The right end of the heating housing 7 is connected to the lower right side of the cleaning tank 1 through a first conveying pipeline 6 passing through the support bottom frame 2. The upper left end of the heating housing 7 is connected to a second conveying pipeline 8. One end of the second conveying pipeline 8 is connected to the right end of the filter 9. The left end of the filter 9 is connected to the water pump 11 through a third conveying pipeline 10. The water outlet of the water pump 11 is connected to a fourth conveying pipeline 12. The fourth conveying pipeline 12 passes through the support bottom frame 2 and is connected to the lower left side of the cleaning tank 1. A coarse filter screen 13 is installed on one side inside the filter 9. An activated carbon filter layer 14 is filled on one side of the coarse filter screen 13. A precision filter screen 15 is installed on the left side of the activated carbon filter layer 14. A heating pipe 16 is installed inside the heating housing 7.
[0027] Among them, a handle 17 is connected to the middle of the top of the cover 3.
[0028] Among them, a valve 18 is installed on the first conveying pipeline 6.
[0029] Among them, the heating housing 7, the filter 9 and the water pump 11 are located directly below the three transducers 5.
[0030] Among them, the ultrasonic generator 4 is electrically connected to each of the three transducers 5.
[0031] Among them, the ultrasonic generator 4 is located above the fourth conveying pipeline 12.
[0032] Among them, the cover 3 is in contact with the cleaning tank 1, but the two are not connected.
[0033] Among them, the bottom of the cleaning tank 1 is fixedly connected to the top of the support bottom frame 2, and the top of the support bottom frame 2 is open.
[0034] Working principle and usage process of the present invention: First, open the cover 3, inject the cleaning liquid into the cleaning tank 1, then place the axial diode in the cleaning tank 1, and then cover the cover 3. Then, the ultrasonic generator 4 converts electrical energy into high-frequency electrical energy;
[0035] Then, the transducer 5 converts the high-frequency electrical energy into mechanical vibration, and transmits the vibration to the cleaning liquid through the wall of the cleaning tank 1. Due to the radiation of ultrasonic waves, the microbubbles in the liquid in the cleaning tank 1 can maintain vibration under the action of sound waves. When ultrasonic waves propagate in the liquid, countless tiny bubbles are formed. These bubbles continuously form and burst under the action of pressure, generating a powerful impact force to peel off the dirt on the surface of the axial diode;
[0036] At the same time, the cleaning liquid in the cleaning tank 1 flows into the interior of the heating housing 7 through the first conveying pipe 6, and the heating pipe 16 is powered on;
[0037] The cleaning liquid is heated by the heating pipe 16, and the heated cleaning liquid is conveyed to the filter 9 through the second conveying pipe 8. The impurities in the cleaning liquid are filtered by the coarse filter screen 13, the activated carbon filter layer 14 and the precision filter screen 15 in the filter 9, thereby improving the cleaning quality of the axial diode. The filtered cleaning liquid flows back to the cleaning tank 1 by starting the water pump 11 and has a heating function, making the functionality enhanced;
[0038] The content not described in detail in this specification belongs to the prior art well known to those skilled in the art.
[0039] The above description is only the preferred embodiment of the present application and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the technical solution formed by mutually replacing the above features with the (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A new ultrasonic cleaning device for axial diodes, comprising a cleaning tank (1), characterized in that: A support bottom frame (2) is provided at the bottom of the cleaning tank (1), a cover (3) is provided on the top of the cleaning tank (1), an ultrasonic generator (4) is installed on the left side wall of the cleaning tank (1), three transducers (5) are installed inside the support bottom frame (2) and at the bottom of the cleaning tank (1), a heating housing (7) is installed on one side of the inner bottom of the support bottom frame (2), a filter (9) is provided on the left side of the heating housing (7), a water pump (11) is provided on the left side of the filter (9), the right end of the heating housing (7) is connected to the lower right side of the cleaning tank (1) through a first conveying pipe (6) passing through the support bottom frame (2), the upper left end of the heating housing (7) is connected to a second conveying pipe (8), one end of the second conveying pipe (8) is connected to the right end of the filter (9), the left end of the filter (9) is connected to the water pump (11) through a third conveying pipe (10), the water outlet of the water pump (11) is connected to a fourth conveying pipe (12), the fourth conveying pipe (12) passes through the support bottom frame (2) and is connected to the lower left side of the cleaning tank (1), a coarse filter screen (13) is installed on one side inside the filter (9), an activated carbon filter layer (14) is filled on one side of the coarse filter screen (13), a precision filter screen (15) is installed on the left side of the activated carbon filter layer (14), and a heating pipe (16) is installed inside the heating housing (7).
2. The novel ultrasonic cleaning device for an axial diode according to claim 1, characterized in that: A handle (17) is connected to the middle of the top of the cover (3).
3. The novel ultrasonic cleaning device for an axial diode according to claim 1, characterized in that: A valve (18) is installed on the first conveying pipe (6).
4. The novel ultrasonic cleaning equipment for an axial diode according to claim 1, characterized in that: The heating housing (7), the filter (9) and the water pump (11) are located directly below the three transducers (5).
5. A novel ultrasonic cleaning device for an axial diode according to claim 1, characterized in that: The ultrasonic generator (4) is electrically connected to each of the three transducers (5).
6. The novel ultrasonic cleaning device for an axial diode according to claim 1, wherein: The ultrasonic generator (4) is located above the fourth conveying pipe (12).
7. A novel ultrasonic cleaning device for an axial diode according to claim 1, characterized in that: The cover (3) is in contact with the cleaning tank (1), but the two are not connected to each other.
8. The novel ultrasonic cleaning device for an axial diode according to claim 1, characterized in that: The bottom of the cleaning tank (1) is fixedly connected to the top of the support bottom frame (2), and the top of the support bottom frame (2) is open.
Citation Information
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