Energy-saving calcining equipment for magnesite tailings
By introducing components such as fans and conveying augers into the calcining equipment for magnesite tailings, the problems of waste heat waste and manual loading are solved, flue gas purification, waste heat recovery and automatic loading are achieved, and the energy-saving and environmental protection performance of the equipment is improved.
Patent Information
- Application Number
- CN202422513494.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing calcining equipment for magnesite tailings lacks the waste heat recovery function, resulting in heat energy waste, and does not have an automatic loading function and requires manual operation.
An energy-saving calcining equipment for magnesite tailings was designed, which integrated a fan, dust filter, activated carbon filter, gas quality detector and PLC controller to achieve flue gas purification and waste heat recovery, and automatic feeding was achieved through a motor-driven feeding auger.
It realizes the purification of flue gas and the recovery and utilization of waste heat, reduces environmental pollution, realizes automatic loading and improves operating efficiency.
Smart Images

Figure CN223345897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcining equipment, in particular to energy-saving calcining equipment for magnesite tailings. Background Art
[0002] Magnesite crystals are trigonal carbonate minerals, typically appearing as granular crystals or cryptocrystalline, dense blocks. The latter, also known as porcelain magnesite, is white or off-white, with iron-containing minerals appearing yellow to brown and possessing a vitreous luster. The processing of magnesite tailings requires the use of a calciner, a thermal process equipment that heat-treats carbonaceous raw materials (such as coke and anthracite) at high temperatures to improve their properties. These equipment is used for ironmaking, rare metal recovery, catalyst production, environmental improvement, and the production of specialty chemicals. However, current magnesite tailings calcining equipment lacks waste heat recovery, resulting in wasted heat energy and resources. Furthermore, it lacks automatic loading, requiring manual loading, which is very cumbersome. Therefore, we propose an energy-saving magnesite tailings calcining equipment. Utility Model Content
[0003] The purpose of the utility model is to provide an energy-saving calcining equipment for dolomite tailings, which has the advantages of energy saving, environmental protection, and automatic loading. It solves the problem that the current calcining equipment for dolomite tailings does not have a waste heat recovery function, resulting in the loss of heat energy and waste of resources, and does not have an automatic loading function, resulting in the need for manual loading, which is very troublesome.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an energy-saving calcining equipment for dolomite tailings, comprising a base plate, the top of the base plate is fixedly connected to a placing table through a bracket, the top of the placing table is fixedly connected to a calcining furnace body, the right end of the top of the placing table is fixedly connected to a water tank, the inner cavity of the water tank is fixedly connected to a curved pipe through a bracket, the top of the water tank is fixedly connected to a purification box, the inner cavity of the purification box is provided with a purification tank, the upper part of the inner cavity of the purification tank is provided with a dust filter, the middle part of the inner cavity of the purification box is provided with an activated carbon filter, the lower part of the inner cavity of the purification box is provided with a mounting groove, the bottom of the inner cavity of the purification box is fixedly connected to a gas quality detector, the inner cavity of the mounting groove is fixedly connected to a fan, the air intake of the fan is fixedly connected to the lower part of the right side of the inner cavity of the purification tank through a pipeline, and the air outlet of the fan is fixedly connected to the inlet of the curved pipe.
[0005] Preferably, a feed box is fixedly connected to the left end of the top of the placing table, and the inner cavity of the feed box is rotatably connected to a feed auger through a bearing, the top of the feed box is fixedly connected to a motor, and the output shaft of the motor is fixedly connected to the feed auger, and a material guide pipe is fixedly connected to the upper part of the right side of the inner cavity of the feed box, and the other end of the material guide pipe is fixedly connected to the feed port of the calcining furnace body, and a feed hopper is provided on the left side of the feed box.
[0006] Preferably, the outlet of the curved tube extends to the upper end of the top of the water tank, a connecting pipe is fixedly connected to the top of the inner cavity of the purification tank, the other end of the connecting pipe is fixedly connected to the exhaust port of the calcining furnace body, a water temperature detector is installed at the bottom of the inner cavity of the water tank, and a liquid level sensor is fixedly connected to the right end of the bottom of the inner cavity of the connecting pipe.
[0007] Preferably, a battery box is fixedly connected to the left end of the top of the base plate, and a battery is fixedly connected to the inner cavity of the battery box.
[0008] Preferably, a tool box is fixedly connected to the top of the bottom plate, and a partition is fixedly connected to the inner cavity of the tool box.
[0009] Preferably, a buzzer is fixedly connected to the upper part of the front of the water tank, and a PLC controller is fixedly connected to the lower part of the front of the water tank. The input end of the PLC controller is electrically connected to the output end of the gas quality detector and the liquid level sensor, and the output end of the PLC controller is electrically connected to the input end of the motor, the buzzer and the fan.
[0010] Preferably, a display is fixedly connected to the middle of the front of the water tank, and the input end of the display is electrically connected to the output ends of the gas quality detector, the liquid level sensor and the water temperature detector.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0012] 1. The utility model can generate suction by powering on the fan, so that the air in the purification tank can be extracted, and under the action of the connecting pipe, the flue gas discharged from the calcining furnace body can enter the purification tank, and the dust filter can be used to filter the dust, and the activated carbon filter can be used to purify the flue gas, thereby playing an environmental protection role and avoiding the direct discharge of flue gas to pollute the surrounding environment. The gas quality detector can be used to detect the air. When the gas quality is unqualified, it indicates that the dust filter and the activated carbon filter need to be replaced, and then the buzzer is turned on to remind the staff to replace them. The fan can be used to send air into the curved pipe, and the curved pipe can be used to exchange heat with the water in the water tank, so that the heat can be recycled and utilized, which can play an energy-saving role.
[0013] 2. The utility model can feed materials into the feed box through the feed hopper, and use the motor to drive the feed auger to rotate, thereby driving the materials to move upward, so that the materials can enter the calcining furnace body through the guide pipe, which can play the role of automatic feeding, and does not require manual feeding, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the feed box of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the purification box of the utility model;
[0017] Figure 4 This is a schematic diagram of the internal structure of the water tank of the utility model.
[0018] In the figure: 1. Base plate; 2. Tool box; 3. Placement table; 4. Battery box; 5. Feed box; 6. Feed hopper; 7. Calcination furnace body; 8. Motor; 9. Connecting pipe; 10. Purification box; 11. Water tank; 12. Buzzer; 13. Display; 14. PLC controller; 15. Material guide pipe; 16. Feed auger; 17. Purification tank; 18. Dust filter; 19. Activated carbon filter; 20. Gas quality detector; 21. Mounting slot; 22. Fan; 23. Curved pipe; 24. Liquid level sensor; 25. Water temperature detector. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. Example 1:
[0021] See also Figure 1-4As shown, the utility model provides an energy-saving calcining equipment for dolomite tailings, including a bottom plate 1, the top of the bottom plate 1 is fixedly connected to a placing table 3 through a bracket, the top of the placing table 3 is fixedly connected to a calcining furnace body 7, the right end of the top of the placing table 3 is fixedly connected to a water tank 11, the inner cavity of the water tank 11 is fixedly connected to a curved pipe 23 through a bracket, the top of the water tank 11 is fixedly connected to a purification box 10, the inner cavity of the purification box 10 is provided with a purification tank 17, the upper part of the inner cavity of the purification tank 17 is provided with a dust filter 18, the middle part of the inner cavity of the purification box 10 is provided with an activated carbon filter 19, and the lower part of the inner cavity of the purification box 10 is provided with a mounting groove 21. A gas quality detector 20 is fixedly connected to the bottom of the inner cavity of the purification box 10, and a fan 22 is fixedly connected to the inner cavity of the mounting groove 21. The air intake of the fan 22 is fixedly connected to the lower part of the right side of the inner cavity of the purification tank 17 through a pipeline, and the air outlet of the fan 22 is fixedly connected to the inlet of the curved tube 23. The outlet of the curved tube 23 extends to the upper end of the top of the water tank 11. A connecting pipe 9 is fixedly connected to the top of the inner cavity of the purification tank 17, and the other end of the connecting pipe 9 is fixedly connected to the exhaust port of the calcining furnace body 7. A water temperature detector 25 is installed at the bottom of the inner cavity of the water tank 11, and a liquid level sensor 24 is fixedly connected to the right end of the bottom of the inner cavity of the connecting pipe 9.
[0022] This technical solution uses the fan 22 to generate suction when it is powered on, so that the air in the purification tank 17 can be extracted. Under the action of the connecting pipe 9, the flue gas discharged from the calcining furnace body 7 can enter the purification tank 17. The dust filter 18 can be used to filter the dust, and the activated carbon filter 19 can be used to purify the flue gas, thereby playing an environmental protection role and preventing the flue gas from being directly discharged and polluting the surrounding environment. The gas quality detector 20 can be used to detect the air. When the gas quality is unqualified, it means that the dust filter 18 and the activated carbon filter 19 need to be replaced, and then the buzzer 12 is turned on to remind the staff to replace them. The fan 22 can be used to send air into the curved pipe 23, and the curved pipe 23 can be used to exchange heat with the water in the water tank 11, so that the heat can be recycled and utilized, which can play an energy-saving role. Example 2:
[0023] On the basis of embodiment 1, the present invention is as follows Figure 1-4As shown, the left end of the top of the placement table 3 is fixedly connected to a feed box 5, the inner cavity of the feed box 5 is rotatably connected to a feed auger 16 through a bearing, the top of the feed box 5 is fixedly connected to a motor 8, the output shaft of the motor 8 is fixedly connected to the feed auger 16, the upper part of the right side of the inner cavity of the feed box 5 is fixedly connected to a guide pipe 15, the other end of the guide pipe 15 is fixedly connected to the feed port of the calcining furnace body 7, a feed hopper 6 is provided on the left side of the feed box 5, the left end of the top of the bottom plate 1 is fixedly connected to a battery box 4, the inner cavity of the battery box 4 is fixedly connected to a battery, the top of the bottom plate 1 is fixedly connected to a tool box 2, and the tool box 2 is fixedly connected to the tool box 2. A partition is fixedly connected to the inner cavity of the tool box 2, a buzzer 12 is fixedly connected to the upper part of the front of the water tank 11, a PLC controller 14 is fixedly connected to the lower part of the front of the water tank 11, the input end of the PLC controller 14 is electrically connected to the output end of the gas quality detector 20 and the liquid level sensor 24, the output end of the PLC controller 14 is electrically connected to the input end of the motor 8, the buzzer 12 and the fan 22, and a display 13 is fixedly connected to the middle part of the front of the water tank 11, and the input end of the display 13 is electrically connected to the output end of the gas quality detector 20, the liquid level sensor 24 and the water temperature detector 25.
[0024] This technical solution can deliver materials into the feed box 5 through the feed hopper 6, and use the motor 8 to drive the feed auger 16 to rotate, thereby driving the materials to move upward, so that the materials can enter the calcining furnace body 7 through the guide pipe 15, which can play the role of automatic loading and does not require manual loading, which is very convenient.
[0025] The working principle of the present invention is as follows: the fan 22 can be powered to generate suction, so that the air in the purification tank 17 can be extracted, and under the action of the connecting pipe 9, the smoke discharged from the calcining furnace body 7 can enter the purification tank 17, and the dust filter 18 can be used to filter the dust, and the activated carbon filter 19 can be used to purify the smoke, thereby playing an environmental protection role and preventing the smoke from being directly discharged to pollute the surrounding environment. The gas quality detector 20 can be used to detect the air. When the gas quality is unqualified, it indicates that the dust filter 18 and the activated carbon filter 19 are not up to standard. 9 needs to be replaced, and then the buzzer 12 is turned on to remind the staff to replace it. The fan 22 can be used to send air into the curved tube 23, and the curved tube 23 can be used to exchange heat with the water in the water tank 11, so that the heat can be recycled and utilized, which can play a role in energy saving. The material can be sent into the feed box 5 through the feed hopper 6, and the motor 8 can be used to drive the feed auger 16 to rotate, thereby driving the material to move upward, so that the material can enter the calcining furnace body 7 through the guide pipe 15, which can play a role in automatic loading, and does not require manual loading, which is very convenient.
[0026] It is important to note that the configuration and arrangement of the present application, as shown in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, components shown as integrally formed may be constructed from multiple parts or components, the positions of components may be inverted or otherwise altered, and the nature, number, or position of discrete components may be modified or changed. Therefore, all such modifications are intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the function described, and not only structural equivalence but also equivalent structures. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0027] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. An energy-saving calcining device for magnesite tailings, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a placing table (3) via a bracket, the top of the placing table (3) is fixedly connected to a calcining furnace body (7), the right end of the top of the placing table (3) is fixedly connected to a water tank (11), the inner cavity of the water tank (11) is fixedly connected to a curved pipe (23) via a bracket, the top of the water tank (11) is fixedly connected to a purification box (10), the inner cavity of the purification box (10) is provided with a purification tank (17), and the upper part of the inner cavity of the purification tank (17) is provided with a dust filter (1 8), an activated carbon filter (19) is provided in the middle of the inner cavity of the purification box (10), a mounting groove (21) is provided at the lower portion of the inner cavity of the purification box (10), a gas quality detector (20) is fixedly connected to the bottom of the inner cavity of the purification box (10), a fan (22) is fixedly connected to the inner cavity of the mounting groove (21), an air intake of the fan (22) is fixedly connected to the lower portion of the right side of the inner cavity of the purification tank (17) through a pipeline, and an air outlet of the fan (22) is fixedly connected to the inlet of the curved pipe (23).
2. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: The left end of the top of the placement table (3) is fixedly connected to a feed box (5), the inner cavity of the feed box (5) is rotatably connected to a feed auger (16) through a bearing, the top of the feed box (5) is fixedly connected to a motor (8), the output shaft of the motor (8) is fixedly connected to the feed auger (16), the upper part of the right side of the inner cavity of the feed box (5) is fixedly connected to a guide pipe (15), the other end of the guide pipe (15) is fixedly connected to the feed port of the calcining furnace body (7), and a feed hopper (6) is provided on the left side of the feed box (5).
3. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: The outlet of the curved tube (23) extends to the upper end of the top of the water tank (11), the top of the inner cavity of the purification tank (17) is fixedly connected to a connecting pipe (9), the other end of the connecting pipe (9) is fixedly connected to the exhaust port of the calcining furnace body (7), the bottom of the inner cavity of the water tank (11) is installed with a water temperature detector (25), and the right end of the bottom of the inner cavity of the connecting pipe (9) is fixedly connected to a liquid level sensor (24).
4. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: The left end of the top of the bottom plate (1) is fixedly connected to a battery box (4), and the inner cavity of the battery box (4) is fixedly connected to a storage battery.
5. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a tool box (2), and the inner cavity of the tool box (2) is fixedly connected to a partition.
6. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: A buzzer (12) is fixedly connected to the upper portion of the front face of the water tank (11), and a PLC controller (14) is fixedly connected to the lower portion of the front face of the water tank (11). The input end of the PLC controller (14) is electrically connected to the output ends of the gas quality detector (20) and the liquid level sensor (24), and the output end of the PLC controller (14) is electrically connected to the input ends of the motor (8), the buzzer (12), and the fan (22).
7. The energy-saving calcining equipment for magnesite tailings according to claim 1, characterized in that: A display (13) is fixedly connected to the middle of the front of the water tank (11), and an input end of the display (13) is electrically connected to output ends of the gas quality detector (20), the liquid level sensor (24), and the water temperature detector (25).