Continuous casting tundish sampling rapid processing device and method

Abstract

The invention discloses a continuous casting tundish sampling and rapid processing device and method. The continuous casting tundish sampling and rapid processing device comprises a base; the separation assembly is arranged on the base, and a collection area is defined on the base in an enclosing mode; the tool cylinder is arranged on the base and located outside the collecting area; the cooling assembly comprises a water tank, a cooling basket and a first driving mechanism, the water tank is arranged on the base and located outside the collecting area, the cooling basket is movably arranged in the water tank, and the first driving mechanism is coupled to the cooling basket; the sample receiving assembly comprises a sample basket, the sample basket is arranged outside the collecting area and is adjacent to the water tank, the bottom of the sample basket is hollow, and a first driving mechanism can drive the cooling basket to move to the position opposite to the sample basket; and the collecting box is mounted in the collecting area. Sampled samples can be rapidly processed in a one-stop mode, the working efficiency and the operation convenience are greatly improved, and the cleanliness and orderliness of the working environment are improved.

Description

Technical Field

[0001] This application belongs to the technical field of molten steel sampling and treatment in the continuous casting tundish of steel production, and particularly relates to a rapid treatment device and method for sampling in the continuous casting tundish. Background Art

[0002] After sampling the molten steel in the continuous casting tundish, the sampling box is usually opened locally with tools. After taking out the sample, it is placed in a water bucket for cooling, and after taking out the water-cooled sample, a draining operation is carried out. This requires operations at multiple locations respectively, resulting in time waste. Secondly, the cleaning operation of sundries such as the sample box after sampling also causes time waste. Summary of the Invention

[0003] This application aims to solve at least one of the technical problems existing in the prior art. For this reason, this application proposes a rapid treatment device and method for sampling in the continuous casting tundish, which can quickly process the samples after sampling in one stop, greatly improving the operation efficiency and convenience of operation, and enhancing the cleanliness and orderliness of the operation environment.

[0004] In a first aspect, this application provides a rapid treatment device for sampling in the continuous casting tundish, including:

[0005] A base;

[0006] A separating component, which is arranged on the base and encloses and defines a collection area on the base;

[0007] A tool cylinder, which is arranged on the base and is located outside the collection area;

[0008] A cooling component, including a water tank, a cooling basket and a first driving mechanism. The water tank is arranged on the base and is located outside the collection area. The cooling basket is movably arranged in the water tank, and the first driving mechanism is coupled to the cooling basket;

[0009] A sample receiving component, including a sample basket. The sample basket is arranged outside the collection area and is adjacent to the water tank. The bottom of the sample basket is hollowed out, and the first driving mechanism can drive the cooling basket to move to a position opposite to the sample basket;

[0010] A collection box, which is installed in the collection area.

[0011] According to the rapid treatment device for sampling in the continuous casting tundish of this application, the sample after sampling in the tundish can be separated from the sampling box in the collection area, quickly cooled in the water tank, and then transferred to the sample basket for draining under the drive of the first driving mechanism, so as to realize one-stop rapid treatment after sampling. The operator does not need to walk around with the sample, greatly improving the operation efficiency and convenience of operation, and enhancing the cleanliness and orderliness of the operation environment.

[0012] According to an embodiment of the present application, the base is provided with a discharge opening in the collection area. The collection box is installed on the lower side of the base, and an opening corresponding to the discharge opening is provided at the top of the collection box. A pushing and blocking member is movably arranged in the collection area along the direction close to and away from the discharge opening.

[0013] According to an embodiment of the present application, a second driving mechanism is provided on the bottom plate. The discharge opening is arranged at one end of the collection area, and the pushing and blocking member is arranged at the end of the collection area away from the discharge opening. The second driving mechanism is coupled to the pushing and blocking member to drive the pushing and blocking member to move.

[0014] According to an embodiment of the present application, a guide rail is provided on the lower side of the base. The guide rail is arranged on one side of the discharge opening, and the collection box is slidably installed on the guide rail along the extension direction of the guide rail;

[0015] A third driving mechanism is further provided on the lower side of the base. The third driving mechanism is coupled to the collection box, and the third driving mechanism can drive the collection box to move between a position corresponding to the discharge opening and a position extending out of the base.

[0016] According to an embodiment of the present application, the partition assembly includes a plurality of partition members arranged on the base. The plurality of partition members are connected to each other to form a frame structure, and the frame structure encloses and defines the collection area.

[0017] Among the plurality of partition members, the partition member located at the end of the collection area away from the discharge opening is spaced from the base to form a channel. The pushing and blocking member is installed in the channel, and the second driving mechanism is arranged outside the collection area.

[0018] According to an embodiment of the present application, the first driving mechanism includes:

[0019] A rotating plate, one end of the rotating plate close to the sample basket is rotatably installed on the top of the water tank through a rotating shaft, and the cooling basket is installed on the rotating plate;

[0020] A first driving member, coupled to the rotating shaft to drive the rotating shaft to drive the rotating plate to rotate.

[0021] According to an embodiment of the present application, the sample receiving assembly further includes a blowing cover, which is detachably installed on the top of the sample basket, and blowing holes are provided on the blowing cover.

[0022] According to an embodiment of the present application, the sample receiving assembly further includes:

[0023] A bracket, installed on the base, and the sample basket is installed on the bracket to be spaced from the base;

[0024] A water collector, installed on the lower side of the sample basket, and the bottom of the sample basket is in a hollow shape.

[0025] Second aspect, the present application provides a rapid processing method for continuous casting tundish sampling, which is applied to the rapid processing device for continuous casting tundish sampling as described in the first aspect. The rapid processing method for continuous casting tundish sampling includes:

[0026] Place the sampling box in the collection area;

[0027] Use the tool in the tool cylinder to take out the sample in the sampling box outside the sample box;

[0028] Control the second driving mechanism to drive the pushing member to move, so as to push the items in the collection area to the discharge opening and drop them into the collection box;

[0029] Control the third driving mechanism to drive the collection box to move to a position extending out of the bottom plate;

[0030] Use the tool in the tool cylinder to take out the sample and place it in the cooling basket;

[0031] After the sample is cooled, control the first driving mechanism to drive the cooling basket to move to a position opposite to the sample basket, so that the sample in the cooling basket drops into the sample basket;

[0032] After the sample is dried, take out the sample.

[0033] According to the rapid processing method for continuous casting tundish sampling of the present application, through measures such as setting up a dedicated operation table, using a driving mechanism to control each action, and a dedicated collection box, one-stop rapid processing after sampling is achieved. The operator does not need to walk around with the sample, which greatly improves the operation efficiency and convenience, and also improves the cleanliness and orderliness of the operation environment.

[0034] Some of the additional aspects and advantages of the present application will be given in the following description, some will become obvious from the following description, or will be understood through the practice of the present application. Description of the Drawings

[0035] The above and / or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, where:

[0036] Figure 1 is a schematic structural diagram of a rapid processing device for continuous casting tundish sampling provided by an embodiment of the present application;

[0037] Figure 2 is a partial assembly structural diagram of a base and a collection box provided by an embodiment of the present application;

[0038] Figure 3 is a partial assembly structural diagram of a base and a partition component provided by an embodiment of the present application;

[0039] Figure 4It is a schematic structural diagram of a sample receiving component provided by an embodiment of the present application;

[0040] Figure 5 It is a schematic flow diagram of a rapid processing method for sampling a continuous casting tundish provided by an embodiment of the present application;

[0041] Figure 6 It is a schematic structural diagram of a pneumatic control component of a system according to an embodiment of the present application.

[0042] Reference numerals:

[0043] 100. Rapid processing device for sampling a continuous casting tundish; 110. Base; 111. Collection area; 112. Feed opening; 120. Partition component; 121. First side baffle; 122. Second side baffle; 123. Cross baffle; 124. Stopper; 125. Channel; 130. Tool cylinder; 140. Cooling component; 141. Water tank; 142. Cooling basket; 143. First driving mechanism; 1431. Rotating plate; 1432. First driving member; 144. Bearing seat; 150. Sample receiving component; 151. Sample basket; 152. Bracket; 153. Blowing hood; 154. Blowing hole; 155. Water collector; 160. Pushing and blocking member; 161. Second driving mechanism; 170. Collection box; 171. Mounting bracket; 172. Guide rail; 173. Third driving mechanism; 180. Pneumatic control component; 181. First electromagnetic solenoid valve; 182. Second electromagnetic solenoid valve; 183. First electromagnetic reversing valve; 184. Second electromagnetic reversing valve; 185. Third electromagnetic reversing valve. Detailed implementation manners

[0044] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation to the present application.

[0045] Reference will be made below to Figures 1 - 5 describe a rapid processing device for sampling a continuous casting tundish according to an embodiment of the present application.

[0046] Please refer to Figure 1 , an embodiment of the present application provides a rapid processing device 100 for sampling a continuous casting tundish. The rapid processing device 100 for sampling a continuous casting tundish includes a base 110, a partition component 120, a tool cylinder 130, a cooling component 140, and a sample receiving component 150.

[0047] The base 110 is the supporting base of the entire device, on which the partition assembly 120, the tool cylinder 130, the cooling assembly 140 and the sample receiving assembly 150 are installed. The material of the base 110 can be selected from high-strength steel to ensure the stability and durability of the device. The size and shape of the base 110 can be designed according to actual production needs to meet the sampling and processing requirements of continuous casting tundishes of different scales. In one example, the base 110 can be set in a rectangular shape.

[0048] The partition assembly 120 is disposed on the base 110 and encloses and defines a collection area 111 on the base 110 .

[0049] The function of the partition component 120 is to effectively separate the working area on the base 110. The partition component 120 forms an enclosed frame structure to define and separate the collection area 111 and the area outside the collection area 111 on the base 110, ensuring the orderly progress of the sample collection and processing process.

[0050] The tool cylinder 130 is disposed on the base 110 and is located outside the collection area 111 .

[0051] The tool barrel 130 is used to hold tools required for sample processing, such as wrenches, pliers, etc. The material of the tool barrel 130 can be stainless steel to ensure its corrosion resistance and durability. The size and shape of the tool barrel 130 can be designed according to the size of the actual tool to ensure convenient storage and access to the tool. In one example, in order to facilitate cooperation with other structures, the tool barrel 130 can be set in a rectangular parallelepiped shape.

[0052] The cooling assembly 140 includes a water tank 141 , a cooling basket 142 and a first driving mechanism 143 . The water tank 141 is disposed on the base 110 and outside the collection area 111 . The cooling basket 142 is movably disposed in the water tank 141 . The first driving mechanism 143 is coupled to the cooling basket 142 .

[0053] The water tank 141 is disposed on the base 110 and outside the collection area 111. The material of the water tank 141 can be stainless steel to ensure its corrosion resistance and durability. The water tank 141 contains a coolant for quickly reducing the temperature of the sample. The size and shape of the water tank 141 can be designed according to actual production needs to meet the sampling and cooling needs of continuous casting tundishes of different scales. For example, the water tank 141 can be in the shape of a cuboid; in other examples, the water tank 141 can also be in other shapes such as a cylinder, which is not specifically limited.

[0054] The cooling basket 142 is movably arranged in the water tank 141. Among them, the cooling basket 142 is in a hollow shape and can be immersed in the coolant in the water tank 141, so that when the sample is placed in the cooling basket 142, it can be immersed in the coolant for rapid cooling. Specifically, an opening for the cooling basket 142 to extend into can be provided at the top of the water tank 141 to facilitate the cooling basket 142 to enter and exit the water tank 141. It can be understood that the shape of the opening at the top of the water tank 141 can match the shape of the cooling basket 142. Exemplarily, the outer contour of the cooling basket 142 can be in the shape of a cuboid, and the opening at the top of the water tank 141 can be arranged in a rectangular shape; in another example, the cooling basket 142 can also be in the shape of a cylinder, etc. The first driving mechanism 143 is coupled to the cooling basket 142 and is used to drive the cooling basket 142 to move in the water tank 141. The first driving mechanism 143 can be selected from a cylinder or an electric push rod to realize the automatic operation of the cooling basket 142. The installation position and driving mode of the first driving mechanism 143 can be designed according to actual production requirements to ensure the smooth and reliable movement of the cooling basket 142.

[0055] The sample receiving assembly 150 includes a sample basket 151. The sample basket 151 is arranged outside the collection area 111 and adjacent to the water tank 141. The bottom of the sample basket 151 is in a hollow shape, and the first driving mechanism 143 can drive the cooling basket 142 to move to a position opposite to the sample basket 151.

[0056] The sample basket 151 is adjacent to the water tank 141 so that the sample in the cooling basket 142 can be quickly transferred to the sample basket 151. The bottom of the sample basket 151 is in a hollow shape to facilitate the drainage of the sample. The material of the sample basket 151 can be selected as stainless steel to ensure its corrosion resistance and durability. The size of the sample basket 151 can be larger than the size of the cooling basket 142 to better receive the sample dropped from the cooling basket 142 during automatic transfer. The first driving mechanism 143 can drive the cooling basket 142 to move to a position opposite to the sample basket 151. Specifically, the first driving mechanism 143 can drive the cooling basket 142 to move so that the opening of the cooling basket 142 faces the opening of the sample basket 151, so that the sample in the cooling basket 142 can fall into the sample basket 151 by itself, realizing the rapid transfer of the sample.

[0057] The collection box 170 is installed in the collection area 111.

[0058] By setting the collection area 111, the preliminary treatment after tundish sampling can be carried out in the collection area 111 to avoid affecting the hygiene of other areas. By setting the collection box 170 in the collection area 111, after the preliminary treatment is completed, it is convenient to collect sundries such as sampling boxes, which is convenient for unified treatment, improving the operation efficiency and the cleanliness of the operation environment.

[0059] In actual implementation, the sample box after tundish sampling is placed in the collection area 111 enclosed by the separation component 120. The operator takes out the required tools from the tool cylinder 130, opens the sample box to separate the sample from the sample box, and the sample box and other sundries can be collected in the collection box 170 for subsequent processing. The operator puts the sample into the cooling basket 142 to immerse the sample in the coolant for rapid cooling. After cooling, the sample is driven by the first driving mechanism 143 to move the cooling basket 142 to a position opposite to the sample basket 151, and the sample is transferred from the cooling basket 142 to the sample basket 151 for draining. The sample is drained in the sample basket 151, and the drained sample can be subjected to the next process step.

[0060] According to the continuous casting tundish sampling rapid processing device 100 provided by the embodiments of the present application, the sample after tundish sampling can be separated from the sampling box in the collection area 111, rapidly cooled in the water tank 141, and then transferred to the sample basket 151 for draining under the drive of the first driving mechanism 143, thereby realizing one-stop rapid processing after sampling. The operator does not need to walk around with the sample, which greatly improves the operation efficiency and convenience of operation, and also improves the cleanliness and orderliness of the operation environment.

[0061] Please refer to Figure 1 and Figure 2 , according to some embodiments of the present application, the base 110 may be provided with a blanking port 112 in the collection area 111. The collection box 170 may be installed on the lower side of the base 110, and an opening corresponding to the blanking port 112 is provided at the top of the collection box 170. A push-block 160 is movably arranged in the collection area 111 along a direction close to and away from the blanking port 112.

[0062] The base 110 is provided with a blanking port 112 at the bottom of the collection area 111. The blanking port 112 is used to let the sample box and other sundries in the collection area 111 fall into the collection box 170 by gravity. The collection box 170 is installed on the lower side of the base 110, and an opening corresponding to the blanking port 112 is provided at its top to ensure that sundries can smoothly enter the collection box 170.

[0063] The push-block 160 is arranged in the collection area 111 and can move along a direction close to and away from the blanking port 112. The function of the push-block 160 is to push the sample box and other sundries in the collection area 111 into the blanking port 112 so that the sundries can smoothly enter the collection box 170. The front end of the push-block 160 can be set as an arc or an inclined plane adapted to the shape of the bottom of the collection area 111 to more smoothly push the sundries into the blanking port 112. The push-block 160 can be manually operated by the operator or automatically driven by a driving mechanism.

[0064] In actual implementation, after the sample is removed from the sample box, the operator can use the pusher 160 to push the sample box and other sundries into the discharge opening 112, and the sundries enter the collection box 170 through the discharge opening 112, which is convenient for subsequent processing.

[0065] According to the continuous casting tundish sampling rapid processing device 100 provided by the embodiments of the present application, by providing a discharge opening 112 in the collection area 111 of the base 110, installing a collection box 170 on the lower side of the base 110, and providing a movable pusher 160 in the collection area 111, it is possible to more conveniently collect the sample box and other sundries after sampling, further improving the operation efficiency and the cleanliness of the operation environment.

[0066] Please refer to Figure 2 , according to some embodiments of the present application, a second driving mechanism 161 may be provided on the bottom plate, the discharge opening 112 is provided at one end of the collection area 111, the pusher 160 is provided at the end of the collection area 111 away from the discharge opening 112, and the second driving mechanism 161 is coupled to the pusher 160 to drive the pusher 160 to move.

[0067] A second driving mechanism 161 is installed on the bottom plate, and the second driving mechanism 161 may be selected from a cylinder or an electric push rod to achieve the automatic operation of the pusher 160. The installation position of the second driving mechanism 161 is close to the end of the collection area 111 away from the discharge opening 112 to facilitate driving the pusher 160 to move along the length direction of the collection area 111. The discharge opening 112 is provided at one end of the collection area 111, and the pusher 160 is provided at the other end of the collection area 111 away from the discharge opening 112. Such a layout enables the pusher 160 to push the sundries in the collection area 111 into the discharge opening 112, ensuring that the sundries can smoothly enter the collection box 170.

[0068] The pusher 160 is coupled to the second driving mechanism 161, and the piston rod or push rod of the second driving mechanism 161 is fixedly connected to the pusher 160 to drive the pusher 160 to move along the length direction of the collection area 111. The shape and size of the pusher 160 match the bottom of the collection area 111 to ensure that it can effectively push the sundries into the discharge opening 112.

[0069] By providing a second driving mechanism 161 on the bottom plate and coupling the pusher 160 to the second driving mechanism 161, the automatic operation of the pusher 160 can be achieved, further improving the operation efficiency and the convenience of operation. At the same time, by reasonably arranging the positions of the discharge opening 112 and the pusher 160, it is ensured that the sundries can smoothly enter the collection box 170, further improving the neatness and orderliness of the operation environment.

[0070] Please refer to Figure 1 and Figure 2, according to some embodiments of the present application, a guide rail 172 may be provided on the lower side of the base 110. The guide rail 172 is provided on one side of the blanking port 112, and the collection box 170 is slidably mounted on the guide rail 172 along the extending direction of the guide rail 172; a third driving mechanism 173 is further provided on the lower side of the base 110. The third driving mechanism 173 is coupled to the collection box 170, and the third driving mechanism 173 can drive the collection box 170 to move between a position corresponding to the blanking port 112 and a position extending outside the base 110.

[0071] A guide rail 172 is installed on the lower side of the base 110. One end of the guide rail 172 is located on one side of the blanking port 112, and the other end of the guide rail 172 extends at least to the edge of the base 110. The collection box 170 is installed on the guide rail 172 through sliding components such as sliders or rollers, enabling it to slide along the extending direction of the guide rail 172 and slide outside the base 110.

[0072] In some examples, there may be two guide rails 172. The two guide rails 172 are respectively arranged on both sides of the blanking port 112, and the collection box 170 is slidably connected to the two guide rails 172 to improve the sliding and installation stability of the collection box 170.

[0073] The third driving mechanism 173 is installed on the lower side of the base 110 and is coupled to the collection box 170. The third driving mechanism 173 can be a cylinder or an electric push rod to achieve the automated operation of the collection box 170. The piston rod or push rod of the third driving mechanism 173 is fixedly connected to the collection box 170 to drive the collection box 170 to slide along the guide rail 172. When it is necessary to clean the sundries in the collection box 170, the third driving mechanism 173 drives the collection box 170 to a position extending outside the base 110, facilitating the operator to clean and maintain the collection box 170.

[0074] By providing the guide rail 172 and the third driving mechanism 173 on the lower side of the base 110, the slidable installation and automated operation of the collection box 170 are realized, further improving the operation efficiency and convenience of the operation.

[0075] Please refer to Figure 2 , in some embodiments, an installation bracket 171 may be sleeved outside the collection box 170. The collection box 170 is detachably installed on the installation bracket 171. The installation bracket 171 is slidably connected to the guide rail 172, and the third driving mechanism 173 is coupled to the installation bracket 171. The third driving mechanism 173 drives the installation bracket 171 to move to drive the collection box 170 to move. When cleaning and maintaining, it is convenient to directly disassemble and maintain the collection box 170, improving the operation convenience.

[0076] Please refer to Figure 1 and Figure 3, According to some embodiments of the present application, the separation assembly 120 includes a plurality of separators disposed on the base 110, and the plurality of separators are connected to each other to form a frame structure, and the frame structure encloses and defines a collection area 111.

[0077] The separation assembly 120 is composed of a plurality of separators, and these separators can be baffle plates or stoppers 124, etc. The plurality of separators are connected to each other by welding, bolt connection or other fixing means to form a frame structure. The frame structure encloses and defines a collection area 111 for placing sundries such as sample boxes after sampling.

[0078] Exemplarily, the plurality of separators may include a first side baffle 121, a second side baffle 122, a transverse baffle 123 and a stopper 124. The first side baffle 121, the second side baffle 122 and the transverse baffle 123 are perpendicular to the base 110. With the side provided with the stopper 124 as the front side, the stopper 124 is provided at the front edge of the base 110; the first side baffle 121 and the second side baffle 122 are respectively disposed on the left and right sides of the stopper 124 and extend in the front-rear direction. The first side baffle 121 is disposed at the left edge of the base 110; the transverse baffle 123 is disposed in the middle of the base 110 in the front-rear direction and extends in the left-right direction. The left end of the transverse baffle 123 is connected to the first side baffle 121, and the collection area 111 is disposed on the front side of the transverse baffle 123, and the tool cylinder 130 and the water tank 141 are disposed on the rear side of the transverse baffle 123; the second side baffle 122 extends in the front-rear direction, the front end of the second side baffle 122 is connected to the stopper 124, and the rear end is connected to the transverse baffle 123, so that the first side baffle 121, the second side baffle 122, the transverse baffle 123 and the stopper 124 enclose to form the collection area 111. Among them, the height of the stopper 124 is lower than that of the baffle plate, so as to facilitate the operator to place and process the sample on the front side.

[0079] Please refer to Figure 1 and Figure 3 , According to some embodiments of the present application, among the plurality of separators, the separator located at the end of the collection area 111 away from the blanking port 112 is spaced from the base 110 to form a channel 125, and the pushing and blocking member 160 is installed in the channel 125, and the second driving mechanism 161 is disposed outside the collection area 111.

[0080] Taking the blanking port 112 being close to the first side baffle 121 as an example, the second side baffle 122 is located on the opposite side of the first side baffle 121, that is, the lower end of the second side baffle 122 is spaced from the base 110 to form a channel 125. Among them, the width and height of the channel 125 can be designed according to the size of the pushing and blocking member 160 to ensure that the pushing and blocking member 160 can be smoothly installed in the channel 125 and move along the channel 125. The pushing and blocking member 160 is installed in the channel 125, and its shape and size match the channel 125 to ensure that it can move smoothly in the channel 125.

[0081] Specifically, the collection area 111 formed by enclosing multiple partition members is rectangular, the pushing member 160 is arranged in the shape of a cuboid, the pushing member 160 extends in the front-rear direction and moves in the left-right direction, and the length of the pushing member 160 is the same as the width of the second side baffle 122, so that the pushing member 160 can be perfectly embedded into the channel 125 to prevent sundries in the collection area 111 from falling out of the channel 125, and the moving range of the pushing member 160 in the left-right direction can cover the collection area 111 as much as possible to ensure that the sundries in the collection area 111 are all pushed into the collection box 170.

[0082] The second driving mechanism 161 is arranged outside the collection area 111 and is coupled to the pushing member 160. By arranging the second driving mechanism 161 outside the collection area 111, the influence on the cleaning of the collection area 111 is reduced.

[0083] Please refer to Figure 1 , according to some embodiments of the present application, the first driving mechanism 143 may include a rotating plate 1431 and a first driving machine. One end of the rotating plate 1431 close to the sample basket 151 is rotatably installed on the top of the water tank 141 through a rotating shaft, and the cooling basket 142 is installed on the rotating plate 1431; the first driving member 1432 is coupled to the rotating shaft to drive the rotating shaft to drive the rotating plate 1431 to rotate.

[0084] One end of the rotating plate 1431 is rotatably connected to the top of the water tank 141 through a rotating shaft, so that the rotating plate 1431 can rotate around the rotating shaft. Specifically, two bearing seats 144 are provided on the top of the water tank 141, bearings are provided in the bearing seats 144, and both ends of the rotating shaft are respectively supported by the two bearings to facilitate the smooth rotation of the rotating plate 1431. The cooling basket 142 is installed on the rotating plate 1431 and can move as the rotating plate 1431 rotates.

[0085] The first driving member 1432 is coupled to the rotating shaft and is used to drive the rotating shaft to drive the rotating plate 1431 to rotate. The first driving member 1432 can be selected from a cylinder, an electric push rod or a motor, etc. to realize the automatic operation of the rotating plate 1431. Exemplarily, the first driving member 1432 can be a rotary cylinder, and the rotary cylinder is arranged at one end of the rotating shaft and connected to the rotating shaft to drive the rotating shaft to rotate when the rotary cylinder works, and drive the rotating plate 1431 to reverse through the rotating shaft.

[0086] Exemplarily, when the rotating plate 1431 is in the first position, it corresponds to the opening of the water tank 141. The cooling basket 142 is installed at the opening on the rotating plate 1431 and extends into the water tank 141. After the sample is cooled, the rotary cylinder drives the rotating plate 1431 to rotate 180° to the second position. In the second position, the rotating plate 1431 flips to face downwards with the top surface and faces the sample basket 151 directly, so that the opening of the cooling basket 142 corresponds to the sample basket 151, enabling the sample in the cooling basket 142 to fall into the sample basket 151 under the action of gravity.

[0087] Please refer to Figure 4 , according to some embodiments of the present application, the sample receiving assembly 150 further includes a blowing hood 153. The blowing hood 153 is detachably installed on the top of the sample basket 151, and blowing holes 154 are provided on the blowing hood 153.

[0088] The blowing hood 153 is installed on the top of the sample basket 151 by means of buckles, bolts or other detachable connection methods for easy installation and disassembly. The size and shape of the blowing hood 153 match those of the sample basket 151 to ensure that it can completely cover the opening of the sample basket 151 to form a closed space.

[0089] The blowing holes 154 are provided on the blowing hood 153 for blowing compressed air or hot air into the sample in the sample basket 151 to accelerate the drying process of the sample. The number and distribution of the blowing holes 154 can be designed according to actual needs to ensure that the sample can be evenly affected by the air flow. The diameter and shape of the blowing holes 154 can also be adjusted according to actual needs to control the speed and direction of the air flow.

[0090] In one example, the blowing hood 153 is in the shape of an inverted funnel, and the blowing holes 154 are provided at the top of the blowing hood 153.

[0091] In actual implementation, after the sample enters the sample basket 151, the operator installs the blowing hood 153 on the top of the sample basket 151, starts the air source, and blows compressed air or hot air into the sample in the sample basket 151 through the blowing holes 154. The air flow sprays towards the sample through the blowing holes 154 to accelerate the evaporation of moisture on the surface of the sample, thereby shortening the drying time of the sample. After drying, the blowing hood 153 is disassembled to facilitate the removal of the sample for the next process.

[0092] By adding the blowing hood 153 to the sample receiving assembly 150 and providing the blowing holes 154 on the blowing hood 153, the drying process of the sample can be effectively accelerated, further improving the operation efficiency and convenience of operation.

[0093] Please refer to Figure 1 and Figure 4, According to some embodiments of the present application, the sample receiving assembly 150 further includes a bracket 152 and a water collector 155. The bracket 152 is installed on the base 110, and the sample basket 151 is installed on the bracket 152 and is spaced from the base 110; the water collector 155 is installed on the lower side of the sample basket 151, and the bottom of the sample basket 151 is hollowed out.

[0094] The bracket 152 is installed on the base 110 by welding, bolt connection or other fixing means. The size and shape of the bracket 152 can be designed according to actual production requirements to ensure that it can stably support the sample basket 151 and maintain a certain distance from the base 110. The sample basket 151 is installed on the bracket 152 and is connected to the bracket 152 by snap, bolt or other fixing means to ensure its firm installation.

[0095] The bottom of the sample basket 151 is hollowed out and provided with a plurality of hollow holes so that the moisture in the sample can drain out smoothly. The water collector 155 is installed on the lower side of the sample basket 151 and is used to collect the moisture drained from the sample basket 151. Exemplarily, the water collector 155 can be in the shape of a funnel to facilitate the collection of the coolant.

[0096] In actual operation, the operator transfers the cooled sample from the cooling basket 142 to the sample basket 151. During the water drainage process of the sample in the sample basket 151, the coolant drips through the hollow holes into the water collector 155. The coolant collected by the water collector 155 can be drained regularly or processed by other means.

[0097] The embodiment of the present application further provides a rapid sampling and processing method for a continuous casting tundish, which is applied to the rapid sampling and processing device 100 of any of the above technical solutions.

[0098] Please refer to Figure 5 , the rapid sampling and processing method for a continuous casting tundish includes: Step 210 - Step 270.

[0099] Step 210, Place the sampling box in the collection area 111;

[0100] Step 220, Use the tool in the tool cylinder 130 to take out the sample in the sampling box outside the sample box;

[0101] Step 230, Control the second driving mechanism 161 to drive the pushing member 160 to move so as to push the items in the collection area 111 to the blanking port 112 and drop them into the collection box 170;

[0102] Step 240, Control the third driving mechanism 173 to drive the collection box 170 to move to a position extending out of the bottom plate;

[0103] Step 250, Use the tool in the tool cylinder 130 to take out the sample and place it in the cooling basket 142;

[0104] Step 260: After the sample is cooled, control the first driving mechanism 143 to drive the cooling basket 142 to move to a position opposite to the sample basket 151, so that the sample in the cooling basket 142 falls into the sample basket 151;

[0105] Step 270: After the sample is dried, take out the sample.

[0106] In step 210, the operator places the sampling box after tundish sampling in the collection area 111 enclosed by the partition component 120. The collection area 111 is defined by the partition component 120 to ensure that the sampling box is placed in the designated area, facilitating subsequent operations.

[0107] In step 220, the operator takes out the required tools from the tool cylinder 130, such as wrenches, pliers, etc., opens the sampling box, takes out the sample from the sampling box, and places it in the collection area 111. The tool cylinder 130 is located outside the collection area 111, facilitating the operator to access the tools.

[0108] In step 230, the operator starts the second driving mechanism 161 to drive the pushing and blocking member 160 to move along the collection area 111, pushing the sampling box and other sundries to the discharge opening 112. The discharge opening 112 is provided at one end of the collection area 111. After the pushing and blocking member 160 pushes the sundries into the discharge opening 112, the sundries fall into the collection box 170 through the discharge opening 112. The collection box 170 is installed on the lower side of the base 110 and corresponds to the discharge opening 112 to ensure that the sundries can smoothly enter the collection box 170.

[0109] In step 240, the operator starts the third driving mechanism 173 to drive the collection box 170 to slide along the guide rail 172, so that the collection box 170 extends from the lower side of the base 110 to a position outside the base 110. At this time, the collection box 170 is convenient for the operator to clean and maintain.

[0110] In step 250, the operator takes out the required tools from the tool cylinder 130, takes out the sample from the collection area 111, and places it in the cooling basket 142. The cooling basket 142 is arranged in the water tank 141. The operator puts the sample into the cooling basket 142 so that the sample is immersed in the coolant to quickly cool down.

[0111] In step 260, the operator starts the first driving mechanism 143 to drive the cooling basket 142 to move in the water tank 141, so that the cooling basket 142 is opposite to the sample basket 151. The sample in the cooling basket 142 falls into the sample basket 151 under the action of gravity, realizing the rapid transfer of the sample. The sample basket 151 is arranged outside the collection area 111 and adjacent to the water tank 141, facilitating the transfer and draining of the sample.

[0112] In step 270, the sample is drained in the sample basket 151, and the drained sample can proceed to the next process. The operator takes out the dried sample from the sample basket 151 to complete the entire rapid sampling process.

[0113] According to the rapid sampling and processing method for the continuous casting tundish of the embodiment of the present application, by setting up a dedicated operation table, using a driving mechanism to control each action, a dedicated collection box 170, etc., one-stop rapid processing after sampling is achieved. The operator does not need to walk around with the sample, greatly improving the operation efficiency and convenience of operation, and enhancing the cleanliness and orderliness of the operation environment.

[0114] In some embodiments, after step 270 and after the sample is dried, taking out the sample further includes: step 271 and step 272.

[0115] Step 271: Install the air blowing hood 153 on the top of the sample basket 151 and start the air source.

[0116] Step 272: After the sample is dried, turn off the air source, disassemble the air blowing hood 153, and take out the sample.

[0117] Please refer to Figure 6 , in some embodiments, the rapid sampling and processing device 100 for the continuous casting tundish further includes a pneumatic control component 180. The first driving member 1432 is a rotary cylinder, the second driving mechanism 161 is a first cylinder, and the third driving mechanism 173 is a second cylinder; the pneumatic control component 180 includes a first electromagnetic solenoid valve 181, a second electromagnetic solenoid valve 182, a first electromagnetic reversing valve 183, a second electromagnetic reversing valve 184, and a third electromagnetic reversing valve 185.

[0118] Among them, the P port of the first electromagnetic solenoid valve 181 is connected to the air source, the A port of the first electromagnetic solenoid valve 181 is connected to the P ports of the second electromagnetic solenoid valve 182, the first electromagnetic reversing valve 183, the second electromagnetic reversing valve 184, and the third electromagnetic reversing valve 185. The A port of the second electromagnetic solenoid valve 182 is connected to the air blowing hole 154 of the air blowing hood 153. The A port and the B port of the first electromagnetic reversing valve 183 are respectively connected to the A port and the B port of the rotary cylinder. The A port and the B port of the second electromagnetic reversing valve 184 are respectively connected to the A port and the B port of the first cylinder. The A port and the B port of the third electromagnetic reversing valve 185 are respectively connected to the A port and the B port of the second cylinder. The R ports and the S ports of the first electromagnetic reversing valve 183, the second electromagnetic reversing valve 184, and the third electromagnetic reversing valve 185 are installed with silencers for exhaust.

[0119] The first electromagnetic solenoid valve 181, the second electromagnetic solenoid valve 182, the first electromagnetic reversing valve 183, the second electromagnetic reversing valve 184, and the third electromagnetic reversing valve 185 can be controlled by a button switch or a foot switch, etc., and are not specifically limited.

[0120] In actual execution, the first electromagnetic solenoid valve 181 is powered on, connecting the air source of the air circuit to supply air to the second electromagnetic solenoid valve 182, the first electromagnetic directional control valve 183, the second electromagnetic directional control valve 184, and the third electromagnetic directional control valve 185. The sample box after tundish sampling is placed in the collection area 111, and the required tools are taken out from the tool cylinder 130 to open the sample box to separate the sample from the sample box. The second electromagnetic directional control valve 184 is powered on, and the rod of the first cylinder extends to push the pushing and blocking member 160 to move straight forward, thereby falling the sample and sundries such as the sample box into the collection box 170 through the blanking port 112. When the second electromagnetic directional control valve 184 loses power, the rod of the first cylinder retracts to pull the pushing and blocking member 160 back to the initial position. The third electromagnetic directional control valve 185 is powered on, and the rod of the second cylinder extends to push the collection box 170 to slide out straight along the guide rail 172, so that the collection box 170 slides out of the coverage range of the base 110. The required tools are taken out from the tool cylinder 130 to take out the sample from the collection box 170 and place it in the cooling basket 142 for water cooling. After the sample in the collection box 170 is taken out, the third electromagnetic directional control valve 185 loses power, and the rod of the second cylinder retracts to pull the collection box 170 back to the initial position. After the sample is cooled, the first electromagnetic directional control valve 183 is powered on, and the rotary cylinder rotates 180 degrees, thereby driving the cooling basket 142 to rotate 180 degrees synchronously to move the cooled sample to the sample basket 151 for draining, and the drained water is collected and discharged by the water collector 155. When the first electromagnetic directional control valve 183 loses power, the rotary cylinder rotates reversely 180 degrees, thereby driving the cooling basket 142 to rotate reversely 180 degrees synchronously to return to the initial position. To accelerate the rapid draining of the sample, the blowing hood 153 is placed on the sample basket 151, and the second electromagnetic solenoid valve 182 is powered on to blow air. After the sample is free of water, the next process of the sample can be carried out.

[0121] The terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances, so that the embodiments of this application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are usually of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / ", generally represents an "or" relationship between the associated objects before and after.

[0122] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0123] In the description of the present application, the "first feature" and "second feature" may include one or more of such features.

[0124] In the description of the present application, the meaning of "a plurality of" is two or more.

[0125] In the description of the present application, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through additional features therebetween.

[0126] In the description of the present application, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature.

[0127] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0128] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A rapid processing device for sampling in a continuous casting tundish, characterized in that, Comprising: Base; Partition assembly, disposed on the base and enclosing and defining a collection area on the base; Tool cylinder, disposed on the base and outside the collection area; Cooling assembly, including a water tank, a cooling basket and a first driving mechanism, the water tank is disposed on the base and outside the collection area, the cooling basket is movably disposed in the water tank, and the first driving mechanism is coupled to the cooling basket; Sample receiving assembly, including a sample basket, the sample basket is disposed outside the collection area and adjacent to the water tank, the bottom of the sample basket is hollowed out, and the first driving mechanism can drive the cooling basket to move to a position opposite to the sample basket; Collection box, installed in the collection area.

2. The rapid treatment device for sampling in a continuous casting tundish according to claim 1, wherein The base is provided with a blanking port in the collection area, the collection box is installed on the lower side of the base, and the top of the collection box is provided with an opening corresponding to the blanking port, and a push-block is movably disposed in the collection area along a direction close to and away from the blanking port.

3. The rapid processing device for sampling in a continuous casting tundish according to claim 2, characterized in that, A second driving mechanism is provided on the bottom plate, the blanking port is disposed at one end of the collection area, the push-block is disposed at one end of the collection area away from the blanking port, and the second driving mechanism is coupled to the push-block to drive the push-block to move.

4. The rapid processing device for sampling of a continuous casting tundish according to claim 3, characterized in that, A guide rail is provided on the lower side of the base, the guide rail is disposed on one side of the blanking port, and the collection box is slidably installed on the guide rail along the extending direction of the guide rail; A third driving mechanism is further provided on the lower side of the base, the third driving mechanism is coupled to the collection box, and the third driving mechanism can drive the collection box to move between a position corresponding to the blanking port and a position extending out of the base.

5. The rapid processing device for sampling in a continuous casting tundish according to claim 3, characterized in that, The partition assembly includes a plurality of partition members disposed on the base, and the plurality of partition members are connected to each other to form a frame structure, and the frame structure encloses and defines the collection area.

6. The rapid processing device for sampling of a continuous casting tundish according to claim 5, wherein, Among the plurality of partition members, the partition member located at one end of the collection area away from the blanking port is spaced from the base to form a channel, the push-block is installed in the channel, and the second driving mechanism is disposed outside the collection area.

7. The rapid treatment device for sampling of a continuous casting tundish according to any one of claims 1-6, characterized in that, The first driving mechanism includes: A rotating plate, one end of the rotating plate close to the sample basket is rotatably installed on the top of the water tank through a rotating shaft, and the cooling basket is installed on the rotating plate; A first driving member, coupled to the rotating shaft to drive the rotating shaft to drive the rotating plate to rotate.

8. The rapid processing device for sampling in a continuous casting tundish according to any one of claims 1-6, characterized in that, The sample receiving assembly further includes a blowing hood, the blowing hood is detachably installed on the top of the sample basket, and the blowing hood is provided with blowing holes.

9. The rapid treatment device for sampling in a continuous casting tundish according to any one of claims 1-6, characterized in that, The sample receiving assembly further includes: A bracket, installed on the base, and the sample basket is installed on the bracket to be spaced from the base; A water collector, installed on the lower side of the sample basket, and the bottom of the sample basket is hollowed out.

10. A rapid treatment method for sampling in a continuous casting tundish, characterized in that, Applied to the continuous casting tundish sampling rapid treatment device according to any one of claims 4-9, the continuous casting tundish sampling rapid treatment method includes: Placing the sampling box in the collection area; Using the tool in the tool cylinder to take out the sample in the sampling box outside the sample box; Control the second drive mechanism to drive the pushing and blocking member to move, so as to push the items in the collection area to the blanking port and drop them into the collection box; Control the third drive mechanism to drive the collection box to move to a position extending from the bottom plate; Use the tool in the tool cylinder to take out the sample and place it in the cooling basket; After the sample is cooled, control the first drive mechanism to drive the cooling basket to move to a position opposite to the sample basket, so that the sample in the cooling basket drops into the sample basket; After the sample is dried, take out the sample.

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