Semi-automatic assembly production line for antifogging odontoscope

Abstract

The invention relates to the technical field of anti-fog mouth mirror machining equipment, in particular to an anti-fog mouth mirror semi-automatic assembly production line which comprises a multi-station rotating disc device arranged at the top of a device table, handle taking equipment, assembly taking equipment, a semi-automatic handle feeding device, lens feeding equipment, a discharging plate and mobile detection equipment. The handle feeding station rotates to the dispensing station, the dispensing station rotates to the lens feeding station, the feeding station rotates to the lens detection station, the lens detection station rotates to the pressing curing combination station, the pressing curing combination station rotates to the assembly detection station, and the assembly detection station rotates to the assembly discharging station. By means of the arrangement, the production line integrates the multi-station rotating disc device for semi-automatic handle feeding, odontoscope feeding, detection and matched anti-fog odontoscope combined assembly, and the production efficiency of integrated assembly of the handle body and the odontoscope is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of anti-fog mouth mirror processing equipment, specifically an anti-fog mouth mirror semi-automatic assembly production line. Background Art

[0002] A mouth mirror is the most common medical device in dentistry. Its main purpose is to reflect the images of parts that cannot be directly seen by the line of sight, such as the distal surface of teeth, the lingual surface, and the occlusal surface of maxillary teeth, etc. It can be used to reverse or gather light rays to the examination site to increase local illumination. The traditional mouth mirror is a snap-on type, and the production process is manual pressing and assembly.

[0003] After the lens of the anti-fog mouth mirror is treated with anti-fog, the super-hydrophilic property on its surface causes the lens to be extremely easily contaminated and cannot be touched by hand. The traditional manual pressing and assembly method cannot be used. However, the dispensing assembly method has extremely high requirements for assembly accuracy. Therefore, non-contact assembly needs to be carried out through automated equipment.

[0004] The anti-fog mouth mirror is made by assembling and combining a semi-finished handle and a semi-finished anti-fog lens. Taking the semi-automatic assembly production line of the anti-fog mouth mirror that requires manual feeding of the handle part as an example. Summary of the Invention

[0005] The purpose of the present invention is to provide a semi-automatic assembly production line for anti-fog mouth mirrors, which is used to solve the problems that the traditional production process of mouth mirrors is inconvenient for overall distribution and integration of handle feeding, mouth mirror feeding, and detection, resulting in low production efficiency of the integrated assembly of the handle body and the mouth mirror.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] The semi-automatic assembly production line for anti-fog mouth mirrors includes a multi-station turntable device, a handle picking device, a component picking device, a semi-automatic handle feeding device, a lens feeding device, a discharge plate, and a mobile detection device arranged on the top of the device table. The multi-station turntable device, the handle picking device, the component picking device, the semi-automatic handle feeding device, the lens feeding device, the discharge plate, and the mobile detection device are arranged on the top of the device table. The multi-station turntable device includes a driving turntable assembly, a handle feeding station, a dispensing station, a lens feeding station, a lens detection station, a pressing and curing combination station, a component detection station, a component discharging station, and an empty material detection station. The top end of the driving turntable assembly is provided with a handle feeding station, a dispensing station, a lens feeding station, a lens detection station, a pressing and curing combination station, a component detection station, a component discharging station, and an empty material detection station.

[0008] Preferably, the handle picking device includes a handle driving device and a handle cylinder gripper, and a handle cylinder gripper is arranged at one end of the moving table of the handle driving device.

[0009] Preferably, the assembly picking device includes an assembly driving device and an assembly cylinder gripper, and an assembly cylinder gripper is arranged at one end of the moving table of the assembly driving device.

[0010] Preferably, the semi-automatic handle feeding device includes a frame plate, a conveyor belt device, a material placing rack, a slide rail driving assembly, a push plate and a handle detection device. The conveyor belt device is arranged in the inner groove of the frame plate, a material placing rack is placed on the top belt of the conveyor belt device, a slide rail driving assembly and a handle detection device are arranged on the top of the frame plate, and a push plate is slidably arranged on the slide rail driving assembly.

[0011] Preferably, the material placing rack includes a carrier plate, a material box, a folding frame and a groove plate. A material box, a folding frame and a groove plate are fixedly arranged at the top end of the carrier plate, and the clamping grooves arranged on the material box, the clamping grooves arranged on the folding frame and the clamping grooves arranged on the top of the groove plate are used for assembling and placing the handles.

[0012] Preferably, the lens feeding device includes a material placing table, a tray, a four-axis feeding robot and a negative pressure suction feeding assembly. A plurality of trays are stacked and placed on the top of the material placing table, lenses are placed in the inner groove at the top of the tray, a four-axis feeding robot is installed at the rear end of the material placing table, and a negative pressure suction feeding assembly is installed on the joint shaft arm of the four-axis feeding robot.

[0013] Preferably, the movement detection device includes a detection driving device and a photoelectric induction detection component, and a photoelectric induction detection component is arranged at one end of the moving table of the detection driving device.

[0014] Compared with the prior art, the beneficial effects of the invention are:

[0015] In the present invention, the handle is assembled and placed inside the clamping grooves arranged on the material box, the clamping grooves arranged on the folding frame and the clamping grooves arranged on the top of the groove plate. The material placing rack is pushed by the push plate to the belt of the conveyor belt device arranged on the left until the rear end of the carrier plate abuts against and is limited by the slide rail driving assembly arranged at the rear end. The handle driving device cooperates with the handle cylinder gripper to clamp and move the handle to the handle feeding station. The servo motor at the bottom of the driving turntable assembly is started to drive the multi-station turntable device to rotate slowly. The handle feeding station rotates to the dispensing station, the dispensing station rotates to the lens feeding station, the feeding station rotates to the lens detection station, the lens detection station rotates to the pressing and curing combination station, the pressing and curing combination station rotates to the assembly detection station, the assembly detection station rotates to the assembly blanking station, the assembly blanking station rotates to the empty material detection station, and a photoelectric induction device is arranged on the top of the device table to detect and process whether there is finished product residue at the empty material detection station. Through the above settings, the production line integrates a multi-station turntable device for semi-automatic handle feeding, mouth mirror feeding, detection and assembling the anti-fog mouth mirror combination, so as to improve the integrated assembly production efficiency of the handle body and the mouth mirror. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the invention;

[0017] Figure 2 For the invention Figure 1 Schematic diagram of the enlarged structure at position A;

[0018] Figure 3 For the invention Figure 1 Schematic diagram of the enlarged structure at position B;

[0019] Figure 4 It is a schematic diagram of the internal component structure of the semi-automatic handle feeding device of the invention;

[0020] Figure 5 For the invention Figure 4 Schematic diagram of the enlarged structure at position C;

[0021] Figure 6 It is a schematic diagram of the internal component structure of the lens feeding device of the invention;

[0022] Figure 7 It is a schematic diagram of the internal component structure of the multi-station turntable device of the invention.

[0023] In the figure: 1. Multi-station turntable device; 11. Driving turntable component; 12. Handle feeding station; 13. Glue dispensing station; 14. Lens feeding station; 15. Lens detection station; 16. Pressing and curing combination station; 17. Assembly detection station; 18. Assembly discharging station; 19. Empty material detection station; 2. Handle picking device; 21. Handle driving device; 22. Handle cylinder gripper; 3. Assembly picking device; 31. Assembly driving device; 32. Assembly cylinder gripper; 4. Semi-automatic handle feeding device; 41. Frame plate; 42. Conveyor belt device; 43. Stocking rack; 431. Carrier plate; 432. Material frame; 433. Folding frame; 434. Grooved plate; 44. Slide rail driving component; 45. Pushing plate; 46. Handle detection device; 5. Lens feeding device; 51. Stocking table; 52. Tray; 53. Four-axis feeding robot; 54. Negative pressure suction component; 6. Discharging plate; 7. Moving detection device; 71. Detection driving device; 72. Photoelectric induction detection component. DETAILED DESCRIPTION OF THE INVENTION

[0024] Next, the technical solutions in the embodiments of the invention will be clearly and completely described in conjunction with the drawings in the embodiments of the invention. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the invention without creative efforts shall fall within the scope of protection of the invention.

[0025] In the embodiments of the invention, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the position or positional relationship shown in the drawings. It is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. Similarly, words such as "a", "one" or "the" do not indicate a quantity limitation, but rather indicate the existence of at least one. Words such as "comprising" or "including" mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects.

[0026] In addition, in the embodiments of the invention, unless otherwise clearly specified and limited, the terms "mounted", "connected" and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the invention can be understood according to specific situations.

[0027] Please refer to Figure 1-7 , the present invention provides a technical solution:

[0028] The semi-automatic assembly production line for anti-fog mouth mirrors includes a multi-station turntable device 1, a handle picking device 2, a component picking device 3, a semi-automatic handle feeding device 4, a lens feeding device 5, a discharge plate 6, and a mobile detection device 7 arranged on the top of the device table. There are a multi-station turntable device 1, a handle picking device 2, a component picking device 3, a semi-automatic handle feeding device 4, a lens feeding device 5, a discharge plate 6, and a mobile detection device 7 arranged on the top of the device table. The multi-station turntable device 1 includes a driving turntable assembly 11, a handle feeding station 12, a dispensing station 13, a lens feeding station 14, a lens detection station 15, a pressing and curing combination station 16, a component detection station 17, a component discharging station 18, and an empty material detection station 19. The top of the driving turntable assembly 11 is provided with a handle feeding station 12, a dispensing station 13, a lens feeding station 14, a lens detection station 15, a pressing and curing combination station 16, a component detection station 17, a component discharging station 18, and an empty material detection station 19.

[0029] The handle feeding device 2 includes a handle driving device 21 and a handle cylinder gripper 22. One end of the moving table of the handle driving device 21 is provided with the handle cylinder gripper 22. Through the above settings, the handle driving device 21 is a combination of a servo motor, a linear guide rail, and a lead screw.

[0030] The assembly feeding device 3 includes an assembly driving device 31 and an assembly cylinder gripper 32. One end of the moving table of the assembly driving device 31 is provided with the assembly cylinder gripper 32. Through the above settings, the assembly driving device 31 is a combination of a servo motor, a linear guide rail, and a lead screw.

[0031] The semi-automatic handle loading device 4 includes a frame plate 41, a conveyor belt device 42, a material placing rack 43, a slide rail driving assembly 44, a push plate 45, and a handle detection device 46. The conveyor belt device 42 is arranged in the inner groove of the frame plate 41. A material placing rack 43 is placed on the top belt of the conveyor belt device 42. The slide rail driving assembly 44 and the handle detection device 46 are arranged on the top of the frame plate 41. The push plate 45 is slidably arranged on the slide rail driving assembly 44. Through the above settings, a semi-automatic handle loading device 4 for circularly moving the material placing rack 43 is formed.

[0032] The material placing rack 43 includes a carrier plate 431, a material box 432, a folding frame 433, and a groove plate 434. The material box 432, the folding frame 433, and the groove plate 434 are fixedly arranged at the top end of the carrier plate 431. The clamping grooves arranged on the material box 432, the clamping grooves arranged on the folding frame 433, and the clamping grooves arranged on the top of the groove plate 434 are used for assembling and placing the handles. Through the above settings, stable placement processing of the handles is formed.

[0033] The lens loading device 5 includes a material placing table 51, trays 52, a four-axis loading robot 53, and a negative pressure suction component 54. A plurality of trays 52 are stacked and placed on the top of the material placing table 51. Lenses are placed in the inner grooves at the tops of the trays 52. A four-axis loading robot 53 is installed at the rear end of the material placing table 51. The negative pressure suction component 54 is installed on the joint arm of the four-axis loading robot 53. Through the above settings, the negative pressure suction component 54 performs suction feeding through a negative pressure air pump, and cooperates with the four-axis loading robot 53 and a cylinder to perform moving suction feeding and discharging.

[0034] The moving detection device 7 includes a detection driving device 71 and a photoelectric induction detection component 72. One end of the moving table of the detection driving device 71 is provided with the photoelectric induction detection component 72. Through the above settings, the detection driving device 71 is a combination of a servo motor, a linear guide rail, and a lead screw.

[0035] Workflow: The invention provides a semi-automatic assembly production line for anti-fog mouth mirrors. The production line integrates a multi-station turntable device 1 for semi-automatic handle feeding, mouth mirror feeding, detection, and assembling the anti-fog mouth mirror combination, which is used to improve the integrated assembly production efficiency of the handle body and the mouth mirror.

[0036] The electrical components set inside the device are controlled and processed by an external PLC controller, and the electrical components are powered by an external power module.

[0037] There are two sets of conveyor belt devices 42 inside the frame plate 41, and a servo motor assembly is arranged outside the frame plate 41. The servo motor assembly supplies power for the low-speed transmission of the belt arranged on the conveyor belt device 42. Among them, the conveyor belt device 42 on the right drives the belt to move forward, and the conveyor belt device 42 on the left drives the belt to move backward. Personnel stand on the right side of the frame plate 41 to place the handle, so that the handle is assembled and placed inside the slots arranged on the material frame 432, the slots arranged on the folding frame 433, and the slots arranged on the top of the slot plate 434 until the slide rail drive assembly 44 arranged at the front end abuts and limits the carrier plate 431. The push plate 45 moves leftward along the slide rail drive assembly 44, and the material placing rack 43 is pushed to the belt of the conveyor belt device 42 arranged on the left by the push plate 45. The conveyor belt device 42 arranged on the left drives the belt and the material placing rack 43 to move backward. The handle detection device 46 is provided with a photoelectric detection device at the bottom to perform feeding detection and empty material detection on the top of the material placing rack 43 until the rear end of the carrier plate 431 abuts and limits the slide rail drive assembly 44 arranged at the rear end. The handle is clamped and moved to the handle feeding station 12 by the handle drive device 21 and the handle cylinder gripper 22. The slide rail drive assembly 44 arranged at the rear end drives the push plate 45 to move rightward, and the material placing rack 43 is moved to the top belt of the conveyor belt device 42 arranged at the right end. The servo motor at the bottom of the drive turntable assembly 11 is started to drive the multi-station turntable device 1 to rotate slowly. The handle feeding station 12 rotates to the dispensing station 13, and the dispensing device arranged on the top of the device table performs dispensing on the spoon part of the handle. The glue is liquid instant glue, which reacts with the moisture in the air after dispensing to solidify and achieve the instant drying effect. The dispensing station 13 rotates to the lens feeding station 14, and the four-axis feeding robot 53 and the negative pressure suction component 54 cooperate to place the lens arranged inside the tray 52 on the spoon part of the handle. The detection drive device 71 drives the photoelectric induction detection component 72 to move, and the photoelectric induction detection component 72 performs detection processing on the lens. Using the photoelectric induction mechanism, if the lens is not accurately placed in the spoon part of the handle, the photoelectric sensor will not receive the signal, and the system determines it as unqualified, and controls the discharging claw to place the mouth mirror in the unqualified bin.

[0038] The lens loading station 14 rotates to the lens inspection station 15. Through the vision inspection and torque inspection system and the small material handling robot set on the top of the device table, it is detected whether the handle and the lens are assembled in place, and unqualified products are automatically removed to ensure the qualified rate of finished products. The lens inspection station 15 rotates to the pressing and curing combination station 16. The handle and the lens are hot-pressed and combined through the hot-pressing equipment set on the top of the device table. Subsequently, the pressing and curing combination station 16 rotates to the assembly inspection station 17. Through the vision inspection and torque inspection system and the small material handling robot set on the top of the device table, it is detected whether the hot-pressed finished product of the handle and the lens is assembled in place, and unqualified products are automatically removed to ensure the qualified rate of finished products. The assembly inspection station 17 rotates to the assembly unloading station 18. Through the cooperation of the assembly driving device 31 and the assembly cylinder gripper 32, the combined finished product of the handle and the lens is placed on the top of the discharge plate 6 for discharging treatment. The assembly unloading station 18 rotates to the empty material inspection station 19. An optoelectronic induction device is set on the top of the device table to detect whether there is any remaining finished product material at the empty material inspection station 19.

[0039] Although the embodiments of the invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the invention. The scope of the invention is defined by the appended claims and their equivalents.

Claims

1. The semi-automatic assembly production line for anti-fog mouth mirrors includes a multi-station turntable device (1), a handle feeding device (2), an assembly feeding device (3), a semi-automatic handle loading device (4), a lens loading device (5), a discharge plate (6), and a mobile detection device (7) arranged on the top of the device table, and is characterized in that: At the top of the device table, there are provided the multi-station turntable device (1), the handle picking device (2), the assembly picking device (3), the semi-automatic handle feeding device (4), the lens feeding device (5), the discharge plate (6), and the moving detection device (7). The multi-station turntable device (1) includes a driving turntable assembly (11), a handle feeding station (12), a dispensing station (13), a lens feeding station (14), a lens detection station (15), a pressing and curing combination station (16), an assembly detection station (17), an assembly discharging station (18), and a blank material detection station (19). At the top of the driving turntable assembly (11), there are provided the handle feeding station (12), the dispensing station (13), the lens feeding station (14), the lens detection station (15), the pressing and curing combination station (16), the assembly detection station (17), the assembly discharging station (18), and the blank material detection station (19).

2. The semi-automatic assembly production line for anti-fog mouth mirrors according to claim 1, wherein: The handle picking device (2) includes a handle driving device (21) and a handle cylinder gripper (22). At one end of the moving table of the handle driving device (21), there is provided a handle cylinder gripper (22).

3. The semi-automatic assembly production line for anti-fog mouth mirrors according to claim 1, wherein: The assembly picking device (3) includes an assembly driving device (31) and an assembly cylinder gripper (32). At one end of the moving table of the assembly driving device (31), there is provided an assembly cylinder gripper (32).

4. The semi-automatic assembly production line of the anti-fog mouth mirror according to claim 1, characterized in that: The semi-automatic handle feeding device (4) includes a frame plate (41), a conveyor belt device (42), a material placing rack (43), a slide rail driving assembly (44), a push plate (45), and a handle detection device (46). In the inner groove of the frame plate (41), there is provided a conveyor belt device (42). On the top belt of the conveyor belt device (42), there is placed a material placing rack (43). On the top of the frame plate (41), there are provided a slide rail driving assembly (44) and a handle detection device (46). The slide rail driving assembly (44) is slidably provided with a push plate (45).

5. The semi-automatic assembly production line for anti-fog mouth mirrors according to claim 4, characterized in that: The material placing rack (43) includes a carrier plate (431), a material frame (432), a folding frame (433), and a groove plate (434). At the top of the carrier plate (431), there are fixedly provided a material frame (432), a folding frame (433), and a groove plate (434). The clamping grooves provided on the material frame (432), the clamping grooves provided on the folding frame (433), and the clamping grooves provided on the top of the groove plate (434) are used for assembling and placing the handles.

6. The semi-automatic assembly production line for anti-fog mouth mirrors according to claim 1, wherein: The lens feeding device (5) includes a material placing table (51), a tray (52), a four-axis feeding robot (53), and a negative pressure suction component (54). On the top of the material placing table (51), there are stacked and placed a plurality of trays (52). Inside the inner groove at the top of the tray (52), there are placed lenses. At the rear end of the material placing table (51), there is installed a four-axis feeding robot (53). On the articulated arm of the four-axis feeding robot (53), there is installed a negative pressure suction component (54).

7. The semi-automatic assembly production line for anti-fog mouth mirrors according to claim 1, characterized in that: The moving detection device (7) includes a detection driving device (71) and a photoelectric induction detection component (72). At one end of the moving table of the detection driving device (71), there is provided a photoelectric induction detection component (72).

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