Steel bar butt welding equipment capable of achieving uniform welding
Through the symmetrically arranged electrode bearing part and steel bar conveying assembly, combined with the electrode pressure sensor and edge cleaning part, the problem of uneven welding in existing steel bar butt welding equipment is solved, the uniformity and stability of steel bar welding are achieved, and the welding quality and current conduction efficiency are improved.
Patent Information
- Application Number
- CN202510754366.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-06-06
AI Technical Summary
The existing steel bar butt welding equipment has insufficient conveying accuracy and stability during the welding process, resulting in uneven welding and affecting the connection strength of the steel bar and the current conduction efficiency.
The electrode bearing part and steel bar conveying assembly are symmetrically arranged, combined with the electrode pressure sensor and the clamp adjustment cylinder to ensure the uniformity of electrode spacing and welding pressure; the steel bar welded ends are polished by the edge cleaning part to remove impurities and level the welded surface, and the synchronous conveying motor and clamp blocks are used to achieve accurate docking of steel bars.
It improves the uniformity and stability of steel bar welding, ensures welding quality, and improves the firmness of steel bar connections and current conduction efficiency.
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Figure CN120287053A_ABST
Abstract
Description
Technical Field
[0001] Embodiments of the present disclosure relate to the technical field of steel bar welding, and more specifically, to a butt welding device for steel bars with uniform welding. Background Art
[0002] In many engineering fields such as building construction and bridge construction, the operation of steel bar connection is crucial, and the butt welding device for steel bars, as a key tool to achieve efficient and reliable connection, is widely used.
[0003] The existing butt welding device for steel bars mainly consists of a welding transformer, electrodes, a feeding mechanism, and control components. Among them, the welding transformer is responsible for providing the current required for welding. The electrodes are divided into a left electrode and a right electrode, which are used to conduct the current and press the ends of the steel bars tightly. The feeding mechanism is used to push the steel bars during the welding of the steel bars to achieve the melting and extrusion processes. The control components control the welding process according to a specific program.
[0004] However, in the actual welding process of the existing butt welding device for steel bars, since most of the feeding mechanisms are driven by cylinders or hydraulic cylinders, there are problems of insufficient accuracy and stability during the welding process. Especially during the conveying process, it is difficult to accurately control the feeding speed and position of the steel bars, which is likely to cause uneven heating of the welded parts of the steel bars during welding. For example, in some large building projects, due to the large number of steel bar sizes and quantities, the instability of the feeding mechanism is likely to cause over-welding at the welded joints, resulting in embrittlement of the steel bar material and affecting the overall strength. Or, there may be cases of incomplete penetration, greatly reducing the connection strength of the steel bars. And during welding, due to the long-term placement of the steel bars to be welded or at the time of factory production, there is a large amount of rust or poor flatness at the welding ends of the steel bars. After docking, it is likely to affect the current conduction efficiency between the two steel bars to be welded, thereby further affecting the welding strength and welding uniformity of the steel bars. Summary of the Invention
[0005] To overcome the above defects, embodiments of the present disclosure provide a butt welding device for steel bars with uniform welding, which is used to solve the problems in the background art that the existing butt welding device for steel bars has poor accuracy and stability in conveying steel bars during butt welding of steel bars, which is likely to affect the welding efficiency of steel bars.
[0006] According to one aspect, at least one embodiment of the present disclosure provides a butt welding device for steel bars with uniform welding, including two left electrodes and two right electrodes, further including a butt welding frame, an electrode bearing part, and a steel bar conveying assembly. There are two electrode bearing parts, which are symmetrically arranged. Each electrode bearing part is provided with a left electrode and a right electrode. The right electrode can slide towards the left electrode. One of the electrode bearing parts is arranged on the butt welding frame, and the other electrode bearing part is arranged on the butt welding frame through an electrode position adjusting part. There are two groups of the steel bar conveying assemblies, which are symmetrically arranged on the butt welding frame. The electrode bearing part is located between the two steel bar conveying assemblies; Wherein, the steel bar conveying assembly includes a clamping and conveying part. There are two clamping and conveying parts, which are symmetrically arranged. One of the clamping and conveying parts is arranged on the butt welding frame, and the other clamping and conveying part is arranged on the butt welding frame through a clamping position adjusting part. The clamping and conveying part is provided with a plurality of conveying rollers capable of conveying steel bars and a plurality of clamping blocks capable of fixing steel bars.
[0007] On the basis of the foregoing solution, the electrode bearing part includes a U-shaped bearing plate, a U-shaped position adjusting plate, a limiting rod, and a position adjusting spring. The U-shaped bearing plate is arranged on the butt welding frame or the electrode position adjusting part. The left electrode is installed on the U-shaped bearing plate. The U-shaped position adjusting plate penetrates and is slidably arranged on one side of the U-shaped bearing plate. The limiting rod penetrates and is slidably arranged on the U-shaped bearing plate. One end of the limiting rod is connected to one end of the U-shaped position adjusting plate. The position adjusting spring is arranged between the U-shaped bearing plate and the U-shaped position adjusting plate. The limiting rod is located inside the position adjusting spring.
[0008] To facilitate the clamping of the steel bar by the left electrode and the right electrode, the electrode position adjusting part includes an electrode position adjusting cylinder and an electrode pressure sensor. The electrode position adjusting cylinder is installed on the butt welding frame. The electrode pressure sensor is installed on the output end of the electrode position adjusting cylinder. The detection end of the electrode pressure sensor is connected to the U-shaped bearing plate.
[0009] As a preferred technical solution of the present disclosure, the clamping and conveying part includes a conveying frame, a feeding frame, a universal coupling, a synchronous conveying motor, a conveying shaft and a conveying worm gear. The conveying frame is arranged on the butt welding frame or the clamping and position adjusting part. There are several feeding frames, and several feeding frames are arranged in a row in pairs. The feeding frames correspond to the conveying rollers one by one. The conveying rollers are rotatably arranged on the feeding frames. There are several universal couplings, and the universal couplings correspond to the feeding frames in pairs one by one. The universal couplings are rotatably arranged on the conveying frame. The two ends of the universal coupling are respectively connected to one end of the corresponding conveying roller. The synchronous conveying motor is installed at one end of the conveying frame. The conveying shaft is rotatably arranged on the conveying frame. One end of the conveying shaft is connected to the output end of the synchronous conveying motor. There are several conveying worm gears, and the conveying worm gears correspond to the universal couplings one by one. The conveying worm gears are arranged on the universal couplings. There are several conveying worm shafts, and the conveying worm shafts are arranged on the conveying shaft. The conveying worm shafts correspond to the conveying worm gears one by one. The conveying worm shafts are meshed with the conveying worm gears. There are several clamping cylinders, and several clamping cylinders are arranged in a row in pairs. The clamping cylinders correspond to the clamping blocks one by one. The clamping blocks are arranged at the output end of the clamping cylinders.
[0010] In order to improve the stability of steel bar conveying, the two feeding frames arranged in pairs are symmetrically arranged obliquely, and a conveying cavity is formed between the corresponding two conveying rollers.
[0011] In order to facilitate the fixing of the steel bars and straighten the steel bars, the two clamping cylinders arranged in pairs are symmetrically arranged obliquely, and a clamping cavity is formed between the corresponding two clamping blocks.
[0012] On the basis of the foregoing solution, the clamping and position adjusting part includes a feeding position adjusting cylinder and a feeding pressure sensor. The feeding position adjusting cylinder is installed on the butt welding frame. The feeding pressure sensor is installed at the output end of the feeding position adjusting cylinder. The detection end of the feeding pressure sensor is connected to one end of the conveying frame.
[0013] In order to facilitate the detection of the end of the welding end of the steel bar, a detection cylinder is installed on one side of the butt welding frame, and a position detection sensor capable of detecting the end of the steel bar is installed at the output end of the detection cylinder.
[0014] To improve the uniformity of steel bar welding, a chamfering part capable of grinding the welding ends of steel bars is also installed at one end of the butt welding frame away from the detection cylinder. The chamfering part includes a chamfering cylinder, a chamfering frame, a chamfering motor and a chamfering grinding wheel. The chamfering cylinder is installed on one side of the butt welding frame, the chamfering frame is arranged at the output end of the chamfering cylinder, the chamfering motor is installed on the chamfering frame, and the chamfering grinding wheel is arranged at the output end of the chamfering motor.
[0015] The beneficial effects of the embodiments of the present disclosure are as follows: 1. In the present disclosure, by setting the electrode bearing part and the electrode position adjusting part, and cooperating with the electrode pressure sensor, not only can the electrode spacing and welding pressure be accurately controlled to ensure uniform current distribution during the welding process, making the steel bar welding firmer and more uniform, improving the welding quality and stability, but also under the compression of the positioning spring, it can ensure that the right electrode slides towards the left motor to ensure the stability of the welding process; 2. In the present disclosure, through two groups of symmetrically arranged steel bar conveying components and multiple conveying rollers, not only can it adapt to the conveying of steel bars of different specifications, but also the feeding frames and clamping cylinders arranged in an inclined and symmetric manner in pairs form a conveying and clamping cavity, and can also stably convey steel bars, improving the steel bar conveying efficiency and accuracy; 3. In the present disclosure, by setting a chamfering part on one side of the butt welding frame, when butt welding steel bars, first start the chamfering cylinder to drive the chamfering grinding wheel to move between the left electrode and the right electrode, then place the steel bars to be welded on the two steel bar conveying components respectively, drive the steel bars to move through the steel bar conveying components, so that the welding ends of the two steel bars are respectively in contact with both ends of the chamfering grinding wheel. This can not only accurately position the positions of the welding ends of the steel bars, but also drive the chamfering grinding wheel to rotate by starting the chamfering motor to grind the welding edges of the steel bars to remove impurities on the welding surface or level the welding surface. Secondly, after grinding the welding surfaces of the steel bars, by adjusting the positions of the left electrode and the right electrode, clamping the steel bars, and then driving the steel bars to move by starting the steel bar conveying component on the right electrode side, the two steel bars can be accurately butt - jointed. Description of the Drawings
[0016] To more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following will briefly introduce the drawings required for the description of the embodiments of the present disclosure. Obviously, the following - described drawings are only some exemplary embodiments of the present disclosure. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the content of the exemplary embodiments of the present disclosure and these drawings.
[0017] Figure 1 It is a schematic structural diagram of an overall steel bar butt - welding device with uniform welding in an embodiment of the present disclosure; Figure 2Schematic diagram of the partial cross-section of a butt welding device for steel bars with uniform welding in an embodiment of the present disclosure; Figure 3 In the present disclosure Figure 2 Schematic diagram of the enlarged partial structure at location A; Figure 4 In the present disclosure Figure 2 Schematic diagram of the enlarged partial structure at location B; Figure 5 Schematic diagram of the cooperation of the left electrode, right electrode, electrode bearing part and electrode position adjustment part in an embodiment of the present disclosure; Figure 6 Schematic diagram of the partial cross-section of the material clamping and conveying part in an embodiment of the present disclosure; Figure 7 In the present disclosure Figure 6 Schematic diagram of the enlarged partial structure at location C; Figure 8 Schematic diagram of the cooperation of the detection cylinder and the position detection sensor in an embodiment of the present disclosure; Figure 9 Schematic diagram of the edge cleaning part in an embodiment of the present disclosure.
[0018] In the figure: 001, electrode bearing part; 002, electrode position adjustment part; 003, material clamping and conveying part; 004, material clamping position adjustment part; 005, edge cleaning part; 1, left electrode; 2, right electrode; 3, butt welding frame; 4, conveying roller; 5, material clamping block; 6, U-shaped bearing plate; 7, U-shaped position adjustment plate; 8, limiting rod; 9, position adjustment spring; 10, electrode position adjustment cylinder; 11, electrode pressure sensor; 12, conveying frame; 13, feeding frame; 14, universal coupling; 15, synchronous conveying motor; 16, conveying shaft; 17, conveying worm gear; 18, conveying worm; 19, material clamping cylinder; 20, material conveying position adjustment cylinder; 21, material conveying pressure sensor; 22, detection cylinder; 23, position detection sensor; 24, edge cleaning cylinder; 25, edge cleaning frame; 26, edge cleaning motor; 27, edge cleaning grinding wheel. Detailed implementation manners
[0019] The present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than limiting the present disclosure.
[0020] For the sake of simplicity of the drawings, only the parts related to the disclosure are schematically shown in each figure, and they do not represent the actual structure of the product as a whole. Additionally, for the sake of simplicity and easy understanding of the drawings, for components with the same structure or function in some figures, only one of them is schematically shown, or only one of them is labeled. In this document, "one" not only means "only this one", but also can mean "more than one", and "several" includes "two" and "more than two".
[0021] In this document, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "joined" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this disclosure can be understood according to specific situations.
[0022] In this disclosure, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature can include the direct contact between the first and second features, or can also include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over", and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "under" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is lower than that of the second feature.
[0023] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "left", and "right" are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to this disclosure.
[0024] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.
[0025] As Figures 1 to 9 shown, it shows a butt welding device for steel bars with uniform welding in an embodiment of this disclosure, including two left electrodes 1 and two right electrodes 2, and also including a butt welding frame 3, an electrode bearing part 001, and a steel bar conveying assembly.
[0026] Among them, both the left electrode 1 and the right electrode 2 are common mechanisms of steel bar butt welding equipment in the prior art. Their main function is to conduct current for butt welding of steel bars. During actual welding, a corresponding welding transformer needs to be equipped to provide a stable current to meet the welding requirements of the steel bars.
[0027] As Figure 5 shown, there are two electrode bearing parts 001, which are symmetrically arranged. The left electrode 1 and the right electrode 2 are provided on each electrode bearing part 001. The right electrode 2 can slide towards the left electrode 1. One electrode bearing part 001 is arranged on the butt welding frame 3, and the other electrode bearing part 001 is arranged on the butt welding frame 3 through the electrode position adjusting part 002.
[0028] Among them, the electrode bearing part 001 includes a U-shaped bearing plate 6, a U-shaped position adjusting plate 7, a limiting rod 8 and a position adjusting spring 9. The U-shaped bearing plate 6 is arranged on the butt welding frame 3 or the electrode position adjusting part 002. The left electrode 1 is installed on the U-shaped bearing plate 6. The U-shaped position adjusting plate 7 penetrates and is slidably arranged on one side of the U-shaped bearing plate 6. The limiting rod 8 penetrates and is slidably arranged on the U-shaped bearing plate 6. One end of the limiting rod 8 is connected to one end of the U-shaped position adjusting plate 7. The position adjusting spring 9 is arranged between the U-shaped bearing plate 6 and the U-shaped position adjusting plate 7, and the limiting rod 8 is located inside the position adjusting spring 9.
[0029] Among them, the electrode position adjusting part 002 includes an electrode position adjusting cylinder 10 and an electrode pressure sensor 11. The electrode position adjusting cylinder 10 is installed on the butt welding frame 3, and the electrode pressure sensor 11 is installed on the output end of the electrode position adjusting cylinder 10. The detection end of the electrode pressure sensor 11 is connected to the U-shaped bearing plate 6.
[0030] Specifically, when the electrode position adjusting cylinder 10 is started, the output end of the electrode position adjusting cylinder 10 will drive the motor pressure sensor to move. Through the movement of the motor pressure sensor, the U-shaped bearing plate 6 can be driven to move, so as to adjust the positions of the left electrode 1 and the right electrode 2, and clamp the steel bar with the two corresponding right electrode 2 and left electrode 1. After the two right electrodes 2 clamp the steel bar, with the movement of the steel bar, the right electrode 2 will be driven to move towards the left electrode 1. When the right electrode 2 moves towards the left electrode 1, it will drive the U-shaped position adjusting plate 7 to move inside the U-shaped bearing plate 6. By the movement of the U-shaped position adjusting plate 7, the position adjusting spring 9 is compressed. Under the sliding of the limiting rod 8, the stability of the sliding of the U-shaped position adjusting plate 7 is increased to ensure the stability of the movement of the right electrode 2.
[0031] As Figure 6As shown in the figure, there are two groups of the above-mentioned steel bar conveying components, which are symmetrically arranged on the butt welding frame 3. The electrode bearing part 001 is located between the two steel bar conveying components. The steel bar conveying component includes a clamping and conveying part 003. There are two clamping and conveying parts 003, and they are symmetrically arranged. One clamping and conveying part 003 is arranged on the butt welding frame 3, and the other clamping and conveying part 003 is arranged on the butt welding frame 3 through a clamping position adjusting part 004. A number of conveying rollers 4 capable of conveying steel bars and a number of clamping blocks 5 capable of fixing steel bars are arranged on the clamping and conveying part 003.
[0032] Among them, the clamping and conveying part 003 includes a conveying frame 12, a feeding frame 13, a universal coupling 14, a synchronous conveying motor 15, a conveying shaft 16 and a conveying worm gear 17. The conveying frame 12 is arranged on the butt welding frame 3 or the clamping position adjusting part 004. There are a number of feeding frames 13, and a number of feeding frames 13 are arranged in a row in pairs on the conveying frame 12. The feeding frames 13 correspond to the conveying rollers 4 one by one. The conveying rollers 4 are rotatably arranged on the feeding frames 13. There are a number of universal couplings 14, and the universal couplings 14 correspond to the feeding frames 13 in pairs one by one. The universal couplings 14 are rotatably arranged on the conveying frame 12. The two ends of the universal coupling 14 are respectively connected to one end of the corresponding conveying roller 4. The synchronous conveying motor 15 is installed at one end of the conveying frame 12. The conveying shaft 16 is rotatably arranged on the conveying frame 12. One end of the conveying shaft 16 is connected to the output end of the synchronous conveying motor 15. There are a number of conveying worm gears 17, and the conveying worm gears 17 correspond to the universal couplings 14 one by one. The conveying worm gears 17 are arranged on the universal couplings 14. There are a number of conveying worm shafts 18, and the conveying worm shafts 18 are arranged on the conveying shaft 16. The conveying worm shafts 18 correspond to the conveying worm gears 17 one by one. The conveying worm shafts 18 are meshed with the conveying worm gears 17. There are a number of clamping cylinders 19, and a number of clamping cylinders 19 are arranged in a row in pairs on the conveying frame 12. The clamping cylinders 19 correspond to the clamping blocks 5 one by one. The clamping blocks 5 are arranged at the output end of the clamping cylinders 19.
[0033] Specifically, when the synchronous conveying motor 15 is started, the output end of the synchronous conveying motor 15 drives the conveying shaft 16 to rotate. The rotation of the conveying shaft 16 drives the conveying worm shaft 18 to rotate. The rotation of the conveying worm shaft 18 drives the conveying worm gear 17 to rotate. The rotation of the conveying worm gear 17 can drive the universal coupling 14 connected thereto to rotate. Through the rotation of the universal coupling 14, the conveying roller 4 can be driven to rotate. When conveying the steel bar, the steel bar is brought into contact with the conveying roller 4, and the rotation of the conveying roller 4 drives the steel bar to move. In order to increase the contact friction force with the steel bar, a rubber pad can be covered on the surface of the conveying roller 4 to improve the stability of steel bar conveying. Moreover, when the conveying worm shaft 18 drives the conveying worm gear 17 to rotate, through the meshing of the conveying worm shaft 18 and the conveying worm gear 17, a good self-locking effect can be achieved, and the stability of steel bar conveying can be improved.
[0034] After the steel bar is conveyed to a specific position, in order to further increase the stability of the steel bar, the clamping cylinder 19 can be activated to drive the clamping block 5 to move. By contacting the clamping block 5 with the steel bar, while increasing the stability of the steel bar, the clamping blocks 5 arranged in a straight line can also correct the steel bar to improve the uniformity of the butt joint of the steel bar.
[0035] It should be added that the two feeding frames 13 arranged in pairs are symmetrically arranged in an inclined manner, and a conveying cavity is formed between the corresponding two conveying rollers 4. When conveying the steel bar, after placing the steel bar in the conveying cavity, the stability of the steel bar can be further increased.
[0036] The two clamping cylinders 19 arranged in pairs are symmetrically arranged in an inclined manner, and a clamping cavity is formed between the corresponding two clamping blocks 5. Specifically, after the conveying roller 4 contacts and squeezes the steel bar, through the extrusion of the clamping block 5, the steel bar can be corrected from multiple angles to further improve the neatness during the butt joint of the steel bar.
[0037] The above-mentioned clamping position adjusting part 004 includes a feeding position adjusting cylinder 20 and a feeding pressure sensor 21. The feeding position adjusting cylinder 20 is installed on the butt welding frame 3, and the feeding pressure sensor 21 is installed on the output end of the feeding position adjusting cylinder 20. The detection end of the feeding pressure sensor 21 is connected to one end of the conveying frame 12.
[0038] Specifically, when the feeding position adjusting cylinder 20 is started, the output end of the feeding position adjusting cylinder 20 drives the feeding pressure sensor 21 to move. Through the movement of the feeding and pressing sensor, the conveying frame 12 is driven to move, so that the conveying roller 4 can clamp the steel bar, and through the detection of the feeding pressure sensor 21, the pressure of the conveying roller 4 squeezing the steel bar can be adjusted to prevent slippage between the steel bar and the conveying roller 4.
[0039] As Figure 8 shown, it should be added that a detection cylinder 22 is installed on one side of the butt welding frame 3, and a position detection sensor 23 capable of detecting the end of the steel bar is installed at the output end of the detection cylinder 22. Specifically, when the detection cylinder 22 is started, the output end of the detection cylinder 22 will drive the position detection sensor 23 to move. By adjusting the position of the position detection sensor 23, the position of the welding end of the steel bar can be detected by the position detection sensor 23, so that the left electrode 1 and the right electrode 2 can accurately clamp the steel bar for butt welding operation of the steel bar.
[0040] As Figure 9As shown in the figure, it is further supplemented and explained that a deburring part 005 capable of grinding the welded ends of steel bars is also installed at one end of the butt welding frame 3 away from the detection cylinder 22. The deburring part 005 includes a deburring cylinder 24, a deburring frame 25, a deburring motor 26 and a deburring grinding wheel 27. The deburring cylinder 24 is installed on one side of the butt welding frame 3, the deburring frame 25 is arranged at the output end of the deburring cylinder 24, the deburring motor 26 is installed on the deburring frame 25, and the deburring grinding wheel 27 is arranged at the output end of the deburring motor 26.
[0041] Specifically, by arranging the deburring part 005 on one side of the butt welding frame 3, when butt welding steel bars, first start the deburring cylinder 24 to drive the deburring grinding wheel 27 to move between the left electrode 1 and the right electrode 2. Then, place the steel bars to be welded on the two steel bar conveying components respectively, and drive the steel bars to move through the steel bar conveying components, so that the welded ends of the two steel bars are respectively in contact with both ends of the deburring grinding wheel 27. This can not only accurately position the welded ends of the steel bars, but also drive the deburring grinding wheel 27 to rotate by starting the deburring motor 26, so as to grind the welded edges of the steel bars to remove impurities on the welding surface or level the welding surface. Secondly, after grinding the welding surface of the steel bars, adjust the positions of the left electrode 1 and the right electrode 2, clamp the steel bars, and then drive the steel bars to move by starting the steel bar conveying component on the side of the right electrode 2, so that the two steel bars can be accurately butted.
[0042] After the butt welding of the steel bars is completed, by starting the synchronous conveying motor 15 in the steel bar conveying component arranged on the side of the left electrode 1 away from the right electrode 2, the steel bars in the other steel bar conveying component can be moved out by the rotation of the conveying roller 4. When butt welding a batch of steel bars, by setting the movement trajectories between each electrical component, the steel bars to be welded can be loaded only on one side of one of the steel bar conveying components, and the butt welding operation of the steel bars can be continuously carried out.
[0043] In the present disclosure, when actually driving the two synchronous conveying motors 15 in each group of steel bar conveying components, the same signal needs to be used for synchronous driving.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and not to limit them. Although the present disclosure has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present disclosure can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present disclosure, and they should all be covered within the scope of the claims of the present disclosure.
Claims
1. A butt welding device for reinforcing bars with uniform welding, comprising two left electrodes (1) and two right electrodes (2), characterized in that, It further includes: Butt welding frame (3); Electrode bearing parts (001), there are two of them and they are symmetrically arranged. Each electrode bearing part (001) is provided with a left electrode (1) and a right electrode (2). The right electrode (2) can slide towards the left electrode (1). One of the electrode bearing parts (001) is arranged on the butt welding frame (3), and the other electrode bearing part (001) is arranged on the butt welding frame (3) through an electrode position adjusting part (002); Steel bar conveying assemblies, there are two groups. The steel bar conveying assemblies are symmetrically arranged on the butt welding frame (3). The electrode bearing part (001) is located between the two steel bar conveying assemblies; Wherein, the steel bar conveying assembly includes: Material clamping and conveying parts (003), there are two of them and they are symmetrically arranged. One of the material clamping and conveying parts (003) is arranged on the butt welding frame (3), and the other material clamping and conveying part (003) is arranged on the butt welding frame (3) through a material clamping position adjusting part (004). The material clamping and conveying part (003) is provided with a plurality of conveying rollers (4) capable of conveying steel bars and a plurality of material clamping blocks (5) capable of fixing steel bars.
2. The butt welding equipment for reinforcing bars with uniform welding according to claim 1, characterized in that, The electrode bearing part (001) includes: U-shaped bearing plate (6), arranged on the butt welding frame (3) or the electrode position adjusting part (002). The left electrode (1) is installed on the U-shaped bearing plate (6); U-shaped position adjusting plate (7), penetrating and slidably arranged on one side of the U-shaped bearing plate (6); Limit rod (8), penetrating and slidably arranged on the U-shaped bearing plate (6). One end of the limit rod (8) is connected to one end of the U-shaped position adjusting plate (7); Position adjusting spring (9), arranged between the U-shaped bearing plate (6) and the U-shaped position adjusting plate (7). The limit rod (8) is located inside the position adjusting spring (9).
3. The butt welding equipment for reinforcing bars with uniform welding according to claim 2, characterized in that, The electrode position adjusting part (002) includes: Electrode position adjusting cylinder (10), installed on the butt welding frame (3); Electrode pressure sensor (11), installed on the output end of the electrode position adjusting cylinder (10). The detection end of the electrode pressure sensor (11) is connected to the U-shaped bearing plate (6).
4. A butt welding device for steel bars with uniform welding, according to claim 1, characterized in that, The material clamping and conveying part (003) includes: Conveying frame (12), arranged on the butt welding frame (3) or the material clamping position adjusting part (004); Feeding frames (13), there are several of them. Several feeding frames (13) are arranged in a row in pairs on the conveying frame (12). The feeding frames (13) correspond to the conveying rollers (4) one by one. The conveying rollers (4) are rotatably arranged on the feeding frames (13); Universal couplings (14), there are several of them. The universal couplings (14) correspond to the feeding frames (13) in pairs one by one. The universal couplings (14) are rotatably arranged on the conveying frame (12). The two ends of the universal couplings (14) are respectively connected to one end of the corresponding conveying roller (4); Synchronous conveying motor (15), installed at one end of the conveying frame (12); The conveying shaft (16) is rotatably arranged on the conveying frame (12), and one end of the conveying shaft (16) is connected to the output end of the synchronous conveying motor (15); There are several conveying worm wheels (17), and the conveying worm wheels (17) correspond to the universal couplings (14) one by one, and the conveying worm wheels (17) are arranged on the universal couplings (14); There are several conveying worms (18), the conveying worms (18) are arranged on the conveying shaft (16), the conveying worms (18) correspond to the conveying worm wheels (17) one by one, and the conveying worms (18) are meshed with the conveying worm wheels (17); There are several clamping cylinders (19), and the clamping cylinders (19) are arranged in a linear arrangement in pairs on the conveying frame (12), the clamping cylinders (19) correspond to the clamping blocks (5) one by one, and the clamping blocks (5) are arranged on the output ends of the clamping cylinders (19).
5. A butt welding device for steel bars with uniform welding, characterized in that, The two feeding frames (13) arranged in pairs are symmetrically arranged obliquely, and a conveying cavity is formed between the two corresponding conveying rollers (4).
6. A butt welding device for reinforcing bars with uniform welding, according to claim 4, characterized in that, The two clamping cylinders (19) arranged in pairs are symmetrically arranged obliquely, and a clamping cavity is formed between the two corresponding clamping blocks (5).
7. The butt welding equipment for steel bars with uniform welding according to claim 4, characterized in that The clamping position adjusting part (004) includes: The material conveying position adjusting cylinder (20) is installed on the butt welding frame (3); The material conveying pressure sensor (21) is installed on the output end of the material conveying position adjusting cylinder (20), and the detection end of the material conveying pressure sensor (21) is connected to one end of the conveying frame (12).
8. The butt welding equipment for reinforcing bars with uniform welding according to claim 1, characterized in that, A detection cylinder (22) is installed on one side of the butt welding frame (3), and a position detection sensor (23) capable of detecting the end of the steel bar is installed on the output end of the detection cylinder (22).
Citation Information
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