An integrated metal working device
Through the design of an integrated metal processing device, all-round fixing and grinding of metal valve plates with different through-hole sizes are achieved, which solves the adaptability and efficiency problems of existing devices, improves processing quality and consistency, and ensures a clean working environment and the health of operators.
Patent Information
- Application Number
- CN202510576894.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-05-06
AI Technical Summary
Existing metal processing equipment has problems such as poor adaptability, limited processing range, low grinding efficiency and insufficient versatility when processing metal parts of different specifications and types, especially circular metal parts with center holes, such as metal valve plates of plunger pumps.
An integrated metal processing device was designed, which uses components such as an electric rotating seat, a clamping rod, a grinding disc and a dust collection assembly. Through the movement of the clamping rod and the rotation of the grinding disc, metal valve plates with different through-hole sizes can be fixed and ground in all directions. The dust collection assembly collects dust and debris to ensure a clean working environment.
The grinding efficiency and adaptability of the metal valve disc are improved, ensuring the all-round processing of the top and side walls of the metal valve disc, preventing dust and debris from polluting the working environment and protecting the health of operators.
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Figure CN120287202B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal processing, and in particular to an integrated metal processing device. Background Art
[0002] With the development of modern industry, the requirements for the precision and surface quality of metal parts are becoming increasingly stringent. Especially after prolonged use, metal parts may develop surface wear and corrosion, affecting their performance and service life. For example, in plunger pump applications, metal valve discs are corroded due to constant contact with water flow, requiring repair to restore their functionality and extend their service life. However, traditional equipment used for this repair work has certain limitations.
[0003] Currently, existing metalworking equipment faces compatibility and efficiency challenges when processing metal parts of varying sizes and types. This is particularly true when processing circular metal parts with center holes, such as plunger pump valves. The varying diameters of the center holes necessitate frequent fixture changes to accommodate varying workpiece sizes, a cumbersome and time-consuming process that reduces efficiency. Furthermore, the traditional upper and lower clamping method not only limits the effective machining area at the top of the workpiece but also makes it difficult to achieve full-scale finishing, which in turn impacts the quality and consistency of the final product. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art such as poor adaptability, limited processing range, low grinding efficiency and insufficient versatility, the present invention provides an integrated metal processing device with improved grinding efficiency and adaptability.
[0005] The present invention is achieved through the following technical solutions:
[0006] An integrated metal processing device includes a box body and a box door installed thereon, a hollow tube is provided at the bottom of the box body, an electric rotating seat is installed on the hollow tube, a moving module is installed inside the box body, a lifting block is provided on the moving part of the moving module, an electric swing block is installed on the lifting block, a grinding disc is installed on the electric swing block, and also includes an electric trigger block, a slider, a clamping rod, an electromagnet, a reset spring, a connecting spring I, a drive assembly and a dust collection assembly, the dust collection assembly is installed between the box body and the electric swing block, and is used to collect dust and debris during grinding The top of the electric rotating seat is provided with multiple sliders connected to it through connecting spring Ⅰ. The slider is connected to an electromagnet. A clamping rod is slidably connected to the electromagnet. The clamping rod and the electromagnet are connected through a reset spring. An electric trigger block is provided on the upper part of the box body above the clamping rod. The driving assembly is installed between the electric rotating seat and the hollow tube to drive the slider to move. The movement of the slider drives the clamping rod to move through the electromagnet. The clamping rod moves and contacts the through hole in the middle of the metal valve plate, so that the clamping rod can clamp and fix the metal valve plates with different through-hole sizes.
[0007] Further explanation, the clamping rod is evenly spaced groove, for increasing the friction between the metal valve piece.
[0008] Further explanation, the drive assembly includes a uniform spacing fixedly connected to the inside of the electric rotating seat circumferential wire tube I, the inside of the electric rotating seat is uniformly spaced fixedly connected with telescopic rod, the end of the telescopic rod is fixedly connected with the rotating frame, the rotating frame top is uniformly spaced connected with the pull wire I, the pull wire I tail end through the wire tube I with the slider fixed connection, hollow tube inside fixedly connected with the cylinder, the piston rod end of the cylinder is fixedly connected with the guide seat, the guide seat is rotatably connected with the rotating frame.
[0009] Further explanation, the dust collection assembly includes a fixedly connected to the electric swing block on the support frame, the support frame is symmetrically fixedly connected with the elastic cloth, the elastic cloth will cover the grinding disc, in order to block the dust and debris generated by grinding, the support frame is symmetrically rotatably connected with the arc plate, the arc plate bottom is higher than the bottom of the grinding disc, the arc plate top is fixedly connected with the elastic cloth, the arc plate and the support frame are symmetrically connected with the torsion spring, the arc plate inside is fixedly connected with the material suction pipe for sucking away the dust and debris, the box body outside is provided with a dust collection pump, the dust collection pump is connected with the dust collection pipe, the dust collection pipe is fixedly connected with the material suction pipe and communicates, the lifting block and the support frame are provided with a trigger assembly for driving the arc plate swing.
[0010] Further explanation, the trigger assembly includes a symmetrically fixedly connected to the top of the support frame on both sides of the wire tube II, the lifting block is symmetrically provided with a guide hole, the guide hole is in the eccentric position of the electric swing block swing, the shaft of the electric swing block is symmetrically slidably connected with the L type rod, the L type rod is located inside the guide hole, the L type rod bottom is symmetrically connected with the pull wire II, the pull wire II tail end through the wire tube II with the arc plate fixed connection.
[0011] Further explanation, the integrated metal processing device further includes a fixing assembly, the fixing assembly includes two cylinders embeddedly fixedly connected to the slider, the two cylinders on each slider are connected through the circular pipe, the inside of the cylinder is uniformly spaced provided with a square hole, the inside of the cylinder is vertically slidably connected with the suction cup, in order to suck and fix the metal valve piece, the suction cup is provided with a gas guide hole along the circumference, the suction cup and the cylinder are provided with a pushing assembly, for driving the suction cup to move to make the gas guide hole and the square hole communicate, the rotating frame is rotatably connected with the guide seat, the guide seat is connected with the three way pipe, the three way pipe tail end penetrates the slider and is fixedly connected with the cylinder close to the clamping rod and communicates, the guide seat is connected with the air suction pipe.
[0012] Further explanation, the pushing assembly includes a piston block fixedly connected to the bottom of the suction cup, the piston block is slidably connected with the inside of the cylinder, the piston block and the cylinder are connected with the connecting spring II.
[0013] Further, the integrated metal processing device further comprises rubber strips evenly spaced and fixed on the top of the electric rotating seat to increase the friction between the metal valve plate and the electric rotating seat.
[0014] The present application has the following advantages:
[0015] 1. Place the metal valve plate on the electric rotating seat, start the electric trigger block to move downward to push the clamping rod to move downward to the same level as the metal valve plate, then start the air cylinder to make the rotating frame move the sliding block through the pull wire I, the sliding block moves the clamping rod, the clamping rod moves to contact the inner wall of the through hole in the middle of the metal valve plate, the clamping rod clamps and fixes the metal valve plate, then the electric swing block moves the grinding disc to contact the top and side wall of the metal valve plate for grinding. In this way, the clamping rod can clamp and fix metal valve plates of different hole sizes, and the top and side wall of the metal valve plate can be ground, thereby improving the grinding efficiency and adaptability.
[0016] 2. Under the action of the elastic cloth and the suction pipe, the elastic cloth can block the dust and debris generated during grinding, and the suction pipe can suck away the dust and debris for collection, preventing the debris and dust generated during grinding from affecting the surrounding working environment, thereby ensuring a good working environment and not affecting the health of the operator.
[0017] 3. Under the action of the suction cup, the suction cup can suck and fix the metal valve plate after it is placed, which further fixes the metal valve plate, preventing the metal valve plate from shaking due to high-frequency resonance during grinding, thereby ensuring the stability of the metal valve plate grinding. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the present application.
[0019] Figure 2 is a schematic diagram of the three-dimensional structure of the hollow pipe and the electric rotating seat of the present application.
[0020] Figure 3 is a schematic diagram of the three-dimensional structure of the electric trigger block, sliding block and clamping rod of the present application.
[0021] Figure 4 is a schematic diagram of the three-dimensional structure of the driving assembly of the present application.
[0022] Figure 5 is a schematic diagram of the three-dimensional structure of the electromagnet of the present application.
[0023] Figure 6 is a schematic diagram of the three-dimensional structure of the dust collection assembly of the present application.
[0024] Figure 7It is a schematic diagram of the three-dimensional structure of the support frame, the material extraction pipe and the L-shaped rod of the present invention.
[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the torsion spring of the present invention.
[0026] Figure 9 This is a structural separation diagram of the guide hole and L-shaped rod of the present invention.
[0027] Figure 10 It is a schematic diagram of the three-dimensional structure of the fixing component of the present invention.
[0028] Figure 11 It is a schematic diagram of the three-dimensional structure of the piston block and the connecting spring II of the present invention.
[0029] Figure 12 It is a schematic diagram of the three-dimensional structure of the rubber strip of the present invention.
[0030] In the accompanying drawings: 1-box, 2-box door, 3-hollow tube, 4-electric rotating seat, 5-moving module, 6-lifting block, 7-electric swing block, 8-grinding disc, 9-electric trigger block, 10-slider, 11-clamping rod, 111-electromagnet, 12-reset spring, 13-connecting spring I, 14-conductor I, 141-pull wire I, 142-telescopic rod, 143-rotating frame, 144-guide seat, 145-cylinder, 15-support Support frame, 151-arc plate, 152-elastic cloth, 153-dust suction pump, 154-dust suction pipe, 1541-extraction pipe, 155-guide hole, 156-L-shaped rod, 157-wire tube II, 158-pull wire II, 159-torsion spring, 16-cylinder, 161-suction cup, 162-tee pipe, 163-flow guide seat, 164-extraction pipe, 165-square hole, 166-piston block, 167-connecting spring II, 17-rubber strip. DETAILED DESCRIPTION
[0031] First of all, it should be noted that in the various described embodiments, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the entire description can be transferred to the same components having the same reference numerals or identical component names. Positional designations selected in the description, such as top, bottom, lateral, etc., also refer to the directly described and illustrated figures and are transferred to the new position in the event of a change in position.
[0032] Example: An integrated metal processing device, see Figures 1-9As shown, it includes a box body 1 and a box door 2 rotatably connected to the upper front side of the box body 1, a hollow tube 3 is fixedly connected to the left side of the bottom of the box body 1, and an electric rotating seat 4 is installed on the upper part of the hollow tube 3. A moving module 5 is installed on the top right side of the box body 1, and a lifting block 6 is fixed on the moving part of the moving module 5. An electric swing block 7 is installed at the lower part of the lifting block 6, and a grinding disk 8 is installed on the electric swing block 7. It also includes an electric trigger block 9, a slider 10, a clamping rod 11, an electromagnet 111, a reset spring 12, a connecting spring Ⅰ13, a driving assembly and a dust collection assembly. The dust collection assembly is installed between the box body 1 and the electric swing block 7. When the dust collection assembly is in operation, the dust collection assembly can collect and process the dust and debris generated during the grinding process. Three sliders 10 are slidingly connected to the top of the electric rotating seat 4 at evenly spaced intervals along the circumferential direction. The ends of the three sliders 10 away from each other are connected to the inner side of the electric rotating seat 4 with a connecting spring Ⅰ1 3. The ends of the three sliders 10 close to each other are fixed with electromagnets 111, and the inner side of the electromagnet 111 is vertically slidably connected to the clamping rod 11. The upper part of the clamping rod 11 is evenly spaced with grooves for increasing the friction between the metal valve disc and the metal valve disc. A return spring 12 is connected between the lower part of the clamping rod 11 and the bottom of the electromagnet 111. An electric trigger block 9 is installed on the left side of the top of the box body 1. The electric trigger block 9 is located above the clamping rod 11. When the electric trigger block 9 moves downward and contacts the clamping rod 11, the electric trigger block 9 can push the clamping rod 11 to move to the same level as the metal valve disc. The driving assembly is installed between the electric rotating seat 4 and the hollow tube 3. The driving assembly is used to drive the slider 10 to move. The movement of the slider 10 drives the clamping rod 11 to move through the electromagnet 111. The clamping rod 11 moves and contacts the through hole in the middle of the metal valve disc, so that the clamping rod 11 clamps and fixes the metal valve discs with different through-hole sizes.
[0033] See also Figure 4 As shown, the driving assembly includes a wire tube Ⅰ14, a pull wire Ⅰ141, a telescopic rod 142, a rotating frame 143, a guide seat 144 and a cylinder 145. Three wire tubes Ⅰ14 are fixedly connected to the inner side of the electric rotating seat 4 at uniform intervals along the circumferential direction. Three telescopic rods 142 are fixedly connected to the top of the electric rotating seat 4 at uniform intervals along the circumferential direction. A rotating frame 143 is fixedly connected between the bottom ends of the three telescopic rods 142. Three pull wires Ⅰ141 are connected to the top of the rotating frame 143 at uniform intervals. The tail ends of the three pull wires Ⅰ141 pass through the three wire tubes Ⅰ14 and are fixedly connected to the positions of the three sliders 10 near the clamping rod 11. A cylinder 145 is fixedly connected to the inner side of the hollow tube 3. The end of the piston rod of the cylinder 145 is fixedly connected to the guide seat 144. The inner side of the guide seat 144 is rotatably connected to the lower part of the rotating frame 143.
[0034] See also Figure 6-Figure 9As shown, the dust collection assembly includes a support frame 15, an arc-shaped plate 151, an elastic cloth 152, a dust collection pump 153, a dust collection tube 154, a material extraction tube 1541, a trigger assembly and a torsion spring 159. The lower part of the electric swing block 7 is fixedly sleeved with the support frame 15, and the elastic cloth 152 is fixedly connected to the support frame 15 symmetrically on the left and right. The elastic cloth 152 covers the grinding disc 8, and the elastic cloth 152 can block the dust and debris generated by grinding. The lower part of the support frame 15 is symmetrically rotated and connected There is an arc-shaped plate 151, the bottom of the arc-shaped plate 151 is higher than the bottom of the grinding disc 8, the tops of the left and right arc-shaped plates 151 are fixedly connected to the bottom of the elastic cloth 152, and the arc-shaped plates 151 and the support frame 15 are symmetrically connected with torsion springs 159. The inner sides of the left and right arc-shaped plates 151 are fixedly connected with extraction pipes 1541, and the extraction pipes 1541 can extract dust and debris. A dust suction pump 153 is installed on the right side of the top outside the box body 1, and the feed end of the dust suction pump 153 is connected to a suction pipe. Dust pipe 154, the feeding end of the dust suction pipe 154 is fixedly connected and communicated with the left and right extraction pipes 1541, and a trigger assembly is provided between the lifting block 6 and the support frame 15. When the trigger assembly is in operation, the trigger assembly can drive the arc plate 151 to swing; the trigger assembly includes an L-shaped rod 156, a wire tube II 157 and a pull wire II 158. The wire tube II 157 is fixedly connected to the front and back sides of the top of the support frame 15 symmetrically. The guide holes 155 are symmetrically opened in the front and back of the lower part of the lifting block 6. The guide holes 155 are in the eccentric position of the swing of the electric swing block 7. The axis of the electric swing block 7 is symmetrically and slidingly connected with the L-shaped rod 156. The upper parts of the front and back L-shaped rods 156 are respectively located on the inner sides of the front and back guide holes 155. The bottom ends of the front and back L-shaped rods 156 are symmetrically connected with pull wires II 158. The tail ends of the left and right pull wires II 158 pass through the left and right wire tubes II 157 respectively and are fixedly connected to the outer sides of the left and right arc plates 151.
[0035] First, pull the box door 2 upward to swing it open, then place the metal valve disc on the electric rotating seat 4, the clamping rod 11 passes through the through hole in the middle of the metal valve disc, and makes the working surface of the metal valve disc at the top, then start the electric trigger block 9 to move downward and contact the clamping rod 11, the electric trigger block 9 drives the clamping rod 11 to move downward, the reset spring 12 is stretched, and when the electric trigger block 9 moves downward and contacts the top of the metal valve disc, the electric trigger block 9 is closed, and the electric trigger block 9 stops pushing the clamping rod 11 to continue moving downward. At this time, the top of the clamping rod 11 is at the same level as the top of the metal valve disc, and the electromagnet 111 is started. The electromagnet 111 attracts and fixes the clamping rod 11 by magnetic force, and then starts the electric trigger block 9 to move upward to reset and disengage from the clamping rod 11, and then starts The cylinder 145 is activated, and the piston rod of the cylinder 145 is shortened to drive the guide seat 144 to move downward, and the guide seat 144 drives the rotating frame 143 to move downward, and the rotating frame 143 drives the pull wire Ⅰ141 to move downward, and the pull wire Ⅰ141 moves downward to drive the three sliders 10 to move away from each other, and the connecting spring Ⅰ13 is compressed. The three sliders 10 drive the three clamping rods 11 to move away from each other through the electromagnet 111, and the three clamping rods 11 are in contact with the through hole in the middle of the metal valve plate. The cylinder 145 is closed, and the piston rod of the cylinder 145 stops driving the guide seat 144 to move downward, and the slider 10 stops driving the clamping rod 11 to continue to move, and the three clamping rods 11 clamp the metal valve plate and fix it. Since the clamping rod 11 has a groove, it can increase the The friction between the metal valve disc and the metal valve disc is large, which means that the metal valve disc can be clamped and fixed more firmly, and the electric rotating seat 4 can be started to rotate. The electric rotating seat 4 drives the metal valve disc to rotate through the slider 10 and the clamping rod 11, and then the moving module 5 is started to drive the lifting block 6 to move to the left. The lifting block 6 drives the grinding disc 8 to move to the left through the electric swing block 7. When the grinding disc 8 moves to the left and is in the upper right corner of the metal valve disc, the moving module 5 is closed to stop moving to the left, and the moving module 5 is started to drive the lifting block 6 to move downward. The lifting block 6 moves downward and drives the grinding disc 8 to move downward through the electric swing block 7 to contact the top of the metal valve disc. The moving module 5 is closed and the grinding disc 8 is started to rotate. The grinding disc 8 rotates to grind the top of the rotating metal valve disc. When the grinding of the top of the metal valve disc is completed Finally, start the moving module 5 to drive the lifting block 6 to move upward, so that the electric swing block 7 drives the grinding disc 8 to move upward and reset, and the grinding disc 8 is out of contact with the metal valve plate, and the electric swing block 7 is started to swing upward to drive the grinding disc 8 to swing upward ninety degrees. Close the electric swing block 7, and then operate the moving module 5 to move the grinding disc 8 to contact the side wall of the metal valve plate. The grinding disc 8 rotates to grind the side wall of the metal valve plate. When the grinding of the side wall of the metal valve plate is completed, close the grinding disc 8, and move the grinding disc 8 to reset by the moving module 5, and start the electric swing block 7 to swing downward to drive the grinding disc 8 to swing downward ninety degrees to reset. Close the electric rotating seat 4, the metal valve plate stops rotating, and start the cylinder 145 to drive the rotating frame 143 to move upward and reset through the guide seat 144.The pull wire Ⅰ 141 is loosened, and due to the action of the connecting spring Ⅰ 13, the three sliders 10 drive the three clamping rods 11 to move toward each other and reset. The clamping rods 11 loosen the metal valve disc, close the cylinder 145, pull the box door 2 upward and swing open, and remove the ground metal valve disc from the electric rotating seat 4. In this way, the movement of the clamping rods 11 can clamp and fix metal valve discs with different through-hole sizes, and both the top and side walls of the metal valve disc can be ground, thereby improving the grinding efficiency and adaptability.
[0036] Dust collection process: Initially, the dust collection pump 153 is externally received in the collection container, and the torsion spring 159 is in a deformed state. When the electric swing block 7 drives the grinding disc 8 to move downward, the electric swing block 7 also drives the support frame 15 to move downward, and the support frame 15 moves downward to drive the elastic cloth 152 and the curved plate 151 to move downward, and the curved plate 151 drives the extraction pipe 1541 to move downward. When the grinding disc 8 moves downward and contacts the top of the metal valve plate, the electric swing block 7 stops moving downward, and the curved plate 151 stops driving the extraction pipe 1541 and the elastic cloth 152 to move downward. At this time, the extraction pipe 1541 is close to the top of the metal valve plate. When the grinding disc 8 rotates to grind the top of the metal valve plate During grinding, the elastic cloth 152 blocks the dust and debris generated by grinding, and the dust suction pump 153 is started. The dust suction pump 153 makes the suction pipe 1541 in a negative pressure state through the dust suction pipe 154. The suction pipe 1541 extracts the dust and debris generated by grinding, and the extracted dust and debris are discharged into the dust suction pipe 154. The dust and debris in the dust suction pipe 154 are discharged into the collection container through the dust suction pump 153. This is repeated, and the dust and debris generated during the grinding process can be continuously extracted and collected. When the grinding of the top of the metal valve plate is completed, the electric swing block 7 drives the grinding disc 8 to move upward and reset. The electric swing block 7 also drives the curved plate 151 and the elastic cloth 15 through the support frame 15 52 moves upward to reset, then starts the electric swing block 7 to drive the grinding disc 8 to swing upward 90 degrees, the electric swing block 7 swings upward through the support frame 15 to drive the elastic cloth 152 and the arc plate 151 to swing upward 90 degrees, at the same time, the electric swing block 7 drives the L-shaped rod 156 to rotate forward, the L-shaped rod 156 slides in the guide hole 155 during forward rotation, because the guide hole 155 is in the eccentric position of the swing of the electric swing block 7, the guide hole 155 drives the L-shaped rod 156 in forward rotation to move to the left, the L-shaped rod 156 moves to the left so that the pull wire II 158 is relaxed, due to the action of the torsion spring 159, the two arc plates 151 swing towards each other and close together, and the arc plates 15 1 swings to stretch the elastic cloth 152, and then the moving module 5 moves the grinding disc 8 to contact the side wall of the metal valve disc for grinding. The elastic cloth 152 continues to block the dust and debris generated during the grinding process, and the dust and debris continue to be collected. When the side wall of the metal valve disc is ground, the grinding disc 8 moves back to the metal valve disc and breaks contact. The electric swing block 7 is activated to swing downward, driving the grinding disc 8 to swing back. The electric swing block 7 drives the L-shaped rod 156 to rotate. The guide hole 155 drives the rotating L-shaped rod 156 to move rightward and reset. The L-shaped rod 156 drives the two curved plates 151 to swing away from each other through the pull wire II 158 to reset. This prevents the debris and dust generated during the grinding process from affecting the surrounding working environment, thereby ensuring a good working environment and protecting the health of the operators.
[0037] See also Figure 10 Figure 11As shown, the integrated metal processing device also includes a fixing component installed on the slider 10, the fixing component includes a cylinder 16, a suction cup 161, a tee pipe 162, a guide seat 163, an exhaust pipe 164 and a pushing component. The three sliders 10 are embedded and fixed with a cylinder 16 at positions away from each other. The two cylinders 16 on each slider 10 are connected by a circular tube. Square holes 165 are evenly spaced on the upper inner side of the cylinder 16. A suction cup 161 is vertically slidably connected to the inner side of the cylinder 16. The top of the suction cup 161 is lower than the top of the slider 10. When the metal valve sheet is placed, the suction cup 161 can suck and fix the metal valve sheet. An air guide hole is opened circumferentially at the lower part of the suction cup 161. A pushing member is provided between the suction cup 161 and the cylinder 16. When the pushing component is in operation, the pushing component can drive the suction cup 161 to move upward so that the air guide hole is connected to the square hole 165. The lower inner part of the rotating frame 143 is rotatably connected with the guide seat 163, and the middle of the top of the guide seat 163 is connected with a three-way pipe 162. The tail ends of the three-way pipe 162 pass through the three sliders 10 and are fixedly connected and connected with the three cylinders 16. The right side of the guide seat 144 is connected with an exhaust pipe 164, and the exhaust pipe 164 is connected to the inside of the guide seat 163; the pushing component includes a piston block 166 and a connecting spring II 167. The bottom end of the suction cup 161 is fixed with a piston block 166, and the piston block 166 is slidably connected to the inner side of the cylinder 16. A connecting spring II 167 is connected between the top of the piston block 166 and the top of the cylinder 16.
[0038] Initially, the air pump is connected to the exhaust pipe 164. When the metal valve disc is placed on the electric rotating seat 4, the metal valve disc contacts the slider 10. Since the top of the suction cup 161 is lower than the top of the slider 10, the suction cup 161 does not rub against the metal valve disc at this time. In this way, the metal valve disc can be prevented from rubbing against the suction cup 161 during the clamping process, which causes the suction cup 161 to wear and affect the use effect, thereby ensuring the long-term use effect of the suction cup 161. After the metal valve disc is clamped and fixed by the clamping rod 11, the external air pump is started. The air pump exhausts air from the cylinder 16 through the guide seat 163 and the three-way pipe 162, so that the cylinder 16 is in a negative pressure state. Since the air guide hole of the suction cup 161 has not yet contacted the square The hole 165 is connected, and the air in the cylinder 16 is evacuated to a negative pressure state, which first drives the piston block 166 to move upward, and the connecting spring II 167 is compressed. The piston block 166 moves upward, driving the suction cup 161 to move upward. The suction cup 161 moves upward and contacts the metal valve plate. Then, when the air guide hole of the suction cup 161 corresponds to the square hole 165, the air guide hole of the suction cup 161 is connected with the square hole 165, so that the cylinder 16 is connected with the suction cup 161, and the air in the suction cup 161 is evacuated, so that the suction cup 161 is in a negative pressure state. The suction cup 161 then sucks and fixes the metal valve plate, thereby further fixing the metal valve plate. Turn off the air pump and start grinding the metal valve plate. When the metal valve disc is finished grinding, the air pump is started to exhaust air into the exhaust pipe 164. The air in the exhaust pipe 164 is discharged into the cylinder 16 through the guide seat 163 and the three-way pipe 162. As the air enters, the air pushes the piston block 166 downward to reset, and the connecting spring II 167 resets. The piston block 166 moves downward, driving the suction cup 161 downward. The suction cup 161 moves downward and breaks contact with the metal valve disc, and the air guide hole of the suction cup 161 stops communicating with the square hole 165. This prevents the metal valve disc from vibrating due to the high-frequency resonance of grinding, which may affect the grinding process, thereby ensuring the stability of the metal valve disc grinding.
[0039] See also Figure 12 As shown, the integrated metal processing device further includes rubber strips 17 , and the rubber strips 17 are fixedly connected to the top of the electric rotating seat 4 at even intervals. The rubber strips 17 can increase the friction between the metal valve plate and the electric rotating seat 4 .
[0040] When the metal valve disc is placed on the electric rotating seat 4, the metal valve disc contacts the rubber strip 17, and the rubber strip 17 increases the friction between the metal valve disc and the metal valve disc. In this way, the metal valve disc can be placed more firmly on the electric rotating seat 4, thereby making the metal valve disc more stable during grinding.
[0041] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in this field based on the above content of the present invention are all within the scope of protection required by the present invention.
Claims
1. An integrated metal processing device, comprising a box body (1) and a box door (2) mounted thereon, wherein a hollow tube (3) is provided at the bottom of the box body (1), an electric rotating seat (4) is mounted on the hollow tube (3), a moving module (5) is mounted inside the box body (1), a lifting block (6) is provided on the moving part of the moving module (5), an electric swing block (7) is mounted on the lifting block (6), and a grinding disc (8) is mounted on the electric swing block (7), wherein the integrated metal processing device is characterized in that: The invention also includes an electric trigger block (9), a slider (10), a clamping rod (11), an electromagnet (111), a reset spring (12), a connecting spring I (13), a driving assembly and a dust collecting assembly. The dust collecting assembly is installed between the box body (1) and the electric swing block (7) and is used to collect dust and debris during grinding. The top of the electric rotating seat (4) is provided with a plurality of sliders (10) connected thereto via connecting springs I (13). The sliders (10) are connected to electromagnets (111). The electromagnets (111) are slidably connected to the clamping rod (11). The clamping rod (11) and the electromagnet (111) are connected via a reset spring (12). The upper part of the box body (1) is provided with a clamping rod. The electric trigger block (9) above the rod (11) and the driving assembly are installed between the electric rotating seat (4) and the hollow tube (3) to drive the slider (10) to move. The slider (10) moves through the electromagnet (111) to drive the clamping rod (11) to move. The clamping rod (11) moves and contacts the through hole in the middle of the metal valve sheet, so that the clamping rod (11) clamps and fixes the metal valve sheets with different through hole sizes; the driving assembly includes a wire tube I (14) fixed to the inner circumference of the electric rotating seat (4) at uniform intervals, and a telescopic rod (142) fixed to the inner side of the electric rotating seat (4) at uniform intervals along the circumference. A rotating frame (143) is fixed between the ends of the telescopic rod (142). The top of the frame (143) is evenly spaced and connected with a pull wire I (141). The tail end of the pull wire I (141) passes through the wire tube I (14) and is fixedly connected to the slider (10). The inner side of the hollow tube (3) is fixed with a cylinder (145). The piston rod end of the cylinder (145) is fixed with a guide seat (144). The guide seat (144) is rotatably connected to the rotating frame (143); the dust collection component includes a support frame (15) fixedly mounted on the electric swing block (7). The support frame (15) is symmetrically fixed with an elastic cloth (152). The elastic cloth (152) covers the grinding disc (8) to block the dust and debris generated by grinding. The support frame (15) is symmetrically rotatably connected with an arc plate ( 151), the bottom of the arc plate (151) is higher than the bottom of the grinding disc (8), the top of the arc plate (151) is fixedly connected to the elastic cloth (152), the arc plate (151) and the support frame (15) are symmetrically connected with a torsion spring (159), the inner side of the arc plate (151) is fixedly connected with a suction pipe (1541) for extracting dust and debris, the outer side of the box body (1) is installed with a dust suction pump (153), the feed end of the dust suction pump (153) is connected to the dust suction pipe (154), the feed end of the dust suction pipe (154) is fixedly connected to the suction pipe (1541) and communicated, and a trigger component is provided between the lifting block (6) and the support frame (15) for driving the arc plate (151) to swing.
2. An integrated metal processing device as claimed in claim 1, characterized in that: The clamping rod (11) is provided with grooves at even intervals for increasing the friction between the clamping rod and the metal valve plate.
3. An integrated metal processing device as claimed in claim 2, characterized in that: The trigger assembly includes a wire tube II (157) symmetrically fixed to both sides of the top of the support frame (15), a guide hole (155) symmetrically opened on the lifting block (6), the guide hole (155) is located at an eccentric position of the swing of the electric swing block (7), and the shaft of the electric swing block (7) is symmetrically slidably connected with an L-shaped rod (156), the L-shaped rod (156) is located inside the guide hole (155), and the bottom end of the L-shaped rod (156) is symmetrically connected with a pull wire II (158), and the tail end of the pull wire II (158) passes through the wire tube II (157) and is fixedly connected to the arc plate (151).
4. An integrated metal processing device as claimed in claim 3, characterized in that: The integrated metal processing device also includes a fixing component, which includes two cylinders (16) embedded and fixed on the slider (10). The two cylinders (16) on each slider (10) are connected through a circular tube. Square holes (165) are evenly spaced on the upper inner side of the cylinder (16). A suction cup (161) is vertically slidably connected to the inner side of the cylinder (16) to suck and fix the metal valve sheet. An air guide hole is opened on the circumferential side of the suction cup (161). The suction cup (161) and the cylinder (16) are connected. A pushing assembly is provided between the two sides of the rotating frame (143) for driving the suction cup (161) to move so that the air guide hole is connected to the square hole (165). A guide seat (163) is rotatably connected to the inner side of the rotating frame (143). A three-way pipe (162) is connected to the guide seat (163). The tail end of the three-way pipe (162) passes through the slider (10) and is fixedly connected and connected to the cylinder (16) near the clamping rod (11). An exhaust pipe (164) is connected to the guide seat (144), and the exhaust pipe (164) is connected to the inside of the guide seat (163).
5. An integrated metal processing device as claimed in claim 4, characterized in that: The pushing assembly includes a piston block (166) fixed to the bottom end of the suction cup (161), the piston block (166) is slidably connected to the inner side of the cylinder (16), and a connecting spring II (167) is connected between the piston block (166) and the cylinder (16).
6. An integrated metal processing device as claimed in claim 5, characterized in that: The integrated metal processing device further comprises rubber strips (17) fixed to the top of the electric rotating seat (4) at even intervals, so as to increase the friction between the metal valve plate and the electric rotating seat (4).
Citation Information
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