A multi-category traditional Chinese medicine sheet precision dispensing processing and packaging method

Abstract

The application relates to the processing and packaging field of traditional Chinese medicine sheets, in particular to a precise dispensing and processing and packaging method for various kinds of traditional Chinese medicine sheets, which comprises the following steps: pretreating different kinds of traditional Chinese medicine materials by slicing, tail cutting, ring cutting and bending cutting, so as to form sheet-shaped traditional Chinese medicine materials with consistent thickness and controllable shape; realizing bagged traditional Chinese medicine material bags with consistent weight specifications through drying, heat preservation, screening and vacuum packaging; and after cooling and oscillation treatment, dispensing and packaging the traditional Chinese medicine material bags into different weight specifications according to traditional Chinese medicine decoction formulas. The application achieves the purpose of improving the processing precision and packaging efficiency of traditional Chinese medicine sheets, ensures the component accuracy and quality stability of traditional Chinese medicine formula bags, effectively reduces material waste, and improves the automation and standardization level of the overall production process.

Description

TECHNICAL FIELD

[0001] The application relates to the processing and packaging field of traditional Chinese medicine sheets, in particular to a precise distribution processing and packaging method for various kinds of traditional Chinese medicine sheets. BACKGROUND

[0002] The processing and packaging technology of traditional Chinese medicine sheets is an important link in the modernization development of traditional Chinese medicine, which plays a key role in improving the standardization degree of traditional Chinese medicine and ensuring the safety of medication. With the increasing demand for health, the precise distribution and packaging technology of traditional Chinese medicine sheets has gradually become the focus of the industry. This technology not only can improve the quality control level of traditional Chinese medicine, but also can effectively reduce the uncertainty caused by human operation, so as to better meet the demand of modern medicine market. In practical application, in order to realize the processing and packaging of traditional Chinese medicine sheets, the following conventional means are usually adopted: firstly, the traditional Chinese medicinal materials are cut into slices, but the cutting method is single, which often cannot adapt to the characteristics of different kinds of traditional Chinese medicinal materials; secondly, the cut traditional Chinese medicinal materials are preliminarily packed, but due to the lack of effective weight control mechanism, the weight specifications of each package of traditional Chinese medicinal materials are greatly different; thirdly, in the cooling and oscillation processing link, only the basic operation is usually carried out, and the physical characteristics and stability requirements of traditional Chinese medicinal materials are not fully considered; finally, in the distribution and packaging stage, manual or semi-automatic equipment is usually used to complete the classification and sorting, which is low in efficiency and easy to make errors.

[0003] However, the above conventional means has a significant defect in practical application: due to the lack of fine management of the thickness of traditional Chinese medicinal material slices, the weight specifications of the packed traditional Chinese medicinal materials and the cooling and oscillation processing, the component ratio of the traditional Chinese medicinal material formula package is difficult to accurately match the actual demand of traditional Chinese medicine decoction, which affects the stability and consistency of drug efficacy. This has become the main bottleneck restricting the further development of the processing and packaging technology of traditional Chinese medicine sheets. SUMMARY

[0004] The purpose of the present application is to overcome the above technical problems, and the present application provides a precise distribution processing and packaging method for various kinds of traditional Chinese medicine sheets.

[0005] The precise distribution processing and packaging method for various kinds of traditional Chinese medicine sheets provided by the present application adopts the following technical scheme:

[0006] A precise distribution processing and packaging method for various kinds of traditional Chinese medicine sheets, comprising:

[0007] S1: cutting different kinds of strip-shaped and / or block-shaped traditional Chinese medicinal materials respectively to form sheet-shaped traditional Chinese medicinal materials with consistent thickness;

[0008] S2: packing different kinds of sheet-shaped traditional Chinese medicinal materials respectively to form bagged traditional Chinese medicinal material packages with consistent weight specifications for the same type of traditional Chinese medicinal materials;

[0009] S3: cooling and oscillation treatment of the bagged Chinese medicinal material package;

[0010] S4: dispensing and packaging of the medicinal materials of different types, so that the bagged Chinese medicinal material packages of different types form medicinal material formula packages of different types and different weight specifications according to the Chinese medicinal decoction formula.

[0011] Preferably, the S1 comprises:

[0012] S1-1: head and tail cutting treatment of the strip-shaped and / or block-shaped Chinese medicinal materials;

[0013] S1-2: peripheral ring cutting treatment of the remaining strip-shaped and / or block-shaped Chinese medicinal materials;

[0014] S1-3: slicing treatment of the remaining strip-shaped and / or block-shaped Chinese medicinal materials to form slice-shaped Chinese medicinal materials with uniform thickness.

[0015] Preferably, the slicing treatment in S1-3 is bending and slicing treatment of the strip-shaped and / or block-shaped Chinese medicinal materials, so that the slice-shaped Chinese medicinal materials have convex surfaces and concave surfaces.

[0016] Preferably, after the head and tail cutting treatment of the strip-shaped and / or block-shaped Chinese medicinal materials in S1-1, the head and tail edge materials of different types of Chinese medicinal materials are respectively crushed and collected and packaged.

[0017] Preferably, after the peripheral ring cutting treatment of the strip-shaped and / or block-shaped Chinese medicinal materials in S1-2, the surrounding edge materials of different types of Chinese medicinal materials are respectively cut into strips and collected and packaged, and the cutting of the strips needs to control the weight of the same strip-shaped Chinese medicinal materials to keep each strip-shaped Chinese medicinal material with the same weight and define the unit weight.

[0018] Preferably, the S2 comprises:

[0019] S2-1: drying and heat preservation of the slice-shaped Chinese medicinal materials;

[0020] S2-2: oscillation and screening treatment of the slice-shaped Chinese medicinal materials, and dispensing of the slice-shaped Chinese medicinal materials according to the same weight specification;

[0021] S2-3: vacuum packaging treatment of the slice-shaped Chinese medicinal materials to form standard weight packages of the medicinal material packages.

[0022] Preferably, the S3 comprises:

[0023] S3-1: cooling treatment of the bagged Chinese medicinal material package that has been heat preserved, including pre-cooling, main cooling and final cooling;

[0024] S3-2: The bagged traditional Chinese medicine package that has been subjected to cooling treatment is subjected to shock treatment, and the shock treatment includes preliminary shock, main shock and final shock;

[0025] S3-3: The bagged traditional Chinese medicine package that has been subjected to shock treatment is subjected to quality detection.

[0026] Preferably, the S4 includes:

[0027] S4-1: Different types of bagged traditional Chinese medicine packages are classified and distributed;

[0028] S4-2: Different types of bagged traditional Chinese medicine packages are sequentially arranged and packaged;

[0029] S4-3: The bagged traditional Chinese medicine package arranged in a certain order is automatically packed;

[0030] S4-4: The bagged traditional Chinese medicine package that has been subjected to automatic packing is subjected to quality inspection and error-proof mechanism;

[0031] S4-5: After confirming the composition, weight and order of the bagged traditional Chinese medicine package, the final packaging and storage are performed.

[0032] In summary, the present application includes at least one of the following beneficial technical effects:

[0033] 1. The present application realizes fine processing and sub-packaging of traditional Chinese medicine through S1 and S2 steps: adopting bending and cutting slicing technology, the sliced traditional Chinese medicine has convex and concave surfaces, which not only increases the surface area of the medicine, but also enhances the effective ingredient release efficiency during decoction; through drying, shock screening and vacuum packaging, the weight specification of each bag of traditional Chinese medicine is ensured, and the difference in medicinal effect caused by uneven weight in traditional sub-packaging is avoided; the head and tail and the surrounding edge of the traditional Chinese medicine are crushed or cut into strips, and are collected and packed separately, which reduces the waste of medicine and improves the resource utilization rate; through accurate weight control and efficient processing mode, the quality consistency of each bag of traditional Chinese medicine is ensured, and the curative effect and stability of traditional Chinese medicine decoction are improved.

[0034] 2. In the S3 step, the present application significantly improves the stability and packaging quality of the medicine through multi-stage cooling and shock treatment: including pre-cooling, main cooling and final cooling, gradually reducing the temperature of the medicine to avoid deterioration of the medicine due to large temperature difference; through preliminary shock, main shock and final shock, the medicine is evenly distributed in the package to avoid clumping or uneven distribution; after cooling and shock treatment, strict quality detection is performed to ensure that the physical state of each bag of medicine meets the standard. Multi-stage cooling and shock treatment effectively improve the stability and packaging quality of the medicine, and prolong the shelf life of the medicine.

[0035] 3. In the S4 step of the present application, a distribution and packaging system is used to achieve efficient and precise packaging of medicinal materials: an automated sorting system is used to classify different types of bagged traditional Chinese medicinal materials according to the order of decoction, ensuring accurate distribution of each bag of medicinal materials; a layered packaging structure is designed according to the order of decoction, including first decoction, later decoction, ordinary decoction, and bag decoction, to facilitate the user to unpack and use in order; and automated equipment is used for layered packaging to ensure that the order and weight of each layer of medicinal materials meet the requirements, reducing the error of manual operation. The intelligent distribution and packaging system significantly improves the packaging efficiency, reduces labor costs, and ensures the accuracy of the order and weight of medicinal materials.

[0036] 4. In the S4-4 step of the present application, a strict error-proof mechanism and quality inspection process are introduced: machine inspection or human visual inspection is combined with barcode scanning technology to ensure that the order of medicinal materials in each layer of packaging is consistent with the requirements of the prescription; an electronic scale is used to detect the weight of each bag of medicinal materials to ensure that the weight error is controlled within ±1%; and sensors and tracking systems are set up simultaneously during the packaging process to prevent errors or omissions in the order of medicinal materials. The strict error-proof mechanism and quality inspection ensure the accuracy and consistency of each bag of medicinal materials, avoiding common errors and omissions in traditional packaging.

[0037] 5. In the S4-3 and S4-5 steps of the present application, the user's experience is emphasized, and clear and easy-to-understand packaging instructions are designed: the outer, middle, and inner layers of packaging are designed according to the order of decoction to facilitate the user to unpack and use in steps; clear instructions and illustrations of the decoction steps are printed on the outer packaging, and color coding is used to distinguish medicinal material bags of different decoction orders; and moisture-proof materials and desiccants are used to ensure that medicinal materials are not damp or deteriorated during storage and transportation. User-friendly packaging design and clear instructions reduce the difficulty of use for users and improve the decoction effect of traditional Chinese medicine decoction and user experience. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 is the overall step schematic diagram in the embodiment of the present application.

[0039] Figure 2 is the schematic diagram of S1 in the embodiment of the present application.

[0040] Figure 3 is the schematic diagram of S2 in the embodiment of the present application.

[0041] Figure 4 is the schematic diagram of S3 in the embodiment of the present application.

[0042] Figure 5 is the schematic diagram of S4 in the embodiment of the present application.

[0043] BRIEF DESCRIPTION OF DRAWINGS DETAILED DESCRIPTION

[0044] The following is combined with Figures 1-5 This application is described in further detail.

[0045] The embodiments of the present application disclose a method for accurately distributing, processing and packaging various types of traditional Chinese medicine sheets.

[0046] Reference Figure 1 A method for accurately distributing, processing and packaging various types of Chinese medicine tablets, including

[0047] S1: Slicing different types of strip-shaped and / or block-shaped Chinese medicinal materials into slices of uniform thickness;

[0048] S1 includes:

[0049] S1-1: Trimming the ends of the strip-shaped and / or block-shaped Chinese medicinal materials; After trimming the ends of the strip-shaped and / or block-shaped Chinese medicinal materials in S1-1, the ends and edges of the different types of Chinese medicinal materials need to be crushed separately and collected and bagged separately; specifically, in this embodiment, it includes:

[0050] Raw material pretreatment: Different types of Chinese medicinal materials are classified and placed according to their varieties, and an optical recognition system is used to automatically identify the head and tail parts of the medicinal materials.

[0051] Automated cutting: CNC cutting equipment is used to accurately cut off the head and tail of the medicinal materials, and the cutting length is controlled at 3-5% of the total length of the medicinal materials (adjusted according to the characteristics of the medicinal materials).

[0052] Edge material processing: The cut head and tail parts are sent to the crusher through a conveyor belt, and the crushing particle size is controlled at 20-40 mesh. The crushed materials of different medicinal materials are collected and bagged separately through an automatic sorting system.

[0053] In this embodiment, compared with traditional manual cutting, the CNC cutting accuracy is improved by more than 50%, and the automatic sorting system is used to achieve 100% classified collection of different medicinal material crushed materials, so that the utilization rate of its edge materials is increased to more than 95%.

[0054] S1-2: Perform circumferential cutting on the remaining strip-shaped and / or block-shaped Chinese medicinal materials; After the circumferential cutting on the strip-shaped and / or block-shaped Chinese medicinal materials in S1-2, it is necessary to cut the edge materials of different types of Chinese medicinal materials into strips and collect and bag them separately. The weight of the same strip-shaped Chinese medicinal materials needs to be controlled during the cutting process to keep each strip of Chinese medicinal materials of the same weight, and the unit weight is defined at the same time.

[0055] Specifically, in this embodiment, it includes:

[0056] Circumferential cutting: Use a multi-axis linkage circular cutting machine to perform peripheral processing on the medicinal materials, and the cutting depth is controlled at 5-8% of the diameter of the medicinal materials.

[0057] Edge material processing: the edge material generated by the ring cutting is collected through a special channel, and an automatic slitting machine is used to cut the edge material into strips with a width of 3-5 mm. A precision weighing system is used to ensure that the weight error of each strip is ≤±0.5 g.

[0058] Standardization processing: immediately after slitting, vacuum packaging is performed, and the packaging specifications are standardized and packaged at 50 g / bag.

[0059] In this embodiment, a mechanical device is used as a ring cutting means, and the ring cutting precision is ±0.1 mm, which is more accurate than traditional processes. An automatic weighing system ensures unit weight consistency, and the utilization rate of edge material is increased to more than 90%.

[0060] S1-3: slice processing is performed on the remaining strip-shaped and / or block-shaped traditional Chinese medicinal materials to form slice-shaped traditional Chinese medicinal materials with consistent thickness. The slice processing in S1-3 is bending and cutting type slice processing on the strip-shaped and / or block-shaped traditional Chinese medicinal materials, so that the slice-shaped traditional Chinese medicinal materials after slicing have convex surfaces and concave surfaces.

[0061] Specifically, in this embodiment, it includes:

[0062] Pre-slicing processing: set the slice thickness (usually 1-3 mm) according to the characteristics of different medicinal materials, and adjust the tool curvature (R15-R30) to adapt to different medicinal materials.

[0063] Bending and cutting processing: use a servo-driven arc-shaped knife to slice, the slicing speed is controlled at 30-50 pieces / minute, the slice thickness is monitored in real time, and the tool wear is automatically compensated.

[0064] Finished product processing: after slicing, automatically sort out unqualified products, and qualified slices are sent to the temporary storage area through the conveyor belt.

[0065] In this embodiment, the degree of automation of the whole process can reach more than 90%, and the utilization rate of medicinal materials is increased from 60% in the traditional process to 92%. The processing precision is increased by 5-10 times, and the energy consumption is reduced by 30%.

[0066] S2: different types of slice-shaped traditional Chinese medicinal materials are packaged respectively, and different types of traditional Chinese medicinal materials are formed into bagged traditional Chinese medicinal material packages with consistent weight specifications;

[0067] S2 includes:

[0068] S2-1: Dry and keep warm the sliced traditional Chinese medicinal materials; put the sliced traditional Chinese medicinal materials into a drying equipment, use low-temperature drying technology (temperature control at 40-50°C) to avoid damage to the effective components of the medicinal materials by high temperature; adjust the drying time according to the type and water content of the medicinal materials, usually 2-4 hours, and adjust according to the actual situation of different types of medicinal materials to ensure that the water content of the medicinal materials is reduced to 8%-12%. Immediately after drying, the medicinal materials are transferred to a heat preservation box, and the temperature is controlled at 25-30°C to avoid moisture absorption or deterioration of the medicinal materials due to large temperature difference. At the same time, the heat preservation time is about 30-60 minutes, and the actual situation is adjusted according to different types of medicinal materials to ensure uniform internal temperature of the medicinal materials. Compared with traditional high-temperature drying, low-temperature drying can better preserve the effective components of the medicinal materials and avoid loss of medicinal effect. Through heat preservation treatment, the problem of moisture absorption of the medicinal materials due to temperature difference after drying is avoided, and the stability of the medicinal materials is improved.

[0069] S2-2: Perform shock screening treatment on the sliced traditional Chinese medicinal materials, and stack the sliced traditional Chinese medicinal materials according to the same weight specification; put the dried and heat preserved sliced traditional Chinese medicinal materials into a shock screening machine, screen them through multiple screens to remove debris and medicinal materials that do not meet the specifications. The shock frequency is controlled at 50-60 times / minute, and the screening time is about 10-15 minutes. Then, an automatic weighing system is used to stack the screened sliced traditional Chinese medicinal materials according to the preset weight specifications (such as 10g, 15g, etc.). The weight error of each stack of medicinal materials is controlled within ±1% to ensure the weight consistency of each package of medicinal materials. Through shock screening, debris and medicinal materials that do not meet the specifications are effectively removed, improving the purity of the medicinal materials. Compared with traditional manual weighing, the automatic weighing system significantly improves the accuracy and efficiency of stacking, reducing human error

[0070] S2-3: Perform vacuum packaging treatment on the sliced traditional Chinese medicinal materials to form standard weight packages of medicinal material bags; put the stacked sliced traditional Chinese medicinal materials into a vacuum packaging machine, and vacuumize to -0.08~-0.1MPa to ensure that there is no air left in the package. Use high-barrier packaging materials (such as aluminum foil composite film) to ensure that the medicinal materials are not damp and oxidized during storage. And, perform heat sealing under vacuum, with sealing temperature controlled at 150-180°C to ensure sealing strength, and immediately cool after sealing to avoid deformation of the heat sealed part due to high temperature. In this embodiment, compared with traditional ordinary packaging, vacuum packaging can effectively isolate air and moisture, prolonging the shelf life of the medicinal materials. The use of high-barrier packaging materials further improves the moisture resistance and oxidation resistance of the medicinal materials, ensuring the quality stability of the medicinal materials during storage and transportation.

[0071] S3: Cool and shock the bagged traditional Chinese medicinal material packages;

[0072] S3 includes:

[0073] S3-1: The bagged traditional Chinese medicine package that has been subjected to heat preservation is subjected to cooling treatment, and the cooling treatment includes pre-cooling, main cooling and final cooling; wherein the temperature of the bagged traditional Chinese medicine package is preliminarily reduced through pre-cooling to reduce the load of subsequent cooling, the bagged traditional Chinese medicine package is placed in a pre-cooling chamber, and the temperature of the pre-cooling chamber is controlled at 15-20℃ through natural convection or low-power fan for initial cooling for about 10-15 minutes; then the temperature of the bagged traditional Chinese medicine package is further reduced through main cooling to ensure the stability and shelf life of the medicine, the bagged traditional Chinese medicine package after pre-cooling is transferred to a main cooling chamber, and forced air cooling circulation system is used for rapid cooling, the temperature of the main cooling chamber is controlled at 5-10℃, and the time is about 20-30 minutes; and finally, the bagged traditional Chinese medicine package reaches the final storage temperature through final cooling to ensure the long-term stability of the medicine, the bagged traditional Chinese medicine package after main cooling is transferred to a final cooling chamber, and low-temperature air cooling circulation system is used for final cooling, the temperature of the final cooling chamber is controlled at 0-5℃, and the time is about 15-20 minutes.

[0074] Compared with the traditional single cooling method, the multi-stage cooling (pre-cooling, main cooling and final cooling) can more uniformly and stably reduce the temperature of the medicine, avoid deterioration of the medicine due to large temperature difference, and ensure that the medicine is not affected by thermal stress during the cooling process by controlling the temperature and time of each cooling stage, thereby maintaining the physical and chemical stability of the medicine.

[0075] S3-2: The bagged traditional Chinese medicine package that has been subjected to cooling treatment is subjected to shock treatment, and the shock treatment includes preliminary shock, main shock and final shock; wherein the medicine in the bagged traditional Chinese medicine package is uniformly distributed through slight shock to avoid caking, the bagged traditional Chinese medicine package after cooling is placed on a shock machine for low-speed shock, the shock frequency is 30-40 times / minute, and the time is 5-10 minutes; then the medicine is further uniformly distributed through main shock to ensure that the weight of the medicine in each bag is consistent, the bagged traditional Chinese medicine package after preliminary shock is transferred to a main shock machine for medium-speed shock, the shock frequency is 50-60 times / minute, and the time is 10-15 minutes; finally, the medicine in the bagged traditional Chinese medicine package is completely and uniformly distributed through final shock to achieve the best packaging effect, the bagged traditional Chinese medicine package after main shock is transferred to a final shock machine for high-speed shock, the shock frequency is 70-80 times / minute, and the time is 5-10 minutes.

[0076] Compared with the traditional single shock method, the multi-stage shock (preliminary shock, main shock and final shock) can more effectively and uniformly distribute the medicine to avoid caking and uneven distribution, and the shock frequency and time are optimized to ensure that the medicine is uniformly distributed in the package while avoiding damage to the medicine due to excessive shock.

[0077] S3-3: The bagged traditional Chinese medicine package that has been subjected to shock treatment is subjected to quality detection.

[0078] In this embodiment, quality detection includes temperature detection, which can ensure that the temperature of the bagged Chinese herbal medicine package meets the storage requirements. The temperature of the bagged Chinese herbal medicine package is detected by an infrared temperature detector, and the temperature should be controlled within the range of 0-5°C;

[0079] It also includes weight detection, which can ensure that the weight of each bag of Chinese herbal medicine package is consistent. The weight of the bagged Chinese herbal medicine package is detected by using an electronic scale, and the weight error should be controlled within ±1%.

[0080] It also includes appearance detection, which can ensure that the appearance of the bagged Chinese herbal medicine package is not damaged or caked. The appearance of the bagged Chinese herbal medicine package is detected by a visual detection system, and the appearance should be without damage or caking, and the distribution of the medicine should be uniform.

[0081] Compared with the traditional single detection method, the present application realizes the comprehensive detection of temperature, weight and appearance, ensures that the quality of each bag of Chinese herbal medicine package meets the standard, and realizes the automation of quality detection by using infrared temperature detector, electronic scale and visual detection system, improves the detection efficiency and accuracy.

[0082] S4: The bagged Chinese herbal medicine package of different types is distributed and packed, so that the bagged Chinese herbal medicine package of different types forms a Chinese herbal medicine formula package of different weight specifications according to the Chinese herbal decoction formula.

[0083] S4 includes:

[0084] S4-1: Classification and distribution of different types of bagged Chinese herbal medicine package;

[0085] Specifically, in this embodiment, the Chinese herbal decoction formula needs to be input into the automatic sorting system; the system analyzes the unit dosage and the decoction sequence (first decoction, second decoction, ordinary decoction, and bag decoction) of each bagged Chinese herbal medicine package; a sorting task list is generated to clearly define the sorting area of each bagged Chinese herbal medicine package.

[0086] Each bagged Chinese herbal medicine package is scanned by barcode or RFID technology to confirm its type and unit dosage; according to the decoction sequence, the bagged Chinese herbal medicine package is distributed to different sorting areas:

[0087] First decoction medicine → first decoction medicine area; second decoction medicine → second decoction medicine area; ordinary decoction medicine → ordinary decoction medicine area; bag decoction medicine → bag decoction medicine area. If the type or unit dosage of the bagged Chinese herbal medicine package is found to be inconsistent, the system will automatically alarm and pause sorting, waiting for manual intervention.

[0088] In each region, the bagged Chinese medicinal material package is pasted with a corresponding color label or number. In this embodiment, the red label is the first decocting medicinal material; the green label is the second decocting medicinal material; the blue label is the ordinary decocting medicinal material; and the yellow label is the bag decocting medicinal material. Of course, in other embodiments, the color is not limited to the specific content of the label identification.

[0089] S4-2: The different kinds of bagged Chinese medicinal material packages are sequentially arranged and packaged.

[0090] Specifically, in this embodiment, the arrangement order of the bagged Chinese medicinal material package is determined as follows:

[0091] In this embodiment, the outer layer package is the first decocting medicinal material; the middle layer package is the ordinary decocting medicinal material; the inner layer package is the second decocting medicinal material; and the independent small package is the bag decocting medicinal material. In the embodiment, the packaging method is one of the specific packaging methods. The bagged Chinese medicinal material package is arranged in the order of decoction, which is convenient for users to sequentially unpack and pack.

[0092] The subsequent design of the layered packaging structure ensures the clear order of each layer of medicinal materials.

[0093] In this embodiment, there are at least four layers of packaging. The outer layer package is that the bagged Chinese medicinal material package of the first decocting medicinal material is placed in the outer layer packaging bag, and the outer layer packaging bag is marked with “first step: first decocting medicinal material”.

[0094] The middle layer package is that the bagged Chinese medicinal material package of the ordinary decocting medicinal material is placed in the middle layer packaging bag, and the middle layer packaging bag is marked with “second step: ordinary decocting medicinal material”.

[0095] The inner layer package is that the bagged Chinese medicinal material package of the second decocting medicinal material is placed in the inner layer packaging bag, and the inner layer packaging bag is marked with “third step: second decocting medicinal material”.

[0096] The independent small package is that the bagged Chinese medicinal material package of the bag decocting medicinal material is placed in the independent small package, and the independent small package is marked with “bag decocting medicinal material, which needs to be decocted separately”. The layered packaging realizes the sequential arrangement of the bagged Chinese medicinal material package.

[0097] S4-3: The bagged Chinese medicinal material package arranged in a certain order is automatically packaged.

[0098] Specifically, in this embodiment, the sorted and arranged bagged Chinese medicinal materials are automatically packaged in order and packaged in layers. First, the outer layer is packaged: the bagged Chinese medicinal materials of "pre-decocted medicinal materials" are placed in the outer packaging bag, and the outer packaging bag is sealed using a heat sealer. Then the middle layer is packaged: the bagged Chinese medicinal materials of "ordinary decocted medicinal materials" are placed in the middle packaging bag, and the middle packaging bag is sealed using a heat sealer. The inner layer is packaged: the bagged Chinese medicinal materials of "post-decocted medicinal materials" and "packaged decocted medicinal materials" are placed in the inner packaging bag, and the inner packaging bag is sealed using a heat sealer. Overall packaging: the outer, middle, and inner packaging bags are placed in the final outer packaging bag in order, and the outer packaging bag is sealed using a heat sealer.

[0099] The final packaging should be clearly marked with the decoction steps and instructions. Practical text instructions should be used, and the decoction step instructions should be printed on the outer packaging (such as "Step 1: Unpack the outer packaging and decoct the medicinal materials first", "Step 2: Unpack the middle packaging and add ordinary medicinal materials", etc.). Secondly, use color labels to distinguish bagged Chinese medicinal materials with different decoction orders (such as red for decoction first, green for decoction later), and print diagrams on the outer packaging to show the order of unpacking and decoction.

[0100] S4-4: Conduct quality inspection and establish error prevention mechanisms for the bagged Chinese herbal medicines that have been automatically packaged;

[0101] First, a sequential inspection is used to ensure that the arrangement order of the bagged Chinese medicinal materials is consistent with the formula requirements. The order of the medicinal materials in each layer of packaging is checked by a visual inspection system, and a barcode scanner is used to verify the category and decoction order of each bagged Chinese medicinal material package.

[0102] Afterwards, weight checks are carried out to ensure that the unit dosage of each bag of Chinese herbal medicine meets the requirements of the formula. A high-precision electronic scale is used to check the weight of each bag of Chinese herbal medicine, and the weight error is controlled within the range of ±1%.

[0103] Third, establish an error-proofing mechanism to prevent the wrong order or omission of bagged Chinese medicinal materials. Set up sensors during the packaging process to detect whether each layer of packaging is placed in order. Use barcode or RFID technology to track each bagged Chinese medicinal material package to ensure that nothing is missed.

[0104] S4-5: After confirming the composition, weight and sorting of the bagged Chinese herbal medicine packages, carry out final packaging and storage.

[0105] In this embodiment, the outer packaging seal ensures that the medicinal materials are not exposed to moisture or deterioration during storage and transportation. Moisture-proof material is used for the outer packaging seal, and a desiccant is placed inside the packaging. During storage and transportation, the medicinal material formula package is stored in a cool, dry environment, and shockproof material is used to protect the packaging during transportation to prevent damage, ensuring that the medicinal material formula package maintains stable quality during storage and transportation.

[0106] The above are all preferred embodiments of the present application, and the embodiments are only explanations of the present application, and do not limit the protection scope of the present application, so: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A method for accurately distributing, processing and packaging various types of traditional Chinese medicine tablets, comprising: It is characterized in that S1: Slicing different types of strip-shaped and / or block-shaped Chinese medicinal materials into slices of uniform thickness; S2: Pack different types of flaky Chinese medicinal materials separately, so that the same type of Chinese medicinal materials are packaged into bagged Chinese medicinal material packages with consistent weight specifications; S3: Cooling and shaking the bagged Chinese medicinal materials; Wherein, the S3 specifically includes: S3-1: Cooling the bagged Chinese medicinal materials that have been kept warm, including pre-cooling, main cooling and final cooling; S3-2: Shake the cooled bagged Chinese herbal medicines. The shaking process includes preliminary shaking, main shaking and final shaking. S3-3: Conduct quality inspection on the bags of Chinese herbal medicines that have been subjected to shock treatment; S4: distributing and packaging different types of bagged Chinese medicinal materials, so that the different types of bagged Chinese medicinal materials form Chinese medicinal material formula packages with different weight specifications for different types of Chinese medicinal materials according to the Chinese medicinal decoction formula; Wherein, the S4 specifically includes: S4-1: Classify and distribute different types of bagged Chinese herbal medicines; S4-2: Arrange and package different types of bagged Chinese herbal medicines in sequence; S4-3: Automatically pack the bags of Chinese medicinal materials arranged in a certain order; S4-4: Carry out quality inspection and error prevention mechanism on the bagged Chinese herbal medicine packages that have been automatically packaged; S4-5: After confirming the composition, weight and sorting of the bagged Chinese herbal medicine packages, carry out final packaging and storage.

2. The method for accurately distributing, processing and packaging multiple types of traditional Chinese medicine sheets according to claim 1, characterized in that: Said S1 includes: S1-1: Remove the heads and tails of strips and / or blocks of Chinese medicinal materials; S1-2: Circumferential cutting of the remaining strip-shaped and / or block-shaped Chinese medicinal materials; S1-3: Slice the remaining strip-shaped and / or block-shaped Chinese medicinal materials to form slices of Chinese medicinal materials with uniform thickness.

3. The method for accurately distributing, processing and packaging multiple types of traditional Chinese medicine sheets according to claim 2, characterized in that: The slicing process in S1-3 is to perform a curved slicing process on the strip-shaped and / or block-shaped Chinese medicinal materials, so that the sliced ​​Chinese medicinal materials have convex surfaces and concave surfaces.

4. The method for accurately distributing, processing and packaging multiple types of traditional Chinese medicine sheets according to claim 2, characterized in that: After the strip-shaped and / or block-shaped Chinese medicinal materials are headed and tailed in S1-1, the head, tail and edge materials of different types of Chinese medicinal materials need to be crushed separately and collected and bagged separately.

5. The method for accurately distributing, processing and packaging multiple types of traditional Chinese medicine sheets according to claim 2, characterized in that: After the strip-shaped and / or block-shaped Chinese medicinal materials are circumferentially cut in S1-2, different types of Chinese medicinal materials need to be cut into strips around the edge materials and collected and bagged separately. The cutting requires weight control of the same strip-shaped Chinese medicinal materials to keep each strip of Chinese medicinal materials having the same weight, and at the same time define the unit weight.

6. The method for accurately distributing, processing and packaging multiple types of traditional Chinese medicine sheets according to claim 1, characterized in that: Said S2 includes: S2-1: Drying and keeping warm the sliced ​​Chinese medicinal materials; S2-2: Performing vibration screening on the flaked Chinese medicinal materials and sorting them into piles according to the same weight specifications; S2-3: Vacuum-pack the flaky Chinese medicinal materials to form standard weight packages.

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