Configuration system and method for rolling and packaging equipment and case filling and sealing machine equipment

Abstract

The invention relates to the technical field of configuration of rolling and packing equipment and case packer equipment, in particular to a configuration system of the rolling and packing equipment and the case packer equipment, which comprises a rolling and packing machine, a cigarette configuration conveying line and a case packer, the rolling and packing machines are respectively distributed in an A area, a B area, a C area and a D area in the rolling and packing workshop; the roll-packing machines in the area A, the area B, the area C and the area D are respectively connected with the case filling and sealing machine through a cigarette configuration conveying line; cigarette products produced by each roll-packing machine enter the same channel of the carton sealing machine, so that the quality of the cigarette products can be conveniently traced; besides, the number of the carton sealing machine input lines is more than that of the cigarette carton conveying lines, it can be guaranteed that when any channel of the carton packaging and sealing machine is damaged, cigarette cartons can be switched into other channels in time, it is guaranteed that the cigarette carton packaging work is conducted stably, and the problems that in an existing rolling and packaging workshop, the configuration of rolling and packaging equipment and the carton packaging and sealing machine equipment is unreasonable, and the working efficiency is high are solved. And the target of maximizing the production balance rate cannot be realized by the equipment configuration of the roll-packing machine and the carton filling and sealing machine in the roll-packing workshop.

Description

Technical Field

[0001] The present invention relates to the technical field of configuration of a wrapping device and a carton filling and sealing machine, and in particular to a configuration method of a wrapping device and a carton filling and sealing machine. Background Art

[0002] As the requirements for the rationality of the productivity layout of cigarette factories are getting higher and higher, the configuration of the equipment in the cigarette factory packaging workshop should meet the production capacity requirements while trying to match the equipment efficiency of each process link as much as possible, and ensure that the rhythm of each process link in the entire workshop is as similar as possible to achieve the goal of maximizing the production balance rate. However, the configuration of the packaging equipment and the carton filling and sealing machine equipment in the existing cigarette factory packaging workshop equipment is not rational. For example, when any conveying channel in the carton filling and sealing machine fails, the cigarette rods cannot be switched to other conveying channels in time, which affects the cigarette rod filling and sealing efficiency.

[0003] Therefore, it is necessary to improve the configuration of the wrapping equipment and the carton filling and sealing machine equipment to solve the problem that the configuration of the wrapping equipment and the carton filling and sealing machine equipment in the existing wrapping workshop is unreasonable, resulting in the wrapping equipment and the carton filling and sealing machine equipment configuration in the wrapping workshop cannot achieve the goal of maximizing the production balance rate. Summary of the invention

[0004] The purpose of the present invention is to propose a configuration system and method for wrapping equipment and carton filling and sealing machine equipment to solve the problem that the configuration of wrapping equipment and carton filling and sealing machine equipment in the existing wrapping workshop is unreasonable, resulting in the inability to achieve the goal of maximizing the production balance rate.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A configuration system of a packing machine and a carton filling and sealing machine, comprising a packing machine, a cigarette carton filling and conveying line, and a carton filling and sealing machine; the packing machines are respectively distributed in areas A, B, C, and D in a packing workshop, and the packing machines in areas A, B, C, and D are respectively connected to the carton filling and sealing machine through the cigarette carton filling and conveying line;

[0007] The cigarette carton conveyor line includes a cigarette carton conveyor line, a cigarette carton diversion toggle switch assembly, a cigarette carton downhill slide and a carton packing and sealing machine input line;

[0008] The feed end of each cigarette conveyor line is respectively connected to the discharge end of the packing machine in Area A, Area B, Area C and Area D, and the discharge end of each cigarette conveyor line is respectively extended to the cigarette strip dropping area. A cigarette strip diversion toggle switch is provided on the side wall of each cigarette conveyor line at the cigarette strip dropping area. The cigarette strip diversion toggle switch is located on one side of the lower slide opening on the side wall of each cigarette conveyor line. The lower slide opening is connected to the feed end of the cigarette strip lower slide between the two cigarette conveyor lines, and the discharge end of the cigarette strip lower slide is connected to the feed end of the carton filling and sealing machine through the input line of the carton filling and sealing machine.

[0009] The cigarette carton conveying lines corresponding to Area A, the cigarette carton conveying lines corresponding to Area B, the cigarette carton conveying lines corresponding to Area C, and the cigarette carton conveying lines corresponding to Area D are spaced apart from top to bottom in sequence in the cigarette carton blanking area;

[0010] The downward-sliding openings on the cigarette carton conveying line corresponding to the upper-layer Area A and the downward-sliding openings on the cigarette carton conveying line corresponding to the lower-layer Area B are not in the same projection position, and the downward-sliding openings on the cigarette carton conveying line corresponding to the upper-layer Area C and the downward-sliding openings on the cigarette carton conveying line corresponding to the lower-layer Area B are not in the same projection position;

[0011] The case-sealing machine input lines corresponding to Area A are arranged in two layers spaced apart from top to bottom in sequence, the case-sealing machine input lines corresponding to Area B are arranged in two layers spaced apart from top to bottom in sequence, the case-sealing machine input lines corresponding to Area C are arranged in two layers spaced apart from top to bottom in sequence, and the case-sealing machine input lines corresponding to Area D are arranged in two layers spaced apart from top to bottom in sequence.

[0012] Preferably, the case-sealing machine input line includes Conveyor Line 1 and a cigarette carton stacking machine. The discharge end of the cigarette carton sliding channel is connected to the feed end of the cigarette carton stacking machine through Conveyor Line 1. The discharge end of the cigarette carton stacking machine is connected to the material-taking end of the cigarette carton clamping device, and the discharge end of the cigarette carton clamping device is connected to the feed end of the case-sealing machine.

[0013] Preferably, there are 8 cigarette-making and packing machines configured in Area A, and all the cigarette carton conveying lines in Area A at the cigarette carton blanking area converge into 8 parallel conveying lines;

[0014] There are 9 cigarette-making and packing machines configured in Area B. All the cigarette carton conveying lines in Area B at the cigarette carton blanking area converge into 9 parallel conveying lines. The eighth and ninth channels in the 9-channel conveying line corresponding to Area B share a downward-sliding opening;

[0015] Area A and Area B are the upper half areas. There are 4 case-sealing machines configured in the upper half area. The 4 case-sealing machines cooperate together to package the cigarette cartons conveyed on the cigarette carton conveying lines in Area A and Area B;

[0016] There are 9 cigarette-making and packing machines configured in Area C. All the cigarette carton conveying lines in Area C at the cigarette carton blanking area converge into 9 parallel conveying lines;

[0017] There are 8 cigarette-making and packing machines configured in Area D (4). All the cigarette carton conveying lines in Area D at the cigarette carton blanking area converge into 8 parallel conveying lines. The eighth channel in the 8-channel conveying line corresponding to Area D and the ninth channel in the 9-channel conveying line corresponding to Area C share a cigarette carton sliding channel;

[0018] Area C and Area D are the lower half areas. There are 4 case-sealing machines configured in the lower half area. The 4 case-sealing machines cooperate together to package the cigarette cartons conveyed on the cigarette carton conveying lines in Area C and Area D.

[0019] The present application also provides a configuration method for a cigarette wrapping machine device and a case packing machine device, including the following steps:

[0020] 1). According to the production capacity requirements of the cigarette wrapping workshop, configure cigarette wrapping machines and case packing machines in the cigarette wrapping workshop;

[0021] 2). According to the management requirements of the cigarette wrapping workshop, divide the cigarette wrapping machines configured in the cigarette wrapping workshop into zones, and then, according to the zoning of the cigarette wrapping machines, perform corresponding zoning on the case packing machines;

[0022] 3). Configure a cigarette conveyor line for the cigarette wrapping machines, perform zoning layout on each area divided in the cigarette wrapping workshop, and then allocate the cigarette conveyor lines in each zone to each case packing machine;

[0023] 4). According to the production capacity requirements of the cigarette wrapping workshop, adjust the production parameters of the cigarette wrapping machines and the case packing machines to achieve the matching between the two;

[0024] 5). During the process of matching the operating rhythms of the cigarette wrapping machines and the case packing machines, adjust the corresponding relationship between the cigarette wrapping machines and the case packing machines in each zone according to the operating, shutdown, and maintenance conditions of the case packing machines;

[0025] 6). During the process of matching the operating rhythms of the cigarette wrapping machines and the case packing machines, for the connection situation between the cigarettes on the cigarette conveyor lines configured for the cigarette wrapping machines in each area and the input lines of the case packing machines, adjust the cigarettes on the cigarette conveyor lines configured for the cigarette wrapping machines in each area to fall into different case packing machines.

[0026] Preferably, for step 1), according to the production capacity requirements of the cigarette wrapping workshop, configure cigarette wrapping machines and case packing machines in the cigarette wrapping workshop, specifically as follows:

[0027] According to the production capacity requirements of the cigarette wrapping workshop, respectively configure 34 cigarette wrapping machines and 8 case packing machine devices in the cigarette wrapping workshop, and number the 8 case packing machine devices, specifically as case packing machine No. 1, case packing machine No. 2, case packing machine No. 3, case packing machine No. 4, case packing machine No. 5, case packing machine No. 6, case packing machine No. 7, and case packing machine No. 8.

[0028] Preferably, for step 2), according to the management requirements of the cigarette wrapping workshop, divide the cigarette wrapping machines configured in the cigarette wrapping workshop into zones, and then, according to the zoning of the cigarette wrapping machines, perform corresponding zoning on the case packing machines, including the following steps:

[0029] 2.1). Divide the cigarette wrapping workshop into four zones, namely Zone A, Zone B, Zone C, and Zone D. Zone A, Zone B, Zone C, and Zone D are arranged in rows in the cigarette wrapping workshop;

[0030] 2.3). Configure 8 cigarette wrapping machines in the divided Zone A, 9 cigarette wrapping machines in the divided Zone B, 9 cigarette wrapping machines in the divided Zone C, and 8 cigarette wrapping machines in the divided Zone D;

[0031] 2.4) After the packing machines are configured in the divided areas A, B, C, and D, a total of four packing machines numbered 1, 2, 3, and 4 are configured for areas A and B, and a total of four packing machines numbered 5, 6, 7, and 8 are configured for areas C and D.

[0032] Preferably, in step 3), a cigarette conveying line is configured for the packing machine equipment, and the divided areas in the packing workshop are arranged in zones, and then the cigarette conveying lines in each zone are allocated to each packing machine, including the following steps:

[0033] 3.1) A cigarette conveying line is configured for each of the 8 packing machines in area A, a cigarette conveying line is configured for each of the 9 packing machines in area B, a cigarette conveying line is configured for each of the 9 packing machines in area C, and a cigarette conveying line is configured for each of the 8 packing machines in area D;

[0034] 3.2) After the cigarette conveying lines are configured for the packing machines in areas A, B, C, and D, areas A and B are designated as the upper half area, and a total of four packing machines numbered 1, 2, 3, and 4 are configured for the upper half area. Among them, the four packing machines are used for packing and sealing the cigarettes produced by the 8 packing machines in area A and the 9 packing machines in area B;

[0035] Areas C and D are designated as the lower half area, and a total of four packing machines numbered 5, 6, 7, and 8 are configured for the lower half area. Among them, the four packing machines are used for packing and sealing the cigarettes produced by the 9 packing machines in area C and the 8 packing machines in area D.

[0036] Preferably, in step 4), according to the production capacity requirements of the packing workshop, the production parameters of the packing machines and the packing and sealing machines are adjusted to achieve matching between the two, including the following steps:

[0037] 4.1) According to the production capacity requirements of the packing workshop, the total production speed of the 8 packing machines in area A is adjusted to 600 packs / min, and the total production speed of the 9 packing machines in area B is adjusted to 500 packs / min. At the same time, the total packing and sealing speed of the 4 packing and sealing machines configured in areas A and B is adjusted to 28 pieces / min;

[0038] 4.2) After the total production speed of the packing machines in areas A and B and the packing and sealing machines are adjusted, the total production speed of the 9 packing machines in area C is adjusted to 500 packs / min, and the total production speed of the 8 packing machines in area D is adjusted to 500 packs / min.

[0039] Preferably, during the process of matching the operating rhythms of the cigarette packing and wrapping machine and the case packing and sealing machine, according to the operating, shutdown, and maintenance conditions of the case packing and sealing machine, adjust the corresponding relationship between the cigarette packing and wrapping machines in each zone and the case packing and sealing machine as follows:

[0040] During the process of matching the operating rhythms of the cigarette packing and wrapping machine and the case packing and sealing machine, if any one of the 4 case packing and sealing machines configured in Zone A and Zone B fails, the total production speed per minute of the 8 cigarette packing and wrapping machines in Zone A and the 8 cigarette packing and wrapping machines in Zone B is less than the total case packing and sealing speed per minute of the remaining 3 case packing and sealing machines configured for Zone A and Zone B;

[0041] If any one of the 4 case packing and sealing machines configured in Zone C and Zone D fails, the total production speed per minute of the 9 cigarette packing and wrapping machines in Zone C and the 8 cigarette packing and wrapping machines in Zone B is less than the total case packing and sealing speed per minute of the remaining 3 case packing and sealing machines configured for Zone A and Zone B.

[0042] Preferably, 6) During the process of matching the operating rhythms of the cigarette packing and wrapping machine and the case packing and sealing machine, according to the connection situation between the cigarettes on the cigarette conveying line configured for the cigarette packing and wrapping machines in each zone and the input line of the case packing and sealing machine, adjust the cigarettes on the cigarette conveying lines configured for the cigarette packing and wrapping machines in each zone to fall into different case packing and sealing machines as follows:

[0043] During the process of matching the operating rhythms of the cigarette packing and wrapping machine and the case packing and sealing machine, when the cigarettes on the corresponding cigarette conveying channels in the cigarette conveying line in Zone A and the cigarette conveying line in Zone B fall onto the input line of the case packing and sealing machine of the corresponding case packing and sealing machines in Zone A and Zone B, if the cigarettes on the cigarette conveying channel in the cigarette conveying line in Zone A fall onto the case packing and sealing machine numbered 1, then the cigarettes on the cigarette conveying channel in the cigarette conveying line in Zone B fall onto any one of the case packing and sealing machines numbered 2, numbered 3, and numbered 4.

[0044] When the cigarettes on the corresponding cigarette conveying channels in the cigarette conveying line in Zone C and the cigarette conveying line in Zone D fall onto the input line of the case packing and sealing machine of the corresponding case packing and sealing machines in Zone C and Zone D, if the cigarettes on the cigarette conveying channel in the cigarette conveying line in Zone C fall onto the case packing and sealing machine numbered 4, then the cigarettes on the cigarette conveying channel in the cigarette conveying line in Zone D fall onto any one of the case packing and sealing machines numbered 5, numbered 6, and numbered 7.

[0045] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0046] 1. In the present invention, the cigarette cartons produced by each cigarette packing machine enter the same channel of the case sealer, which facilitates the quality traceability of cigarette products. At the same time, by setting the input line of the case sealer to be more than the cigarette carton conveying line, it can ensure that when any one channel of the case sealer is damaged, the cigarette cartons can be promptly switched to other channels, ensuring the stable operation of the case sealing work of cigarette cartons, and thus solving the problem that the configuration of the cigarette packing equipment and the case sealer equipment in the existing cigarette packing workshop is unreasonable, resulting in the inability to maximize the production balance rate between the cigarette packing machines and the case sealer equipment in the cigarette packing workshop.

[0047] 2. In the present invention, the cigarette cartons produced by each cigarette packing machine enter the same conveying line channel of the case sealer. When the workshop produces cigarette products of different specifications, the same cigarette carton conveying line and case sealer can also meet the production requirements, without the need to re-plan or reconstruct other production lines, so as to achieve the maximum utilization of the cigarette packing workshop.

[0048] 3. In the present invention, the downward sliding openings on the cigarette carton conveying lines corresponding to the upper layer A area and the downward sliding openings on the cigarette carton conveying lines corresponding to the lower layer B area are not in the same projection position, and the downward sliding openings on the cigarette carton conveying lines corresponding to the upper layer C area and the downward sliding openings on the cigarette carton conveying lines corresponding to the lower layer B area are not in the same projection position, so as to prevent the situation where the cigarettes conveyed on the cigarette carton conveying line in area A and the cigarettes on the corresponding cigarette carton conveying line in area B fall simultaneously or the cigarettes conveyed on the cigarette carton conveying line in area C and the cigarettes on the corresponding cigarette carton conveying line in area D fall simultaneously and interfere with each other.

[0049] 4. In the present invention, the configuration system of the cigarette packing equipment and the case sealer equipment can, in actual production, any three case sealers can meet the cigarette cartons packed by the cigarette packing equipment in any two of the areas A, B, C, and D. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 It is a schematic top view of the structure of the present invention.

[0051] Figure 2 For the present invention Figure 1 is a partially enlarged schematic view.

[0052] Figure 3 For the present invention Figure 2 is a partially enlarged schematic view.

[0053] Figure 4 It is an integrated schematic view of the cigarette carton conveying line and the cigarette carton shunting and shifting switching components in the production line of area C in the structure of the present invention.

[0054] Figure 5 It is an integrated schematic view of the input line of the case sealer in the structure of the present invention.

[0055] Figure 6 It is a schematic flow chart of the configuration method of the cigarette packing equipment and the case sealer equipment in the structure of the present invention.

[0056] In the figure, area 1-A, area 2-B, area 3-C, area 4-D, cigarette packing machine 5, cigarette conveying line 6, cigarette shunting and toggling switching component 7, cigarette shunting and toggling switching component 8, input line of case-packing machine 9, case-packing machine 10, cigarette blanking area 11, downward chute 12, the ninth path 13, conveyor line 1 14, cigarette stacking machine 15, cigarette clamping device 16, the eighth path 17. Specific implementation mode

[0057] As Figures 1-6 shown, for the purpose of making the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0058] Embodiment

[0059] While the configuration of the equipment in the cigarette packing workshop of a cigarette factory meets the production capacity requirements, it is necessary to make the equipment efficiency of each process link match as much as possible, and ensure that the beats of each process link in the whole workshop are as the same as possible, so as to achieve the goal of maximizing the production balance rate. However, the rationality of the configuration of the cigarette packing equipment and the case-packing machine equipment in the existing cigarette factory cigarette packing workshop is not high.

[0060] Therefore, this application proposes a configuration system and method for cigarette packing equipment and case-packing machine equipment to solve the problem that the unreasonable configuration of the cigarette packing equipment and the case-packing machine equipment in the existing cigarette packing workshop causes the configuration of the cigarette packing equipment and the case-packing machine equipment in the cigarette packing workshop not to achieve the goal of maximizing the production balance rate.

[0061] Specifically, please refer to Figures 1-5, including a cigarette packing machine 5, a cigarette configuration conveying line, and a case packing machine 10; the cigarette packing machines 5 are respectively distributed in Area A 1, Area B 2, Area C 3, and Area D 4 in the cigarette packing workshop; the cigarette packing machines in Area A 1, Area B 2, Area C 3, and Area D 4 are respectively connected to the case packing machine 10 through the cigarette configuration conveying line; the cigarette configuration conveying line includes a cigarette conveying line 6, a cigarette diversion toggling and switching component 7, a cigarette downward chute 8, and a case packing machine input line 9; the feeding ends of each cigarette conveying line 6 are respectively connected to the discharging ends of the cigarette packing machines 5 in Area A 1, Area B 2, Area C 3, and Area D 4, the discharging ends of each cigarette conveying line 6 respectively extend to the cigarette blanking area 11, and cigarette diversion toggling and switching parts 7 are respectively arranged on the side walls of the cigarette conveying line 6 at the cigarette blanking area 11, the cigarette diversion toggling and switching part 7 is located on one side of the downward chute 12 on the side wall of each cigarette conveying line 6, the feeding end of the cigarette downward chute 8 between the downward chute 12 and the two cigarette conveying lines 6 is connected, and the discharging end of the cigarette downward chute 8 is connected to the feeding end of the case packing machine 10 through the case packing machine input line 9; the case packing machine input line 9 includes a conveying line one 14 and a cigarette stacking machine 15, the discharging end of the cigarette downward chute 8 is connected to the feeding end of the cigarette stacking machine 15 through the conveying line one 14, the discharging end of the cigarette stacking machine 15 is connected to the material taking end of the cigarette clamping device 16, and the discharging end of the cigarette clamping device 16 is connected to the feeding end of the case packing machine 10.

[0062] It should be noted that, referring to Figure 4 , the cigarette diversion toggling and switching part 7 includes a rotary air cylinder 18, a toggling bar 19, and a cigarette bar in-place detector; the rotary air cylinder 18 is arranged on the side wall of the cigarette conveying line 6 and close to the downward chute 12, the rotating end of the rotary air cylinder 18 is connected to one end of the toggling bar 19, the toggling bar 19 corresponds to the downward chute 12, the cigarette bar in-place detector is arranged on the toggling bar 19, and the cigarette bar in-place detector is communicatively connected to the rotary air cylinder 18 through a controller, that is, when the cigarette bar is conveyed to the downward chute 12 between the cigarette conveying lines 6 and the cigarette bar in-place detector on the L-shaped toggling bar, the cigarette bar in-place detector will control the rotary air cylinder 18 to rotate, and the toggling bar 19 connected to the rotary air cylinder 18 will dial the cigarette bar in the cigarette conveying line 6 into the downward chute 12 to complete the process of diverting the cigarette bar in the cigarette conveying line 6 through the rotary air cylinder 18. Among them, the cigarette bar in-place detector is a prior art and has not been improved or set, so its structure will not be described in detail.

[0063] It should be noted that the cigarette conveying line 6 corresponding to Area A 1, the cigarette conveying line 6 corresponding to Area B 2, the cigarette conveying line 6 corresponding to Area C 3, and the cigarette conveying line 6 corresponding to Area D 3 are successively and spaced apart from top to bottom in the cigarette blanking area 11;

[0064] The lower downcut 12 on the cigarette conveying line 6 corresponding to the upper layer A zone 1 is not in the same projection position as the lower downcut 12 on the cigarette conveying line 6 corresponding to the lower layer B zone 2; the lower downcut 12 on the cigarette conveying line 6 corresponding to the upper layer C zone 3 is not in the same projection position as the lower downcut 12 on the cigarette conveying line 6 corresponding to the lower layer B zone 2;

[0065] It should be noted that the carton sealing machine input line 9 corresponding to area A 1 is arranged in two layers from top to bottom, and each conveyor line has 4 channels. The carton sealing machine input line 9 corresponding to area B 1 is arranged in two layers from top to bottom, and each conveyor line has 4 channels. The carton sealing machine input line 9 corresponding to area C 3 is arranged in two layers from top to bottom, and each conveyor line has 4 channels. The carton sealing machine input line 9 corresponding to area D 3 is arranged in two layers from top to bottom, and each conveyor line has 4 channels.

[0066] It should be noted that the conveyor line corresponding to the carton filling and sealing machine is an 8-channel device. For the areas A and D of the 8 cigarette conveyor lines, each single conveyor line corresponds to the lower sliding openings 12 of the 8 channels of a carton sealing machine.

[0067] It should be noted that there are 8 packing machines 5 in area A 1, and all cigarette conveyor lines 6 at the cigarette drop area 11 of area A 1 are merged into an 8-channel conveyor line in parallel;

[0068] There are 9 packing machines in Area B 2. All cigarette conveyor lines in Area B 2 at the cigarette drop area 11 are merged into a 9-channel conveyor line in parallel. The eighth and ninth channels of the 9-channel conveyor line corresponding to Area B share a sliding opening.

[0069] Area A 1 and Area B 2 are the upper half area, and four carton filling and sealing machines 10 are arranged in the upper half area. The four carton filling and sealing machines cooperate with each other to pack the cigarette cartons conveyed on the cigarette conveying line 6 in Area A 1 and Area B 2.

[0070] There are 9 packing machines in area C (3), and all the cigarette conveying lines at the cigarette dropping area (11) of area C (3) are merged into a 9-channel conveying line in parallel;

[0071] There are 8 packing machines in area D (4). All the cigarette conveyor lines in area D at the cigarette drop area (11) are merged into a parallel 8-channel conveyor line. The eighth channel of the 8-channel conveyor line corresponding to area D and the ninth channel of the 9-channel conveyor line corresponding to area C share a cigarette slideway.

[0072] Area C 3 and Area D 4 are the lower half area, in which 4 carton filling and sealing machines are arranged. The 4 carton filling and sealing machines work together to seal the cigarette cartons conveyed from the cigarette conveyor line 6 in Area C 3 and Area D 4 .

[0073] The above is the configuration system of the cigarette packing equipment and the case packing and sealing machine proposed in this application. The following is the configuration method of the cigarette packing equipment and the case packing and sealing machine proposed in this application.

[0074] Specifically, please refer to Figure 6 , the configuration method of the cigarette packing equipment and the case packing and sealing machine includes the following steps:

[0075] The first step: According to the production capacity requirements of the cigarette packing workshop, configure cigarette packing machines and case packing and sealing machines in the cigarette packing workshop, specifically as follows:

[0076] According to the production capacity requirements of the cigarette packing workshop, 34 cigarette packing machines and 8 case packing and sealing machines are respectively configured in the cigarette packing workshop, and the 8 case packing and sealing machines are numbered, specifically, Case Packing and Sealing Machine No. 1, Case Packing and Sealing Machine No. 2, Case Packing and Sealing Machine No. 3, Case Packing and Sealing Machine No. 4, Case Packing and Sealing Machine No. 5, Case Packing and Sealing Machine No. 6, Case Packing and Sealing Machine No. 7, and Case Packing and Sealing Machine No. 8.

[0077] The second step: According to the management requirements of the cigarette packing workshop, divide the cigarette packing machines configured in the cigarette packing workshop into areas, and then according to the partition of the cigarette packing machines, make corresponding partitions for the case packing and sealing machines, specifically as follows:

[0078] First, divide the cigarette packing workshop into four areas, namely Area A, Area B, Area C, and Area D. Area A, Area B, Area C, and Area D are arranged in rows in the cigarette packing workshop;

[0079] Then, configure 8 cigarette packing machines in the divided Area A, 9 cigarette packing machines in the divided Area B, 9 cigarette packing machines in the divided Area C, and 8 cigarette packing machines in the divided Area D;

[0080] After the cigarette packing machines are configured in the divided Area A, Area B, Area C, and Area D, configure Case Packing and Sealing Machine No. 1, Case Packing and Sealing Machine No. 2, Case Packing and Sealing Machine No. 3, and Case Packing and Sealing Machine No. 4 for both Area A and Area B, and configure Case Packing and Sealing Machine No. 5, Case Packing and Sealing Machine No. 6, Case Packing and Sealing Machine No. 7, and Case Packing and Sealing Machine No. 8 for both Area C and Area D.

[0081] The third step: Configure cigarette bar conveying lines for the cigarette packing machines, arrange the divided areas in the cigarette packing workshop, and then configure the cigarette bar conveying lines in each divided area for each case packing and sealing machine, specifically as follows:

[0082] Configure a cigarette bar conveying line for each of the 8 cigarette packing machines in Area A, a cigarette bar conveying line for each of the 9 cigarette packing machines in Area B, a cigarette bar conveying line for each of the 9 cigarette packing machines in Area C, and a cigarette bar conveying line for each of the 8 cigarette packing machines in Area D;

[0083] After the cigarette packing machines in Areas A, B, C, and D are configured with cigarette conveying lines, Areas A and B are designated as the upper half area, and Number 1 cartoning and sealing machine, Number 2 cartoning and sealing machine, Number 3 cartoning and sealing machine, and Number 4 cartoning and sealing machine are configured for the upper half area. Among them, the 4 cartoning and sealing machines are used for cartoning and sealing the cigarettes produced by the 8 cigarette packing machines in Area A and the cigarettes produced by the 9 cigarette packing machines in Area B.

[0084] Then, Areas C and D are designated as the lower half area, and Number 5 cartoning and sealing machine, Number 6 cartoning and sealing machine, Number 7 cartoning and sealing machine, and Number 8 cartoning and sealing machine are configured for the lower half area. Among them, the 4 cartoning and sealing machines are used for cartoning and sealing the cigarettes produced by the 9 cigarette packing machines in Area C and the cigarettes produced by the 8 cigarette packing machines in Area D.

[0085] Step 4: According to the production capacity requirements of the cigarette packing workshop, adjust the production parameters of the cigarette packing equipment and the cartoning and sealing equipment to achieve the matching between the two, specifically as follows:

[0086] According to the production capacity requirements of the cigarette packing workshop, the total production speed of the 8 cigarette packing equipment in Area A is adjusted to 600 packs / min, and the total production speed of the 9 cigarette packing equipment in Area B is adjusted to 500 packs / min. At the same time, the total cartoning and sealing speed of the 4 cartoning and sealing equipment configured in Areas A and B is adjusted to 28 pieces / min.

[0087] After the total production speed of the cigarette packing machines in Areas A and B and the cartoning and sealing machines are adjusted, the total production speed of the 9 cigarette packing equipment in Area C is adjusted to 500 packs / min, and the total production speed of the 8 cigarette packing equipment in Area D is adjusted to 500 packs / min.

[0088] Step 5: During the process of matching the operating rhythms of the cigarette packing machines and the cartoning and sealing machines, adjust the corresponding relationship between the cigarette packing machines and the cartoning and sealing machines in each area according to the operation, shutdown, and maintenance conditions of the cartoning and sealing machines, specifically as follows:

[0089] During the process of matching the operating rhythms of the cigarette packing machines and the cartoning and sealing machines, if any one of the 4 cartoning and sealing machines configured in Areas A and B fails, the total production speed per minute of the 8 cigarette packing machines in Area A and the 8 cigarette packing machines in Area B is less than the total cartoning and sealing speed per minute of the remaining 3 cartoning and sealing machines configured for Areas A and B.

[0090] If any one of the 4 cartoning and sealing machines configured in Areas C and D fails, the total production speed per minute of the 9 cigarette packing machines in Area C and the 8 cigarette packing machines in Area B is less than the total cartoning and sealing speed per minute of the remaining 3 cartoning and sealing machines configured for Areas A and B.

[0091] Sixth step: During the process of matching the operating beats of the cigarette packing machine and the case packing machine, adjust the cigarettes on the cigarette conveying lines configured for the cigarette packing machines in each area to fall into different case packing machines according to the connection situation between the cigarettes on the cigarette conveying lines and the input line of the case packing machine. Specifically as follows:

[0092] During the process of matching the operating beats of the cigarette packing machine and the case packing machine, when the cigarettes on the corresponding cigarette conveying channels in the cigarette conveying line in Area A and the cigarette conveying line in Area B fall onto the input line of the case packing machine of the corresponding case packing machines in Area A and Area B, if the cigarettes on the cigarette conveying channel in the cigarette conveying line in Area A fall onto Case Packing Machine No. 1, then the cigarettes on the cigarette conveying channel in the cigarette conveying line in Area B will fall onto any one of Case Packing Machine No. 2, Case Packing Machine No. 3, and Case Packing Machine No. 4;

[0093] During the process of matching the operating beats of the cigarette packing machine and the case packing machine, when the cigarettes on the corresponding cigarette conveying channels in the cigarette conveying line in Area C and the cigarette conveying line in Area D fall onto the input line of the case packing machine of the corresponding case packing machines in Area C and Area D, if the cigarettes on the cigarette conveying channel in the cigarette conveying line in Area C fall onto Case Packing Machine No. 4, then the cigarettes on the cigarette conveying channel in the cigarette conveying line in Area D will fall onto any one of Case Packing Machine No. 5, Case Packing Machine No. 6, and Case Packing Machine No. 7.

[0094] The cigarette products produced by each cigarette packing machine in this application enter the same channel of the case packing machine, which is convenient for the quality traceability of cigarette products. At the same time, by setting the input line of the case packing machine to be more than the cigarette conveying line, it can be ensured that when any one channel of the case packing machine is damaged, the cigarette strips can be quickly switched to other channels, ensuring the stable operation of the cigarette case packing work, and thus solving the problem that the configuration of the cigarette packing equipment and the case packing equipment in the existing cigarette packing workshop is unreasonable, resulting in the inability to maximize the production balance rate between the cigarette packing machines and the case packing machines in the cigarette packing workshop.

[0095] The cigarette products produced by each cigarette packing machine in this application enter the same conveying line channel of the case packing machine, which can meet the production requirements with the same cigarette conveying line and case packing machine when producing cigarette products of different specifications in the workshop, without the need to re-plan or rebuild other production lines, so as to maximize the utilization of the cigarette packing workshop.

[0096] Although the present invention has been described herein with reference to multiple illustrative embodiments of the present invention, it should be understood that those skilled in the art can design many other modifications and embodiments that will fall within the scope of the principles and spirit disclosed in this application. More specifically, within the scope of this application's disclosure, the accompanying drawings, and the claims, various variations and improvements can be made to the components and / or layout of the subject combination layout. In addition to the variations and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. Configuration system of cigarette making and packing machine equipment and case packing machine equipment, characterized in that: It includes a packing machine (5), a cigarette strip conveyor line and a box filling and sealing machine (10); The wrapping machines (5) are respectively distributed in the A area (1), the B area (2), the C area (3) and the D area (4) in the wrapping workshop; The packing machines (5) in the A area (1), the B area (2), the C area (3) and the D area (4) are respectively connected to the box filling and sealing machine (10) through the cigarette strip configuration conveying lines; The cigarette strip conveyor line comprises a cigarette strip conveyor line (6), a cigarette strip diversion toggle switch assembly (7), a cigarette strip lower slide (8) and a box packing and sealing machine input line (9); The feed end of each cigarette conveying line (6) is respectively connected to the discharge end of the packing machine (5) in the A zone (1), the B zone (2), the C zone (3) and the D zone (4), and the discharge end of each cigarette conveying line (6) is respectively extended to the cigarette strip dropping zone (11). A cigarette strip diversion toggle switch member (7) is respectively arranged on the side wall of the cigarette strip conveying line (6) at the cigarette strip dropping zone (11). The cigarette strip diversion toggle switch member (7) is located on one side of the lower slide opening (12) on the side wall of each cigarette conveying line (6), and the lower slide opening (12) is connected to the feed end of the cigarette strip lower slide (8) between the two cigarette conveying lines (6), and the discharge end of the cigarette strip lower slide (8) is connected to the feed end of the carton filling and sealing machine (10) through the carton filling and sealing machine input line (9); The cigarette conveying line (6) corresponding to the A zone (1), the cigarette conveying line (6) corresponding to the B zone (2), the cigarette conveying line (6) corresponding to the C zone (3) and the cigarette conveying line (6) corresponding to the D zone (3) are sequentially spaced from top to bottom in the cigarette dropping zone (11); The downward slide opening (12) on the cigarette conveying line (6) corresponding to the upper layer A zone (1) and the downward slide opening (12) on the cigarette conveying line (6) corresponding to the lower layer B zone (2) are not at the same projection position; the downward slide opening (12) on the cigarette conveying line (6) corresponding to the upper layer C zone (3) and the downward slide opening (12) on the cigarette conveying line (6) corresponding to the lower layer B zone (2) are not at the same projection position; The carton sealing machine input lines (9) corresponding to the A zone (1) are arranged in two layers from top to bottom, the carton sealing machine input lines (9) corresponding to the B zone (1) are arranged in two layers from top to bottom, the carton sealing machine input lines (9) corresponding to the C zone (3) are arranged in two layers from top to bottom, and the carton sealing machine input lines (9) corresponding to the D zone (3) are arranged in two layers from top to bottom.

2. The configuration system of the cigarette packing machine equipment and the case packing machine equipment according to claim 1, characterized in that: The box packing machine input line (9) comprises a conveyor line 1 (14) and a cigarette stacker (15); the discharge end of the cigarette lower slide (8) is connected to the feed end of the cigarette stacker (15) via the conveyor line 1 (14); the discharge end of the cigarette stacker (15) is connected to the material taking end of the cigarette clamp device (16); and the discharge end of the cigarette clamp device (16) is connected to the feed end of the box packing machine (10).

3. The configuration system of the cigarette packing machine equipment and the case packing machine equipment according to claim 1, wherein: The number of the packing machines (5) in the area A (1) is 8, and all the cigarette conveying lines (6) in the cigarette dropping area (11) of the area A (1) are combined into an 8-channel conveying line arranged side by side; There are 9 cigarette packing machines configured in Area B (2). All the cigarette conveying lines in Area B (2) at the cigarette blanking area (11) converge into a 9-channel conveying line arranged side by side. The eighth lane (17) and the ninth lane (13) in the corresponding 9-channel conveying line of Area B (3) share a downward chute (12). Area A (1) and Area B (2) are the upper half areas. There are 4 case packing and sealing machines (10) configured in the upper half areas. The 4 case packing and sealing machines cooperate together to package the cigarettes conveyed on the cigarette conveying lines (6) in Area A (1) and Area B (2). There are 9 cigarette packing machines configured in Area C (3). All the cigarette conveying lines in Area C (3) at the cigarette blanking area (11) converge into a 9-channel conveying line arranged side by side. There are 8 cigarette packing machines configured in Area D (4). All the cigarette conveying lines in Area D (4) at the cigarette blanking area (11) converge into an 8-channel conveying line arranged side by side. The eighth lane in the corresponding 8-channel conveying line of Area D (4) and the ninth lane in the corresponding 9-channel conveying line of Area C (3) share a cigarette downward chute. Area C (3) and Area D (4) are the lower half areas. There are 4 case packing and sealing machines configured in the lower half areas. The 4 case packing and sealing machines cooperate together to package the cigarettes conveyed on the cigarette conveying lines (6) in Area C (3) and Area D (4).

4. The configuration method of the cigarette packing machine equipment and the case packing and sealing machine equipment according to any one of claims 1 to 3, characterized in that: It includes the following steps 1), According to the production capacity requirements of the cigarette packing workshop, configure cigarette packing machines and case packing and sealing machines in the cigarette packing workshop; 2), According to the management requirements of the cigarette packing workshop, divide the cigarette packing machines configured in the cigarette packing workshop into areas, and then according to the division of the cigarette packing machines, divide the case packing and sealing machines into corresponding areas; 3), Configure cigarette conveying lines for the cigarette packing machines, arrange the divided areas in the cigarette packing workshop, and then allocate the cigarette conveying lines in each divided area to each case packing and sealing machine; 4), According to the production capacity requirements of the cigarette packing workshop, adjust the production parameters of the cigarette packing machines and case packing and sealing machines to achieve the matching between the two; 5), During the process of matching the operating rhythms of the cigarette packing machines and case packing and sealing machines, adjust the corresponding relationship between the cigarette packing machines and case packing and sealing machines in each area according to the operation, shutdown and maintenance conditions of the case packing and sealing machines; 6), During the process of matching the operating rhythms of the cigarette packing machines and case packing and sealing machines, for the connection situation between the cigarettes on the cigarette conveying lines configured for the cigarette packing machines in each area and the input lines of the case packing and sealing machines, adjust the cigarettes on the cigarette conveying lines configured for the cigarette packing machines in each area to fall into different case packing and sealing machines.

5. The configuration method of the cigarette packing machine equipment and the case packing machine equipment according to claim 4, characterized in that: The step 1), According to the production capacity requirements of the cigarette packing workshop, configure cigarette packing machines and case packing and sealing machines in the cigarette packing workshop, specifically as follows: According to the production capacity requirements of the cigarette packing workshop, 34 cigarette packing machines and 8 case packing and sealing machine devices are respectively configured in the cigarette packing workshop, and the 8 case packing and sealing machine devices are numbered. Specifically, they are Case Packing and Sealing Machine No. 1, Case Packing and Sealing Machine No. 2, Case Packing and Sealing Machine No. 3, Case Packing and Sealing Machine No. 4, Case Packing and Sealing Machine No. 5, Case Packing and Sealing Machine No. 6, Case Packing and Sealing Machine No. 7, and Case Packing and Sealing Machine No.

8.

6. The configuration method of the cigarette packing machine equipment and the case packing and sealing machine equipment according to claim 4, characterized in that: The step 2), According to the management requirements of the cigarette packing workshop, divide the cigarette packing machines configured in the cigarette packing workshop into areas, and then according to the division of the cigarette packing machines, divide the case packing and sealing machines into corresponding areas, including the following steps: 2.1), Divide the cigarette making and packing workshop into four areas, namely Area A, Area B, Area C and Area D. Area A, Area B, Area C and Area D are arranged in rows in the cigarette making and packing workshop; 2.3), Configure 8 cigarette making and packing machines in the divided Area A, 9 cigarette making and packing machines in the divided Area B, 9 cigarette making and packing machines in the divided Area C, and 8 cigarette making and packing machines in the divided Area D; 2.4), After configuring the cigarette making and packing machines in the divided Area A, Area B, Area C and Area D, configure a No. 1 cartoning and sealing machine, a No. 2 cartoning and sealing machine, a No. 3 cartoning and sealing machine and a No. 4 cartoning and sealing machine for Area A and Area B together, and configure a No. 5 cartoning and sealing machine, a No. 6 cartoning and sealing machine, a No. 7 cartoning and sealing machine and a No. 8 cartoning and sealing machine for Area C and Area D together.

7. The configuration method of the cigarette packing machine equipment and the case packing and sealing machine equipment according to claim 4, characterized in that: 3), Configure a cigarette bar conveying line for the cigarette making and packing machine equipment, divide and arrange the areas separated in the cigarette making and packing workshop, and then configure the cigarette bar conveying lines in each divided area for each cartoning and sealing machine, including the following steps: 3.1), Configure a cigarette bar conveying line for each of the 8 cigarette making and packing machines in Area A, a cigarette bar conveying line for each of the 9 cigarette making and packing machines in Area B, a cigarette bar conveying line for each of the 9 cigarette making and packing machines in Area C, and a cigarette bar conveying line for each of the 8 cigarette making and packing machines in Area D; 3.2), After configuring the cigarette bar conveying lines for the cigarette making and packing machines in Area A, Area B, Area C and Area D, divide Area A and Area B into the upper half area, and configure a No. 1 cartoning and sealing machine, a No. 2 cartoning and sealing machine, a No. 3 cartoning and sealing machine and a No. 4 cartoning and sealing machine for the upper half area. Among them, 4 cartoning and sealing machines are used for cartoning and sealing the cigarette bars produced by the 8 cigarette making and packing machines in Area A and the cigarette bars produced by the 9 cigarette making and packing machines in Area B; Divide Area C and Area D into the lower half area, and configure a No. 5 cartoning and sealing machine, a No. 6 cartoning and sealing machine, a No. 7 cartoning and sealing machine and a No. 8 cartoning and sealing machine for the lower half area. Among them, 4 cartoning and sealing machines are used for cartoning and sealing the cigarette bars produced by the 9 cigarette making and packing machines in Area C and the cigarette bars produced by the 8 cigarette making and packing machines in Area D.

8. The configuration method of the cigarette packing machine equipment and the case packing and sealing machine equipment according to claim 4, characterized in that: 4), According to the production capacity requirements of the cigarette making and packing workshop, adjust the production parameters of the cigarette making and packing machines and the cartoning and sealing machines to achieve the matching between the two, including the following steps: 4.1), According to the production capacity requirements of the cigarette making and packing workshop, adjust the total production speed of the 8 cigarette making equipment in Area A to 600 packs / min and the total production speed of the 9 cigarette making equipment in Area B to 500 packs / min. At the same time, adjust the total cartoning and sealing speed of the 4 cartoning and sealing machine equipment configured in Area A and Area B to 28 pieces / min; 4.2), After adjusting the total production speed of the cigarette making machines and the cartoning and sealing machines in Area A and Area B, adjust the total production speed of the 9 cigarette making equipment in Area C to 500 packs / min and the total production speed of the 8 cigarette making equipment in Area D to 500 packs / min.

9. The configuration method of the cigarette packing machine equipment and the case packing and sealing machine equipment according to claim 4, characterized in that: 5), During the matching process of the operating beats of the cigarette making and packing machines and the cartoning and sealing machines, adjust the corresponding relationship between the cigarette making machines and the cartoning and sealing machines in each area according to the operation, shutdown and maintenance conditions of the cartoning and sealing machines, specifically as follows: During the process of matching the operating beats of the cigarette packing and wrapping machine and the cartoning and sealing machine, if any one of the 4 cartoning and sealing machines configured in Area A and Area B fails, the total production speed per minute of the 8 cigarette packing and wrapping machines in Area A and the 8 cigarette packing and wrapping machines in Area B is less than the total cartoning and sealing speed per minute of the remaining 3 cartoning and sealing machines configured for Area A and Area B. If any one of the 4 cartoning and sealing machines configured in Area C and Area D fails, the total production speed per minute of the 9 cigarette packing and wrapping machines in Area C and the 8 cigarette packing and wrapping machines in Area B is less than the total cartoning and sealing speed per minute of the remaining 3 cartoning and sealing machines configured for Area A and Area B.

10. The configuration method of the cigarette packing and wrapping equipment and the case packing and sealing equipment according to claim 4, characterized in that: 6) During the process of matching the operating beats of the cigarette packing and wrapping machine and the cartoning and sealing machine, for the connection situation between the cigarette cartons on the cigarette conveying lines configured for the cigarette packing and wrapping machines in each area and the input line of the cartoning and sealing machine, adjust the cigarette cartons in the cigarette conveying lines configured for the cigarette packing and wrapping machines in each area to fall into different cartoning and sealing machines, specifically as follows: During the process of matching the operating beats of the cigarette packing and wrapping machine and the cartoning and sealing machine, when the cigarette cartons on the corresponding cigarette conveying channels in the cigarette conveying line in Area A and the cigarette conveying line in Area B fall onto the input line of the cartoning and sealing machine of the corresponding cartoning and sealing machines in Area A and Area B, if the cigarette cartons on the cigarette conveying channel in the cigarette conveying line in Area A fall onto Cartoning Machine No. 1, then the cigarette cartons on the cigarette conveying channel in the cigarette conveying line in Area B fall onto any one of Cartoning Machine No. 2, Cartoning Machine No. 3, and Cartoning Machine No.

4. When the cigarette cartons on the corresponding cigarette conveying channels in the cigarette conveying line in Area C and the cigarette conveying line in Area D fall onto the input line of the cartoning and sealing machine of the corresponding cartoning and sealing machines in Area C and Area D, if the cigarette cartons on the cigarette conveying channel in the cigarette conveying line in Area C fall onto Cartoning Machine No. 4, then the cigarette cartons on the cigarette conveying channel in the cigarette conveying line in Area D fall onto any one of Cartoning Machine No. 5, Cartoning Machine No. 6, and Cartoning Machine No. 7.

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