Integrated device for recycling high-oil industrial sludge
By using an integrated device for recycling high-oil-content industrial sludge, which incorporates auger conveying, grinding, electric heating, and mixing and separation by stirring blades, the problem of incomplete separation of oil and solid phases in high-oil-content industrial sludge is solved, achieving efficient and low-cost sludge recycling.
Patent Information
- Application Number
- CN202510435656.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-04-08
AI Technical Summary
High-oil-content industrial sludge contains clumps and high solid content. The sludge as a whole is colloidal, highly viscous, has a large specific surface area, and carries a large number of negative charges on its surface. This results in incomplete separation of oil and solid phase, which is time-consuming and increases costs.
An integrated recycling device for high-oil-content industrial sludge is adopted. The sludge is transported by an auger and sprayed with water. Deep grinding is carried out by the reverse abrasive texture of the first and second grinding discs. Combined with electric heating and mixing and separation by stirring blades, the sludge is recycled in layers by taking advantage of the density difference between oil, water and sludge.
It improves the separation effect between oil and solid phases, shortens the processing time, reduces costs, and achieves efficient sludge recovery.
Smart Images

Figure CN120289046B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sludge recycling, in particular to a high-oil industrial sludge recycling integrated device. BACKGROUND
[0002] High-oil industrial sludge refers to sludge with high oil content generated during oil exploitation, refining, transportation and oily wastewater treatment, and is one of the main pollutants in the petroleum chemical industry. Currently, when recycling high-oil industrial sludge, heat treatment, physical and chemical methods or biological methods are usually used for solid-liquid separation to separate the precipitate, wastewater and oil stains.
[0003] During the recycling of industrial sludge, an extraction solvent is added to the separation tank containing the sludge, and the solvent and the oil in the sludge are extracted by stirring to separate the crude oil from the sludge. Some industrial sludge has a high solid content and is in the form of a lump, and the overall sludge is in the form of a gel body with high viscosity and large specific surface area. The surface of the sludge has a large number of negative charges, has a strong attraction to crude oil, and the oil layer is difficult to remove, which can cause incomplete separation of the oil and solid phase, consume time and increase costs, and thus the recycling effect of high-oil industrial sludge is not ideal and the recycling standard is difficult to meet. SUMMARY
[0004] The present application relates to the technical field of sludge recycling, in particular to a high-oil industrial sludge recycling integrated device.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0006] The utility model provides an integrated device of high oil content industrial sludge recovery, including processing box, the bottom of processing box is fixedly installed with heating base, the bottom of heating base is equipped with the drain valve, the outside of heating base is fixedly connected with support leg, one side of processing box is fixedly connected with support frame, support frame is fixedly connected with feeding cylinder, one side of feeding cylinder top is connected with feeding hopper, fixedly installed with guide component in feeding cylinder, the other end of guide component penetrates feeding cylinder and is connected with fixed frame, the end of fixed frame is fixed in one side outside wall of feeding cylinder, the side fixedly installed with spray set of feeding cylinder outer wall close to fixed frame, the end of spray set penetrates feeding cylinder and extends to its inside, the side fixedly connected with first millstone of feeding cylinder away from feeding hopper, the middle part of first millstone is equipped with feed hole, and feed hole is connected with feeding cylinder, the side of first millstone away from feeding cylinder is equipped with second millstone, the middle part of second millstone away from the side of first millstone is fixedly connected with the sleeve, the sleeve is connected outside guide component, the end of guide component penetrates fixed frame and is connected with drive assembly, drive assembly is installed on processing box, and the bottom of drive assembly penetrates processing box and extends to its inside, the side of processing box inside is equipped with extraction assembly, extraction assembly penetrates and is installed on processing box, the top of processing box is equipped with exhaust valve pipe.
[0007] As a further scheme of the utility model, the top of the fixed frame is fixedly installed with a protective cover, and the protective cover is transparent in design, and the bottom of the fixed frame is fixedly provided with a lower hopper, which is fixedly installed on one side of the top of the processing box and communicates with the inside of the processing box, and the first millstone and the second millstone are located in the protective cover and the lower hopper.
[0008] As a further scheme of the utility model, a cavity is formed in the sidewall of the feeding cylinder, and an electric heating wire is fixedly installed in the cavity and arranged in a spiral shape in the cavity.
[0009] As a further scheme of the utility model, the guide component comprises an auger, one end of the auger is installed on one side of the feeding cylinder through a shaft sleeve, the other end of the auger penetrates the feeding cylinder and the first millstone and is fixedly connected with a connecting shaft, one end of the connecting shaft away from the second millstone is fixedly connected with a driven gear, and the opposite surfaces of the first millstone and the second millstone are respectively provided with abrasive textures in opposite directions.
[0010] As a further scheme of the utility model, a bearing seat is sleeved on the connecting shaft, the bearing seat is clamped in the fixed frame, four sliding grooves are formed on the outer surface of the connecting shaft, the protrusions on the inner wall of the sleeve are slidably connected in the sliding grooves, a spring is sleeved on the connecting shaft, and the two ends of the spring are respectively fixed to the sleeve and the end of the connecting shaft.
[0011] As a further scheme of the present application, the spraying assembly comprises a water pump, the bottom of the water pump is fixed at one end of the top of the support frame, the water outlet of the water pump is connected with a connecting pipe, the other end of the connecting pipe is connected with a water guide ring, the water guide ring is fixed on one side of the outer wall of the feeding cylinder, the inner wall of the water guide ring is connected with a plurality of branch pipes, the branch pipes penetrate through the feeding cylinder and extend into the feeding cylinder.
[0012] As a further scheme of the present application, the driving assembly comprises a fixed plate, the fixed plate is fixed on the top of the treatment box, a motor is fixed in the fixed plate, a driving gear is fixedly connected on the output shaft of the motor, the driving gear is meshed and connected with a driven gear, a rotating shaft is fixedly connected at the bottom of the driving gear, the rotating shaft is installed on the treatment box through a shaft sleeve, a plurality of stirring blades are fixed on the outer wall of the rotating shaft, and a screw rod is fixedly connected at the bottom end of the rotating shaft, the screw rod is located directly above the discharge valve.
[0013] As a further scheme of the present application, the extraction assembly comprises an extraction pipe, a filter mud float head is connected at the bottom end of the extraction pipe, a plurality of filter holes are formed in the outer wall of the filter mud float head, a pipe sleeve is sleeved on the outer wall of the extraction pipe, and the pipe sleeve is clamped on one side of the top of the treatment box.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] 1、The present application can transport the sludge in the feeding cylinder to the left through the auger, the water inlet of the water pump can guide the water into the water guide ring through the connecting pipe after being connected with the water source, the water guide ring can inject the water from the plurality of branch pipes into the feeding cylinder, the branch pipes are equidistantly arranged in the water guide ring, the water sprayed from the branch pipes can be injected into the sludge from multiple directions, the water can be fully contacted with the sludge, which is beneficial to the subsequent oil-water separation effect, the high water content sludge can be transported out of the feeding cylinder through the continuous rotation of the auger, the sludge can be transferred to the feeding hole in the first grinding disc and contacted with the second grinding disc, the opposite surfaces of the first grinding disc and the second grinding disc are provided with abrasive textures in opposite directions, and the abrasive texture on one side of the first grinding disc is communicated with the feeding hole, the sludge can be guided into the space between the first grinding disc and the second grinding disc during the rotation of the second grinding disc, the first grinding disc is fixed with the feeding cylinder and is in a static state, the two abrasive textures in opposite directions in the first grinding disc and the second grinding disc can grind the sludge in depth, thereby reducing the particle size of the particles in the sludge, the water is continuously sprayed into the sludge through the branch pipes, the grinding effect on the sludge is further improved through water grinding, the contact area between the particles in the sludge and the water is increased, the oil layer adsorbed in the sludge can be effectively removed, the oil and solid phase separation effect is improved, and the sludge can reach the recycling standard.
[0016] 2、The first millstone and the second millstone are used for water milling of the sludge, the milled sludge falls into the treatment box from the lower hopper, the protective cover above the fixing frame is transparent, so that the milling state can be observed, when there are hard particles in the sludge that are difficult to mill, the hard particles will extrude the second millstone when the particles pass through the feed hole in the first millstone and enter between the first millstone and the second millstone, so that the second millstone drives the sleeve to slide in the sliding groove outside the connecting shaft, so that the second millstone can move away from the first millstone, and the hard particles can be guided out by the continuous rotation of the second millstone, the protrusions on the inner wall of the sleeve slide in the sliding groove to limit the second millstone, while the connecting shaft drives the sleeve and the second millstone to rotate, the second millstone can move horizontally outside the connecting shaft, and the spring supports the sleeve, so that the sleeve drives the second millstone to move close to the first millstone and extrude the sludge, thereby improving the milling effect of the first millstone and the second millstone on the sludge, and the distance between the first millstone and the second millstone can be automatically adjusted according to the particle size of the sludge, so that the milling effect is improved, and the normal milling work is ensured.
[0017] 3、The material hopper is extruded into the feeding cylinder, the motor is controlled to drive the driving gear to rotate, the driving gear drives the connecting shaft and the second millstone to rotate through the driven gear, and the connecting shaft drives the auger to rotate in the feeding cylinder, the auger can transport the sludge to the left during rotation, and the spiral leaves on the auger can preliminarily scatter the sludge in lump shape, the electric heating wire is controlled to work to transfer heat to the feeding cylinder through the cavity, and the heat in the feeding cylinder is transferred to the sludge, so that the sludge is preheated, the part of the sludge that is solidified is emulsified, and the subsequent oil separation effect is improved.
[0018] 4、The sludge is milled and then falls into the treatment box, the rotating shaft drives a plurality of stirring leaves to fully mix the sludge and water, so that the separation effect of water, oil and sludge is improved, after the mixing is completed and the mixture is deposited, the density difference of oil, water and sludge is utilized to realize stratification under the action of gravity, so that the oil is located in the uppermost layer, the water is located in the middle layer, and the sludge is located in the bottom layer, the bottom of the extraction pipe is connected with the mud filter float, the mud filter float is located in the uppermost layer under the influence of buoyancy, the extraction pipe is connected with the external extraction equipment, the floating oil in the upper layer of the treatment box is extracted and recovered first, after the extraction of the floating oil is completed, the mud filter float descends according to the height of the mixture in the treatment box and contacts the water in the middle layer, the extraction pipe slides in the pipe sleeve to reduce the moving friction, after the water is extracted and recovered, the mud filter float contacts the sludge in the bottom layer of the treatment box, the filter holes in the outer wall of the mud filter float can block the sediment, so that the oil and water are conveniently recovered and treated separately.
[0019] 5. This invention controls the operation of the heating base to transfer the heat generated to the sediment, and in conjunction with the stirring blades, stirs the sediment, improving the uniformity of heating. The water vapor generated during heating is discharged from the exhaust valve pipe, thereby accelerating the dissipation of water vapor inside the treatment chamber. After the sediment in the treatment chamber is dried, the heating base is stopped, and the exhaust valve at the bottom of the treatment chamber is opened. During the rotation of the rotating shaft, the bottom screw rod is driven to rotate. Since the screw rod is located directly above the exhaust valve, the rotation of the screw rod can transport the sediment downward and discharge it from the exhaust valve, preventing the dried sediment from clogging the exhaust valve and making it difficult to discharge. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0022] Figure 2 This is a schematic diagram of the cross-section of the processing box of the present invention;
[0023] Figure 3 This is a schematic diagram of the connection between the feeding cylinder and the hopper of the present invention;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the feeding cylinder of the present invention;
[0025] Figure 5 This is a schematic diagram of the structure of the spray assembly of the present invention;
[0026] Figure 6 This is a side view of the feeding cylinder of the present invention.
[0027] Figure 7 This is a schematic diagram of the material guiding assembly of the present invention;
[0028] Figure 8 For the present invention Figure 7 Enlarged structural diagram at point A;
[0029] Figure 9 This is a schematic diagram of the structure of the first grinding disc of the present invention;
[0030] Figure 10 This is a schematic diagram of the structure of the second grinding disc of the present invention;
[0031] Figure 11 This is a schematic diagram of the structure of the driving component of the present invention.
[0032] The components represented by the reference numbers in the drawings are listed as follows:
[0033] 1, processing box; 2, heating base; 3, discharge valve; 4, supporting leg; 5, feeding cylinder; 6, material guiding assembly; 601, auger; 602, connecting shaft; 603, driven gear; 604, bearing seat; 605, chute; 606, spring; 7, cavity; 8, electric heating wire; 9, supporting frame; 10, feeding hopper; 11, spraying assembly; 111, water pump; 112, connecting pipe; 113, water guiding ring; 114, branch pipe; 12, fixing frame; 13, protective cover; 14, discharging hopper; 15, first grinding disc; 16, feeding hole; 17, second grinding disc; 18, clamping sleeve; 19, driving assembly; 191, fixing plate; 192, motor; 193, driving gear; 194, rotating shaft; 195, stirring blade; 196, screw rod; 20, extracting assembly; 201, extracting pipe; 202, pipe sleeve; 203, mud filtering float; 21, exhaust valve pipe. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0035] Please refer to Figures 1-11 The present application provides a technical solution: a recycling integrated device for high-oil industrial sludge, comprising a processing box 1, a heating base 2 fixedly installed at the bottom of the processing box 1, a discharge valve 3 provided at the bottom of the heating base 2, and supporting legs 4 fixedly connected to the outer side of the heating base 2; a supporting frame 9 fixedly connected to one side of the processing box 1, a feeding cylinder 5 fixedly connected to the supporting frame 9, a feeding hopper 10 communicated with one side of the top of the feeding cylinder 5, a material guiding assembly 6 fixedly installed in the feeding cylinder 5, a spraying assembly 11 fixedly installed on the outer wall of the feeding cylinder 5 and extending into the feeding cylinder 5 through the other end of the material guiding assembly 6.
[0036] The first grinding disc 15 is fixedly connected to the side of the feeding cylinder 5 away from the inlet hopper 10, the middle part of the first grinding disc 15 is provided with a feeding hole 16, and the feeding hole 16 is in communication with the feeding cylinder 5; the side of the first grinding disc 15 away from the feeding cylinder 5 is provided with a second grinding disc 17, and the opposite surfaces of the first grinding disc 15 and the second grinding disc 17 are respectively provided with grinding material textures in opposite directions. The sludge is introduced into the space between the first grinding disc 15 and the second grinding disc 17 through the feeding hole 16, and in the process of rotating the second grinding disc 17, the first grinding disc 15 is fixed to the feeding cylinder 5 and is in a stationary state, so that the two grinding material textures in opposite directions in the first grinding disc 15 and the second grinding disc 17 can grind the sludge in depth, thereby reducing the particle size of the particles in the sludge, cooperating with the spraying assembly 11 to continuously spray water into the sludge, further improving the grinding effect on the sludge by water grinding, increasing the contact area between the particles in the sludge and water, and effectively removing the oil layer adsorbed in the sludge.
[0037] The end of the fixed frame 12 is fixed to one side of the outer wall of the feeding cylinder 5, the end of the guide assembly 6 penetrates through the fixed frame 12 and is connected with a driving assembly 19, the driving assembly 19 is installed on the treatment box 1, and the bottom end of the driving assembly 19 penetrates through the treatment box 1 and extends into the inside of the treatment box 1. One side of the inside of the treatment box 1 is provided with a suction assembly 20, the suction assembly 20 is installed on the treatment box 1, and the top of the treatment box 1 is provided with an exhaust valve pipe 21.
[0038] As a further scheme of the present application, the top of the fixed frame 12 is fixedly installed with a protective cover 13, and the protective cover 13 is designed in a transparent manner, and the bottom of the fixed frame 12 is fixed with a lower hopper 14, which is fixedly installed on the top of the treatment box 1 and is in communication with the inside of the treatment box 1, and the first grinding disc 15 and the second grinding disc 17 are located in the cavity formed by the protective cover 13 and the lower hopper 14. During the water grinding of the sludge by the first grinding disc 15 and the second grinding disc 17, the ground sludge falls into the treatment box 1 from the lower hopper 14 below, and the protective cover 13 above the fixed frame 12 is designed in a transparent manner, so as to facilitate the observation of the grinding state.
[0039] As shown in Figure 4 As a further scheme of the present application, a cavity 7 is arranged in the side wall of the feeding cylinder 5, an electric heating wire 8 is fixedly installed in the cavity 7, and the electric heating wire 8 is arranged in a spiral manner in the cavity 7. The electric heating wire 8 is controlled to work to transfer heat to the feeding cylinder 5 through the cavity 7, and the heat in the feeding cylinder 5 is transferred to the sludge, so as to preheat the sludge and emulsify the solidified part of the oil stain in the sludge.
[0040] As shown in Figures 7-8As shown, as a further scheme of the present application, the material guiding assembly 6 comprises an auger 601, one end of the auger 601 is installed on one side of the feeding cylinder 5 through a shaft sleeve, and the other end of the auger 601 penetrates the feeding cylinder 5 and the first grinding disc 15 and the second grinding disc 17 and is fixedly connected with a connecting shaft 602, and the end of the connecting shaft 602 away from the second grinding disc 17 is fixedly connected with a driven gear 603. The connecting shaft 602 drives the auger 601 to rotate inside the feeding cylinder 5, and the auger 601 can transport the sludge to the left during rotation, and the spiral blades on the auger 601 can preliminarily disperse the caked sludge.
[0041] The connecting shaft 602 is sleeved with a bearing seat 604, the bearing seat 604 is clamped in the fixed frame 12, the connecting shaft 602 is provided with four sliding grooves 605, the middle part of the second grinding disc 17 away from the first grinding disc 15 is fixedly connected with a clamping sleeve 18, and the protrusions on the inner wall of the clamping sleeve 18 are slidably connected in the sliding grooves 605. The protrusions on the inner wall of the clamping sleeve 18 slide in the sliding grooves 605, which serves to limit the second grinding disc 17, does not affect the rotation of the connecting shaft 602, the clamping sleeve 18 and the second grinding disc 17, and enables the second grinding disc 17 to move horizontally outside the connecting shaft 602. The connecting shaft 602 is sleeved with a spring 606, and the two ends of the spring 606 are fixedly connected with the clamping sleeve 18 and the end of the connecting shaft 602. The spring 606 supports the clamping sleeve 18, so that the clamping sleeve 18 drives the second grinding disc 17 to move close to the first grinding disc 15 and press the sludge, thereby improving the grinding effect of the first grinding disc 15 and the second grinding disc 17 on the sludge, and enabling the distance between the first grinding disc 15 and the second grinding disc 17 to be self-adaptively adjusted according to the particle size of the sludge for grinding.
[0042] As shown in the drawings, Figure 5 As a further scheme of the present application, the spraying assembly 11 comprises a water pump 111, the bottom of the water pump 111 is fixed on one end of the top of the support frame 9, the water outlet of the water pump 111 is connected with a connecting pipe 112, the other end of the connecting pipe 112 is connected with a water guide ring 113, the water guide ring 113 is fixed on one side of the outer wall of the feeding cylinder 5, the inner wall of the water guide ring 113 is connected with a plurality of branch pipes 114, and the branch pipes 114 penetrate the feeding cylinder 5 and extend into the feeding cylinder 5. The water inlet of the water pump 111 is connected with a water source, and the water pump 111 can guide water into the water guide ring 113 through the connecting pipe 112, and the water guide ring 113 can inject water from the plurality of branch pipes 114 into the feeding cylinder 5. Since the plurality of branch pipes 114 are equidistantly arranged in the water guide ring 113, the water sprayed from the branch pipes 114 can be injected into the sludge from multiple directions, so that the water can fully contact with the sludge, which is beneficial to the subsequent oil-water separation effect.
[0043] As shown in the drawings, Figure 11As shown, as further schemes of the present application, the driving assembly 19 comprises a fixing plate 191 fixed on the top of the treatment tank 1, a motor 192 fixed in the fixing plate 191, a driving gear 193 fixedly connected on the output shaft of the motor 192, the driving gear 193 being in meshing connection with the driven gear 603 to drive the connecting shaft 602 to rotate. The bottom of the driving gear 193 is fixedly connected with a rotating shaft 194, the rotating shaft 194 is installed on the treatment tank 1 through a shaft sleeve, a plurality of stirring blades 195 are fixed on the rotating shaft 194, and the bottom end of the rotating shaft 194 is fixedly connected with a screw rod 196, which is located directly above the discharge valve 3.
[0044] After the sludge is ground, the motor 192 works to drive the rotating shaft 194 to rotate through the driving gear 193, and the rotating shaft 194 drives the plurality of stirring blades 195 to mix the sludge and water sufficiently, improving the separation effect of water, oil and sludge, and recycling the precipitate. When the precipitate is recycled, the heating base 2 is controlled to work to generate heat that can be transferred to the precipitate, and the stirring blades 195 are used to stir the precipitate to improve the uniformity of the heat received by the precipitate; the rotating shaft 194 can drive the screw rod 196 at the bottom to rotate during rotation, so that the screw rod 196 can transport the precipitate downward and discharge it from the discharge valve 3 during rotation, preventing the dried precipitate from blocking the discharge valve 3 and causing difficulty in discharge.
[0045] As further schemes of the present application, the extraction assembly 20 comprises an extraction pipe 201, the bottom end of the extraction pipe 201 is connected with a sludge filtering float head 203, a plurality of filter holes are formed in the outer wall of the sludge filtering float head 203, a pipe sleeve 202 is sleeved on the outer wall of the extraction pipe 201, and the pipe sleeve 202 is clamped on one side of the top of the treatment tank 1. The sludge filtering float head 203 is located at the uppermost layer under the influence of buoyancy, the extraction pipe 201 is connected to an external extraction device, and the upper layer of floating oil in the treatment tank 1 is first extracted and recovered. After the extraction of the floating oil is completed, the sludge filtering float head 203 descends according to the height of the mixture in the treatment tank 1 and contacts the middle layer of water, the water can be extracted, and the sludge is discharged from the discharge valve 3, thereby facilitating the separate recovery and treatment of oil and water.
[0046] Working principle of the present application:
[0047] In the recycling of high oil industrial sludge, the sludge is extruded into the feeding cylinder 5 through the feeding hopper 10. The motor 192 is controlled to work to drive the driving gear 193 to rotate, which drives the connecting shaft 602 and the second grinding disc 17 to rotate through the driven gear 603. The connecting shaft 602 drives the auger 601 to rotate inside the feeding cylinder 5. The auger 601 can transport the sludge to the left during rotation, and the spiral blades on the auger 601 can preliminarily disperse the caked sludge. The electric heating wire 8 is controlled to work to transmit heat to the feeding cylinder 5 through the cavity 7, and the heat in the feeding cylinder 5 is transmitted to the sludge, achieving the purpose of preheating the sludge and emulsifying the solidified oil stains in the sludge.
[0048] The water inlet end of the water pump 111 is connected to a water source, and the water pump 111 can guide water into the water guide ring 113 through the connecting pipe 112. The water guide ring 113 can inject water into the feeding cylinder 5 from the multiple branch pipes 114. The branch pipes 114 are equidistantly arranged in the water guide ring 113, so that the water sprayed from the branch pipes 114 can be injected into the sludge from multiple directions, so that the water can fully contact with the sludge, which is beneficial to the subsequent oil-water separation effect.
[0049] As the auger 601 continuously rotates, the sludge with high water content can be discharged from the feeding cylinder 5, so that the sludge can be transferred to the feeding hole 16 in the first grinding disc 15 and contact with the second grinding disc 17. The opposite surfaces of the first grinding disc 15 and the second grinding disc 17 are provided with abrasive textures in opposite directions, and the abrasive texture on one side of the first grinding disc 15 is communicated with the feeding hole. During the rotation of the second grinding disc 17, the sludge can be guided into the space between the first grinding disc 15 and the second grinding disc 17. The first grinding disc 15 is fixed with the feeding cylinder 5 and is in a static state, so that the two abrasive textures in opposite directions in the first grinding disc 15 and the second grinding disc 17 can grind the sludge deeply to reduce the particle size of the particles in the sludge. The water sprayed by the branch pipes 114 continuously into the sludge can further improve the grinding effect of the sludge by water grinding, increase the contact area between the particles in the sludge and water, and effectively remove the oil layer adsorbed in the sludge.
[0050] In the process of water grinding of the sludge by the first grinding disc 15 and the second grinding disc 17, the ground sludge falls into the treatment box 1 from the lower hopper 14, and the protective cover 13 above the fixed frame 12 is transparent, so that the grinding state can be observed. When there are hard particles in the sludge that are difficult to grind, the hard particles will extrude the second grinding disc 17 when the particles pass through the feeding hole 16 in the first grinding disc 15 and enter between the first grinding disc 15 and the second grinding disc 17, so that the second grinding disc 17 drives the sleeve 18 to slide in the sliding groove 605 outside the connecting shaft 602, so that the second grinding disc 17 can move away from the first grinding disc 15, and the hard particles can be guided out by the continuous rotation of the second grinding disc 17; the protrusions on the inner wall of the sleeve 18 slide in the sliding groove 605 to limit the second grinding disc 17, so that the second grinding disc 17 can move horizontally outside the connecting shaft 602 while the connecting shaft 602 drives the sleeve 18 and the second grinding disc 17 to rotate. Secondly, the spring 606 supports the sleeve 18, so that the sleeve 18 drives the second grinding disc 17 to move close to the first grinding disc 15 and extrude the sludge, thereby improving the grinding effect of the first grinding disc 15 and the second grinding disc 17 on the sludge, and thus the distance between the first grinding disc 15 and the second grinding disc 17 can be automatically adjusted according to the particle size of the sludge to perform the grinding work.
[0051] After the ground sludge enters the treatment box 1, the motor 192 works to drive the rotating shaft 194 to rotate through the driving gear 193, and the rotating shaft 194 drives the plurality of stirring blades 195 to fully mix the sludge and water, thereby improving the separation effect of water, oil and mud. After the mixing is completed, the mixture is allowed to stand and settle, and the density difference between oil, water and mud is utilized to realize layering under the action of gravity, so that the oil is located in the uppermost layer, the water is located in the middle layer, and the mud is located in the bottom layer. The bottom of the extraction pipe 201 is connected to the mud filter float head 203, and the mud filter float head 203 is located in the uppermost layer under the influence of buoyancy.
[0052] The extraction pipe 201 is connected to the external extraction device, and first, the floating oil in the upper layer of the treatment box 1 is extracted and recovered. After the extraction of the floating oil is completed, the mud filter float head 203 descends according to the height of the mixture in the treatment box 1 and contacts the water in the middle layer. The extraction pipe 201 slides in the pipe sleeve 202 to reduce the moving friction. After the extraction and recovery of the water are completed, the mud filter float head 203 contacts the sludge in the bottom layer of the treatment box 1. To prevent the sediment from blocking the extraction pipe 201, the filter holes on the outer wall of the mud filter float head 203 can block the sediment. Secondly, the extraction pipe 201 is pulled out, and the extraction pipe 201 together with the pipe sleeve 202 is taken out from the top of the treatment box 1.
[0053] When the precipitate is recovered, the heating base 2 is controlled to work to generate heat which can be transferred to the precipitate, and the stirring blade 195 is matched to stir the precipitate, so as to improve the heating uniformity of the precipitate. The water vapor generated by heating is discharged from the exhaust valve pipe 21, so as to accelerate the evaporation speed of the water vapor in the treatment box 1. After the precipitate in the treatment box 1 is dried, the heating base 2 stops working. The discharge valve 3 at the bottom of the treatment box 1 is opened, and the rotating shaft 194 can drive the spiral rod 196 at the bottom to rotate during the rotation process. Since the spiral rod 196 is located directly above the discharge valve 3, the spiral rod 196 can convey the precipitate downward and discharge the precipitate from the discharge valve 3 during the rotation process, so as to prevent the dried precipitate from causing the discharge valve 3 to be blocked and difficult to discharge, that is, the recovery work of the sludge is completed.
Claims
1. A recovery integrated device of high oil-containing industrial sludge, comprising a treatment tank (1), characterized in that: The bottom of the processing box (1) is fixedly provided with a heating base (2), the bottom of the heating base (2) is provided with a discharge valve (3), the outer side of the heating base (2) is fixedly connected with a supporting leg (4), one side of the processing box (1) is fixedly connected with a supporting frame (9), the supporting frame (9) is fixedly connected with a feeding cylinder (5), one side of the top of the feeding cylinder (5) is communicated with a feeding hopper (10), the feeding cylinder (5) is fixedly provided with a material guiding assembly (6), the other end of the material guiding assembly (6) penetrates through the feeding cylinder (5) and is connected with a fixing frame (12), the end of the fixing frame (12) is fixed on one side of the outer wall of the feeding cylinder (5), the outer wall of the feeding cylinder (5) is fixedly provided with a spraying assembly (11) on the side close to the fixing frame (12), the end of the spraying assembly (11) penetrates through the feeding cylinder (5) and extends into the feeding cylinder (5), the side, away from the feeding hopper (10), of the feeding cylinder (5) is fixedly connected with a first grinding disc (15), the middle part of the first grinding disc (15) is provided with a feeding hole (16), and the feeding hole (16) is communicated with the feeding cylinder (5), the side, away from the feeding cylinder (5), of the first grinding disc (15) is provided with a second grinding disc (17), the middle part of the side, away from the first grinding disc (15), of the second grinding disc (17) is fixedly connected with a clamping sleeve (18), the clamping sleeve (18) is clamped on the outer side of the material guiding assembly (6), the end of the material guiding assembly (6) penetrates through the fixing frame (12) and is connected with a driving assembly (19), the driving assembly (19) is installed on the processing box (1), and the bottom end of the driving assembly (19) penetrates through the processing box (1) and extends into the processing box (1), one side of the inside of the processing box (1) is provided with a suction assembly (20), the suction assembly (20) penetrates through and is installed on the processing box (1), and the top of the processing box (1) is provided with an exhaust valve pipe (21). The side wall of the feeding barrel (5) is provided with a cavity (7), and an electric heating wire (8) is fixedly installed in the cavity (7) and arranged in a spiral shape in the cavity (7), the material guiding assembly (6) comprises an auger (601), one end of the auger (601) is installed on one side of the feeding barrel (5) through a shaft sleeve, the other end of the auger (601) penetrates the feeding barrel (5) and the first grinding disc (15) and is fixedly connected with a connecting shaft (602), one end of the connecting shaft (602) away from the second grinding disc (17) is fixedly connected with a driven gear (603), the opposite surfaces of the first grinding disc (15) and the second grinding disc (17) are respectively provided with abrasive textures in opposite directions, the driving assembly (19) comprises a fixed plate (191), the fixed plate (191) is fixed to the top of the treatment box (1), the fixed plate (191) is fixedly provided with a motor (192), the output shaft of the motor (192) is fixedly connected with a driving gear (193), the driving gear (193) is in meshing connection with the driven gear (603), the bottom of the driving gear (193) is fixedly connected with a rotating shaft (194), the rotating shaft (194) is installed on the treatment box (1) through a shaft sleeve, a plurality of stirring blades (195) are fixedly connected to the outer surface of the rotating shaft (194), and the bottom end of the rotating shaft (194) is fixedly connected with a screw rod (196), the screw rod (196) is located directly above the discharge valve (3).
2. The integrated device for recovering high oil content industrial sludge according to claim 1, characterized in that: The top of the fixing frame (12) is fixedly provided with a protective cover (13), the protective cover (13) is transparent, and the bottom of the fixing frame (12) is fixedly provided with a lower hopper (14), the lower hopper (14) is fixedly installed on one side of the top of the treatment box (1) and communicates with the inside of the treatment box (1), and the first grinding disc (15) and the second grinding disc (17) are located in the protective cover (13) and the lower hopper (14).
3. The integrated device for recovering high oil content industrial sludge according to claim 1, characterized in that: The connecting shaft (602) is sleeved with a bearing seat (604), the bearing seat (604) is clamped in the fixing frame (12), four sliding grooves (605) are formed in the outer surface of the connecting shaft (602), the protrusions on the inner wall of the sleeve (18) are slidably connected in the sliding grooves (605), and the connecting shaft (602) is sleeved with a spring (606), and the two ends of the spring (606) are fixedly connected with the sleeve (18) and the end of the connecting shaft (602).
4. The integrated device for recovering high oil content industrial sludge according to claim 1, characterized in that: The spraying assembly (11) comprises a water pump (111), the bottom of the water pump (111) is fixed to one end of the top of the support frame (9), the water outlet end of the water pump (111) is connected with a connecting pipe (112), the other end of the connecting pipe (112) is connected with a water guide ring (113), the water guide ring (113) is fixed to one side of the outer wall of the feeding barrel (5), the inner wall of the water guide ring (113) is communicated with a plurality of branch pipes (114), and the branch pipes (114) penetrate the feeding barrel (5) and extend into the feeding barrel (5).
5. The integrated device for recovering high oil content industrial sludge according to claim 1, characterized in that: The extraction assembly (20) comprises an extraction pipe (201), the bottom end of the extraction pipe (201) is connected with a mud filtering floating head (203), a plurality of filter holes are formed in the outer wall of the mud filtering floating head (203), the outer wall of the extraction pipe (201) is sleeved with a pipe sleeve (202), and the pipe sleeve (202) is clamped on one side of the top of the treatment box (1).
Citation Information
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