An integrated device and method for automatically folding, fixing, and sewing functional areas of an airbag mesh

By designing an automated airbag mesh folding and fixing sewing integrated device, integrating folding, fixing and sewing functions, the problems of low manual operation efficiency and insufficient accuracy are solved, and efficient and stable airbag mesh production is achieved.

CN120291290BActive Publication Date: 2025-08-19JIANGSU KUANGJI AUTO ACCESSORIES CO LTD
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Patent Information

Application Number
CN202510774851.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2025-08-19
Estimated Expiration
2045-06-11

AI Technical Summary

Technical Problem

In the production of existing airbag mesh, manual folding and sewing efficiency are low, folding accuracy is insufficient, process conversion time is long, and material is easy to shift, resulting in low mass production efficiency.

Method used

An integrated sewing device for automatic folding and fixing of airbag mesh functional area is designed, integrating folding, fixing and sewing functions into a single device, using lifting unit, folding unit, folding auxiliary mechanism and airbag mesh transfer plate to realize automated folding and sewing, and ensure accurate folding position and stable material transfer through positioning blocks and bumps.

Benefits of technology

It improves the production efficiency and quality of airbag mesh, reduces manual intervention, reduces unit production costs, and achieves efficient and automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of airbag mesh processing, and in particular to an integrated device and method for automatic folding, fixing and sewing of functional areas of an airbag mesh, comprising an operating table, an upper surface of the operating table being provided with a lifting unit mounting frame, the lifting unit mounting frame being provided with a lifting unit for controlling the lifting of the folding unit, and the operating table being provided with a mirror panel on the front surface of the lifting unit mounting frame. The device integrates folding, fixing and sewing functions into a single device, thereby reducing process conversion time, ensuring accurate folding position through an airbag mesh positioning block, and automatically folding the airbag mesh through the folding unit and a folding auxiliary mechanism. The mirror panel is designed to cooperate with the airbag mesh transfer plate, and the friction is increased in combination with the protrusion, thereby achieving smooth and rapid transfer of the mesh after folding, avoiding material displacement or damage. The overall device adopts a fully automated process to reduce manual intervention, reduce unit production costs, and is more efficient and high-quality than manual production in mass production.
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Description

Technical Field

[0001] The present invention relates to the technical field of airbag mesh processing, and in particular to a device and method for automatically folding, fixing, and sewing functional areas of an airbag mesh. Background Art

[0002] Airbag mesh is a key component in automotive safety systems. It's primarily used within the airbag frame, ensuring smooth deployment and protecting passengers in emergencies. Airbag mesh is a yellow mesh fabric that connects the airbag frame. It's typically made of aramid and polyester, offering excellent strength and stability.

[0003] In the production process of airbag mesh, traditional methods mainly rely on manual folding and sewing operations. However, manual operation has problems such as low efficiency and insufficient folding precision. The manual folding method is prone to deviation during folding, resulting in inaccurate folding position of the airbag mesh. Manual sewing also has the same problem. In addition, the folding and sewing processes are separated and require the cooperation of multiple devices, which makes the process conversion time long. Manual transfer of the airbag mesh also takes a lot of time, and the material is easily shifted, resulting in low efficiency in mass production. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic folding, fixing and sewing device and method for the functional area of an airbag mesh.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An integrated device for automatically folding, fixing, and sewing functional areas of an airbag mesh, comprising an operating table, a lifting unit mounting frame provided on the upper surface of the operating table, a lifting unit for controlling the lifting of the folding unit provided on the lifting unit mounting frame, a mirror panel provided on the front surface of the operating table located on the lifting unit mounting frame, an airbag mesh transfer plate movably provided on the mirror panel, the airbag mesh transfer plate being used to transfer the folded airbag mesh, the airbag mesh transfer plate being controlled to move by an airbag mesh transfer plate driving mechanism, a movable opening being provided on one side of the mirror panel and below the folding unit, a folding auxiliary mechanism being provided at the movable opening, the folding auxiliary mechanism being used to cooperate with the folding unit to fold the airbag mesh;

[0007] The folding unit includes a folding unit main mounting plate, which is used to connect with the lifting unit. A pressure plate mounting bracket is provided in the middle of the upper surface of the folding unit main mounting plate. The bottom of the pressure plate mounting bracket is horizontally connected to the airbag mesh pressure plate. Plate pushing mechanisms are symmetrically installed on both sides of the folding unit main mounting plate. The bottom of the plate pushing mechanism is horizontally connected to the airbag mesh inserting plate. The airbag mesh inserting plates are symmetrically arranged on both sides of the airbag mesh pressure plate. The airbag mesh inserting plates are located below and parallel to the airbag mesh pressure plate.

[0008] The folding auxiliary mechanism includes an airbag mesh placement plate, the airbag mesh placement plate is used to place the airbag mesh, and matching plug-ins are movably provided on both sides of the airbag mesh placement plate. The matching plug-ins and the airbag mesh placement plate are located on the same plane, and the matching plug-ins are used to cooperate with the airbag mesh plug-ins to fold the airbag mesh;

[0009] The bottom of the folding auxiliary mechanism is controlled by the matching plate driving unit, and the matching plate driving unit is installed on the matching plate driving unit mounting seat located on the bottom wall inside the operating table. The matching plate driving unit includes a fifth guide rail mechanism, a third cylinder, a matching plate mounting main frame, a matching plug-in plate separation driving mechanism, a matching plug-in plate connecting frame, and an airbag mesh cloth placement plate connecting frame.

[0010] In addition, a preferred structure is that a visual window is provided on the front surface of the operating table, the lifting unit includes a lifting unit mounting plate, the lifting unit mounting plate is mounted on the front side of the lifting unit mounting frame, and a first guide rail mechanism is symmetrically provided on the front surface of the lifting unit mounting plate;

[0011] The first guide rail mechanism is composed of a guide rail and a slider. A first servo electric cylinder is provided on the top of the lifting unit mounting plate. The bottom end of the piston rod at the bottom of the first servo electric cylinder is assembled and connected to the folding unit connecting frame. The bottom of the folding unit connecting frame is installed on the upper surface of the folding unit main mounting plate.

[0012] A sewing machine is provided on the upper surface of the operating table at the other side of the mirror panel away from the folding auxiliary mechanism, and is used for sewing the folded airbag mesh.

[0013] In addition, a preferred structure is that a first cylinder is vertically mounted at the bottom end of the top frame of the pressure plate mounting frame, a cylinder connecting plate is assembled and connected to the bottom output end of the first cylinder, the cylinder connecting plate is horizontally connected to the second guide rail mechanisms on both sides, the second guide rail mechanisms are symmetrically arranged on the side frames of the pressure plate mounting frame on both sides, the second guide rail mechanisms are composed of sliders and guide rails, and the cylinder connecting plate is used to connect with the airbag mesh pressure plate;

[0014] The airbag mesh cloth pressing plate body is symmetrically provided with a cylinder plate connecting frame, which is used to be connected to the bottom of the cylinder connecting plate, and the airbag mesh cloth pressing plate is symmetrically provided with a positioning block socket;

[0015] The airbag mesh insert is provided with an arc insert angle at the end facing the airbag mesh pressure plate, and the airbag mesh insert is provided with an inclined portion on the plate body at the bottom of the arc insert angle, and the airbag mesh insert is used to be inserted into the bottom of the matching insert;

[0016] The plug-in plate pushing mechanism includes a third guide rail mechanism, which is composed of a slider and a guide rail. The third guide rail mechanism is installed at the bottom of the main mounting plate of the folding unit. A plug-in plate connecting frame is installed on the slider at the bottom of the third guide rail mechanism. The airbag mesh plug-in plate is installed at the bottom end surface of the plug-in plate connecting frame. A second cylinder is assembled and connected to one side of the plug-in plate connecting frame. The second cylinder is installed on the main mounting plate of the folding unit. The end of the piston rod at the front output end of the second cylinder is assembled and connected to the plug-in plate connecting frame.

[0017] In addition, a preferred structure is that the airbag mesh placement plate is symmetrically provided with positioning block movable openings, the positioning block movable openings correspond to the positions of the positioning block sockets, and a plug-in plate head is provided at the end of the plate body on the side away from the airbag mesh placement plate, and the airbag mesh plug-in plate is used to be plugged under the plug-in plate head;

[0018] The bottom of the airbag mesh cloth placing plate is installed on the airbag mesh cloth placing plate connecting frame, and the bottoms of the matching plug-in plates are all installed on the matching plug-in plate connecting frame.

[0019] In addition, a preferred structure is that the fifth guide rail mechanism is symmetrically mounted on the mating plate drive unit mounting seat, the mating plate mounting main frame is slidably fitted on the fifth guide rail mechanism on both sides, the fifth guide rail mechanism is composed of a slider and a guide rail, the bottom of the mating plate mounting main frame is assembled and connected with a third cylinder, the bottom of the third cylinder is mounted on the mating plate drive unit mounting seat, and the top output end piston rod end of the third cylinder is assembled and connected to the mating plate mounting main frame;

[0020] The matching plate mounting main frame is symmetrically provided with guide rail mechanism connecting plates on both sides of the frame body, and the guide rail mechanism connecting plates are used to be assembled and connected with the fifth guide rail mechanism. An airbag mesh cloth placement plate connecting frame is vertically provided on the matching plate mounting main frame, and a matching plug-in plate connecting frame guide rail is provided on the top plate body of the matching plate mounting main frame. One end of the matching plug-in plate connecting frame is slidably fitted on the matching plug-in plate connecting frame guide rail, and the matching plug-in plate connecting frame is provided on both sides of the airbag mesh cloth placement plate connecting frame, and a matching plug-in plate separation driving mechanism is installed on the frame body on the other side of the matching plate mounting main frame away from the matching plug-in plate connecting frame guide rail.

[0021] In addition, a preferred structure is that the mating plug-in plate connecting frame includes a mating plug-in plate connecting plate, the mating plug-in plate is used to be installed on the upper surface of the mating plug-in plate connecting plate, the two ends of the mating plug-in plate connecting plate body are respectively vertically fixedly connected with a slider connecting plate and a single-rod bearing connecting plate, the slider connecting plate is installed with a slider for the mating plug-in plate, and the slider for the mating plug-in plate is slidably engaged on the guide rail of the mating plug-in plate connecting frame;

[0022] The single-rod bearing connecting plate is rotatably provided with a single-rod bearing, the single-rod bearing is slidably fitted on the matching plug-in plate separation drive mechanism, and a reinforcing plate is fixedly connected between the slider connecting plate and the single-rod bearing connecting plate.

[0023] In addition, a preferred structure is that the mating plug-in plate separation drive mechanism includes a third servo electric cylinder, the third servo electric cylinder is mounted on the mating plate mounting main frame, the top end of the piston rod of the top output end of the third servo electric cylinder is assembled and connected with a synchronous adjustment plate, and the synchronous adjustment plate is symmetrically provided with limited sliding grooves, and the single-rod bearings on both sides are slidably fitted in the limited sliding grooves, and the top end of the synchronous adjustment plate is fixedly connected with a positioning block mounting frame, and the top plate body of the positioning block mounting frame is symmetrically provided with airbag mesh positioning blocks, and the airbag mesh positioning blocks are located below the placing plate connecting plate, and the positions of the airbag mesh positioning blocks, the positioning block sockets, and the positioning block movable openings correspond to each other;

[0024] The airbag mesh placement plate connecting frame includes a connecting rod, which is symmetrically and vertically fixedly connected to the matching plate mounting main frame. The top of the connecting rod is horizontally fixedly connected to the placement plate connecting plate. The airbag mesh placement plate is used to be installed on the upper surface of the placement plate connecting plate.

[0025] In addition, a preferred structure is that an airbag mesh transfer plate drive mechanism is provided on the inner bottom wall of the operating table on one side of the mating plate drive unit mounting seat; the airbag mesh transfer plate drive mechanism includes a transverse electric slide mechanism, the transverse electric slide mechanism is laterally slidably mated with a longitudinal electric slide mechanism, the longitudinal electric slide mechanism is longitudinally slidably mated with a transfer plate drive mechanism, and the transfer plate drive mechanism is used to control the height of the airbag mesh transfer plate;

[0026] The transfer plate driving mechanism includes a guide rail mechanism mounting frame, on which a fourth guide rail mechanism is symmetrically arranged. The fourth guide rail mechanism is composed of a slider and a guide rail. The guide rail mechanism mounting frame is located between the fourth guide rail mechanisms on both sides and is vertically provided with a second servo electric cylinder. The top of the piston rod at the output end of the second servo electric cylinder is assembled and connected with a transfer plate connecting frame, and the transfer plate connecting frame is installed on the fourth guide rail mechanisms on both sides.

[0027] In addition, the preferred structure is that an airbag mesh transfer plate is installed at the bottom of the frame on the other side of the transfer plate connecting frame away from the fourth guide rail mechanism. The airbag mesh transfer plate is used to transfer the airbag mesh from the folding auxiliary mechanism to the bottom of the sewing machine. Sewing openings are symmetrically opened on the airbag mesh transfer plate, and chamfered portions are opened on the sides of the sewing openings. A plurality of protrusions are opened on the bottom surface of the airbag mesh transfer plate and arranged laterally on both sides of the sewing opening.

[0028] Preferably, a method for using a device for automatically folding, fixing, and sewing the functional area of an airbag mesh comprises the following steps:

[0029] S1. Airbag mesh placement and positioning: The airbag mesh to be processed is laid flat on the airbag mesh placement plate. The synchronous adjustment plate is controlled to rise by the mating plate separation drive mechanism, so that the airbag mesh positioning block extends from the positioning block movable opening to accurately position the airbag mesh. Subsequently, the mating plate is separated from the airbag mesh placement plate by the mating plate connecting frame to reserve space for the folding operation.

[0030] S2. Pressing down the folding unit and preliminary folding: Start the lifting unit, and the first servo electric cylinder drives the folding unit connecting frame to descend, driving the folding unit to move downward as a whole; the airbag mesh inserting plate contacts the two sides of the airbag mesh, and the second cylinder drives the inserting plate pushing mechanism to make the airbag mesh inserting plates on both sides move together in the middle, pressing the airbag mesh fabric under the inserting plate head to form preliminary folds; at the same time, the first cylinder drives the airbag mesh pressing plate to press down to fix the airbag mesh in position;

[0031] S3. Folding auxiliary mechanism cooperates with pressing: When the airbag mesh insert is inserted under the insert head, the third cylinder contracts, driving the folding auxiliary mechanism to descend as a whole, so that the folded airbag mesh is pressed and shaped; after folding is completed, the first cylinder contracts and lifts the airbag mesh pressing plate, the folding unit returns to its initial height, and the airbag mesh insert is vertically withdrawn to avoid pulling the mesh;

[0032] S4. Transferring the airbag mesh to the sewing station: The airbag mesh transfer plate driving mechanism controls the transverse electric slide mechanism and the longitudinal electric slide mechanism to move the airbag mesh transfer plate above the folding auxiliary mechanism. The second servo electric cylinder drives the transfer plate connecting frame to descend, so that the airbag mesh transfer plate presses the folded airbag mesh tightly. The insert plate is synchronously retracted to the side of the airbag mesh placement plate, and the folding auxiliary mechanism is lowered to be flush with the mirror plate to ensure a stable folding state during the transfer process.

[0033] S5. Automatic sewing and resetting: The airbag mesh cloth transfer plate carries the folded airbag mesh cloth and slides along the mirror plate to the bottom of the sewing machine, with the sewing opening aligned with the folded junction; the sewing machine automatically sews the folded part; after sewing is completed, the airbag mesh cloth transfer plate is reset to the initial position, and the plug-in plate separation drive mechanism is controlled to separate the plug-in plate, preparing for the next cycle operation.

[0034] The beneficial effects of the present invention are: in the present invention, the device integrates the folding, fixing and sewing functions into a single device, reducing the process conversion time, ensuring the accuracy of the folding position through the airbag mesh positioning block, and automatically folding the airbag mesh through the folding unit and the folding auxiliary mechanism. The mirror panel and the airbag mesh transfer plate are designed to cooperate with each other, and the convex blocks are combined to increase the friction force, so as to achieve smooth and fast transfer of the mesh after folding, avoiding material displacement or damage. The overall device adopts a fully automated process to reduce manual intervention, reduce unit production costs, and is more efficient and high-quality than manual production in mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a schematic diagram of the overall structure of the folding, fixing and sewing device;

[0036] Figure 2 This is a structural diagram of the lifting unit installed on the lifting unit mounting frame;

[0037] Figure 3 This is a structural diagram of a movable opening without a folding auxiliary mechanism;

[0038] Figure 4 This is a schematic diagram of the structure of the lifting unit after it is disassembled;

[0039] Figure 5 It is a structural diagram of the folding unit connecting frame and the folding unit after being separated;

[0040] Figure 6 Schematic diagram of the overall structure of the folding unit;

[0041] Figure 7 Schematic diagram of the structure of the bottom of the folding unit;

[0042] Figure 8 It is a schematic diagram of the structure after the folding unit is split;

[0043] Figure 9 This is a schematic diagram of the structure of the split plate pushing mechanism;

[0044] Figure 10 It is a structural diagram of the airbag mesh insert;

[0045] Figure 11 This is a schematic diagram of the structure after the airbag mesh pressure plate and the pressure plate mounting frame are separated;

[0046] Figure 12 It is a schematic diagram of the structure inside the operating table;

[0047] Figure 13 It is a structural diagram of the airbag mesh transfer plate driving mechanism;

[0048] Figure 14 It is a schematic diagram of the structure of the transfer plate drive mechanism after being disassembled;

[0049] Figure 15 This is a schematic diagram of the structure of the airbag mesh transfer plate from the top perspective;

[0050] Figure 16 This is a schematic diagram of the structure of the airbag mesh transfer plate from the bottom perspective;

[0051] Figure 17 This is a partially enlarged structural diagram of the bottom perspective of the airbag mesh transfer plate;

[0052] Figure 18 To match the overall structural diagram of the board drive unit;

[0053] Figure 19 It is a structural diagram of the airbag mesh placement plate;

[0054] Figure 20 To match the structural diagram of the plug board;

[0055] Figure 21 To match the structural diagram of the board drive unit after it is disassembled;

[0056] Figure 22 This is a schematic diagram of the structure after the fifth guide rail mechanism and the matching plate mounting main frame are disassembled;

[0057] Figure 23 A schematic diagram of the structure of the main frame for mounting the matching plate;

[0058] Figure 24 A schematic diagram of the assembly structure of the mating board separation drive mechanism and the mating board connecting frame;

[0059] Figure 25 To match the structural diagram of the plug-in board connecting plate;

[0060] Figure 26 This is a structural diagram of the separation drive mechanism.

[0061] Figure: 01, operating table; 011, lifting unit mounting frame; 012, viewing window; 013, mirror panel; 014, movable opening; 015, mating plate drive unit mounting base; 02, lifting unit; 021, lifting unit mounting plate; 022, first guide rail mechanism; 023, first servo cylinder; 024, folding unit connecting frame; 03, folding auxiliary mechanism; 031, airbag mesh placement plate; 0311, positioning block movable opening; 032, mating plug-in plate; 0321, plug-in plate head; 04, sewing Sewing machine; 05, folding unit; 051, folding unit main mounting plate; 052, pressing plate mounting frame; 0521, first cylinder; 0522, second guide rail mechanism; 0523, cylinder connecting plate; 053, insert plate pushing mechanism; 0531, insert plate connecting frame; 0532, third guide rail mechanism; 0533, second cylinder; 054, airbag mesh insert plate; 0541, arc insert angle; 0542, inclined portion; 055, airbag mesh press plate; 0551, cylinder plate connecting frame; 0552, positioning block insert 06. Airbag mesh transfer plate drive mechanism; 061. Horizontal electric slide mechanism; 062. Longitudinal electric slide mechanism; 07. Matching plate drive unit; 1. Airbag mesh transfer plate; 11. Sewing opening; 12. Chamfered corner; 13. Bump; 2. Transfer plate drive mechanism; 21. Guide rail mechanism mounting frame; 22. Fourth guide rail mechanism; 23. Second servo electric cylinder; 24. Transfer plate connecting frame; 3. Fifth guide rail mechanism; 4. Third cylinder; 5. Matching plate mounting main frame; 51. Matching plate connecting frame guide Rail; 52, guide rail mechanism connecting plate; 6, matching plug-in plate separation drive mechanism; 61, third servo electric cylinder; 62, synchronous adjustment plate; 621, limit slide; 63, positioning block mounting bracket; 631, airbag mesh positioning block; 7, matching plug-in plate connecting frame; 71, matching plug-in plate slider; 72, slider connecting plate; 73, matching plug-in plate connecting plate; 74, reinforcement plate; 75, single-rod bearing connecting plate; 76, single-rod bearing; 8, airbag mesh placement plate connecting frame; 81, placement plate connecting plate; 82, connecting rod. DETAILED DESCRIPTION

[0062] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0063] Reference Figure 1-26An integrated device for automatically folding, fixing, and sewing functional areas of an airbag mesh includes an operating table 01, a lifting unit mounting frame 011 is provided on the upper surface of the operating table 01, a lifting unit 02 for controlling the lifting of a folding unit 05 is provided on the lifting unit mounting frame 011, a mirror panel 013 is provided on the front surface of the operating table 01 located on the lifting unit mounting frame 011, an airbag mesh transfer plate 1 is movably provided on the mirror panel 013, the airbag mesh transfer plate 1 is used to transfer the folded airbag mesh, the airbag mesh transfer plate 1 The movement is controlled by the airbag mesh transfer plate driving mechanism 06, and a movable opening 014 is provided on one side of the mirror panel 013 and below the folding unit 05. A folding auxiliary mechanism 03 is provided at the movable opening 014. The folding auxiliary mechanism 03 is used to cooperate with the folding unit 05 to fold the airbag mesh. The airbag mesh can be folded by the set folding unit 05 and the folding auxiliary mechanism 03, and the airbag mesh transfer plate 1 cooperates with the smooth mirror panel 013 to facilitate the delivery of the folded airbag mesh to the sewing machine 04.

[0064] Among them, the folding unit 05 includes a folding unit main mounting plate 051, which is used to connect with the lifting unit 02. A pressure plate mounting frame 052 is provided in the middle of the upper surface of the folding unit main mounting plate 051. The bottom of the pressure plate mounting frame 052 is horizontally connected to the airbag mesh pressure plate 055. The plug-in pushing mechanism 053 is symmetrically installed on both sides of the folding unit main mounting plate 051. The bottom of the plug-in pushing mechanism 053 is horizontally connected to the airbag mesh plug-in plate 054. The airbag mesh plug-in plate 054 is symmetrically arranged on both sides of the airbag mesh pressure plate 055. The airbag mesh plug-in plate 054 is located below the airbag mesh pressure plate 055 and parallel to it. The airbag mesh plug-in plate 054 is used to press the cloth on both sides of the airbag mesh to one side of the airbag mesh pressure plate 055, so that it can be folded.

[0065] At the same time, the folding auxiliary mechanism 03 includes an airbag mesh placement plate 031, which is used to place the airbag mesh. Matching plug-in plates 032 are movably provided on both sides of the airbag mesh placement plate 031. The matching plug-in plates 032 and the airbag mesh placement plate 031 are located on the same plane. The matching plug-in plates 032 are used to cooperate with the airbag mesh plug-in plates 054 to fold the airbag mesh. The bottom of the folding auxiliary mechanism 03 is controlled by the matching plate driving unit 07. The matching plate driving unit 07 is installed on the matching plate driving unit mounting seat 015 located on the inner bottom wall of the operating table 01. The matching plate driving unit 07 includes a fifth guide rail mechanism 3, a third cylinder 4, a matching plate mounting main frame 5, a matching plug-in plate separation driving mechanism 6, a matching plug-in plate connecting frame 7, and an airbag mesh placement plate connecting frame 8.

[0066] In addition, a visual window 012 is provided on the front surface of the operating platform 01, and the lifting unit 02 includes a lifting unit mounting plate 021, which is installed on the front side of the lifting unit mounting frame 011. A first guide rail mechanism 022 is symmetrically arranged on the front surface of the lifting unit mounting plate 021, and the first guide rail mechanism 022 is used to ensure vertical linear lifting.

[0067] Moreover, the first guide rail mechanism 022 is composed of a guide rail and a slider. A first servo electric cylinder 023 is provided on the top of the lifting unit mounting plate 021. The bottom end of the piston rod at the bottom of the first servo electric cylinder 023 is assembled and connected with a folding unit connecting frame 024. The bottom of the folding unit connecting frame 024 is installed on the upper surface of the folding unit main mounting plate 051. A sewing machine 04 is provided on the upper surface of the operating table 01 on the other side of the mirror panel 013 away from the folding auxiliary mechanism 03. The sewing machine 04 is used to sew the folded airbag mesh. The sewing machine 04 is used to sew the folded part of the airbag mesh.

[0068] Among them, the first cylinder 0521 is vertically installed at the bottom end of the top frame of the pressure plate mounting frame 052, and the bottom output end of the first cylinder 0521 is assembled and connected with a cylinder connecting plate 0523. The cylinder connecting plate 0523 is horizontally connected to the second guide rail mechanism 0522 on both sides. The second guide rail mechanism 0522 is symmetrically arranged on the side frames of the pressure plate mounting frame 052 on both sides. The second guide rail mechanism 0522 is composed of a slider and a guide rail. The cylinder connecting plate 0523 is used to connect with the airbag mesh pressure plate 055. The second guide rail mechanism 0522 is used to ensure the vertical linear movement of the cylinder connecting plate 0523.

[0069] Moreover, a cylinder plate connecting frame 0551 is symmetrically arranged on the plate body of the airbag mesh pressure plate 055, and the cylinder plate connecting frame 0551 is used to be connected to the bottom of the cylinder connecting plate 0523. A positioning block socket 0552 is symmetrically opened on the airbag mesh pressure plate 055, and an arc plug angle 0541 is provided at the end of the airbag mesh plug plate 054 facing the airbag mesh pressure plate 055. The airbag mesh plug plate 054 is located at the bottom plate body of the arc plug angle 0541 and is provided with an inclined portion 0542. The airbag mesh plug plate 054 is used to be inserted into the bottom of the mating plug plate 032.

[0070] Moreover, the plug-in plate pushing mechanism 053 includes a third guide rail mechanism 0532, which is composed of a slider and a guide rail. The third guide rail mechanism 0532 is installed at the bottom of the folding unit main mounting plate 051, and a plug-in plate connecting frame 0531 is installed on the slider at the bottom of the third guide rail mechanism 0532. The airbag mesh plug-in plate 054 is installed at the bottom end surface of the plug-in plate connecting frame 0531. A second cylinder 0533 is assembled and connected to one side of the plug-in plate connecting frame 0531. The second cylinder 0533 is installed on the folding unit main mounting plate 051, and the end of the piston rod at the front output end of the second cylinder 0533 is assembled and connected to the plug-in plate connecting frame 0531. The second cylinder 0533 drives the plug-in plate connecting frame 0531 to slide on the third guide rail mechanism 0532.

[0071] In addition, the airbag mesh placement plate 031 is symmetrically provided with a positioning block movable opening 0311, and the positioning block movable opening 0311 corresponds to the position of the positioning block socket 0552. The matching plug-in plate 032 is provided with a plug-in plate head 0321 at the end of the plate body on the side away from the airbag mesh placement plate 031. The airbag mesh plug-in plate 054 is used to be inserted under the plug-in plate head 0321. The bottom of the airbag mesh placement plate 031 is installed on the airbag mesh placement plate connecting frame 8, and the bottom of the matching plug-in plate 032 is installed on the matching plug-in plate connecting frame 7.

[0072] At the same time, the fifth guide rail mechanism 3 is symmetrically installed on the matching plate drive unit mounting seat 015, and the matching plate mounting main frame 5 is slidably fitted on the fifth guide rail mechanism 3 on both sides. The fifth guide rail mechanism 3 is composed of a slider and a guide rail. The bottom of the matching plate mounting main frame 5 is assembled and connected with a third cylinder 4. The bottom of the third cylinder 4 is installed on the matching plate drive unit mounting seat 015. The end of the piston rod at the top output end of the third cylinder 4 is assembled and connected to the matching plate mounting main frame 5. The third cylinder 4 is used to realize the lifting and lowering movement of the folding auxiliary mechanism 03 at the movable opening 014.

[0073] In addition, guide rail mechanism connecting plates 52 are symmetrically arranged on both sides of the matching plate mounting main frame 5, and the guide rail mechanism connecting plates 52 are used to assemble and connect with the fifth guide rail mechanism 3. An airbag mesh placement plate connecting frame 8 is vertically arranged on the matching plate mounting main frame 5, and a matching plug-in plate connecting frame guide rail 51 is arranged on the top plate of the matching plate mounting main frame 5. One end of the matching plug-in plate connecting frame 7 slides on the matching plug-in plate connecting frame guide rail 51, and the matching plug-in plate connecting frame 7 is arranged on both sides of the airbag mesh placement plate connecting frame 8. A matching plug-in plate separation driving mechanism 6 is installed on the other side of the matching plate mounting main frame 5 away from the matching plug-in plate connecting frame guide rail 51. The guide rail mechanism connecting plate 52 ensures that the matching plug-in plate connecting frame 7 slides longitudinally.

[0074] Moreover, the mating plug plate connecting frame 7 includes a mating plug plate connecting plate 73, and the mating plug plate 032 is used to be installed on the upper surface of the mating plug plate connecting plate 73. The two ends of the mating plug plate connecting plate 73 are respectively vertically fixedly connected with a slider connecting plate 72 and a single-rod bearing connecting plate 75. A mating plug plate slider 71 is installed on the slider connecting plate 72, and the mating plug plate slider 71 is slidably fitted on the mating plug plate connecting frame guide rail 51. A single-rod bearing 76 is rotatably provided on the single-rod bearing connecting plate 75, and the single-rod bearing 76 is slidably fitted on the mating plug plate separation drive mechanism 6. A reinforcing plate 74 is fixedly connected between the slider connecting plate 72 and the single-rod bearing connecting plate 75, and the single-rod bearing 76 is driven by the synchronous adjustment plate 62.

[0075] In addition, the mating plate separation drive mechanism 6 includes a third servo electric cylinder 61, which is installed on the mating plate mounting main frame 5. The top of the piston rod at the top output end of the third servo electric cylinder 61 is assembled and connected with a synchronous adjustment plate 62. The synchronous adjustment plate 62 is symmetrically provided with a limiting slide groove 621, and the single-rod bearings 76 on both sides are slidably fitted in the limiting slide groove 621. The top of the synchronous adjustment plate 62 is fixedly connected with a positioning block mounting frame 63, and the top plate of the positioning block mounting frame 63 is symmetrically provided with an airbag mesh positioning block 631. The airbag mesh positioning block 631 is located below the placing plate connecting plate 81, and the airbag mesh positioning block 631 corresponds to the position of the positioning block socket 0552 and the positioning block movable port 0311. The airbag mesh positioning block 631 is used for precise positioning of the airbag mesh.

[0076] At the same time, the airbag mesh placement plate connecting frame 8 includes a connecting rod 82, which is symmetrically and vertically fixedly connected to the matching plate mounting main frame 5. The top of the connecting rod 82 is horizontally fixedly connected to the placement plate connecting plate 81. The airbag mesh placement plate 031 is used to be installed on the upper surface of the placement plate connecting plate 81, and the placement plate connecting plate 81 is used to connect the airbag mesh placement plate 031.

[0077] Moreover, an airbag mesh transfer plate driving mechanism 06 is provided on the inner bottom wall of the operating table 01, located on one side of the matching plate driving unit mounting seat 015; the airbag mesh transfer plate driving mechanism 06 includes a transverse electric slide rail mechanism 061, and the transverse electric slide rail mechanism 061 is laterally slidably matched with a longitudinal electric slide rail mechanism 062, and the longitudinal electric slide rail mechanism 062 is longitudinally slidably matched with a transfer plate driving mechanism 2, and the transfer plate driving mechanism 2 is used to control the height of the airbag mesh transfer plate 1.

[0078] In addition, the transfer plate driving mechanism 2 includes a guide rail mechanism mounting frame 21, and a fourth guide rail mechanism 22 is symmetrically arranged on the guide rail mechanism mounting frame 21. The fourth guide rail mechanism 22 is composed of a slider and a guide rail. The guide rail mechanism mounting frame 21 is located between the fourth guide rail mechanisms 22 on both sides and a second servo electric cylinder 23 is vertically arranged. The top of the piston rod at the top output end of the second servo electric cylinder 23 is assembled and connected with a transfer plate connecting frame 24. The transfer plate connecting frame 24 is installed on the fourth guide rail mechanisms 22 on both sides. The second servo electric cylinder 23 realizes the precise control of the lifting height of the transfer plate connecting frame 24.

[0079] Moreover, an airbag mesh transfer plate 1 is installed at the bottom of the frame on the other side of the transfer plate connecting frame 24 away from the fourth guide rail mechanism 22. The airbag mesh transfer plate 1 is used to transfer the airbag mesh from the folding auxiliary mechanism 03 to the bottom of the sewing machine 04. The airbag mesh transfer plate 1 is symmetrically provided with sewing openings 11, and chamfered portions 12 are provided on the sides of the sewing openings 11. A plurality of protrusions 13 are provided on the bottom surface of the airbag mesh transfer plate 1 and on both sides of the sewing openings 11 in a horizontal arrangement. The protrusions 13 increase the contact area with the airbag mesh, so that the airbag mesh can be better driven to transfer during transfer.

[0080] A method for using a device for automatically folding, fixing, and sewing functional areas of an airbag mesh fabric comprises the following steps:

[0081] S1. Airbag mesh placement and positioning: The airbag mesh to be processed is laid flat on the airbag mesh placement plate 031. The synchronous adjustment plate 62 is controlled to rise by the mating plate separation drive mechanism 6, so that the airbag mesh positioning block 631 extends from the positioning block movable opening 0311 to accurately position the airbag mesh. Subsequently, the mating plate 032 is separated from the airbag mesh placement plate 031 by the mating plate connecting frame 7 to reserve space for the folding operation.

[0082] S2. Pressing down the folding unit and preliminary folding: Start the lifting unit 02, and the first servo electric cylinder 023 drives the folding unit connecting frame 024 to descend, driving the folding unit 05 to move downward as a whole; the airbag mesh inserting plate 054 contacts the two sides of the airbag mesh, and the second cylinder 0533 drives the inserting plate pushing mechanism 053 to make the airbag mesh inserting plates 054 on both sides move toward the middle synchronously, pressing the fabric on both sides of the airbag mesh under the inserting plate head 0321 to form preliminary folds; at the same time, the first cylinder 0521 drives the airbag mesh pressing plate 055 to press down to fix the position of the airbag mesh;

[0083] S3. Folding auxiliary mechanism cooperates with pressing: When the airbag mesh insert 054 is inserted under the insert head 0321, the third cylinder 4 contracts, driving the folding auxiliary mechanism 03 to descend as a whole, so that the folded airbag mesh is pressed and shaped; after folding is completed, the first cylinder 0521 contracts and lifts the airbag mesh pressing plate 055, the folding unit 05 returns to its initial height, and the airbag mesh insert 054 is vertically withdrawn to avoid pulling the mesh;

[0084] S4. Transfer the airbag mesh to the sewing station: The airbag mesh transfer plate driving mechanism 06 controls the transverse electric slide mechanism 061 and the longitudinal electric slide mechanism 062 to move the airbag mesh transfer plate 1 above the folding auxiliary mechanism 03; the second servo electric cylinder 23 drives the transfer plate connecting frame 24 to descend, so that the airbag mesh transfer plate 1 presses the folded airbag mesh; the insert plate 032 is synchronously retracted to the side of the airbag mesh placement plate 031, and the folding auxiliary mechanism 03 is lowered to be flush with the mirror plate 013 to ensure a stable folding state during the transfer process;

[0085] S5. Automatic sewing and resetting: The airbag mesh transfer plate 1 carries the folded airbag mesh and slides along the mirror plate 013 to the bottom of the sewing machine 04, and the sewing port 11 is aligned with the folded junction; the sewing machine 04 automatically sews the folded part; after the sewing is completed, the airbag mesh transfer plate 1 is reset to the initial position, and the plug-in plate separation drive mechanism 6 controls the plug-in plate 032 to separate, preparing for the next cycle operation.

[0086] In this embodiment, when folding the airbag mesh, the airbag mesh is placed on the airbag mesh placement plate 031 and is precisely positioned by the airbag mesh positioning block 631. At this time, the folding auxiliary mechanism 03 is located above the horizontal plane of the mirror panel 013, and the matching plug plates 032 on both sides are separated from the airbag mesh placement plate 031. After the airbag mesh is placed, the automatic folding work can be started. First, the lifting unit 02 works, and the piston rod of the first servo electric cylinder 023 automatically extends downward to realize the automatic downward sliding of the folding unit connecting frame 024, and the height of the folding unit 05 is reduced. At this time, the airbag mesh plug plate 054 will first contact the surface of the airbag mesh, and the airbag mesh plug plate 054 will press down the two sides of the airbag mesh that are not in contact with the folding auxiliary mechanism 03, so that the two sides of the cloth body are bent at the plug plate head 0321 by the downward pressure of the airbag mesh plug plate 054.

[0087] When the airbag mesh insert plate 054 is pressed down, the piston rod of the first cylinder 0521 extends downward, driving the cylinder connecting plate 0523 to press down, so that the airbag mesh pressing plate 055 can press the airbag mesh placed below. When the airbag mesh pressing plate 055 presses the airbag mesh, the second cylinders 0533 on both sides work synchronously, and the piston rods of the second cylinders 0533 contract synchronously, so that the insert plate connecting frames 0531 on both sides are close to each other, thereby realizing that the airbag mesh insert plates 054 on both sides are close to each other at the same time, and the airbag mesh insert plates 054 are respectively inserted into the two Under the plug head 0321 on the side, during this process, the airbag mesh plug plate 054 folds the airbag mesh at the plug plate head 0321, and in the process of the folding unit 05 pressing down to fold, the piston rod of the third cylinder 4 contracts a distance to ensure that the airbag mesh plug plate 054 is inserted under the plug plate head 0321. As the folding auxiliary mechanism 03 descends a distance, it is ensured that the folding is tighter. After the airbag mesh plug plate 054 withdraws, the folding auxiliary mechanism 03 rises again to leave space for the airbag mesh plug plate 054 to retreat.

[0088] When the airbag mesh inserts 054 on both sides are close to each other and the airbag mesh is folded, the piston rod of the first cylinder 0521 contracts first to lift the airbag mesh pressure plate 055. After the airbag mesh pressure plate 055 is lifted, the folding unit 05 descends a certain distance to ensure that the airbag mesh insert 054 is pushed out vertically and separated from the airbag mesh to prevent the airbag mesh from being brought out when pushed out horizontally. After the airbag mesh insert 054 is reset, the lifting unit 02 controls the folding unit 05 to lift and restore the folding unit 05 to its initial position.

[0089] After the airbag mesh is folded by the folding unit 05 and the folding auxiliary mechanism 03 , the folded airbag mesh is transferred to the bottom of the sewing machine 04 by the airbag mesh transfer plate 1 for sewing.

[0090] Driven by the horizontal electric slide mechanism 061 and the longitudinal electric slide mechanism 062, the airbag mesh transfer plate 1 is moved to the top of the folding auxiliary mechanism 03. At this time, the transfer plate driving mechanism 2 controls the airbag mesh transfer plate 1 to descend, and the second servo electric cylinder 23 controls the piston rod to retract. The transfer plate connecting frame 24 descends on the fourth guide rail mechanism 22. The airbag mesh transfer plate 1 descends until it presses the airbag mesh on the folding auxiliary mechanism 03. While the airbag mesh transfer plate 1 presses the airbag mesh, the matching plug plates 03 on both sides 2 and simultaneously shrink and press against the middle airbag mesh placement plate 031, so that the plug head 0321 is separated from the folded gap of the airbag mesh. At the same time, the airbag mesh transfer plate 1 presses the airbag mesh tightly, and the third cylinder 4 drives the folding auxiliary mechanism 03 to descend synchronously. The folding auxiliary mechanism 03 descends to the same surface as the mirror plate 013. The airbag mesh transfer plate 1 completely presses the airbag mesh and ensures its folded state. The folded junctions on both sides of the airbag mesh are located at the sewing openings 11 on both sides.

[0091] After the airbag mesh transfer plate 1 presses the airbag mesh, the airbag mesh is transported and transferred, and the airbag mesh transfer plate driving mechanism 06 controls the airbag mesh transfer plate 1 to move to the bottom of the sewing machine 04. During this process, the airbag mesh transfer plate 1 presses the airbag mesh and slides on the smooth mirror panel 013, and after being transferred to the bottom of the sewing machine 04, the airbag mesh transfer plate driving mechanism 06 controls the airbag mesh transfer plate 1 to move, so that the sewing machine 04 can sew the folded junction of the airbag mesh at the sewing mouth 11, thereby completing the automatic folding, automatic transfer, and automatic sewing of the airbag mesh.

[0092] When the folding auxiliary mechanism 03 is controlled to rise and fall at the movable opening 014 as a whole, the third cylinder 4 drives the matching plate mounting main frame 5 to move vertically on the fifth guide rail mechanism 3 on both sides, and controls the matching plug-in plates 032 on both sides of the airbag mesh placement plate 031 to separate and approach synchronously, and is driven by the matching plug-in plate separation driving mechanism 6. When the matching plug-in plates 032 are separated, the piston rod of the third servo electric cylinder 61 extends upward to drive the synchronous adjustment plate 62 to rise. As the synchronous adjustment plate 62 rises, the position of the limiting slide groove 621 changes, so that the single-rod bearing 76 is restricted by the limiting slide groove 621, thereby driving the matching plug-in plates on both sides to separate to both sides on the matching plug-in plate connecting frame guide rail 51 at the same time, so that the matching plug-in plates 032 connected above are separated from the airbag mesh placement plate 031 at the same time, which is convenient for the folding of the airbag mesh. When the matching plug-in plates 032 shrink and approach the airbag mesh placement plate 031, the synchronous adjustment plate 62 descends.

[0093] As the synchronous adjustment plate 62 rises, the airbag mesh positioning block 631 rises and extends from the positioning block movable opening 0311 to facilitate the placement of the airbag mesh. When the airbag mesh is folded and needs to be transferred, the airbag mesh positioning block 631 will withdraw from the positioning block movable opening 0311 as the synchronous adjustment plate 62 descends, ensuring that it will not protrude and is on the same plane as the airbag mesh placement plate 031.

[0094] In the present invention, the device integrates the folding, fixing and sewing functions into a single device, reducing the process conversion time, ensuring the accuracy of the folding position through the airbag mesh positioning block 631, and automatically folding the airbag mesh through the folding unit 05 and the folding auxiliary mechanism 03. The mirror panel 013 is designed to cooperate with the airbag mesh transfer plate 1, and the friction is increased in combination with the protrusion 13 to achieve smooth and rapid transfer of the mesh after folding, avoiding material displacement or damage. The overall device adopts a fully automated process to reduce manual intervention, reduce unit production costs, and is more efficient and high-quality than manual production in mass production.

[0095] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An integrated device for automatically folding, fixing and sewing functional areas of an airbag mesh, comprising an operating table (01), characterized in that: The operating table (01) is provided with a lifting unit mounting frame (011) on the upper surface thereof, and a lifting unit (02) for controlling the lifting of the folding unit (05) is provided on the lifting unit mounting frame (011). The operating table (01) is provided with a mirror panel (013) on the front surface of the lifting unit mounting frame (011). An airbag mesh cloth transfer plate (1) is movably provided on the mirror panel (013). The airbag mesh cloth transfer plate (1) is used to transfer the folded airbag mesh cloth. The airbag mesh cloth transfer plate (1) is controlled to move by an airbag mesh cloth transfer plate driving mechanism (06). A movable opening (014) is provided on one side of the mirror panel (013) and below the folding unit (05). A folding auxiliary mechanism (03) is provided at the movable opening (014). The folding auxiliary mechanism (03) is used to cooperate with the folding unit (05) to fold the airbag mesh cloth. The folding unit (05) comprises a folding unit main mounting plate (051), the folding unit main mounting plate (051) being used to connect to the lifting unit (02), a pressing plate mounting frame (052) being provided in the middle of the upper surface of the folding unit main mounting plate (051), an airbag mesh pressing plate (055) being horizontally connected to the bottom of the pressing plate mounting frame (052), a plug-in plate pushing mechanism (053) being symmetrically installed on both sides of the folding unit main mounting plate (051), an airbag mesh plug-in plate (054) being horizontally connected to the bottom of the plug-in plate pushing mechanism (053), the airbag mesh plug-in plate (054) being symmetrically arranged on both sides of the airbag mesh pressing plate (055), and the airbag mesh plug-in plate (054) being located below and parallel to the airbag mesh pressing plate (055); The folding auxiliary mechanism (03) includes an airbag mesh placement plate (031), the airbag mesh placement plate (031) is used to place the airbag mesh, and matching plug-in plates (032) are movably provided on both sides of the airbag mesh placement plate (031), the matching plug-in plates (032) and the airbag mesh placement plate (031) are located on the same plane, and the matching plug-in plates (032) are used to cooperate with the airbag mesh plug-in plates (054) to fold the airbag mesh; The bottom of the folding auxiliary mechanism (03) is controlled to move by a matching plate driving unit (07), and the matching plate driving unit (07) is mounted on a matching plate driving unit mounting seat (015) located on the inner bottom wall of the operating table (01). The matching plate driving unit (07) includes a fifth guide rail mechanism (3), a third cylinder (4), a matching plate mounting main frame (5), a matching plug-in plate separation driving mechanism (6), a matching plug-in plate connecting frame (7), and an airbag mesh cloth placement plate connecting frame (8).

2. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 1, characterized in that: A visual window (012) is provided on the front surface of the operating table (01), and the lifting unit (02) includes a lifting unit mounting plate (021), which is mounted on the front side of the lifting unit mounting frame (011), and a first guide rail mechanism (022) is symmetrically provided on the front surface of the lifting unit mounting plate (021); The first guide rail mechanism (022) is composed of a guide rail and a slider. A first servo electric cylinder (023) is provided on the top of the lifting unit mounting plate (021). The bottom end of the piston rod at the bottom of the first servo electric cylinder (023) is connected to a folding unit connecting frame (024). The bottom of the folding unit connecting frame (024) is mounted on the upper surface of the folding unit main mounting plate (051). A sewing machine (04) is provided on the upper surface of the operating table (01) on the other side of the mirror panel (013) away from the folding auxiliary mechanism (03). The sewing machine (04) is used to sew the folded airbag mesh.

3. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 1, characterized in that: A first cylinder (0521) is vertically mounted on the bottom end of the top frame of the pressure plate mounting frame (052), and a cylinder connecting plate (0523) is assembled and connected to the bottom output end of the first cylinder (0521). The cylinder connecting plate (0523) is horizontally connected to the second guide rail mechanisms (0522) on both sides. The second guide rail mechanisms (0522) are symmetrically arranged on the side frames of the pressure plate mounting frame (052) on both sides. The second guide rail mechanisms (0522) are composed of a slider and a guide rail. The cylinder connecting plate (0523) is used to connect with the airbag mesh pressure plate (055); The airbag mesh pressure plate (055) is symmetrically provided with a cylinder plate connecting frame (0551), and the cylinder plate connecting frame (0551) is used to be connected to the bottom of the cylinder connecting plate (0523). The airbag mesh pressure plate (055) is symmetrically provided with a positioning block socket (0552); The airbag mesh inserting plate (054) is provided with an arc inserting angle (0541) at the end thereof facing the airbag mesh pressing plate (055), and a bevel portion (0542) is provided on the bottom plate of the airbag mesh inserting plate (0544) located at the arc inserting angle (0541). The airbag mesh inserting plate (054) is used to be inserted into the bottom of the matching inserting plate (032); The plug-in plate pushing mechanism (053) includes a third guide rail mechanism (0532), which is composed of a slider and a guide rail. The third guide rail mechanism (0532) is mounted on the bottom of the folding unit main mounting plate (051). A plug-in plate connecting frame (0531) is mounted on the slider at the bottom of the third guide rail mechanism (0532). The airbag mesh plug-in plate (054) is mounted on the bottom surface of the plug-in plate connecting frame (0531). A second cylinder (0533) is assembled and connected to one side of the plug-in plate connecting frame (0531). The second cylinder (0533) is mounted on the folding unit main mounting plate (051). The piston rod end of the front output end of the second cylinder (0533) is assembled and connected to the plug-in plate connecting frame (0531).

4. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 1, characterized in that: The airbag mesh placement plate (031) is symmetrically provided with a positioning block movable opening (0311), the positioning block movable opening (0311) corresponds to the position of the positioning block socket (0552), and a plug-in plate head (0321) is provided at the end of the plate body on the side of the plug-in plate (032) away from the airbag mesh placement plate (031), and the airbag mesh plug-in plate (054) is used to be plugged under the plug-in plate head (0321); The bottom of the airbag mesh placement plate (031) is mounted on the airbag mesh placement plate connecting frame (8), and the bottoms of the matching plug-in plates (032) are both mounted on the matching plug-in plate connecting frame (7).

5. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 1, characterized in that: The fifth guide rail mechanism (3) is symmetrically mounted on the mating plate drive unit mounting seat (015), the mating plate mounting main frame (5) is slidably fitted on the fifth guide rail mechanism (3) on both sides, the fifth guide rail mechanism (3) is composed of a slider and a guide rail, the bottom of the mating plate mounting main frame (5) is assembled and connected with a third cylinder (4), the bottom of the third cylinder (4) is mounted on the mating plate drive unit mounting seat (015), and the top output end piston rod end of the third cylinder (4) is assembled and connected to the mating plate mounting main frame (5); The matching plate mounting main frame (5) is symmetrically provided with guide rail mechanism connecting plates (52) on both sides of the frame body. The guide rail mechanism connecting plates (52) are used for assembly and connection with the fifth guide rail mechanism (3). An airbag mesh cloth placement plate connecting frame (8) is vertically provided on the matching plate mounting main frame (5). A matching plug-in plate connecting frame guide rail (51) is provided on the top plate body of the matching plate mounting main frame (5). One end of the matching plug-in plate connecting frame (7) is slidably fitted on the matching plug-in plate connecting frame guide rail (51). The matching plug-in plate connecting frame (7) is provided on both sides of the airbag mesh cloth placement plate connecting frame (8). A matching plug-in plate separation driving mechanism (6) is installed on the frame body of the matching plate mounting main frame (5) on the other side away from the matching plug-in plate connecting frame guide rail (51).

6. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 5, characterized in that: The mating plug-in board connecting frame (7) includes a mating plug-in board connecting plate (73), a mating plug-in board (032) is used to be installed on the upper surface of the mating plug-in board connecting plate (73), and the two ends of the mating plug-in board connecting plate (73) are respectively vertically fixedly connected with a slider connecting plate (72) and a single-rod bearing connecting plate (75), a mating plug-in board slider (71) is installed on the slider connecting plate (72), and the mating plug-in board slider (71) is slidably engaged on the mating plug-in board connecting frame guide rail (51); A single-rod bearing (76) is rotatably provided on the single-rod bearing connecting plate (75), and the single-rod bearing (76) is slidably fitted on the matching plug-in plate separation drive mechanism (6). A reinforcing plate (74) is fixedly connected between the slider connecting plate (72) and the single-rod bearing connecting plate (75).

7. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 6, characterized in that: The mating plate separation drive mechanism (6) includes a third servo electric cylinder (61), which is mounted on the mating plate mounting main frame (5). The top end of the piston rod at the top output end of the third servo electric cylinder (61) is assembled and connected with a synchronous adjustment plate (62). The synchronous adjustment plate (62) is symmetrically provided with a limited position slide groove (621). The single rod bearings (76) on both sides are slidably fitted in the limited position slide groove (621). The top end of the synchronous adjustment plate (62) is fixedly connected with a positioning block mounting frame (63). The top plate of the positioning block mounting frame (63) is symmetrically provided with an airbag mesh positioning block (631). The airbag mesh positioning block (631) is located below the placement plate connecting plate (81). The airbag mesh positioning block (631) corresponds to the position of the positioning block socket (0552) and the positioning block movable opening (0311). The airbag mesh placement plate connecting frame (8) includes a connecting rod (82), which is symmetrically and vertically fixedly connected to the matching plate mounting main frame (5), and the top of the connecting rod (82) is horizontally fixedly connected to the placement plate connecting plate (81), and the airbag mesh placement plate (031) is used to be installed on the upper surface of the placement plate connecting plate (81).

8. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 1, characterized in that: An airbag mesh transfer plate drive mechanism (06) is provided on the inner bottom wall of the operating table (01) at one side of the mating plate drive unit mounting seat (015); the airbag mesh transfer plate drive mechanism (06) comprises a transverse electric slide mechanism (061), a longitudinal electric slide mechanism (062) is slidably mated with the transverse electric slide mechanism (061), a transfer plate drive mechanism (2) is slidably mated with the longitudinal electric slide mechanism (062), and the transfer plate drive mechanism (2) is used to control the height of the airbag mesh transfer plate (1); The transfer plate driving mechanism (2) includes a guide rail mechanism mounting frame (21), a fourth guide rail mechanism (22) is symmetrically arranged on the guide rail mechanism mounting frame (21), the fourth guide rail mechanism (22) is composed of a slider and a guide rail, the guide rail mechanism mounting frame (21) is located between the fourth guide rail mechanisms (22) on both sides, and a second servo electric cylinder (23) is vertically arranged thereon, the top end of the piston rod at the top output end of the second servo electric cylinder (23) is assembled and connected to a transfer plate connecting frame (24), and the transfer plate connecting frame (24) is mounted on the fourth guide rail mechanisms (22) on both sides.

9. The device for automatically folding, fixing and sewing the functional area of an airbag mesh according to claim 8, characterized in that: An airbag mesh transfer plate (1) is installed at the bottom of the other side of the transfer plate connecting frame (24) away from the fourth guide rail mechanism (22). The airbag mesh transfer plate (1) is used to transfer the airbag mesh from the folding auxiliary mechanism (03) to the bottom of the sewing machine (04). Sewing openings (11) are symmetrically opened on the airbag mesh transfer plate (1), and chamfered portions (12) are opened on the sides of the sewing openings (11). A plurality of protrusions (13) are opened on the bottom surface of the airbag mesh transfer plate (1) and on both sides of the sewing opening (11) and arranged in a transverse direction.

10. A method for using the device for automatically folding, fixing and sewing the functional area of an airbag mesh according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Airbag mesh placement and positioning: The airbag mesh to be processed is laid flat on the airbag mesh placement plate. The synchronous adjustment plate is controlled to rise by the mating plate separation drive mechanism, so that the airbag mesh positioning block extends from the positioning block movable opening to accurately position the airbag mesh. Subsequently, the mating plate is separated from the airbag mesh placement plate by the mating plate connecting frame to reserve space for the folding operation. S2. Pressing down the folding unit and preliminary folding: Start the lifting unit, and the first servo electric cylinder drives the folding unit connecting frame to descend, driving the folding unit to move downward as a whole; the airbag mesh inserting plate contacts the two sides of the airbag mesh, and the second cylinder drives the inserting plate pushing mechanism to make the airbag mesh inserting plates on both sides move together in the middle, pressing the airbag mesh fabric under the inserting plate head to form preliminary folds; at the same time, the first cylinder drives the airbag mesh pressing plate to press down to fix the airbag mesh in position; S3. Folding auxiliary mechanism cooperates and presses: When the airbag mesh insert is inserted under the insert head, the third cylinder contracts, driving the folding auxiliary mechanism to descend as a whole, so that the folded airbag mesh is pressed and shaped; After folding is completed, the first cylinder contracts and lifts the airbag mesh pressure plate, the folding unit returns to its initial height, and the airbag mesh insert plate withdraws vertically to avoid pulling the mesh; S4. Transferring the airbag mesh to the sewing station: The airbag mesh transfer plate driving mechanism controls the transverse electric slide mechanism and the longitudinal electric slide mechanism to move the airbag mesh transfer plate above the folding auxiliary mechanism. The second servo electric cylinder drives the transfer plate connecting frame to descend, so that the airbag mesh transfer plate presses the folded airbag mesh tightly. The insert plate is synchronously retracted to the side of the airbag mesh placement plate, and the folding auxiliary mechanism is lowered to be flush with the mirror plate to ensure a stable folding state during the transfer process. S5. Automatic sewing and resetting: The airbag mesh cloth transfer plate carries the folded airbag mesh cloth and slides along the mirror plate to the bottom of the sewing machine, with the sewing opening aligned with the folded junction; the sewing machine automatically sews the folded part; after sewing is completed, the airbag mesh cloth transfer plate is reset to the initial position, and the plug-in plate separation drive mechanism is controlled to separate the plug-in plate, preparing for the next cycle operation.

Citation Information

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