Appearance dimension measuring equipment and method for composite cable production
By designing the external dimension measuring equipment for composite cable production, the entire cable is measured and cleaned, and the measurement accuracy is ensured by using an annular airbag and cleaning mechanism. Combined with the paper barrel recording results, the problem of inaccurate sampling and measurement is solved, and efficient and accurate cable detection is achieved.
Patent Information
- Application Number
- CN202510735226.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-06-04
AI Technical Summary
In the prior art, during the production process of composite cables, the sampling and measurement methods cannot fully reflect the actual dimensions of the entire cable, and it is difficult to intuitively judge the thickness changes or surface wear, resulting in measurement inaccuracy and potential safety hazards.
A form-dimensional measurement equipment for the production of composite cables is designed, including a support table, measuring cylinder, detection ring, annular airbag, guide mechanism, cleaning mechanism and indicator mechanism. By measuring the entire cable, the annular airbag wraps the cable to generate contact pressure, combines bristles and axial fan blades to remove dust, and uses paper tubes to record the cable thickness changes and wear.
Accurate measurement of the entire cable is achieved, the accuracy and intuitiveness of the measurement are improved, and it can quickly determine whether the cable has changes in thickness or surface wear, reducing inspection costs and improving safety.
Smart Images

Figure CN120292973A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable measurement, and particularly to a device for measuring the external dimensions of composite cables during production. Background Art
[0002] During the production process of composite cables, the accurate measurement of external dimensions and the judgment of their appearance quality are crucial steps. Parameters such as the diameter and ovality of the cable's external dimensions directly affect the electrical performance, mechanical performance of the cable, as well as its compatibility with other devices. Whether there are defects such as thickness variations and abrasions on the cable surface not only affects the aesthetics of the cable but may also pose potential threats to its service life and safety. Currently, the commonly used measurement method in the industry is sampling measurement, that is, a certain number of samples are extracted from the entire batch of cables produced, and the dimensions of these samples are measured and their appearance is inspected. However, this sampling measurement method has obvious limitations. On the one hand, since only part of the samples are measured, it is impossible to comprehensively reflect the actual dimension situation of the entire cable. There may be various unstable factors during the cable production process, resulting in dimensional differences in different parts. Sampling measurement is very likely to miss those cables with dimensions exceeding the standard range, thus unable to guarantee the accuracy of the measurement. On the other hand, it is difficult to intuitively judge whether there are thickness variations or surface abrasions on the entire cable through sampling measurement, and it is very difficult to detect them in a timely manner only through sampling measurement. These potential problems may gradually appear after the cable is put into use, leading to various failures and safety hazards. Therefore, how to solve the above problems needs to be considered. Summary of the Invention
[0003] The purpose of the present invention is to solve the drawbacks existing in the prior art, and to propose a device for measuring the external dimensions of composite cables during production. During the actual use of this device, compared with the existing sampling measurement, this measurement method can measure the entire cable, ensuring the accuracy of the measurement. In addition, it can also intuitively judge whether there are thickness variations or surface abrasions on the cable.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions: An external dimension measuring device for composite cable production, comprising a support platform, on the upper end of which a measuring cylinder is installed; a measuring mechanism, the measuring mechanism includes a detection ring arranged inside the measuring cylinder, the detection ring is communicated with an annular airbag through a second connecting pipe, an annular airbag is arranged inside the detection ring, the upper end of the measuring cylinder is fixedly connected with an adjusting cylinder, a second piston plate that can slide up and down is arranged inside the adjusting cylinder, the lower end of the second piston plate is elastically connected with the inner bottom of the adjusting cylinder through a second spring, and the adjusting cylinder is made of a transparent material; a guiding mechanism, the guiding mechanism includes two U-shaped frames symmetrically and fixedly connected to the upper end of the support platform, guiding rollers are arranged inside both of the U-shaped frames, and both rotating shaft ends of each guiding roller are rotatably connected to the inner side wall of the corresponding U-shaped frame; a cleaning mechanism, the cleaning mechanism is used to clean the dust on the surface of the cable to avoid the situation that the dust affects the measurement accuracy; an indicating mechanism, the indicating mechanism cooperates with the measuring mechanism to display the measurement result.
[0005] Preferably, the cleaning mechanism includes a vertical connecting plate fixedly connected to the left side of the measuring cylinder, a first rotating pipe is horizontally penetrated through the vertical connecting plate, the first rotating pipe is rotatably connected to the vertical connecting plate through a bearing, and a plurality of brush hairs are arranged inside the first rotating pipe.
[0006] Preferably, a connecting ring is fixedly connected to the right side of the first rotating pipe, a second rotating pipe is fixedly connected to the right side of the connecting ring, and a plurality of axial flow fan blades are arranged on the outer side of the second rotating pipe. For the external dimension measuring device for composite cable production, during the actual use of the device, compared with the existing sampling measurement, this measurement method can measure the entire cable, ensuring the measurement accuracy. In addition, it can also visually judge whether the cable has thickness changes or surface wear.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions: An external dimension measuring device for the production of composite cables, comprising a support table, on the upper end of which a measuring cylinder is installed; a measuring mechanism, the measuring mechanism includes a detection ring arranged inside the measuring cylinder, the detection ring is communicated with an annular airbag through a second connecting pipe, an annular airbag is arranged on the inner side of the detection ring, the upper end of the measuring cylinder is fixedly connected with an adjusting cylinder, a second piston plate that can slide up and down is arranged inside the adjusting cylinder, the lower end of the second piston plate is elastically connected with the inner bottom of the adjusting cylinder through a second spring, and the adjusting cylinder is made of a transparent material; a guiding mechanism, the guiding mechanism includes two U-shaped frames symmetrically and fixedly connected to the upper end of the support table, guiding rollers are arranged inside both U-shaped frames, and both rotating shaft ends of each guiding roller are rotatably connected to the inner side wall of the corresponding U-shaped frame; a cleaning mechanism, the cleaning mechanism is used to clean the dust on the surface of the cable to avoid the situation that the dust affects the measurement accuracy; an indicating mechanism, the indicating mechanism cooperates with the measuring mechanism to display the measurement result.
[0008] Preferably, the cleaning mechanism includes a vertical connecting plate fixedly connected to the left side of the measuring cylinder, a first rotating pipe is horizontally penetrated through the vertical connecting plate, the first rotating pipe is rotatably connected to the vertical connecting plate through a bearing, and a plurality of bristles are arranged inside the first rotating pipe.
[0009] Preferably, a connecting ring is fixedly connected to the right side of the first rotating pipe, a second rotating pipe is fixedly connected to the right side of the connecting ring, a plurality of axial flow fan blades are arranged on the outer side of the second rotating pipe, a first bevel gear is fixedly connected to the output shaft, a second bevel gear is fixedly connected to the upper end of the reciprocating lead screw, and the first bevel gear meshes with the second bevel gear.
[0010] Preferably, a rectangular strip is fixedly connected to the inner top of the measuring cylinder, a rectangular groove is opened at the lower end of the rectangular strip, a guiding rod is fixedly connected between the left and right inner side walls of the rectangular groove, a moving block is penetrated through the guiding rod, the moving block is slidably connected to the inner wall of the rectangular groove, the left side of the moving block is elastically connected with the left inner side wall of the rectangular groove through a first spring, a connecting rod is fixedly connected to the right side of the moving block, a first piston cylinder is fixedly connected to the right side of the rectangular strip, a first piston plate that can slide left and right is arranged inside the first piston cylinder, and the right end of the connecting rod extends into the first piston cylinder and is fixedly connected to the left side of the first piston plate.
[0011] Preferably, a vertical bar is fixedly connected to the upper end of the second piston plate. The upper end of the vertical bar penetrates through the inner top of the adjusting cylinder. An installation column is fixedly connected to the rear side of the vertical bar. A first indicating pen is installed at the rear end of the installation column. A second piston cylinder is fixedly connected to the rear side of the vertical bar. A third piston plate that can slide back and forth is arranged in the second piston cylinder. A moving bar is fixedly connected to the rear side of the third piston plate. The rear end of the moving bar extends to the outside and is fixedly connected to a second indicating pen. The front side space of the second piston cylinder communicates with the right side space of the first piston cylinder through a first connecting pipe.
[0012] The present invention also discloses a usage method of an outer dimension measuring device for composite cable production. Using the above measuring device, it includes the following steps: Step 1: On the rotating column, use a non-trace adhesive to attach paper to form a paper tube, ensuring that the paper tube covers the surface of the rotating column, preparing for subsequent recording of detection results and facilitating the intuitive presentation of cable detection information. Step 2: After the installation operation of the cable, start the double-shaft motor. Its left output shaft drives the first rotating tube to rotate through the first transmission belt. The brush bristles clean the dust on the surface of the cable, and the axial flow fan blades rotate to generate an air flow to blow the dust away from the detection part. Step 3: At the initial stage of the cable movement, it drives the detection ring to move to the right to the equilibrium position. The right output shaft of the double-shaft motor drives the reciprocating lead screw to rotate through the transmission, the first bevel gear, and the second bevel gear. The sliding bar slides down to make the U-shaped plate move down. The rotating column moves down evenly and rotates, cooperating with the operation of the cable to achieve the detection operation. Step 4: After the detection is completed, the user observes the change of the spiral line on the paper tube. If there are fluctuations in the corresponding lines when it becomes thicker, thinner, or has wear, it can be judged that the cable is unqualified, and the detection result can be obtained conveniently and quickly.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The annular airbag wraps the cable to generate contact pressure, ensuring stable contact between the cable and the measuring mechanism during detection. By utilizing the force balance state between the cable and the detection ring during movement and the subsequent pressure change feedback, the thickness change of the cable is accurately captured, effectively improving the measurement accuracy, ensuring the reliability of the detection result, and realizing the detection of the entire cable. Compared with the prior art, the overall accuracy is improved, and the situation of inaccurate detection results caused by local sampling is avoided.
[0014] 2. The combined design of the brush bristles for cleaning and the axial flow fan blades for blowing away dust in the cleaning mechanism can timely remove the dust on the surface of the cable before detection, avoiding the influence of dust on the measurement accuracy, ensuring that the measurement process is carried out in a clean environment, and improving the detection quality.
[0015] 3. A rotating column is used in cooperation with a paper tube. Different marks are left on the paper tube by the first indicating pen and the second indicating pen, presenting the cable thickness change and surface wear condition in the form of intuitive spiral lines. Users can quickly judge whether the cable is qualified by observing the line changes, which is convenient and efficient.
[0016] 4. By taking advantage of the different effects of cable diameter change and surface wear on the pressure of the annular airbag, different characteristics are presented in the double lines on the paper tube, which can effectively distinguish between the two situations of cable diameter change and surface wear, providing a more accurate basis for judging cable problems.
[0017] 5. Using the paper tube in cooperation with the spiral lines to record the detection results can make full use of the paper space, avoid waste of paper, and while ensuring the complete recording of the detection results, reduce the detection cost, meeting the requirements of environmental protection and economic practicality.
[0018] In summary, during the use of this device, comprehensive detection of the cable can be carried out, avoiding inaccurate local detection. In addition, the detection is highly intuitive, facilitating actual judgment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of a device for measuring the outer dimensions of a composite cable proposed by the present invention; Figure 2 is Figure 1 a sectional view of the biaxial motor part of Figure 3 is a schematic structural diagram of the measuring cylinder of the measuring device of the present invention; Figure 4 is Figure 3 a sectional structural diagram of Figure 5 is Figure 4 an enlarged view of part A of Figure 6 is a schematic diagram of the cooperation of the vertical bar, the first indicating pen and the second indicating pen; Figure 7 is Figure 6 a sectional schematic diagram of Figure 8 is Figure 7 an enlarged view of part B of Figure 9 is Figure 1 a left-side perspective plan view of Figure 10 is Figure 1 a sectional structural diagram of
[0020] In the figure: 1. Support platform, 2. U-shaped frame, 3. Guide roller, 4. U-shaped connecting bar, 5. Vertical plate, 6. Horizontal plate, 7. Measuring cylinder, 8. First pulley, 9. First transmission belt, 10. Rotating pipe, 11. Mounting plate, 12. Biaxial motor, 13. Transmission, 14. First bevel gear, 15. Second bevel gear, 16. Reciprocating lead screw, 17. Second pulley, 18. Second transmission belt, 19. Vertical connecting plate, 20. First rotating pipe, 21. Adjusting cylinder, 22. First connecting pipe, 23. Second connecting pipe, 24. Brush bristles, 25. Communication port, 26. Second rotating pipe, 27. Axial flow fan blade, 28. Detection ring, 29. Annular airbag, 30. Rectangular bar, 31. Rectangular groove, 32. Guide rod, 33. Moving block, 34. First spring, 35. First piston cylinder, 36. First piston plate, 37. Connecting rod, 38. Rotating column, 39. Second piston plate, 40. Second spring, 41. Vertical bar, 42. Mounting column, 43. First indicating pen, 44. Moving bar, 45. Second piston cylinder, 46. Second indicating pen, 47. Third piston plate, 48. U-shaped plate, 49. Chute, 50. Slide bar, 51. Rotating bar, 52. Rotating shaft. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] Refer to Figures 1 - 10 , an external dimension measuring device for composite cable production, including a support platform 1, and a measuring cylinder 7 is installed at the upper end of the support platform 1; As an implementation manner of the present invention, it further includes a measuring mechanism. The measuring mechanism includes a detection ring 28 arranged inside the measuring cylinder 7. An annular airbag 29 is arranged inside the detection ring 28. The detection ring 28 is communicated with the annular airbag 29 through a second connecting pipe 23. The upper end of the measuring cylinder 7 is fixedly connected with an adjusting cylinder 21. A second piston plate 39 that can slide up and down is arranged inside the adjusting cylinder 21. The lower end of the second piston plate 39 is elastically connected to the inner bottom of the adjusting cylinder 21 through a second spring 40. The adjusting cylinder 21 is made of a transparent material. Through the adjusting cylinder 21, when the air pressure inside it changes, the second piston plate 39 will move up or down to a certain extent, so as to play a certain indicating role and achieve the measurement effect. In the preparation stage of detection, one end of the cable is connected to an external unwinding device, and the other end is connected to an external winding device. In addition, the lower end surface of the cable contacts two guide rollers 3, and also penetrates through the first rotating pipe 20, the second rotating pipe 26, and the detection ring 28. It should be noted that when performing the passing operation during detection, the vertical bar 41 can be lifted first to make the second piston plate 39 move up, so that part of the gas in the annular airbag 29 is pumped away. At this time, it is convenient for the cable to pass through. After passing through, the vertical bar 41 is released, and the annular airbag 29 will wrap the cable and has a certain contact pressure to ensure the accuracy of subsequent detection.
[0023] As an embodiment of the present invention, it also includes a guiding mechanism, which includes two U-shaped frames 2 symmetrically fixedly connected to the upper end of the support platform 1, and guide rollers 3 are arranged on the inner sides of the two U-shaped frames 2. The two rotating shaft ends of each guide roller 3 are rotatably connected to the inner side wall of the corresponding U-shaped frame 2.
[0024] As an embodiment of the present invention, a cleaning mechanism is further included, which is used to clean the dust on the surface of the cable to prevent the dust from affecting the measurement accuracy. The cleaning mechanism includes a vertical connecting plate 19 fixedly connected to the left side of the measuring tube 7, and a first rotating tube 20 is horizontally penetrated on the vertical connecting plate 19. The first rotating tube 20 is rotatably connected to the vertical connecting plate 19 through a bearing, and a plurality of bristles 24 are arranged on the inner side of the first rotating tube 20. The bristles 24 can sweep down the dust attached to the cable and lift it up; As an embodiment of the present invention, a connecting ring is fixedly connected to the right side of the first rotating tube 20, and a second rotating tube 26 is fixedly connected to the right side of the connecting ring. A plurality of axial flow blades 27 are arranged on the outer side of the second rotating tube 26, and a plurality of connecting ports 25 are opened on the plurality of axial flow blades 27. The gas generated after the plurality of axial flow blades 27 rotate flows from right to left. A U-shaped connecting strip 4 is fixedly connected to the rear side of the support platform 1, and a vertical plate 5 is fixedly connected to the rear side of the U-shaped connecting strip 4. A horizontal plate 6 is fixedly connected to the upper end of the vertical plate 5. A mounting plate 11 is provided on the left side of the horizontal plate 6, and a dual-axis motor 12 is installed on the left side of the mounting plate 11. A first pulley 8 is installed on the left output shaft of the dual-axis motor 12 and the first rotating tube 20, and the two first pulleys 8 are connected by a first transmission belt 9. When the axial flow blades 27 are started, the airflow generated can blow the swept dust away from the detection part to avoid affecting the actual detection.
[0025] As an embodiment of the present invention, it also includes an indicating mechanism, which cooperates with the measuring mechanism to display the measurement results. The indicating mechanism includes a U-shaped plate 48 arranged on the front side of the vertical plate 5. The inner top and inner bottom of the U-shaped plate 48 are rotatably connected to the rotating tube 10 through bearings. The opposite ends of the two rotating tubes 10 are commonly fixedly connected to the rotating column 38. The rotating tube 10 and the rotating column 38 are vertically penetrated by a first strip opening, and the two horizontal parts of the U-shaped plate 48 are penetrated by a second strip opening. The horizontal plate 6 is vertically A rotating shaft 52 is provided through it, and the rotating shaft 52 is rotatably connected to the horizontal plate 6. The lower end of the rotating shaft 52 is fixedly connected to a rotating bar 51, and the lower end of the rotating bar 51 passes through the corresponding two second strip-shaped openings and the first strip-shaped opening. A sliding groove 49 is opened on the front side of the vertical plate 5, and a reciprocating screw 16 is rotatably connected between the upper and lower inner walls of the sliding groove 49. A sliding bar 50 is threadedly connected to the reciprocating screw 16, and the sliding bar 50 is slidably connected to the inner wall of the sliding groove 49. The front side of the sliding bar 50 passes through the notch of the sliding groove 49 and is fixedly connected to the rear side of the U-shaped plate 48.
[0026] As an implementation manner of the present invention, the upper end of the reciprocating lead screw 16 penetrates through the transverse plate 6. Second belt pulleys 17 are installed at the upper ends of both the reciprocating lead screw 16 and the rotating shaft 52. The two second belt pulleys 17 are connected by a second transmission belt 18. A transmission 13 is fixedly connected to the right side of the mounting plate 11. The transmission 13 is a speed reducer. By using the transmission 13, the subsequent low-speed rotation of the reciprocating lead screw 16 and the rotating shaft 52 can be realized. The input end of the transmission 13 penetrates through the mounting plate 11 and is fixedly connected to the right output shaft of the double-shaft motor 12. The output shaft of the transmission 13 is fixedly connected to a first bevel gear 14. The upper end of the reciprocating lead screw 16 is fixedly connected to a second bevel gear 15. The first bevel gear 14 meshes with the second bevel gear 15. A rectangular bar 30 is fixedly connected to the inner top of the measuring cylinder 7. A rectangular groove 31 is opened at the lower end of the rectangular bar 30. A guide rod 32 is fixedly connected between the left and right inner side walls of the rectangular groove 31. A moving block 33 is arranged through the guide rod 32. The moving block 33 is slidably connected to the inner wall of the rectangular groove 31. The left side of the moving block 33 is elastically connected to the left inner side wall of the rectangular groove 31 through a first spring 34. A connecting rod 37 is fixedly connected to the right side of the moving block 33. A first piston cylinder 35 is fixedly connected to the right side of the rectangular bar 30. A first piston plate 36 that can slide left and right is arranged in the first piston cylinder 35. The right end of the connecting rod 37 extends into the first piston cylinder 35 and is fixedly connected to the left side of the first piston plate 36.
[0027] As an implementation manner of the present invention, a vertical bar 41 is fixedly connected to the upper end of the second piston plate 39. The upper end of the vertical bar 41 penetrates through the inner top of the adjusting cylinder 21. An installation column 42 is fixedly connected to the rear side of the vertical bar 41. A first indicating pen 43 is installed at the rear end of the installation column 42. A second piston cylinder 45 is fixedly connected to the rear side of the vertical bar 41. A third piston plate 47 that can slide back and forth is arranged in the second piston cylinder 45. A moving bar 44 is fixedly connected to the rear side of the third piston plate 47. The rear end of the moving bar 44 extends to the outside and is fixedly connected to a second indicating pen 46. The front space of the second piston cylinder 45 is communicated with the right space of the first piston cylinder 35 through a first connecting pipe 22. The colors of the first indicating pen 43 and the second indicating pen 46 are different. In actual use, first, a paper tube is formed on the rotating column 38 by using paper and a non-trace adhesive. The paper tube just covers the surface of the rotating column 38. In the initial state, both the first indicating pen 43 and the second indicating pen 46 are located at the bottom part of the rotating column 38. The first indicating pen 43 contacts the paper tube, and the second indicating pen 46 does not contact the paper tube.
[0028] In the present invention, a paper tube is first formed on the rotating column 38 by using paper and a traceless adhesive. The paper tube just covers the surface of the rotating column 38. One end of the cable is connected to an external unwinding device, and the other end is connected to an external winding device. The lower end surface of the cable contacts the two guide rollers 3 and passes through the detection ring 28 in the first rotating tube 20, the second rotating tube 26, and the measuring cylinder 7. Lift the vertical strip 41 to drive the second piston plate 39 to move upward in the adjusting cylinder 21, compress the second spring 40. At the same time, the gas in the adjusting cylinder 21 is compressed, and part of the gas in the annular airbag 29 is pumped away to facilitate the cable to pass through. After the cable passes through, release the vertical strip 41. Under the elastic force of the second spring 40, the second piston plate 39 moves downward, the air pressure in the adjusting cylinder 21 changes, and the gas enters the annular airbag 29 to wrap the cable and generate a certain contact pressure to ensure the accuracy of subsequent detection. Subsequently, the detection is carried out. The external winding and unwinding device operates. In the initial stage of the cable movement, its movement will drive the detection ring 28 to move to the right by friction. Due to the uniform speed state, finally, in the force balance state, the detection ring 28 will maintain the equilibrium position and not move. At this time, the first piston plate 36 is in a fixed position. Using the transmission of gas, the third piston plate 47 will move backward, driving the moving strip 44 to move backward and driving the second indicating pen 46 to move backward to be in the equilibrium position (not in contact with the paper tube). Subsequently, the dual-axis motor 12 is started. The left output shaft of the dual-axis motor 12 and the first pulley 8 on the first rotating tube 20 are driven by the first transmission belt 9 to drive the first rotating tube 20 to rotate. When the first rotating tube 20 rotates, multiple bristles 24 on its inner side clean the dust on the surface of the cable, sweeping and raising the dust. The first rotating tube 20 drives the connecting ring and the second rotating tube 26 to rotate, and further drives the multiple axial flow fan blades 27 on the outer side of the second rotating tube 26 to rotate, generating an air flow from right to left to blow the raised dust away from the detection part to avoid the influence of dust on the measurement accuracy. The right output shaft of the dual-axis motor 12 drives the input end of the transmission 13 to rotate. The transmission 13 acts as a reducer to make the output shaft rotate at a low speed, and then drives the first bevel gear 14 to rotate. The first bevel gear 14 meshes with the second bevel gear 15 to drive the reciprocating lead screw 16 to rotate. The slide 50 on the reciprocating lead screw 16 slides downward in the chute 49, driving the U-shaped plate 48 to move downward, so that the rotating column 38 moves downward at a uniform speed.
[0029] The reciprocating lead screw 16 is driven by a second drive belt 18 to the second pulley 17 at the upper end of the rotating shaft 52, driving the rotating shaft 52 to rotate. Further, the rotating bar 51 drives the rotating column 38 to rotate at a constant speed. When there are thickness variations in the cable, the cable exerts different pressures on the annular airbag 29, causing the annular airbag 29 to contract or expand. Further, with the cooperation of the second connecting pipe 23, the gas pressure at the bottom inside the adjusting cylinder 21 changes, causing the second piston plate 39 to move upward or downward, causing the vertical bar 41 to move upward or downward, driving the first indicating pen 43 thereon to move upward or downward. If the diameter of the cable does not change, as the rotating column 38 moves downward and rotates at a constant speed, a non-fluctuating spiral line with equal spacing will be drawn on the paper tube. If the cable diameter suddenly becomes larger, the spiral line will have an upward fluctuation at a certain point. Similarly, if the cable diameter suddenly becomes smaller, the spiral line will have a downward fluctuation at a certain point. To ensure the accuracy of actual detection and avoid the cable being uniformly thinner or thicker, the diameter of the end part of the cable can be detected before this detection to eliminate the detection error caused by this problem.
[0030] It should be noted that after the cable diameter suddenly becomes larger, due to the increase in contact friction, during the rightward movement of the cable, the moving block 33 will move a further distance to the right on the basis of the rightward movement, causing the first piston plate 36 to move rightward again and the third piston plate 47 to move backward again. Through the moving bar 44, the second indicating pen 46 contacts the paper tube. That is, actually, if the cable diameter suddenly becomes larger, there will be a double line at this position on the paper tube, and the line generated by the first indicating pen 43 has an upward fluctuation. Additionally, if there is wear on the cable surface, it will also cause the cable diameter to suddenly become larger. The difference between the two is that at this time, the cable will not compress the annular airbag 29. Therefore, there is no upward fluctuation in the line generated by the first indicating pen 43 in the double line generated at this time. Finally, the user only needs to observe the line changes on the paper tube to judge the overall measurement result of the actual cable. If any one of the problems of thickening, thinning, or wear occurs, it means that the cable is unqualified, facilitating the actual judgment. By using the paper tube in cooperation with the spiral line, the utilization rate of the paper can be maximized, avoiding waste of the paper.
[0031] The present invention also discloses a method for using an external dimension measuring device for composite cable production, using the above-mentioned measuring device, including the following steps: Step 1: On the rotating column 38, use a non-trace adhesive to attach a paper to form a paper tube, ensuring that the paper tube covers the surface of the rotating column 38, preparing for subsequent recording of the detection results and facilitating the intuitive presentation of cable detection information; Step 2: After the cable installation operation, start the dual-axis motor 12. Its left output shaft drives the first rotating tube 20 to rotate through the first transmission belt 9. The brush hairs 24 clean the dust on the cable surface, and the axial flow fan blades 27 rotate to generate an air flow to blow the dust away from the detection part; Step 3: At the initial stage of the cable movement, the detection ring 28 is driven to move rightward to the balanced position. The right output shaft of the dual-axis motor 12 drives the reciprocating lead screw 16 to rotate through the transmission 13, the first bevel gear 14, and the second bevel gear 15. The slider 50 slides downward to make the U-shaped plate 48 move downward. The rotating column 38 moves downward at a uniform speed and rotates, cooperating with the cable operation to achieve the detection operation; Step 4: After the detection is completed, the user observes the change of the spiral lines on the paper tube. If there are corresponding line fluctuations such as thickening, thinning, or wear, it can be judged that the cable is unqualified, and the detection result can be obtained conveniently and quickly.
[0032] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. An external dimension measuring device for composite cable production, characterized in that, include: A support platform (1), wherein a measuring cylinder (7) is mounted on the upper end of the support platform (1); A measuring mechanism, the measuring mechanism comprising a detection ring (28) arranged inside a measuring cylinder (7), an annular airbag (29) being arranged inside the detection ring (28), the detection ring (28) and the annular airbag (29) being connected via a second connecting pipe (23), an adjusting cylinder (21) being fixedly connected to the upper end of the measuring cylinder (7), a second piston plate (39) being arranged inside the adjusting cylinder (21) and being slidable up and down, the lower end of the second piston plate (39) being elastically connected to the inner bottom of the adjusting cylinder (21) via a second spring (40), and the adjusting cylinder (21) being made of a transparent material; A guide mechanism, the guide mechanism comprising two U-shaped frames (2) symmetrically fixedly connected to the upper end of the support platform (1), guide rollers (3) being arranged on the inner sides of the two U-shaped frames (2), and two rotating shaft ends of each guide roller (3) being rotatably connected to the inner side wall of the corresponding U-shaped frame (2); A cleaning mechanism, which is used to clean dust on the surface of the cable; The indicating mechanism cooperates with the measuring mechanism to display the measuring result.
2. The external dimension measuring device for the production of a composite cable according to claim 1, characterized in that, The cleaning mechanism comprises a vertical connecting plate (19) fixedly connected to the left side of the measuring cylinder (7), a first rotating tube (20) being horizontally penetrated through the vertical connecting plate (19), the first rotating tube (20) being rotatably connected to the vertical connecting plate (19) via a bearing, and a plurality of bristles (24) being arranged on the inner side of the first rotating tube (20).
3. The external dimension measuring device for the production of composite cables according to claim 2, characterized in that, A connecting ring is fixedly connected to the right side of the first rotating tube (20), and a second rotating tube (26) is fixedly connected to the right side of the connecting ring. A plurality of axial flow blades (27) are arranged on the outer side of the second rotating tube (26), and a plurality of connecting ports (25) are provided on each of the plurality of axial flow blades (27). The gas generated by the rotation of the plurality of axial flow blades (27) flows from right to left.
4. The external dimension measuring device for the production of composite cables according to claim 2, wherein, The rear side of the support platform (1) is fixedly connected to a U-shaped connecting strip (4), the rear side of the U-shaped connecting strip (4) is fixedly connected to a vertical plate (5), the upper end of the vertical plate (5) is fixedly connected to a horizontal plate (6), a mounting plate (11) is provided on the left side of the horizontal plate (6), a double-axis motor (12) is installed on the left side of the mounting plate (11), a first pulley (8) is installed on the left output shaft of the double-axis motor (12) and the first rotating tube (20), and the two first pulleys (8) are connected in transmission via a first transmission belt (9).
5. The external dimension measuring device for the production of a composite cable according to claim 4, characterized in that, The indicating mechanism comprises a U-shaped plate (48) arranged at the front side of the vertical plate (5); the inner top and the inner bottom of the U-shaped plate (48) are both rotatably connected to a rotating tube (10) via bearings; the opposite ends of the two rotating tubes (10) are commonly fixedly connected to a rotating column (38); the rotating tube (10) and the rotating column (38) are commonly vertically penetrated by a first strip-shaped opening; the two horizontal parts of the U-shaped plate (48) are both penetrated by a second strip-shaped opening; the horizontal plate (6) is vertically penetrated by a rotating shaft (52); the rotating shaft (52) is rotatably connected to the horizontal plate (6); the lower end of the rotating shaft (52) is fixedly connected to a rotating bar (51); the lower end of the rotating bar (51) penetrates the corresponding two second strip-shaped openings and the first strip-shaped opening.
6. The external dimension measuring device for the production of composite cables according to claim 5, characterized in that, A slide groove (49) is provided on the front side of the vertical plate (5); a reciprocating screw rod (16) is rotatably connected between the upper and lower inner walls of the slide groove (49); a slide bar (50) is threadedly connected to the reciprocating screw rod (16); the slide bar (50) is slidably connected to the inner wall of the slide groove (49); the front side of the slide bar (50) passes through the notch of the slide groove (49) and is fixedly connected to the rear side of the U-shaped plate (48).
7. The profile dimension measuring device for the production of composite cables according to claim 6, characterized in that, The upper end of the reciprocating screw (16) passes through the transverse plate (6); the upper ends of the reciprocating screw (16) and the rotating shaft (52) are both mounted with a second pulley (17); the two second pulleys (17) are connected in transmission via a second transmission belt (18); the right side of the mounting plate (11) is fixedly connected with a transmission (13); the input end of the transmission (13) passes through the mounting plate (11) and is fixedly connected to the right end output shaft of the dual-axis motor (12); the output shaft of the transmission (13) is fixedly connected with a first bevel gear (14); the upper end of the reciprocating screw (16) is fixedly connected with a second bevel gear (15); the first bevel gear (14) is meshed with the second bevel gear (15).
8. The outer dimension measuring device for the production of composite cables according to claim 1, characterized in that, A rectangular bar (30) is fixedly connected to the inner top of the measuring cylinder (7), a rectangular groove (31) is formed at the lower end of the rectangular bar (30), a guide rod (32) is fixedly connected between the inner walls on the left and right sides of the rectangular groove (31), a moving block (33) is provided through the guide rod (32), the moving block (33) is slidably connected to the inner wall of the rectangular groove (31), the left side of the moving block (33) is elastically connected to the left inner wall of the rectangular groove (31) via a first spring (34), a connecting rod (37) is fixedly connected to the right side of the moving block (33), a first piston cylinder (35) is fixedly connected to the right side of the rectangular bar (30), a first piston plate (36) slidable to the left and right is provided in the first piston cylinder (35), and the right end of the connecting rod (37) extends into the first piston cylinder (35) and is fixedly connected to the left side of the first piston plate (36).
9. The external dimension measuring device for composite cable production according to claim 8, characterized in that, The upper end of the second piston plate (39) is fixedly connected with a vertical strip (41). The upper end of the vertical strip (41) penetrates through the inner top of the adjusting cylinder (21). The rear side of the vertical strip (41) is fixedly connected with a mounting post (42). The rear end of the mounting post (42) is equipped with a first indicating pen (43). The rear side of the vertical strip (41) is fixedly connected with a second piston cylinder (45). A third piston plate (47) that can slide back and forth is arranged in the second piston cylinder (45). The rear side of the third piston plate (47) is fixedly connected with a moving strip (44). The rear end of the moving strip (44) extends to the outside and is fixedly connected with a second indicating pen (46). The front side space of the second piston cylinder (45) is communicated with the right side space of the first piston cylinder (35) through a first connecting pipe (22).
10. A method of using an external dimension measuring device for the production of composite cables, using the measuring device as described in any one of claims 1-9, characterized in that, It includes the following steps: Step 1: On the rotating column (38), use a non-trace adhesive to attach the paper to form a paper tube, ensuring that the paper tube covers the surface of the rotating column (38), preparing for subsequent recording of the detection results and facilitating the intuitive presentation of cable detection information; Step 2: After the cable installation operation, start the double-shaft motor (12). Its left output shaft drives the first rotating tube (20) to rotate through the first transmission belt (9). The brush hairs (24) clean the dust on the surface of the cable. The axial flow fan blades (27) rotate to generate an air flow to blow the dust away from the detection part; Step 3: In the initial stage of the cable movement, the detection ring (28) is driven to move rightward to the balanced position. The right output shaft of the double-shaft motor (12) drives the reciprocating lead screw (16) to rotate through the transmission (13), the first bevel gear (14), and the second bevel gear (15). The slide bar (50) slides down to make the U-shaped plate (48) move downward. The rotating column (38) moves downward at a uniform speed and rotates, cooperating with the operation of the cable to achieve the detection operation; Step 4: After the detection is completed, the user observes the change of the spiral line on the paper tube. If there are corresponding line fluctuations such as thickening, thinning, or wear, it can be judged that the cable is unqualified, and the detection result can be obtained conveniently and quickly.
Citation Information
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