Online quality monitoring method and device for lithium battery of communication base station and storage medium
Through online monitoring methods and evaluation models, the basic data of lithium batteries are collected and evaluated in real time, and the problems of insufficient coverage and inconsistent detection in the maintenance of lithium batteries in communication base stations are solved, real-time monitoring and hierarchical management of the health of lithium batteries are realized, and timely guaranteed power reserve capabilities are ensured.
Patent Information
- Application Number
- CN202510766973.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the maintenance and guarantee work of lithium batteries in communication base stations has difficulties such as insufficient coverage, inability to continuously monitor, inconsistent detection methods, and environmental factors affecting performance, resulting in the inability to guarantee power reserve capabilities in a timely manner.
Through online monitoring methods, basic data is collected, evaluation models are established, lithium battery quality is monitored in real time, and its health is evaluated in a graded manner, including indicators such as asset service life, residual capacity, attenuation rate, and alarm hazards, so as to achieve large-scale real-time monitoring and hierarchical management.
Real-time quality monitoring of lithium batteries is achieved, with a wider coverage, reducing testing costs, solving the influence of wide geographical location distribution and environmental factors, ensuring timely understanding of the health status of lithium batteries, and avoiding performance losses.
Smart Images

Figure CN120294584A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of on-line quality monitoring of lithium batteries, and particularly relates to a method, device and storage medium for on-line quality monitoring of lithium batteries for communication base stations. Background Art
[0002] The power supply system of wireless sites (base stations) usually uses commercial power as the main power supply and is equipped with a storage battery as a backup power supply. Commercial power provides stable power support for base station equipment under normal circumstances to ensure its daily operation; while the storage battery quickly switches and provides power when the commercial power is interrupted, and the storage battery supplies power to the base station equipment through a switching power supply to ensure the continuous operation of the base station equipment during the fault period.
[0003] With the increase of the usage time and frequency, the performance of the storage battery deteriorates continuously. It is of great significance to detect and evaluate the quality and performance of the battery in a timely, accurate and continuous manner for guiding maintenance, updating and scrapping disposal to ensure the backup power capacity of the base station.
[0004] When the lithium battery for backup power is put into the network, various indicators of the three parts of the battery system, BMS and platform access will be detected to ensure compliance with relevant standards and requirements. Generally, a sampling inspection method is adopted to extract samples for inspection from various product models and specifications, and the inspection is carried out by a professional laboratory. The method of network access inspection has the advantages of comprehensive inspection indicators and accurate inspection methods, but also has the disadvantages of insufficient coverage and inability to conduct continuous monitoring after network access.
[0005] After the lithium battery for backup power is put into the network, it is generally monitored and managed through the BMS (Battery Management System) provided by each battery manufacturer, and at the same time, it is combined with on-site inspection and detection by operation and maintenance personnel. The BMS generally has the following functions: 1. Real-time monitoring of battery voltage, current, temperature and other states to provide battery protection; 2. Preventing the battery from overcharging and over-discharging to extend the service life of the battery; 3. Evaluating the working state of the battery, calculating the state of charge (SOC) and state of health (SOH) of the battery, and reporting the degree of battery deterioration and the remaining capacity state; 4. Reporting the operation state to external devices, communicating with other systems or platforms to realize data transmission and management.
[0006] In actual operation and maintenance work, the backup power supply guarantee work is of top priority. The state and performance of the lithium battery for backup power directly determine whether the backup power supply duration after a power outage can meet the standard, which is crucial for ensuring the normal communication ability of the base station.
[0007] At present, there are the following difficulties in the maintenance and guarantee work of the lithium battery for backup power: 1. Currently, related enterprises in the communication industry generally have their own detection and evaluation methods for backup batteries, which stipulate key items for product quality inspection, detection requirements, product quality judgment criteria, etc. Only products that meet the requirements can pass the network access detection of tender projects. Such methods generally require sending samples to a laboratory for testing. Although they are relatively accurate, they cannot be continuously implemented during subsequent use, and the sampling and sending mode has insufficient coverage. 2. There are a large number of base stations, which are widely distributed geographically and involve complex terrains such as mountainous areas. It is difficult to verify them one by one on-site, and timeliness cannot be guaranteed. 3. The method of discharge testing has high accuracy, but it cannot be carried out on a large scale in batches. 4. Different battery manufacturers use different technical methods for the BMS to evaluate the remaining capacity, resulting in differences and inconsistencies. 5. Long-term and frequent power outages from the mains cause the battery to be overcharged and discharged cyclically, resulting in serious performance loss. 6. Different usage environments, such as high temperature, low temperature and other environmental factors, lead to differences between the theoretical performance and the actual performance of the battery. Summary of the Invention
[0008] The purpose of the present application is to provide an online quality monitoring method, device and storage medium for lithium batteries in communication base stations, so as to solve the difficulties existing in the maintenance and guarantee work of backup lithium batteries in the prior art.
[0009] To achieve the above purpose, an embodiment of the present application provides an online quality monitoring method for lithium batteries in communication base stations, including: For the batteries that are valid in the network, classify and collect the required basic data and store it in the basic data table. The basic data includes at least one of the following: the activation time of the battery, the last maintenance time of the battery, the rated capacity of the battery, the remaining capacity of the battery, the number of battery discharges, the number of effective battery groups, the discharge duration of a single battery group, the power outage duration of a single battery group, the number of power outages longer than the preset time, the power outage duration from the mains, and the alarm data of the battery. Based on the basic data table, according to the evaluation rules, obtain the battery quality health score from multiple dimensions respectively and get the total score, and store the scoring result in the scoring data table. The battery quality health score includes at least one of the following: asset service life score, battery remaining capacity score, attenuation rate score per 100 days in the network, discharge cycle times score, attenuation rate score per 100 discharge hours, mains power outage impact score, attenuation rate score per 100 power outage hours, alarm hidden danger score, and deduction for quasi-scrap alarm hidden danger. Based on the total score of the quality health score in the scoring data table, obtain the health level classification.
[0010] Optionally, the alarm data of the battery includes at least one of: single cell overvoltage alarm, single cell overvoltage protection, single cell overvoltage protection failure, single cell undervoltage alarm, single cell undervoltage protection, single cell undervoltage protection failure, total voltage overvoltage alarm, total voltage overvoltage protection, total voltage overvoltage protection failure, total voltage undervoltage alarm, total voltage undervoltage protection, total voltage undervoltage protection failure, cell charging high temperature alarm, cell charging high temperature protection, cell charging high temperature protection failure, cell charging low temperature alarm, cell charging low temperature protection, cell discharging high temperature alarm, cell discharging high temperature protection, cell discharging high temperature protection failure, cell discharging low temperature alarm, cell discharging low temperature protection, ambient low temperature alarm, ambient low temperature protection, ambient high temperature alarm, ambient high temperature protection, power high temperature alarm, power high temperature protection, charging overcurrent alarm, charging overcurrent protection, discharging overcurrent alarm, discharging overcurrent protection, secondary overcurrent protection, secondary overcurrent lockout, output short circuit protection, output short circuit lockout, large difference in battery cell voltage difference protection, large battery cell voltage difference, fire alarm event, battery charging MOS damage, battery discharging MOS damage, abnormal voltage difference of series-connected battery cells in second-life batteries, abnormal voltage of series-connected battery cells in second-life batteries, abnormal current of series-connected battery cells in second-life batteries, second-life battery offline, abnormal temperature of series-connected battery cells in second-life batteries, abnormal total voltage of series-connected battery cells in second-life batteries, total voltage undervoltage protection, and undervoltage alarm.
[0011] Optionally, the method for obtaining the score of the asset service life includes: Subtracting the battery activation time from the current time to obtain the asset service life; When the asset service life is greater than or equal to the preset value n1, the score of the asset service life is 0; When the asset service life is less than the preset value n1, the score of the asset service life = (n1 - asset service life) / n1 × 10; The method for obtaining the score of the remaining battery capacity includes: Taking the maximum value of the performance values in the most recent n2 days as the remaining battery capacity; Dividing the remaining battery capacity by the rated battery capacity to obtain the battery retention rate; When the battery retention rate is greater than the preset value n3 or less than 0, the score of the remaining battery capacity is 0; When the battery retention rate is between 1 and the preset value n3, the score of the remaining battery capacity is full marks; When the battery retention rate is less than 1, the score of the remaining battery capacity is the battery retention rate × 10.
[0012] Optionally, the method for obtaining the score of the attenuation rate per 100 days on the network includes: Grouping the batteries based on the region and battery manufacturer, and obtaining the attenuation rate per 100 days on the network for all the batteries within the group; Evaluating the difference between the attenuation rate per 100 days on the network of a single battery and the average level within the group, and obtaining the score of the attenuation rate per 100 days on the network. Decay rate per 100 days on the network = Decay value per 100 days on the network / Average rated capacity Among them, Decay value per 100 days on the network = ∑ Decay value of single-group battery / ∑ Usage days of single-group battery × 100 days Decay value of single-group battery = Single-group rated capacity - Measured value of remaining capacity Usage days of single-group battery = Current time - Activation date Average rated capacity = ∑ Single-group battery rated capacity / Number of effective battery groups Evaluating the difference between the decay rate per 100 days on the network of a single battery and the average level within the group, and obtaining the decay rate score per 100 days on the network, specifically including: Deviation value of decay on the network = Decay rate per 100 days on the network of a single battery - Average decay rate per 100 days on the network within the group When the deviation value of decay on the network is less than or equal to 0, the decay rate score per 100 days on the network is the full score When the deviation value of decay on the network is greater than 0, Decay rate score per 100 days on the network = Full score of decay rate score per 100 days on the network - Deviation value × 1000, and the decay rate score per 100 days on the network is at least 0
[0013] Optionally, the method for obtaining the discharge cycle times score includes: When the asset usage years are greater than or equal to the preset value n5, Discharge cycle times score = Full score of discharge cycle times score - Number of battery discharges × 0.033 When the asset usage years are less than the preset value n5, Discharge cycle times score = Full score of discharge cycle times score - Number of battery discharges × 0.025 The number of discharge cycles takes the maximum value of the performance values in the recent n4 days The method for obtaining the decay rate score per 100 discharge hours includes: Grouping the batteries based on the region and battery manufacturer, and obtaining the decay rate per 100 discharge hours of all batteries within the group Among them, Decay rate per 100 discharge hours = Decay value per 100 discharge hours / Average rated capacity Decay value per 100 discharge hours = ∑ Decay value of single-group battery / ∑ Discharge duration of single-group battery × 100 hours Average rated capacity = ∑ Single-group battery rated capacity / Number of effective battery groups Evaluating the difference between the decay rate per 100 discharge hours of a single battery and the average level within the group, obtaining the discharge decay deviation value, and obtaining the decay rate score per 100 discharge hours based on the discharge decay deviation value Among them, Discharge decay deviation value = Decay rate per 100 discharge hours of a single battery - Average decay rate per 100 discharge hours within the group When the discharge attenuation deviation value is less than or equal to 0, the decay rate score per 100 hours of discharge is the full score. When the discharge attenuation deviation value is greater than 0, the decay rate score per 100 hours of discharge = full score - deviation value × 100. The decay rate score per 100 hours of discharge is at least 0 points.
[0014] Optionally, the method for obtaining the score of the impact of mains power outage includes: Score of the impact of mains power outage = full score of the impact of mains power outage - N × 0.1, where N is the number of occurrences where the power outage duration is greater than the preset value n6 hours. The score of the impact of mains power outage is at least 0 points; The method for obtaining the decay rate score per 100 hours of power outage includes: Group the batteries based on the region and battery manufacturer, and calculate the decay rate per 100 hours of power outage for all batteries within the group, specifically including: Decay rate per 100 hours of power outage = decay value per 100 hours of power outage / average rated capacity, where the decay value per 100 hours of power outage = ∑ decay values of single - group batteries / ∑ power outage durations of single - group batteries × 100 hours, Average rated capacity = ∑ rated capacities of single - group batteries / number of valid battery groups; Evaluate the difference between the decay rate per 100 hours of power outage of a single battery and the average level within the group to obtain the power outage attenuation deviation value, and obtain the decay rate score per 100 hours of power outage based on the power outage attenuation deviation value. where the power outage attenuation deviation value = decay rate per 100 hours of power outage of a single battery - average decay rate per 100 hours of power outage within the group. When the power outage attenuation deviation value is less than or equal to 0, the decay rate score per 100 hours of power outage is the full score. When the power outage attenuation deviation value is greater than 0, the decay rate score per 100 hours of power outage is: full score of the decay rate score per 100 hours of power outage - deviation value × 500. The decay rate score per 100 hours of power outage is at least 0 points.
[0015] Optionally, the method for obtaining the warning hidden danger score includes: If the battery has been repaired, obtain the warning data from the time of the battery's most recent repair to the present; if it has not been repaired, obtain the warning data from the time of the battery's activation to the present. According to the warning level and duration, perform corresponding deductions, specifically including: Deduct n7 points if any of the following conditions is met: the duration of total voltage undervoltage protection failure is greater than or equal to 5 minutes, the duration of large battery cell voltage difference is greater than or equal to 5 minutes, the duration of fire alarm event is greater than or equal to 5 minutes, the duration of battery charging MOS damage is greater than or equal to 5 minutes, the duration of battery discharging MOS damage is greater than or equal to 5 minutes, the duration of second-hand battery offline is greater than or equal to 5 minutes, the duration of secondary overcurrent lock is greater than or equal to 5 minutes, the duration of output short circuit protection is greater than or equal to 5 minutes, the duration of output short circuit lock is greater than or equal to 5 minutes, Deduct n8 points if any of the following conditions is met: the duration of cell charging high temperature protection is greater than or equal to 2 hours, the duration of cell discharging high temperature protection is greater than or equal to 2 hours, the duration of ambient high temperature protection is greater than or equal to 2 hours, the duration of power high temperature protection is greater than or equal to 2 hours, the duration of charging overcurrent protection is greater than or equal to 2 hours, the duration of secondary overcurrent protection is greater than or equal to 2 hours, Deduct n9 points if any of the following conditions is met: the duration of total voltage overvoltage alarm is greater than or equal to 2 hours, the duration of total voltage overvoltage protection is greater than or equal to 2 hours, the duration of total voltage undervoltage protection is greater than or equal to 2 hours, the duration of cell charging high temperature alarm is greater than or equal to 2 hours, the duration of cell discharging high temperature alarm is greater than or equal to 2 hours, the duration of cell discharging low temperature alarm is greater than or equal to 2 hours, the duration of cell discharging low temperature protection is greater than or equal to 2 hours, the duration of ambient low temperature protection is greater than or equal to 2 hours, the duration of ambient high temperature alarm is greater than or equal to 2 hours, the duration of power high temperature alarm is greater than or equal to 2 hours, the duration of charging overcurrent alarm is greater than or equal to 2 hours, the duration of discharging overcurrent alarm is greater than or equal to 2 hours, the duration of discharging overcurrent protection is greater than or equal to 2 hours, Deduct n 10 points if any of the following conditions is met: the duration of single cell overvoltage alarm is greater than or equal to 2 hours, the duration of single cell overvoltage protection is greater than or equal to 2 hours, the duration of cell charging low temperature alarm is greater than or equal to 2 hours, the duration of cell charging low temperature protection is greater than or equal to 2 hours, the duration of ambient low temperature alarm is greater than or equal to 2 hours, the duration of abnormal voltage difference of single cells in second-hand battery is greater than or equal to 2 hours, the duration of abnormal voltage of single cells in second-hand battery is greater than or equal to 2 hours, the duration of abnormal current in second-hand battery is greater than or equal to 2 hours, the duration of abnormal temperature in second-hand battery is greater than or equal to 2 hours, the duration of abnormal total voltage in second-hand battery is greater than or equal to 2 hours.
[0016] Optionally, the method for obtaining the deduction points for the warning hidden danger of the battery to be scrapped includes: if the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if it has not been repaired, obtain the warning data from the battery activation time to the present. Deduct n 11 points when any of the following situations occurs: Any of the following warnings has occurred: "single cell overvoltage protection failure", "total voltage overvoltage protection failure", "cell charging high temperature protection failure", "cell discharging high temperature protection failure", The warning of the failure of the protection against excessive voltage difference of battery cells or single cell undervoltage protection occurs more than 2 times, The warning of single cell under-voltage protection or total voltage under-voltage protection occurs more than 3 times. The under-voltage warning or single cell under-voltage warning occurs more than 2 times.
[0017] To achieve the above object, the present application also provides an on-line quality monitoring device for lithium batteries of communication base stations, including: a memory; and a processor connected to the memory, the processor being configured to execute the steps of the method as described above.
[0018] To achieve the above object, the present application also provides a computer storage medium, on which a computer program is stored, wherein when the computer program is executed by a machine, the steps of the method as described above are implemented.
[0019] The embodiments of the present application have the following advantages: The technical solution of the present application collects various monitoring data of wireless base stations regularly, establishes an evaluation model, monitors the on-line quality of batteries in real time, and grades according to the scores to guide subsequent operation and maintenance guarantee work.
[0020] Through on-line real-time monitoring of lithium batteries, a larger coverage area can be achieved, real-time monitoring during use can be realized, and there is no need to send samples to the laboratory.
[0021] Through on-line real-time monitoring of lithium batteries, the problems that due to the large number of communication base stations, wide geographical distribution, and complex terrains such as mountainous areas, it is difficult to verify on-site one by one, and the timeliness cannot be guaranteed can be solved.
[0022] There is no need to conduct a discharge test, which reduces the test cost and improves the efficiency.
[0023] By grouping batteries based on regions and battery manufacturers, the problems that due to different battery manufacturers and different technical methods for evaluating the remaining capacity adopted by BMS, the monitoring results are different and inconsistent are solved.
[0024] Through on-line real-time monitoring of lithium batteries, the health status of lithium batteries can be understood in a timely manner, and the problems that due to long-term and frequent power outages of the mains, the batteries are overcharged and discharged cyclically, resulting in serious performance loss, and due to different use environments, such as high temperature, low temperature and other environmental factors, the theoretical performance and actual performance of the batteries are different, thus affecting the operation of communication base stations are avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] To more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can be obtained based on the provided drawings.
[0026] Figure 1 Flow chart of a method for on-line quality monitoring of lithium batteries in communication base stations provided by at least one embodiment of the present application; Figure 2 Block diagram of a device for on-line quality monitoring of lithium batteries in communication base stations provided by at least one embodiment of the present application. Detailed implementation manners
[0027] The following specific embodiments illustrate the embodiments of the present application. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0028] It should be noted that in the claims and the specification of the present application, the steps can be executed in parallel or in the reverse order as appropriate, depending on the functions involved.
[0029] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0030] An embodiment of the present application provides a method for on-line quality monitoring of lithium batteries in communication base stations. Refer to Figure 1 , Figure 1 Flow chart of a method for on-line quality monitoring of lithium batteries in communication base stations provided by at least one embodiment of the present application. It should be understood that the method may further include additional boxes not shown and / or boxes shown may be omitted. The scope of the present application is not limited in this regard.
[0031] At step 101, basic data collection. For the valid batteries in the network, classify and collect the required basic data and store it in the basic data table T1.
[0032] The basic data includes at least one of the following: the activation time of the battery, the time of the last battery repair, the rated capacity of the battery, the remaining capacity of the battery, the number of battery discharges, the effective number of battery groups, the discharge duration of a single battery group, the power outage duration of a single battery group, the number of power outages longer than a preset time, the power outage duration of the commercial power, and the alarm data of the battery.
[0033] In some embodiments, the alarm data of the battery includes at least one of the following: single-cell overvoltage alarm, single-cell overvoltage protection, single-cell overvoltage protection failure, single-cell undervoltage alarm, single-cell undervoltage protection, single-cell undervoltage protection failure, total voltage overvoltage alarm, total voltage overvoltage protection, total voltage overvoltage protection failure, total voltage undervoltage alarm, total voltage undervoltage protection, total voltage undervoltage protection failure, cell charging high-temperature alarm, cell charging high-temperature protection, cell charging high-temperature protection failure, cell charging low-temperature alarm, cell charging low-temperature protection, cell discharging high-temperature alarm, cell discharging high-temperature protection, cell discharging high-temperature protection failure, cell discharging low-temperature alarm, cell discharging low-temperature protection, ambient low-temperature alarm, ambient low-temperature protection, ambient high-temperature alarm, ambient high-temperature protection, power high-temperature alarm, power high-temperature protection, charging overcurrent alarm, charging overcurrent protection, discharging overcurrent alarm, discharging overcurrent protection, secondary overcurrent protection, secondary overcurrent lock, output short-circuit protection, output short-circuit lock, battery cell voltage difference too large protection, battery cell voltage difference large, fire alarm event, battery charging MOS damage, battery discharging MOS damage, abnormal voltage difference of single cells of the cascade battery, abnormal voltage of single cells of the cascade battery, abnormal current of the cascade battery, cascade battery offline, abnormal temperature of the cascade battery, abnormal total voltage of the cascade battery, total voltage undervoltage protection, and undervoltage alarm.
[0034] In step 102, based on the basic data table T1, according to the evaluation rules, the battery quality health score is obtained from multiple dimensions respectively, and the total score is obtained, and the scoring result is stored in the scoring data table T2.
[0035] In some embodiments, the battery quality health score includes at least one of the following: asset service life score, battery remaining capacity score, attenuation rate score per 100 days on the network, discharge cycle number score, attenuation rate score per 100 hours of discharge, commercial power outage impact score, attenuation rate score per 100 hours of power outage, alarm hidden danger score, and deduction score for the proposed scrapping alarm hidden danger.
[0036] In some embodiments, the method for obtaining the asset service life score includes: The asset service life is obtained by subtracting the battery activation time from the current time; When the asset service life is greater than or equal to the preset value n1, the asset service life score is 0; When the asset service life is less than the preset value n1, the asset service life score = (n1 - asset service life) / n1 × 10.
[0037] In some embodiments, the method for obtaining the battery remaining capacity score includes: Taking the maximum value of the performance values in the most recent n2 days as the battery remaining capacity; Dividing the battery remaining capacity by the rated capacity of the battery to obtain the battery retention rate; When the battery retention rate is greater than the preset value n3 or less than 0, the battery remaining capacity score is 0; When the battery retention rate is between 1 and the preset value n3, the battery remaining capacity score is the full score; When the battery retention rate is less than 1, the battery remaining capacity score is the battery retention rate × 10.
[0038] In some embodiments, the method for obtaining the attenuation rate score per 100 days on the network includes: Grouping the batteries based on the region and the battery manufacturer, and obtaining the attenuation rate per 100 days on the network for all the batteries within the group; Evaluating the difference between the attenuation rate per 100 days on the network of a single battery and the average level within the group, and obtaining the attenuation rate score per 100 days on the network.
[0039] In some embodiments, the attenuation rate per 100 days on the network = the attenuation value per 100 days on the network / the average rated capacity, wherein, the attenuation value per 100 days on the network (only calculating valid batteries) = ∑ single - group battery attenuation values / ∑ single - group battery usage days × 100 days, The single - group battery attenuation value = the single - group rated capacity - the measured remaining capacity value, The single - group battery usage days = the current time - the activation date, The average rated capacity = ∑ single - group battery rated capacities / the number of valid battery groups.
[0040] In some embodiments, the evaluating the difference between the attenuation rate per 100 days on the network of a single battery and the average level within the group, and obtaining the attenuation rate score per 100 days on the network specifically includes: The deviation value of attenuation on the network = the attenuation rate per 100 days on the network of a single battery - the average attenuation rate per 100 days on the network within the group, When the deviation value of attenuation on the network is less than or equal to 0, the attenuation rate score per 100 days on the network is the full score, When the deviation value of attenuation on the network is greater than 0, the attenuation rate score per 100 days on the network = the full score of the attenuation rate score per 100 days on the network - the deviation value × 1000, and the attenuation rate score per 100 days on the network is at least 0.
[0041] In some embodiments, the method for obtaining the discharge cycle number score includes: When the asset usage years are greater than or equal to the preset value n5, the discharge cycle number score = the full score of the discharge cycle number score - the battery discharge times × 0.033; When the service life of the asset is less than the preset value n5, the discharge cycle times score = the full score of the discharge cycle times score - the number of battery discharges × 0.025; The discharge cycle times are taken as the maximum value of the performance values in the most recent n4 days.
[0042] In some embodiments, the method for obtaining the per - 100 - hour discharge attenuation rate score includes: Group the batteries based on the region and battery manufacturer, and obtain the per - 100 - hour discharge attenuation rate of all the batteries within the group. Among them, the per - 100 - hour discharge attenuation rate = the per - 100 - hour discharge attenuation value / the average rated capacity. The per - 100 - hour discharge attenuation value = ∑ single - group battery attenuation values / ∑ single - group battery discharge durations × 100 hours. The average rated capacity = ∑ single - group battery rated capacities / the number of valid battery groups; Evaluate the difference between the per - 100 - hour discharge attenuation rate of a single battery and the average level within the group to obtain the discharge attenuation deviation value, and obtain the per - 100 - hour discharge attenuation rate score based on the discharge attenuation deviation value. Among them, the discharge attenuation deviation value = the per - 100 - hour discharge attenuation rate of a single battery - the average per - 100 - hour discharge attenuation rate within the group. When the discharge attenuation deviation value is less than or equal to 0, the per - 100 - hour discharge attenuation rate score is the full score. When the discharge attenuation deviation value is greater than 0, the per - 100 - hour discharge attenuation rate score = the full score - the deviation value × 100. The per - 100 - hour discharge attenuation rate score is at least 0 points.
[0043] In some embodiments, the method for obtaining the mains power outage impact score includes: The mains power outage impact score = the full score of the mains power outage impact score - N × 0.1, where N is the number of occurrences where the power outage duration is greater than the preset value n6 hours. The mains power outage impact score is at least 0 points.
[0044] In some embodiments, the method for obtaining the per - 100 - hour power outage attenuation rate score includes: Group the batteries based on the region and battery manufacturer, and calculate the per - 100 - hour power outage attenuation rate of all the batteries within the group, specifically including: The per - 100 - hour power outage attenuation rate = the per - 100 - hour power outage attenuation value / the average rated capacity. Among them, the per - 100 - hour power outage attenuation value = ∑ single - group battery attenuation values / ∑ single - group battery power outage durations × 100 hours. The average rated capacity = ∑ single - group battery rated capacities / the number of valid battery groups; Evaluate the difference between the decay rate per 100 hours of power outage of a single battery and the average level within the group to obtain the power outage decay deviation value, and obtain the decay rate score per 100 hours of power outage based on the power outage decay deviation value. Among them, the power outage decay deviation value = the decay rate per 100 hours of power outage of a single battery - the average decay rate per 100 hours of power outage within the group. When the power outage decay deviation value is less than or equal to 0, the decay rate score per 100 hours of power outage is the full score. When the power outage decay deviation value is greater than 0, the decay rate score per 100 hours of power outage is: the full score of the decay rate score per 100 hours of power outage - the deviation value × 500. The decay rate score per 100 hours of power outage is at least 0 points.
[0045] In some embodiments, the method for obtaining the warning hidden danger score includes: If the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if it has not been repaired, obtain the warning data from the battery activation time to the present. According to the warning level and duration, perform corresponding deductions, specifically including: Deduct n7 points if any of the following conditions is met: the total voltage undervoltage protection failure duration is greater than or equal to 5 minutes, the battery cell voltage difference duration is greater than or equal to 5 minutes, the fire warning event duration is greater than or equal to 5 minutes, the battery charging MOS damage duration is greater than or equal to 5 minutes, the battery discharging MOS damage duration is greater than or equal to 5 minutes, the second-generation battery offline duration is greater than or equal to 5 minutes, the second-generation overcurrent lock duration is greater than or equal to 5 minutes, the output short-circuit protection duration is greater than or equal to 5 minutes, the output short-circuit lock duration is greater than or equal to 5 minutes. Deduct n8 points if any of the following conditions is met: the cell charging high-temperature protection duration is greater than or equal to 2 hours, the cell discharging high-temperature protection duration is greater than or equal to 2 hours, the ambient high-temperature protection duration is greater than or equal to 2 hours, the power high-temperature protection duration is greater than or equal to 2 hours, the charging overcurrent protection duration is greater than or equal to 2 hours, the second-generation overcurrent protection duration is greater than or equal to 2 hours. Deduct n9 points if any of the following conditions is met: the total voltage overvoltage warning duration is greater than or equal to 2 hours, the total voltage overvoltage protection duration is greater than or equal to 2 hours, the total voltage undervoltage protection duration is greater than or equal to 2 hours, the cell charging high-temperature warning duration is greater than or equal to 2 hours, the cell discharging high-temperature warning duration is greater than or equal to 2 hours, the cell discharging low-temperature warning duration is greater than or equal to 2 hours, the cell discharging low-temperature protection duration is greater than or equal to 2 hours, the ambient low-temperature protection duration is greater than or equal to 2 hours, the ambient high-temperature warning duration is greater than or equal to 2 hours, the power high-temperature warning duration is greater than or equal to 2 hours, the charging overcurrent warning duration is greater than or equal to 2 hours, the discharging overcurrent warning duration is greater than or equal to 2 hours, the discharging overcurrent protection duration is greater than or equal to 2 hours. Deduct n if any of the following conditions is met 10Points: The duration of single-cell overvoltage warning is greater than or equal to 2 hours, the duration of single-cell overvoltage protection is greater than or equal to 2 hours, the duration of low-temperature warning during battery charging is greater than or equal to 2 hours, the duration of low-temperature protection during battery charging is greater than or equal to 2 hours, the duration of low-temperature warning in the environment is greater than or equal to 2 hours, the duration of abnormal difference in single-cell voltage of cascade batteries is greater than or equal to 2 hours, the duration of abnormal single-cell voltage of cascade batteries is greater than or equal to 2 hours, the duration of abnormal current of cascade batteries is greater than or equal to 2 hours, the duration of abnormal temperature of cascade batteries is greater than or equal to 2 hours, and the duration of abnormal total voltage of cascade batteries is greater than or equal to 2 hours.
[0046] In some embodiments, the method for obtaining the deduction points for the warning hidden dangers to be scrapped includes: if the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if the battery has not been repaired, obtain the warning data from the activation time of the battery to the present. When any of the following situations occurs, deduct n 11 Points: Any of the following warnings has occurred: "Single-cell overvoltage protection failure", "Total voltage overvoltage protection failure", "High-temperature protection failure during battery charging", "High-temperature protection failure during battery discharging", The warning of excessive difference in battery cell voltage difference protection or single-cell undervoltage protection failure is greater than 2 times, The warning of single-cell undervoltage protection or total voltage undervoltage protection is greater than 3 times, The undervoltage warning or single-cell undervoltage warning is greater than 2 times.
[0047] At step 103, based on the total score of the quality health score in the score data table obtained in the above steps, calculate according to the rules, analyze and judge to obtain the health level classification.
[0048] In some embodiments, when the full score of the total score of the quality health score is 100 points, the specific rules for health level classification are as follows: Grade A, healthy and available: The total score of the quality health score > 70 points; Grade B, to be repaired and updated: 50 points ≤ The total score of the quality health score ≤ 70 points; Grade C, for scrapping and disposal: The total score of the quality health score < 50 points.
[0049] In the following embodiments, the existing mobile / cascade utilization batteries in a certain county are used as the batteries to be tested, and the technical solutions provided in this application are described in detail in combination with the specific measured data.
[0050] Step 1: Collection of basic data of the battery to be tested. For the in-service and valid batteries to be tested, classify and collect the required basic data and store it in the basic data table T1. The basic data to be collected includes: The activation time of the battery: 2020-08-01 The most recent repair time of the battery: None Battery rated capacity: 100AH Remaining battery capacity: 98.09AH Battery discharge times: 11 Effective number of battery groups: 1 Discharge duration of a single battery group: 180.75h Municipal power outage duration: 535.13h Power outage duration of a single battery group: 535.13h Number of power outages greater than 3 hours (preset time): 42 Alarm data of the battery: Level 4 alarm, single cell overvoltage protection alarm, alarm time exceeds 2h Step 2: Based on the basic data table T1, calculate according to the evaluation rules, and calculate the quality health score of the battery to be tested from multiple dimensions, and store the results in the data table T2. The specific rules are as follows: S21. Obtain the asset service life score, with a weight of 10 points (i.e., the full score of this item is 10 points).
[0051] Calculation method: (1) The calculation of the asset service life is the current time minus the battery activation time.
[0052] (2) When the asset service life is greater than or equal to 6 years, the score is 0.
[0053] (3) When the asset service life is less than 6 years, the score is calculated as (6 - asset service life) / 6 × 10.
[0054] Asset service life = current time (2025-02-26) - 2020-08-01 = 4.58 (years) Since the asset service life of the battery to be tested is less than 6 years, the score of this item is calculated as: = (6 - 4.58) / 6 × 10 = 2.37 S22. Obtain the remaining battery capacity score, with a weight of 10 points.
[0055] Calculation method: (1) The remaining battery capacity takes the maximum value of the performance values in the last three days.
[0056] (2) The calculation of the battery retention rate is the remaining battery capacity divided by the battery rated capacity.
[0057] (3) When the battery retention rate is greater than 1.1 or less than 0, the score is 0.
[0058] (4) When the battery retention rate is between 1 and 1.1, the score is 10.
[0059] (5) When the battery retention rate is less than 1, the score is calculated as the battery retention rate × 10.
[0060] Retention rate of the battery under test = 98.09 AH / 100 AH = 0.98 Since the retention rate of the battery under test is less than 1, the score calculation for this item = 0.98 × 10 = 9.8.
[0061] S23. Obtain the attenuation rate score per 100 days on the network, with a weight of 10 points.
[0062] (1) Group by region and battery manufacturer, and calculate the average evaluation value of all batteries within the group, that is, the attenuation rate per 100 days on the network. The specific method is as follows: Attenuation rate per 100 days on the network = Attenuation value per 100 days on the network / Average rated capacity Attenuation value of a single group of batteries = Rated capacity of a single group - Measured value of the remaining capacity Usage days of a single group of batteries = Current time - Activation date Attenuation value per 100 days on the network (only calculate valid batteries) = ∑ Attenuation value of single group of batteries / ∑ Usage days of single group of batteries × 100 days Average rated capacity = ∑ Rated capacity of single group of batteries / Number of valid battery groups (2) Evaluate the difference between the attenuation rate per 100 days on the network of a single battery and the average level within the group, and calculate the score. The specific method is as follows: Deviation value of attenuation on the network = Attenuation rate per 100 days on the network of a single battery - Average attenuation rate per 100 days on the network within the group When the deviation value of attenuation on the network is less than or equal to 0, the score is 10.
[0063] When the deviation value of attenuation on the network is greater than 0, the score calculation is: 10 - Deviation value × 1000.
[0064] The minimum score is 0.
[0065] Attenuation value of a single group of batteries = 100 AH - 98.09 AH = 1.91 AH Usage days of a single group of batteries = Current time (2025 - 02 - 26) - 2020 - 08 - 01 = 1670 (days) Attenuation value per 100 days on the network = 1.91 AH / 1670 × 100 = 0.11 Attenuation rate per 100 days on the network = 0.11 / 100 = 0.0011 Average attenuation rate per 100 days on the network of the battery under test within the group: 0.049 Since 0.0011 - 0.049 < 0, the score for this item is 10 points.
[0066] S24. Obtain the discharge cycle times score, with a weight of 10 points.
[0067] Calculation method: (1) The number of discharge cycles is the maximum value of the performance values in the most recent three days.
[0068] (2) When the service life of the asset is greater than or equal to five years, the score is calculated as 10 - the number of battery discharges × 0.033.
[0069] (3) When the service life of the asset is less than five years, the score is calculated as 10 - the number of battery discharges × 0.025.
[0070] The service life of the battery under test = the current time (2025-02-26) - 2020-08-01 = 4.58 (years) The score for this item = 10 - 11 × 0.025 = 9.73.
[0071] S25. Obtain the score for the decay rate per 100 hours of discharge, with a weight of 10 points.
[0072] (1) Group based on region and battery manufacturer, and calculate the average evaluation value of all batteries within the group, that is, the decay rate per 100 hours of discharge. The specific method is as follows: The decay rate per 100 hours of discharge = the decay value per 100 hours of discharge / the average rated capacity The decay value per 100 hours of discharge = ∑ decay values of single-group batteries / ∑ discharge durations of single-group batteries × 100 hours The average rated capacity = ∑ rated capacities of single-group batteries / the number of valid battery groups (2) Evaluate the difference between the decay rate per 100 hours of discharge of a single battery and the average level within the group, and calculate the score. The specific method is as follows: The discharge decay deviation value = the decay rate per 100 hours of discharge of a single battery - the average decay rate per 100 hours of discharge within the group When the discharge decay deviation value is less than or equal to 0, the score is 10.
[0073] When the discharge decay deviation value is greater than 0, the score is calculated as: 10 - the deviation value × 100.
[0074] The minimum score is 0.
[0075] The decay value of single-group batteries = 100 AH - 98.09 AH = 1.91 AH The decay value per 100 hours of discharge = 1.91 / 180.75 × 100 = 1.06 The average rated capacity = 100 AH The decay rate per 100 hours of discharge = 1.06 / 100 = 0.106 The average decay rate per 100 hours of power outage of the battery under test within the group: 0.063 Since 0.106 - 0.063 > 0, the score for this item is: 10 - (0.106 - 0.063) × 100 = 5.7.
[0076] S26. Obtain the power outage impact score of the commercial power supply, with a weight of 10 points.
[0077] Calculation method: (1) The number of occurrences N where the power outage duration > 3 hours (preset time).
[0078] (2) The score is calculated as 10 - N × 0.1.
[0079] (3) The minimum score is 0 points.
[0080] The score for this item = 10 - 42 × 0.1 = 5.8.
[0081] S27. Obtain the attenuation rate score per 100 hours of power outage, with a weight of 10 points.
[0082] (1) Group the batteries to be tested based on the region and battery manufacturer, and calculate the average evaluation value of all batteries within the group, that is, the attenuation rate per 100 hours of power outage. The specific method is as follows: Attenuation rate per 100 hours of power outage = Attenuation value per 100 hours of power outage / Average rated capacity Attenuation value per 100 hours of power outage = ∑ Attenuation values of single - group batteries / ∑ Power outage durations of single - group batteries × 100 hours Average rated capacity = ∑ Rated capacities of single - group batteries / Number of effective battery groups (2) Evaluate the difference between the attenuation rate per 100 hours of power outage of a single battery and the average level within the group, and calculate the score. The specific method is as follows: Power outage attenuation deviation value = Attenuation rate per 100 hours of power outage of a single battery - Average attenuation rate per 100 hours of power outage within the group When the power outage attenuation deviation value is less than or equal to 0, the score is 10.
[0083] When the power outage attenuation deviation value is greater than 0, the score is calculated as: 10 - Deviation value × 500.
[0084] The minimum score is 0 points.
[0085] Attenuation value of single - group batteries = 100 AH - 98.09 AH = 1.91 AH Attenuation value per 100 hours of power outage = 1.91 / 535.13 × 100 = 0.37 Average rated capacity = 100 AH Attenuation rate per 100 hours of power outage = 0.37 / 100 = 0.0037 Average attenuation rate per 100 hours of power outage of the batteries to be tested within the group: 0.0228 Since 0.0037 - 0.0228 < 0, the score for this item is 10 points.
[0086] S28. Obtain the warning hidden danger score, with a weight of 30 points.
[0087] Calculation method: If the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if it has not been repaired, obtain the warning data from the activation time of the battery to the present. According to the warning level and duration, corresponding deductions are made, with a full score of 30 points, and the deduction cannot exceed 30 points.
[0088] A level-1 warning deducts 15 points, meeting any of the following conditions: (1) The duration of the total voltage undervoltage protection failure is greater than or equal to 5 minutes (2) The duration of the large voltage difference between battery cells is greater than or equal to 5 minutes (3) The duration of the fire warning event is greater than or equal to 5 minutes (4) The duration of the battery charging MOS damage is greater than or equal to 5 minutes (5) The duration of the battery discharging MOS damage is greater than or equal to 5 minutes (6) The duration of the second-life battery offline is greater than or equal to 5 minutes (7) The duration of the secondary overcurrent lock is greater than or equal to 5 minutes (8) The duration of the output short-circuit protection is greater than or equal to 5 minutes (9) The duration of the output short-circuit lock is greater than or equal to 5 minutes A level-2 warning deducts 12 points, meeting any of the following conditions: (1) The duration of the cell charging high-temperature protection is greater than or equal to 2 hours (2) The duration of the cell discharging high-temperature protection is greater than or equal to 2 hours (3) The duration of the ambient high-temperature protection is greater than or equal to 2 hours (4) The duration of the power high-temperature protection is greater than or equal to 2 hours (5) The duration of the charging overcurrent protection is greater than or equal to 2 hours (6) The duration of the secondary overcurrent protection is greater than or equal to 2 hours A level-3 warning deducts 8 points, meeting any of the following conditions: (1) The duration of the total voltage overvoltage warning is greater than or equal to 2 hours (2) The duration of the total voltage overvoltage protection is greater than or equal to 2 hours (3) The duration of the total voltage undervoltage protection is greater than or equal to 2 hours (4) The duration of the cell charging high-temperature warning is greater than or equal to 2 hours (5) The duration of the cell discharging high-temperature warning is greater than or equal to 2 hours (6) The duration of the cell discharging low-temperature warning is greater than or equal to 2 hours (7) The duration of the cell discharging low-temperature protection is greater than or equal to 2 hours (8) The duration of the ambient low-temperature protection is greater than or equal to 2 hours (9) The environmental high temperature alarm duration is greater than or equal to 2 hours (10) The power high temperature alarm duration is greater than or equal to 2 hours (11) The charging overcurrent alarm duration is greater than or equal to 2 hours (12) The discharging overcurrent alarm duration is greater than or equal to 2 hours (13) The discharging overcurrent protection duration is greater than or equal to 2 hours A level 4 alarm deducts 8 points and meets any of the following conditions: (1) The single cell overvoltage alarm duration is greater than or equal to 2 hours (2) The single cell overvoltage protection duration is greater than or equal to 2 hours (3) The cell charging low temperature alarm duration is greater than or equal to 2 hours (4) The cell charging low temperature protection duration is greater than or equal to 2 hours (5) The environmental low temperature alarm duration is greater than or equal to 2 hours (6) The voltage difference abnormality duration of the single cell of the second-life battery is greater than or equal to 2 hours (7) The single cell voltage abnormality duration of the second-life battery is greater than or equal to 2 hours (8) The current abnormality duration of the second-life battery is greater than or equal to 2 hours (9) The temperature abnormality duration of the second-life battery is greater than or equal to 2 hours (10) The total voltage abnormality duration of the second-life battery is greater than or equal to 2 hours Since the single cell overvoltage protection duration of the battery under test is greater than or equal to 2 hours, 8 points are deducted and the score for this item is 22 points.
[0089] S29. Obtain the deduction points for the warning hidden danger to be scrapped.
[0090] Calculation method: If the battery has been repaired, take the warning data from the most recent repair time of the battery to the present; if it has not been repaired, take the warning data from the battery activation time to the present. 50 points will be deducted for any of the following situations.
[0091] (1) Any occurrence of the warnings'single cell overvoltage protection failure', 'total voltage overvoltage protection failure', 'cell charging high temperature protection failure', 'cell discharging high temperature protection failure' will deduct 50 points.
[0092] (2) If the battery cell pressure difference overprotection or single cell undervoltage protection failure warning is greater than 2 times, 50 points will be deducted (3) If the single cell undervoltage protection or total voltage undervoltage protection warning is greater than 3 times, 50 points will be deducted (4) If the undervoltage warning or single cell undervoltage warning is greater than 2 times, 50 points will be deducted There is no deduction for this item.
[0093] S30. Add up the scores of the above multiple sub-items to obtain the total score of the quality health degree score.
[0094] Asset service life score: 2.37 points Remaining battery capacity score: 9.8 points Decay rate score per 100 days online: 10 points Number of discharge cycles score: 9.73 points Decay rate score per 100 hours of discharge: 5.7 points Impact score of mains power outage: 5.8 points Decay rate score per 100 hours of power outage: 10 points Alarm hidden danger score: 22 points Total score: 74.4 points Step 3: Based on the total score of the quality health score obtained in the above steps, calculate according to the rules, analyze and judge to obtain the health level classification. The specific rules are as follows: Grade A, healthy and available: Health score > 70 points Grade B, to be repaired and updated: 50 points ≤ Health score ≤ 70 points Grade C, for scrapping and disposal: Health score < 50 points Since the total score of 74.4 points > 70 points, the score is A. Therefore, the health level classification of the battery to be tested is healthy and available.
[0095] Figure 2 This is a module block diagram of an on-line quality monitoring device for lithium batteries in communication base stations provided by at least one embodiment of the present application. The device includes: A memory 201; and a processor 202 connected to the memory 201, the processor 202 being configured to: for the batteries that are valid in the network, classify and collect the required basic data and store it in the basic data table. The basic data includes at least one of the battery's activation time, the battery's last maintenance time, the battery's rated capacity, the battery's remaining capacity, the battery's discharge times, the number of effective battery groups, the discharge duration of a single battery group, the power outage duration of a single battery group, the number of power outages greater than the preset time, the mains power outage duration, and the alarm data of the battery; Based on the basic data table, according to the evaluation rules, obtain the battery quality health scores from multiple dimensions respectively and obtain the total score, and store the scoring results in the scoring data table. The battery quality health scores include at least one of the asset service life score, the remaining battery capacity score, the decay rate score per 100 days online, the number of discharge cycles score, the decay rate score per 100 hours of discharge, the impact score of mains power outage, the decay rate score per 100 hours of power outage, the alarm hidden danger score, and the proposed scrapping alarm hidden danger deduction score; Based on the total score of the quality health score in the scoring data table, obtain the health level classification.
[0096] In some embodiments, the processor 202 is further configured that the alarm data of the battery includes at least one of: single cell overvoltage alarm, single cell overvoltage protection, single cell overvoltage protection failure, single cell undervoltage alarm, single cell undervoltage protection, single cell undervoltage protection failure, total voltage overvoltage alarm, total voltage overvoltage protection, total voltage overvoltage protection failure, total voltage undervoltage alarm, total voltage undervoltage protection, total voltage undervoltage protection failure, cell charging high temperature alarm, cell charging high temperature protection, cell charging high temperature protection failure, cell charging low temperature alarm, cell charging low temperature protection, cell discharging high temperature alarm, cell discharging high temperature protection, cell discharging high temperature protection failure, cell discharging low temperature alarm, cell discharging low temperature protection, ambient low temperature alarm, ambient low temperature protection, ambient high temperature alarm, ambient high temperature protection, power high temperature alarm, power high temperature protection, charging overcurrent alarm, charging overcurrent protection, discharging overcurrent alarm, discharging overcurrent protection, secondary overcurrent protection, secondary overcurrent lockout, output short circuit protection, output short circuit lockout, large difference in battery cell voltage, large battery cell voltage difference, fire alarm event, battery charging MOS damage, battery discharging MOS damage, abnormal voltage difference of series-connected battery cells in cascade battery, abnormal voltage of series-connected battery cells in cascade battery, abnormal current of cascade battery, cascade battery offline, abnormal temperature of cascade battery, abnormal total voltage of cascade battery, total voltage undervoltage protection, and undervoltage alarm.
[0097] In some embodiments, the processor 202 is further configured that the method for obtaining the asset service life score includes: Subtracting the battery activation time from the current time to obtain the asset service life; When the asset service life is greater than or equal to the preset value n1, the asset service life score is 0; When the asset service life is less than the preset value n1, the asset service life score = (n1 - asset service life) / n1 × 10; The method for obtaining the battery remaining capacity score includes: Taking the maximum value of the performance values in the most recent n2 days as the battery remaining capacity; Dividing the battery remaining capacity by the battery rated capacity to obtain the battery retention rate; When the battery retention rate is greater than the preset value n3 or less than 0, the battery remaining capacity score is 0; When the battery retention rate is between 1 and the preset value n3, the battery remaining capacity score is full marks; When the battery retention rate is less than 1, the battery remaining capacity score is the battery retention rate × 10.
[0098] In some embodiments, the processor 202 is further configured that the method for obtaining the attenuation rate score per 100 days on the network includes: Grouping the batteries based on the region and battery manufacturer, and obtaining the attenuation rate per 100 days on the network for all the batteries within the group; Evaluate the difference between the daily attenuation rate per 100 days of a single battery and the average level within the group, and obtain the daily attenuation rate score per 100 days; The daily attenuation rate per 100 days = the daily attenuation value per 100 days / the average rated capacity, wherein, the daily attenuation value per 100 days = ∑ the attenuation values of single - group batteries / ∑ the usage days of single - group batteries × 100 days, The attenuation value of a single - group battery = the rated capacity of a single - group - the measured remaining capacity, The usage days of a single - group battery = the current time - the activation date, The average rated capacity = ∑ the rated capacities of single - group batteries / the number of effective battery groups; The evaluation of the difference between the daily attenuation rate per 100 days of a single battery and the average level within the group, and obtaining the daily attenuation rate score per 100 days specifically includes: The deviation value of on - grid attenuation = the daily attenuation rate per 100 days of a single battery - the average daily attenuation rate per 100 days within the group, When the deviation value of on - grid attenuation is less than or equal to 0, the daily attenuation rate score per 100 days is the full score, When the deviation value of on - grid attenuation is greater than 0, the daily attenuation rate score per 100 days = the full score of the daily attenuation rate score per 100 days - the deviation value × 1000, and the minimum value of the daily attenuation rate score per 100 days is 0.
[0099] In some embodiments, the processor 202 is further configured that: the method for obtaining the discharge cycle times score includes: When the asset usage years are greater than or equal to the preset value n5, the discharge cycle times score = the full score of the discharge cycle times score - the number of battery discharges × 0.033; When the asset usage years are less than the preset value n5, the discharge cycle times score = the full score of the discharge cycle times score - the number of battery discharges × 0.025; The discharge cycle times take the maximum value of the performance values in the most recent n4 days; The method for obtaining the attenuation rate score per 100 discharge hours includes: Group the batteries based on the region and the battery manufacturer, and obtain the attenuation rate per 100 discharge hours of all batteries within the group, wherein, the attenuation rate per 100 discharge hours = the attenuation value per 100 discharge hours / the average rated capacity, The attenuation value per 100 discharge hours = ∑ the attenuation values of single - group batteries / ∑ the discharge durations of single - group batteries × 100 hours, The average rated capacity = ∑ the rated capacities of single - group batteries / the number of effective battery groups; Evaluate the difference between the attenuation rate per 100 discharge hours of a single battery and the average level within the group, obtain the discharge attenuation deviation value, and obtain the attenuation rate score per 100 discharge hours based on the discharge attenuation deviation value, Among them, the discharge attenuation deviation value = the attenuation rate per 100 hours of discharge of a single battery - the average attenuation rate per 100 hours of discharge within the group, When the discharge attenuation deviation value is less than or equal to 0, the score for the attenuation rate per 100 hours of discharge is full marks, When the discharge attenuation deviation value is greater than 0, the score for the attenuation rate per 100 hours of discharge = full marks - deviation value × 100, The score for the attenuation rate per 100 hours of discharge is at least 0 points.
[0100] In some embodiments, the processor 202 is further configured that: the method for obtaining the power outage impact score includes: The power outage impact score = full marks of the power outage impact score - N × 0.1, where, N is the number of occurrences where the power outage duration is greater than the preset value n6 hours, The power outage impact score is at least 0 points; The method for obtaining the attenuation rate score per 100 hours of power outage includes: Group the batteries based on region and battery manufacturer, and calculate the attenuation rate per 100 hours of power outage for all batteries within the group, specifically including: The attenuation rate per 100 hours of power outage = the attenuation value per 100 hours of power outage / average rated capacity, Among them, the attenuation value per 100 hours of power outage = ∑ single - group battery attenuation value / ∑ single - group battery power outage duration × 100 hours, The average rated capacity = ∑ single - group battery rated capacity / the number of effective battery groups; Evaluate the difference between the attenuation rate per 100 hours of power outage of a single battery and the average level within the group to obtain the power outage attenuation deviation value, and obtain the attenuation rate score per 100 hours of power outage based on the power outage attenuation deviation value, Among them, the power outage attenuation deviation value = the attenuation rate per 100 hours of power outage of a single battery - the average attenuation rate per 100 hours of power outage within the group, When the power outage attenuation deviation value is less than or equal to 0, the score for the attenuation rate per 100 hours of power outage is full marks, When the power outage attenuation deviation value is greater than 0, the score for the attenuation rate per 100 hours of power outage is: full marks of the attenuation rate score per 100 hours of power outage - deviation value × 500, The score for the attenuation rate per 100 hours of power outage is at least 0 points.
[0101] In some embodiments, the processor 202 is further configured that: the method for obtaining the alarm hidden danger score includes: If the battery has been repaired, take the alarm data from the most recent repair time of the battery to the present; if it has not been repaired, take the alarm data from the battery activation time to the present; According to the alarm level and duration, make corresponding deductions, specifically including: Deduct n7 points if any of the following conditions is met: the duration of total voltage undervoltage protection failure is greater than or equal to 5 minutes, the duration of battery cell voltage difference being large is greater than or equal to 5 minutes, the duration of fire alarm event is greater than or equal to 5 minutes, the duration of battery charging MOS damage is greater than or equal to 5 minutes, the duration of battery discharging MOS damage is greater than or equal to 5 minutes, the duration of second-life battery offline is greater than or equal to 5 minutes, the duration of secondary overcurrent locking is greater than or equal to 5 minutes, the duration of output short-circuit protection is greater than or equal to 5 minutes, the duration of output short-circuit locking is greater than or equal to 5 minutes, Deduct n8 points if any of the following conditions is met: the duration of cell charging high-temperature protection is greater than or equal to 2 hours, the duration of cell discharging high-temperature protection is greater than or equal to 2 hours, the duration of ambient high-temperature protection is greater than or equal to 2 hours, the duration of power high-temperature protection is greater than or equal to 2 hours, the duration of charging overcurrent protection is greater than or equal to 2 hours, the duration of secondary overcurrent protection is greater than or equal to 2 hours, Deduct n9 points if any of the following conditions is met: the duration of total voltage overvoltage alarm is greater than or equal to 2 hours, the duration of total voltage overvoltage protection is greater than or equal to 2 hours, the duration of total voltage undervoltage protection is greater than or equal to 2 hours, the duration of cell charging high-temperature alarm is greater than or equal to 2 hours, the duration of cell discharging high-temperature alarm is greater than or equal to 2 hours, the duration of cell discharging low-temperature alarm is greater than or equal to 2 hours, the duration of cell discharging low-temperature protection is greater than or equal to 2 hours, the duration of ambient low-temperature protection is greater than or equal to 2 hours, the duration of ambient high-temperature alarm is greater than or equal to 2 hours, the duration of power high-temperature alarm is greater than or equal to 2 hours, the duration of charging overcurrent alarm is greater than or equal to 2 hours, the duration of discharging overcurrent alarm is greater than or equal to 2 hours, the duration of discharging overcurrent protection is greater than or equal to 2 hours, Deduct n 10 points if any of the following conditions is met: the duration of single-cell overvoltage alarm is greater than or equal to 2 hours, the duration of single-cell overvoltage protection is greater than or equal to 2 hours, the duration of cell charging low-temperature alarm is greater than or equal to 2 hours, the duration of cell charging low-temperature protection is greater than or equal to 2 hours, the duration of ambient low-temperature alarm is greater than or equal to 2 hours, the duration of second-life battery single-cell voltage difference being abnormal is greater than or equal to 2 hours, the duration of second-life battery single-cell voltage being abnormal is greater than or equal to 2 hours, the duration of second-life battery current being abnormal is greater than or equal to 2 hours, the duration of second-life battery temperature being abnormal is greater than or equal to 2 hours, the duration of second-life battery total voltage being abnormal is greater than or equal to 2 hours.
[0102] In some embodiments, the processor 202 is further configured that: the method for obtaining the deduction points of the warning hidden danger to be scrapped includes: if the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if it has not been repaired, obtain the warning data from the activation time of the battery to the present. Deduct n 11 points when any of the following situations occurs: Any of the following warnings has occurred: "single-cell overvoltage protection failure", "total voltage overvoltage protection failure", "cell charging high-temperature protection failure", "cell discharging high-temperature protection failure", The warning of over-large voltage difference protection of battery cells or ineffective single-cell undervoltage protection exceeds 2 times. The warning of single-cell undervoltage protection or total voltage undervoltage protection exceeds 3 times. The undervoltage warning or single-cell undervoltage warning exceeds 2 times.
[0103] For the specific implementation method, refer to the method embodiments described above, which will not be elaborated here.
[0104] This application can be a method, a device, a system, and / or a computer program product. The computer program product can include a computer-readable storage medium, on which computer-readable program instructions for executing various aspects of this application are uploaded.
[0105] The computer-readable program instructions described here can be downloaded from the computer-readable storage medium to various computing / processing devices, or downloaded to an external computer or an external storage device through a network, such as the Internet, a local area network, a wide area network, and / or a wireless network. The network can include copper transmission cables, optical fiber transmissions, wireless transmissions, routers, firewalls, switches, gateway computers, and / or edge servers. The network adapter or network interface in each computing / processing device receives the computer-readable program instructions from the network and forwards the computer-readable program instructions for storage in the computer-readable storage medium in each computing / processing device.
[0106] Aspects of this application are described here with reference to the flowcharts and / or block diagrams of the method, device (system), and computer program product according to the embodiments of this application. It should be understood that each block of the flowcharts and / or block diagrams, as well as the combinations of blocks in the flowcharts and / or block diagrams, can be implemented by computer-readable program instructions.
[0107] These computer-readable program instructions can be provided to the processing unit of a general-purpose computer, a special-purpose computer, or other programmable data processing devices, thereby producing a machine, such that when these instructions are executed by the processing unit of the computer or other programmable data processing devices, a device is produced that implements the functions / actions specified in one or more blocks of the flowcharts and / or block diagrams. These computer-readable program instructions can also be stored in the computer-readable storage medium, and these instructions cause the computer, programmable data processing devices, and / or other devices to work in a specific manner. Thus, the computer-readable medium storing the instructions includes a manufactured article, which includes instructions for implementing various aspects of the functions / actions specified in one or more blocks of the flowcharts and / or block diagrams.
[0108] Computer-readable program instructions may also be loaded onto a computer, other programmable data processing apparatus, or other devices, causing a series of operational steps to be performed on the computer, other programmable data processing apparatus, or other devices to produce a computer-implemented process, so that the instructions executed on the computer, other programmable data processing apparatus, or other devices implement the functions / actions specified in one or more blocks of the flowchart and / or block diagram.
[0109] The flowcharts and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagram may represent a module, a segment of a program, or a portion of an instruction, which contains one or more executable instructions for implementing the specified logical function. In some alternative implementations, the functions noted in the blocks may occur in a different order than noted in the figures. For example, two consecutive blocks may actually be executed substantially in parallel, or they may sometimes be executed in the reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, and combinations of blocks in the block diagram and / or flowchart, can be implemented by a dedicated hardware-based system that performs the specified functions or actions, or can be implemented by a combination of dedicated hardware and computer instructions.
[0110] Note that unless otherwise directly stated, all features disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent, or similar purpose. Therefore, unless otherwise expressly stated, each feature disclosed is only an example of a set of equivalent or similar features. In cases where "furthermore," "preferably," "moreover," and "more preferably" are used, they are simply the starting points for elaborating another embodiment based on the foregoing embodiments. The content following "furthermore," "preferably," "moreover," or "more preferably" in combination with the foregoing embodiments constitutes a complete composition of another embodiment. Combinations of several "furthermore," "preferably," "moreover," or "more preferably" settings following the same embodiment can be arbitrarily combined to form yet another embodiment.
[0111] Although the present application has been described in detail above with general descriptions and specific embodiments, modifications or improvements can be made to it based on the present application, which will be obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present application fall within the scope of protection required by the present application.
Claims
1. An online quality monitoring method for lithium batteries of communication base stations, characterized in that, Including: For the batteries that are valid in the network, collect the required basic data classifiedly and store them in the basic data table. The basic data includes at least one of the following: the activation time of the battery, the last maintenance time of the battery, the rated capacity of the battery, the remaining capacity of the battery, the number of battery discharges, the number of valid battery groups, the discharge duration of a single battery group, the power outage duration of a single battery group, the number of power outages greater than the preset time, the power outage duration of the commercial power, and the alarm data of the battery. Based on the basic data table, according to the evaluation rules, obtain the battery quality health score from multiple dimensions respectively and get the total score, and store the scoring result in the scoring data table. The battery quality health score includes at least one of the following: the asset service life score, the battery remaining capacity score, the attenuation rate score per 100 days in the network, the discharge cycle number score, the attenuation rate score per 100 hours of discharge, the impact score of commercial power outage, the attenuation rate score per 100 hours of power outage, the alarm hidden danger score, and the deduction score for the proposed scrapping alarm hidden danger. Based on the total score of the quality health score in the scoring data table, obtain the health level classification.
2. The online quality monitoring method for lithium batteries in communication base stations according to claim 1, characterized in that The alarm data of the battery includes at least one of the following: single cell overvoltage alarm, single cell overvoltage protection, single cell overvoltage protection failure, single cell undervoltage alarm, single cell undervoltage protection, single cell undervoltage protection failure, total voltage overvoltage alarm, total voltage overvoltage protection, total voltage overvoltage protection failure, total voltage undervoltage alarm, total voltage undervoltage protection, total voltage undervoltage protection failure, cell charging high temperature alarm, cell charging high temperature protection, cell charging high temperature protection failure, cell charging low temperature alarm, cell charging low temperature protection, cell discharging high temperature alarm, cell discharging high temperature protection, cell discharging high temperature protection failure, cell discharging low temperature alarm, cell discharging low temperature protection, ambient low temperature alarm, ambient low temperature protection, ambient high temperature alarm, ambient high temperature protection, power high temperature alarm, power high temperature protection, charging overcurrent alarm, charging overcurrent protection, discharging overcurrent alarm, discharging overcurrent protection, secondary overcurrent protection, secondary overcurrent lock, output short circuit protection, output short circuit lock, large difference in battery cell voltage difference protection, large battery cell voltage difference, fire alarm event, battery charging MOS damage, battery discharging MOS damage, abnormal voltage difference of single cells in cascade batteries, abnormal voltage of single cells in cascade batteries, abnormal current in cascade batteries, offline of cascade batteries, abnormal temperature of cascade batteries, abnormal total voltage of cascade batteries, total voltage undervoltage protection, and undervoltage alarm.
3. The online quality monitoring method for lithium batteries in communication base stations according to claim 1, characterized in that The method for obtaining the asset service life score includes Obtain the asset service life by subtracting the battery activation time from the current time When the asset service life is greater than or equal to the preset value n1, the asset service life score is 0 When the asset service life is less than the preset value n1, the asset service life score = (n1 - asset service life) / n1 × 10 The method for obtaining the battery remaining capacity score includes Take the maximum value of the performance values in the recent n2 days as the battery remaining capacity The battery retention rate is obtained by dividing the remaining battery capacity by the rated battery capacity; When the battery retention rate is greater than the preset value n3 or less than 0, the remaining battery capacity score is 0; When the battery retention rate is between 1 and the preset value n3, the remaining battery capacity score is full marks; When the battery retention rate is less than 1, the remaining battery capacity score is the battery retention rate × 10.
4. The online quality monitoring method for lithium batteries of a communication base station according to claim 1, characterized in that The method for obtaining the score of the attenuation rate per 100 days in network includes: Group the batteries based on the region and battery manufacturer, and obtain the attenuation rate per 100 days in network of all batteries within the group; Evaluate the difference between the attenuation rate per 100 days in network of a single battery and the average level within the group, and obtain the score of the attenuation rate per 100 days in network; The attenuation rate per 100 days in network = the attenuation value per 100 days in network / the average rated capacity, wherein, the attenuation value per 100 days in network = ∑ the attenuation values of single-group batteries / ∑ the usage days of single-group batteries × 100 days, The attenuation value of single-group batteries = the rated capacity of single-group - the measured remaining capacity value, The usage days of single-group batteries = the current time - the activation date, The average rated capacity = ∑ the rated capacities of single-group batteries / the number of effective battery groups; The evaluation of the difference between the attenuation rate per 100 days in network of a single battery and the average level within the group, and the obtaining of the score of the attenuation rate per 100 days in network specifically includes: The deviation value of attenuation in network = the attenuation rate per 100 days in network of a single battery - the average attenuation rate per 100 days in network within the group, When the deviation value of attenuation in network is less than or equal to 0, the score of the attenuation rate per 100 days in network is full marks, When the deviation value of attenuation in network is greater than 0, the score of the attenuation rate per 100 days in network = the full marks of the score of the attenuation rate per 100 days in network - the deviation value × 1000, and the lowest score of the attenuation rate per 100 days in network is 0.
5. The online quality monitoring method for lithium batteries of a communication base station according to claim 1, characterized in that The method for obtaining the score of the number of discharge cycles includes: When the asset usage years are greater than or equal to the preset value n5, the score of the number of discharge cycles = the full marks of the score of the number of discharge cycles - the number of battery discharges × 0.033; When the asset usage years are less than the preset value n5, the score of the number of discharge cycles = the full marks of the score of the number of discharge cycles - the number of battery discharges × 0.025; The number of discharge cycles takes the maximum value of the performance values in the most recent n4 days; The method for obtaining the score of the attenuation rate per 100 hours of discharge includes: Group the batteries based on the region and battery manufacturer, and obtain the attenuation rate per 100 hours of discharge of all batteries within the group, wherein, the attenuation rate per 100 hours of discharge = the attenuation value per 100 hours of discharge / the average rated capacity, The attenuation value per 100 hours of discharge = ∑ the attenuation values of single-group batteries / ∑ the discharge durations of single-group batteries × 100 hours, The average rated capacity = ∑ the rated capacities of single-group batteries / the number of effective battery groups; Evaluate the difference between the attenuation rate per 100 hours of discharge of a single battery and the average level within the group, obtain the deviation value of discharge attenuation, and obtain the score of the attenuation rate per 100 hours of discharge based on the deviation value of discharge attenuation, wherein, the deviation value of discharge attenuation = the attenuation rate per 100 hours of discharge of a single battery - the average attenuation rate per 100 hours of discharge within the group, When the discharge attenuation deviation value is less than or equal to 0, the attenuation rate score per 100 hours of discharge is the full score. When the discharge attenuation deviation value is greater than 0, the attenuation rate score per 100 hours of discharge = full score - deviation value × 100. The attenuation rate score per 100 hours of discharge is at least 0 points.
6. The online quality monitoring method for lithium batteries of a communication base station according to claim 1, characterized in that The method for obtaining the score of the influence of mains power outage includes: Score of the influence of mains power outage = full score of the influence of mains power outage - N × 0.1, where N is the number of occurrences where the power outage duration is greater than the preset value n6 hours, The score of the influence of mains power outage is at least 0 points; The method for obtaining the attenuation rate score per 100 hours of power outage includes: Group the batteries based on region and battery manufacturer, and calculate the attenuation rate per 100 hours of power outage for all batteries within the group, specifically including: Attenuation rate per 100 hours of power outage = attenuation value per 100 hours of power outage / average rated capacity, where the attenuation value per 100 hours of power outage = ∑ single - group battery attenuation value / ∑ single - group battery power outage duration × 100 hours, Average rated capacity = ∑ single - group battery rated capacity / number of effective battery groups; Evaluate the difference between the attenuation rate per 100 hours of power outage of a single battery and the average level within the group to obtain the power outage attenuation deviation value, and obtain the attenuation rate score per 100 hours of power outage based on the power outage attenuation deviation value, where the power outage attenuation deviation value = attenuation rate per 100 hours of power outage of a single battery - average attenuation rate per 100 hours of power outage within the group, When the power outage attenuation deviation value is less than or equal to 0, the attenuation rate score per 100 hours of power outage is the full score, When the power outage attenuation deviation value is greater than 0, the attenuation rate score per 100 hours of power outage is: full score of the attenuation rate score per 100 hours of power outage - deviation value × 500, The attenuation rate score per 100 hours of power outage is at least 0 points.
7. The online quality monitoring method for lithium batteries of a communication base station according to claim 1, characterized in that The method for obtaining the score of warning hidden danger includes: If the battery has been repaired, take the warning data from the most recent repair time of the battery to the present; if it has not been repaired, take the warning data from the battery activation time to the present; According to the warning level and duration, make corresponding deductions, specifically including: Deduct n7 points if any of the following conditions is met: total voltage undervoltage protection failure duration is greater than or equal to 5 minutes, battery cell voltage difference large duration is greater than or equal to 5 minutes, fire warning event duration is greater than or equal to 5 minutes, battery charging MOS damage duration is greater than or equal to 5 minutes, battery discharging MOS damage duration is greater than or equal to 5 minutes, second - hand battery offline duration is greater than or equal to 5 minutes, secondary over - current lock - up duration is greater than or equal to 5 minutes, output short - circuit protection duration is greater than or equal to 5 minutes, output short - circuit lock - up duration is greater than or equal to 5 minutes, Deduct n8 points if any of the following conditions is met: cell charging high - temperature protection duration is greater than or equal to 2 hours, cell discharging high - temperature protection duration is greater than or equal to 2 hours, ambient high - temperature protection duration is greater than or equal to 2 hours, power high - temperature protection duration is greater than or equal to 2 hours, charging over - current protection duration is greater than or equal to 2 hours, secondary over - current protection duration is greater than or equal to 2 hours, Deduct n9 points if any of the following conditions is met: the total overvoltage alarm duration is greater than or equal to 2 hours, the total overvoltage protection duration is greater than or equal to 2 hours, the total undervoltage protection duration is greater than or equal to 2 hours, the cell charging high temperature alarm duration is greater than or equal to 2 hours, the cell discharging high temperature alarm duration is greater than or equal to 2 hours, the cell discharging low temperature alarm duration is greater than or equal to 2 hours, the cell discharging low temperature protection duration is greater than or equal to 2 hours, the ambient low temperature protection duration is greater than or equal to 2 hours, the ambient high temperature alarm duration is greater than or equal to 2 hours, the power high temperature alarm duration is greater than or equal to 2 hours, the charging overcurrent alarm duration is greater than or equal to 2 hours, the discharging overcurrent alarm duration is greater than or equal to 2 hours, the discharging overcurrent protection duration is greater than or equal to 2 hours. Deduct n points if any of the following conditions is met 10 : The duration of single-cell overvoltage alarm is greater than or equal to 2 hours, the duration of single-cell overvoltage protection is greater than or equal to 2 hours, the duration of low-temperature alarm during cell charging is greater than or equal to 2 hours, the duration of low-temperature protection during cell charging is greater than or equal to 2 hours, the duration of low-temperature alarm in the environment is greater than or equal to 2 hours, the duration of abnormal voltage difference between single cells of cascade batteries is greater than or equal to 2 hours, the duration of abnormal voltage of single cells of cascade batteries is greater than or equal to 2 hours, the duration of abnormal current of cascade batteries is greater than or equal to 2 hours, the duration of abnormal temperature of cascade batteries is greater than or equal to 2 hours, the duration of abnormal total voltage of cascade batteries is greater than or equal to 2 hours.
8. The online quality monitoring method for lithium batteries of a communication base station according to claim 1, wherein The method for obtaining the deduction points for the potential scrapping warning hazards includes: if the battery has been repaired, obtain the warning data from the most recent repair time of the battery to the present; if it has not been repaired, obtain the warning data from the activation time of the battery to the present, and deduct n 11 points when any of the following situations occur: any of the following alarms occurs: "single cell overvoltage protection failure", "total voltage overvoltage protection failure", "cell charging high temperature protection failure", "cell discharging high temperature protection failure". The battery cell differential pressure overprotection or single cell undervoltage protection failure alarm is greater than 2 times. The single cell undervoltage protection or total voltage undervoltage protection alarm is greater than 3 times. The undervoltage alarm or single cell undervoltage alarm is greater than 2 times.
9. An on-line quality monitoring device for lithium batteries of a communication base station, characterized in that, Comprising: a memory; and a processor connected to the memory, the processor being configured to execute the steps of the method according to any one of claims 1 to 8.
10. A computer storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a machine, it implements the steps of the method according to any one of claims 1 to 8.
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