Wiring harness assembly equipment and battery assembly systems
By designing the wiring harness assembly equipment, the transmission connection and opening and closing drive sections of the material transfer assembly and the support assembly are used to achieve stable, precise alignment and automated operation of the wiring harness and battery module, solving the problems of manual operation time and high equipment failure rate in the prior art, and improving assembly efficiency and equipment reliability.
Patent Information
- Application Number
- CN202510774973.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-06-11
AI Technical Summary
The assembly process of existing battery module wire harnesses relies on manual operation, resulting in a long time-consuming and highly affected by the individual differences in the installation. The wiring harness is prone to twisting and breaking during the assembly process and is difficult to detect. The lack of an adaptive positioning mechanism leads to high equipment failure rate and high maintenance costs.
A wire harness assembly equipment is designed, including material transport assembly and material support assembly. The stable transportation and precise alignment of the wire harness is achieved through the transmission connection and opening and closing drive section, reducing manual intervention, avoiding wire harness twisting and breaking, and using material locking components to ensure connection accuracy, and combining the conveying components of the object to be assembled to be automated.
It realizes the positioning transmission without cumulative error during the wiring harness transportation, improves the alignment accuracy of the wiring harness and battery module connection, reduces the risk of misalignment and fracture caused by manual operation, shortens the assembly cycle, and improves the stability of electrical performance and equipment reliability.
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Figure CN120300256B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery assembly equipment, and in particular to a wire harness assembly device and a battery assembly system. Background Art
[0002] In the current battery module production process, wire harness assembly has long relied on manual labor. Workers must pick up wires one by one and manually align the battery module connections. Assembling a single module takes a long time, making it difficult to meet the explosively growing production capacity demands of the new energy vehicle industry. Furthermore, manual labor is susceptible to fatigue and lack of proficiency, leading to deviations in wire harness positioning, resulting in improper connections, excessive contact resistance, and even the risk of module short circuits. Furthermore, wire harnesses require frequent bending and twisting during assembly, which can easily cause internal wire fractures, making them difficult to detect visually, posing a safety hazard. The wire harness assembly process contributes significantly to the total labor cost of battery modules, and with the increasing labor shortage, companies face continued pressure to increase wages. Existing automation attempts (such as industrial robots directly grasping wire harnesses) have been hindered by the flexibility and entanglement of the wire harnesses, as well as the lack of adaptive positioning mechanisms, resulting in high equipment failure rates and high maintenance costs. Summary of the Invention
[0003] The purpose of this application is to provide a wire harness assembly device and a battery assembly system, so as to solve, to a certain extent, the problems existing in the prior art in that the wire harness assembly process has long relied on manual operation, resulting in a long assembly time, the installation yield being greatly affected by individual differences in manual labor, the wire harness being prone to frequent bending and twisting during the assembly process, resulting in breakage that is difficult to detect, and high labor costs. Existing automation attempts have technical problems such as high equipment failure rate and high maintenance costs due to the high flexibility and easy entanglement of the wire harness and the lack of an adaptive positioning mechanism.
[0004] According to a first aspect of the present application, there is provided a wiring harness assembly device for connecting two ends of a wiring harness to a first connection position and a second connection position of a battery module, respectively;
[0005] The wiring harness assembly equipment includes:
[0006] The material transfer assembly includes a transfer portion and a placement portion that are transmission-connected to each other, wherein the transfer portion is capable of transferring the placement portion to an installation location;
[0007] a material supporting assembly fixed to the transfer portion, the material supporting assembly comprising a supporting portion and an opening and closing drive portion, the supporting portion comprising a first supporting bar and a second supporting bar arranged parallel to each other and side by side, at least one of the first supporting bar and the second supporting bar being in driving connection with the opening and closing drive portion so as to enable the supporting portion to switch between a closed supporting state and an open unloading state;
[0008] When the supporting portion is in the closed supporting state, the first supporting bar and the second supporting bar abut against each other side by side, and the wiring harness can be fixed at the connection between the first supporting bar and the second supporting bar;
[0009] When the supporting portion is in the open unloading state, the first supporting bar and the second supporting bar are away from each other, and the wire harness can fall from the unloading gap opened between the first supporting bar and the second supporting bar.
[0010] Preferably, the wiring harness includes a first docking portion, a second docking portion and a connecting portion, the first docking portion and the second docking portion are respectively arranged at the two ends of the connecting portion, the first of the first docking portion and the second docking portion can dock with the first connection position, the second of the first docking portion and the second docking portion can dock with the second connection position, and the first docking portion and the second docking portion are respectively arranged at the two ends of the connecting portion.
[0011] Preferably, the supporting portion includes a first positioning portion and a second positioning portion, and the first docking portion and the second docking portion of the wiring harness can be respectively arranged at the first positioning portion and the second positioning portion;
[0012] When the placement portion moves to the installation position, the first of the first docking portion and the second docking portion is disposed opposite the first connection position, and the second of the first docking portion and the second docking portion is disposed opposite the second connection position.
[0013] Preferably, the opening and closing driving portion includes a first driving member and a second driving member, the first supporting bar is transmission-connected to the placement portion via the first driving member, and the second supporting bar is transmission-connected to the placement portion via the second driving member.
[0014] Preferably, it further comprises a material locking assembly, the material locking assembly is fixed to the placement portion, the material locking assembly comprises a locking drive portion, a lifting drive portion and a locking portion, and the locking portion can be docked with the first docking portion or the second docking portion;
[0015] The locking drive portion is in transmission connection with the locking portion to drive the locking portion to lock or release the first docking portion or the second docking portion;
[0016] The lifting drive part is in transmission connection with the locking part to drive the locking part to descend through the unloading gap to contact the wire harness or to drive the locking part to ascend to the side of the supporting part close to the placement part.
[0017] Preferably, the number of the material locking assemblies is two, and when the placement portion moves to the installation position, the two material locking assemblies are respectively arranged opposite to the first connection position and the second connection position.
[0018] Preferably, the device further comprises an object-to-be-assembled conveying assembly for conveying the battery module to the installation position along a first direction.
[0019] Preferably, the first connection position and the second connection position corresponding to the same wiring harness are defined as a connection position pair, the battery module includes a plurality of the connection position pairs, and the plurality of the connection position pairs are spaced apart in the battery module along the first direction;
[0020] The transfer portion extends along the first direction, and the placement portion can slide relative to the transfer portion along the first direction, so that the placement portion can be opposite to the plurality of connection position pairs respectively.
[0021] Preferably, the object-to-be-assembled conveying assembly comprises:
[0022] a transmission part, wherein the transmission direction is a first direction;
[0023] a marking portion extending along the first direction for marking a position of the battery module in a second direction of the transmission portion, the second direction intersecting the first direction;
[0024] The in-position sensing portion is fixed to the side of the transmission portion in the second direction and is in communication with the transmission portion for detecting whether the battery module enters the installation position.
[0025] According to the second aspect of the present application, a battery assembly system is provided, comprising the wiring harness assembly device described in any of the above technical solutions, and thus having all the beneficial technical effects of the wiring harness assembly device, which will not be described in detail here.
[0026] Compared with the prior art, the present invention has the following advantages:
[0027] The wire harness assembly equipment provided in the present application ensures that there is no cumulative error in the transportation of the wire harness to the installation position through the transmission connection design of the material transfer component, thereby achieving stable spatial positioning and transmission; the support part forms a rigid support through the first and second support bars abutting each other side by side in the closed state, which can not only adapt to the standardized transmission of the flexible wire harness, but also prevent the wire harness from twisting and deforming during transportation, reduce the shaking of the wire harness, and improve the alignment accuracy of the connection positions of the two ends with the battery module. In the open unloading state, the formation path of the unloading gap is precisely controlled by the opening and closing drive part, ensuring that the wire harness falls according to the preset trajectory, avoiding dislocation or deflection that may be caused by manual operation; the coordinated action of the transfer part and the placement part realizes the continuous automation of wire harness loading, transportation, and unloading, reduces the manual intervention link, shortens the assembly cycle of a single wire harness, and the fully automated operation avoids the outer skin scratches or internal copper wire breakage that may be caused by manual grabbing and bending of the wire harness, thereby improving the electrical performance stability of the wire harness.
[0028] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0030] Figure 1 A schematic diagram of the axonometric structure of a wire harness assembly device provided in an embodiment of the present application;
[0031] Figure 2 A schematic diagram of a partial axonometric structure of a wire harness assembly device provided in an embodiment of the present application;
[0032] Figure 3 A schematic diagram of the axonometric structure of the wiring harness provided in an embodiment of the present application;
[0033] Figure 4 A schematic diagram of the axonometric structure of the supporting portion provided in an embodiment of the present application;
[0034] Figure 5 A schematic diagram of the axonometric structure of the transfer unit provided in an embodiment of the present application;
[0035] Figure 6 This is a schematic diagram of the axonometric structure of the battery module provided in an embodiment of the present application.
[0036] Reference numerals:
[0037] 1-Material transfer assembly; 11-Placement portion; 111-Connecting body; 112-Transmission slider; 113-Supporting mounting member; 1131-Lower extension portion; 1132-Guide portion; 114-Locking mounting member; 12-Transfer portion; 120-Slide; 121-Supporting slide box; 122-Screw rod; 123-Transfer driving member; 13-Bracket portion; 2-Material support assembly; 21-Supporting portion; 211-First support bar; 2111-First slide box; 212-Second support bar; 21 21-second sliding box; 213-first positioning part; 214-second positioning part; 22-opening and closing drive part; 3-material locking assembly; 31-locking part; 32-lifting drive part; 33-locking drive part; 4-object conveying assembly to be assembled; 41-transmission part; 42-marking part; 43-positioning sensing part; 5-battery module; 50-battery cell; 51-first connection position; 52-second connection position; 6-wiring harness; 60-connecting part; 61-first docking part; 62-second docking part.
[0038] F1-first direction; F2-second direction; F3-third direction. DETAILED DESCRIPTION
[0039] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0040] The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the present application.
[0041] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0042] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0043] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0044] Refer to the following Figures 1 to 6 The wiring harness 6 assembly equipment and battery assembly system according to some embodiments of the present application are described.
[0045] See also Figures 1 to 6 As shown, an embodiment of the first aspect of the present application provides a wiring harness 6 assembly device for connecting the two ends of the wiring harness 6 to the first connection position 51 and the second connection position 52 of the battery module 5, respectively. The wiring harness 6 assembly device includes a material transfer component 1 and a material support component 2. The material transfer component 1 includes a transfer portion 12 and a placement portion 11 that are transmission-connected to each other. The transfer portion 12 can transfer the placement portion 11 to the installation position; the material support component 2 is fixed to the transfer portion 12. The material support component 2 includes a support portion 21 and an opening and closing drive portion 22. The support portion 21 includes a first support bar 211 and a second support bar 212 that are parallel to each other and arranged side by side. At least one of the first support bar 211 and the second support bar 212 is connected to the opening and closing drive portion. 22 transmission connection, so that the supporting part 21 switches between a closed supporting state and an open unloading state; when the supporting part 21 is in the closed supporting state, the first supporting bar 211 and the second supporting bar 212 abut against each other side by side, and the wiring harness 6 can be fixed at the connection between the first supporting bar 211 and the second supporting bar 212; when the supporting part 21 is in the open unloading state, the first supporting bar 211 and the second supporting bar 212 are away from each other, and the wiring harness 6 can fall from the unloading gap opened between the first supporting bar 211 and the second supporting bar 212.
[0046] The wiring harness 6 assembly equipment provided according to the above technical features ensures that there is no cumulative error in the transportation process of the wiring harness 6 to the installation position through the transmission connection design of the material transfer component 1, and realizes stable spatial positioning and transmission; the supporting part 21 forms a rigid support through the first and second supporting bars 212 abutting side by side in the closed state, which can not only adapt to the standardized transmission of the flexible wiring harness 6, but also prevent the wiring harness 6 from twisting and deforming during transportation, reduce the shaking of the wiring harness 6, and improve the alignment accuracy of the connection positions of the two ends with the battery module 5. In the open unloading state, the formation path of the unloading gap is precisely controlled by the opening and closing drive part 22, ensuring that the wiring harness 6 falls according to the preset trajectory, avoiding dislocation or deflection that may be caused by manual operation; the coordinated action of the transfer part 12 and the placement part 11 realizes the continuous automation of loading, transporting and unloading of the wiring harness 6, reduces the manual intervention link, shortens the assembly cycle of a single wiring harness 6, and the fully automated operation avoids the scratches on the outer skin or the breakage of the internal copper wire that may be caused by manual grabbing and bending of the wiring harness 6, thereby improving the electrical performance stability of the wiring harness 6.
[0047] Alternatively, as Figure 1 As shown, the transfer portion 12 may be a linear conveying device to facilitate accurate transfer and positioning of the placement portion 11. The transfer direction of the transfer portion 12 may be a first direction F1.
[0048] like Figure 1 As shown, F1 shown in the figure may be an example of the first direction F1. For ease of description, two directions perpendicular to each other on a plane perpendicular to the first direction F1 are defined as a second direction F2 and a third direction F3, respectively. F2 shown in the figure may be an example of the second direction F2, and F3 shown in the figure may be an example of the third direction F3. Optionally, when the wiring harness 6 assembly device is in use, the third direction F3 may be set parallel to the direction of gravity.
[0049] Preferably, if Figure 1 and Figure 5 As shown, the transfer portion 12 can extend along the first direction F1, and the placement portion 11 can slide relative to the transfer portion 12 along the first direction F1, so that the placement portion 11 can move along the first direction F1.
[0050] Preferably, if Figure 5 As shown, the above-mentioned transfer portion 12 may include a supporting slide box 121 and a linear driving portion. The supporting slide box 121 may extend along the first direction F1, and the supporting slide box 121 may be provided with a slide groove 120 extending along the first direction F1. At least a portion of the above-mentioned placement portion 11 (i.e., the transmission slider 112 described below) may be slidably disposed in the slide groove 120, and the portion of the placement portion 11 disposed in the slide groove 120 is transmission-connected to the linear driving portion to drive the placement portion 11 to slide along the transfer portion 12.
[0051] Preferably, if Figure 5 As shown, the above-mentioned linear driving part may include a screw rod 122 and a transfer driving member 123 that are transmission-connected to each other. The part of the above-mentioned placement part 11 arranged in the slide groove 120 can be threadedly connected to the screw rod 122, and the above-mentioned transfer driving member 123 can drive the screw rod 122 to rotate to drive the placement part 11 to move along the first direction F1.
[0052] Preferably, if Figure 1 and Figure 2 As shown, the placement portion 11 may include a connection body 111 and a transmission slider 112 fixedly connected to each other, and the transmission slider 112 may be slidably disposed in the slide groove 120 .
[0053] like Figure 1 and Figure 6 As shown in the figure, the battery module 5 is composed of a plurality of battery cells 50 stacked along a first direction F1. The first connection position 51 and the second connection position 52 corresponding to the same wiring harness 6 can be examples of the positive electrode of the first and the negative electrode of the second of the two adjacent battery cells 50 of the battery module 5, respectively. The first connection position 51 and the second connection position 52 corresponding to the same wiring harness 6 are defined as a connection position pair, as shown in FIG. Figure 6 As shown in the figure, the dotted box outlines the above-mentioned connection position pair. Figure 6 As shown, the battery module 5 may include a plurality of connection position pairs, and the plurality of connection position pairs are spaced apart in the battery module 5 along the first direction F1.
[0054] Preferably, if Figure 1 As shown, the material transfer assembly 1 may include two transfer parts 12, which may be spaced apart along the second direction F2, and the connecting body 111 may be connected along the second direction F2. Correspondingly, the placement part 11 may include two transmission sliders 112, which may be respectively fixed at both ends of the connecting body 111 to be respectively connected to the two transfer parts 12 for transmission, so as to adapt to the first connection position 51 and the second connection position 52 spaced apart along the second direction F2.
[0055] However, the present invention is not limited thereto. The extension direction of the connecting body 111 and the number of the transfer portions 12 may be adjusted according to the different adaptability of the first connecting position 51 and the second connecting position 52 .
[0056] Preferably, if Figure 1 As shown, the material transfer assembly 1 may further include a bracket portion 13 , and the two transfer portions 12 may be fixed on the bracket portion 13 , so that the placement portion 11 may be positioned above the battery module 5 , facilitating the installation of the wiring harness 6 .
[0057] Preferably, if Figure 2As shown, the placement portion 11 may further include a supporting mounting member 113 fixedly connected to the connection body 111 , and the material supporting assembly 2 may be fixedly connected to the placement portion 11 via the supporting mounting member 113 .
[0058] Preferably, if Figure 2 As shown, the supporting mounting member 113 may include a lower extension portion 1131 and a guide portion 1132, which are fixedly connected to each other. The lower extension portion 1131 may extend along the third direction F3 toward the side where the battery module 5 is located to shorten the distance between the supporting portion 21 and the battery module 5, thereby preventing the wiring harness 6 from falling a large distance and affecting the installation accuracy of the wiring harness 6. The guide portion 1132 may be fixed to the end of the lower extension portion 1131 away from the connecting body 111. The guide portion 1132 may extend along the first direction F1. At least a portion of the supporting portion 21 described below may be slidably connected to the guide portion 1132 to guide the opening and closing movement of the supporting portion 21.
[0059] Correspondingly, the placement portion 11 may include two supporting mounting members 113 , which may be respectively connected to the first supporting bar 211 and the second supporting bar 212 in a transmission manner to achieve independent control of the opening and closing of the first supporting bar 211 and the second supporting bar 212 .
[0060] Preferably, if Figure 2 As shown, the above-mentioned opening and closing drive part 22 may include two linear drive members, which can be fixed to the two supporting mounting members 113 respectively to drive the first supporting bar 211 and the second supporting bar 212 to open and close respectively, which can not only ensure the synchronization of the opening of the first supporting bar 211 and the second supporting bar 212, but also avoid one being opened and the other not moving, causing the wire harness 6 to rotate during the falling process, thereby ensuring the stability of the posture of the wire harness 6 during the unloading process; and effectively increase the width of the unloading gap to accommodate wire harnesses 6 of different widths.
[0061] However, the present invention is not limited thereto, and only one opening and closing drive unit 22 may be provided. For example, the opening and closing drive unit may be connected to the first support bar 211 and the corresponding support mounting member 113 to drive the first support bar 211 to approach or move away from the second support bar 212. For another example, the opening and closing drive unit may be connected to the second support bar 212 and the corresponding support mounting member 113 to drive the second support bar 212 to approach or move away from the first support bar 211. For another example, the opening and closing drive unit may be connected to the first support bar 211 and the second support bar 212 to drive the first support bar 211 and the second support bar 212 to approach and move away from each other at the same time.
[0062] Optionally, the linear drive member may be an electric push rod, a pneumatic cylinder, an electric cylinder, etc.
[0063] Preferably, if Figure 2As shown, a first sliding box 2111 can be fixed to the side of the first supporting bar 211 facing away from the second supporting bar 212, and the first supporting bar 211 is slidingly connected to the guide portion 1132 of the corresponding supporting mounting member 113 via the first sliding box 2111. One of the two linear driving members can connect the supporting mounting member 113 and the first sliding box 2111 to drive the first supporting bar 211 to extend and retract along the first direction F1, so as to drive the first supporting bar 211 to approach and move away from the second supporting bar 212.
[0064] Similarly, if Figure 2 As shown, a second sliding box 2121 can be fixed to the side of the second support bar 212 facing away from the first support bar 211, and the second support bar 212 is slidably connected to the guide portion 1132 of the corresponding support mounting member 113 via the second sliding box 2121. The other of the two linear driving members can be connected to the support mounting member 113 and the second sliding box 2121 to drive the second support bar 212 to extend and retract along the first direction F1, so as to drive the second support bar 212 to approach and move away from the first support bar 211.
[0065] In an embodiment, Figures 1 to 3 As shown, the wiring harness 6 includes a first docking portion 61, a second docking portion 62 and a connecting portion 60. The first docking portion 61 and the second docking portion 62 are respectively arranged at both ends of the connecting portion 60. The first of the first docking portion 61 and the second docking portion 62 can dock with the first connection position 51, and the second of the first docking portion 61 and the second docking portion 62 can dock with the second connection position 52. The first docking portion 61 and the second docking portion 62 are respectively arranged at both ends of the connecting portion 60.
[0066] Alternatively, as Figure 6 As shown, the first connection position 51 and the second connection position 52 can be respectively provided with internal threaded holes, and correspondingly, the first connection part and the second connection part can be connecting bolts to realize the electrical connection between the wiring harness 6 and the battery module 5 through the spiral connection of the connecting bolts and the internal threaded holes.
[0067] Preferably, if Figure 4As shown, the supporting portion 21 may include a first positioning portion 213 and a second positioning portion 214. The first docking portion 61 and the second docking portion 62 of the wire harness 6 can be respectively arranged at the first positioning portion 213 and the second positioning portion 214, so as to improve the positioning accuracy and setting stability of the supporting portion 21 for the wire harness 6. When the placement portion 11 moves to the installation position, the first of the first docking portion 61 and the second docking portion 62 is arranged opposite the first connection position 51, and the second of the first docking portion 61 and the second docking portion 62 is arranged opposite the second connection position 52. When the wire harness 6 falls through the unloading gap, it can effectively ensure that the first docking portion 61 can accurately fall on the first connection position 51 and the second docking portion 62 can accurately fall on the second connection position 52, further improving the placement accuracy of the wire harness 6.
[0068] Alternatively, as Figure 4 As shown, the first positioning portion 213 and the second positioning portion 214 can be positioning holes that pass through the supporting portion 21 along the third direction F3, wherein part of the positioning hole is set on the first supporting bar 211, and the other part of the positioning hole can be set on the second positioning bar, so as to further improve the positioning accuracy and setting stability of the supporting portion 21 for the wiring harness 6.
[0069] In an embodiment, preferably, Figure 2 As shown, the wiring harness 6 assembly apparatus may further include a material locking assembly 3, which may be fixed to the placement portion 11. The material locking assembly 3 may include a locking drive 33, a lifting drive 32, and a locking portion 31. The locking portion 31 is capable of docking with the first docking portion 61 or the second docking portion 62. The locking drive 33 is in transmission connection with the locking portion 31 to drive the locking portion 31 to lock or release the first docking portion 61 or the second docking portion 62. The lifting drive 32 is in transmission connection with the locking portion 31 to drive the locking portion 31 downward through the discharge gap to contact the wiring harness 6, or to drive the locking portion 31 upward to the side of the support portion 21 near the placement portion 11. In this manner, the material locking assembly 3 can be used to lock or release the first docking portion 61 and the internally threaded hole of the first connection position 51 of the battery module 5, or to lock or release the second docking portion 62 and the internally threaded hole of the second connection position 52 of the battery module 5.
[0070] Preferably, if Figure 2 As shown, the placement portion 11 may further include a locking mounting portion 114 , which is fixed to the connection body 111 to fix the material locking assembly 3 .
[0071] Preferably, if Figure 2As shown, the above-mentioned wire harness 6 assembly equipment may include two of the above-mentioned material locking components 3. When the placement portion 11 is in the installation position, one of the two material locking components 3 may be arranged opposite to the above-mentioned first connection position 51, and the other of the two material locking components 3 may be arranged opposite to the above-mentioned second connection position 52.
[0072] Correspondingly, if Figure 2 As shown, the connecting body 111 may be provided with two locking mounting portions 114 for respectively fixing the two material locking assemblies 3 .
[0073] Preferably, if Figure 2 As shown, the material locking assembly 3 can be fixed above the supporting portion 21 via the locking mounting portion 114 to prevent the material locking assembly 3 from interfering with the opening and closing of the first supporting bar 211 and the second supporting bar 212 .
[0074] Optionally, the lifting drive part 32 may also be the linear drive part to drive the locking part 31 to pass through the unloading gap and dock with the first docking part 61 or the second docking part 62 and to drive the locking part 31 to retract to the top of the supporting part 21 to avoid the locking part 31 interfering with the closing of the first supporting bar 211 and the second supporting bar 212.
[0075] Optionally, the locking drive portion 33 may be a rotation drive member to drive the locking portion 31 to rotate, thereby tightening or loosening the connecting bolt.
[0076] Alternatively, as Figure 2 As shown, the lifting drive part 32 is connected to the locking drive part 33 and the locking part 31. The locking part 31 can be a screwdriver head matched with the nut of the connecting bolt.
[0077] In an embodiment, preferably, Figure 1 As shown, the above-mentioned wire harness 6 assembly equipment can also include an assembly object conveying component 4 for conveying the battery module 5 along the first direction F1 to the installation position, so as to facilitate the continuous automated assembly of multiple groups of battery modules 5 and ensure the continuous automated production of the wire harness 6 assembly equipment.
[0078] Preferably, if Figure 1 As shown, the two transfer parts 12 can be respectively arranged on both sides of the to-be-assembled object conveying component 4 in the second direction F2.
[0079] Preferably, the object-to-be-assembled conveying assembly 4 may include a conveying portion 41 , and the conveying direction of the conveying portion 41 may be a first direction F1 , so as to be compatible with the conveying direction of the material conveying assembly.
[0080] Preferably, if Figure 1As shown, the transmission part 41 may be a conveyor belt, so as to improve the transmission stability and transmission accuracy of the battery module 5 .
[0081] Preferably, if Figure 1 As shown, the above-mentioned object conveying assembly 4 may further include a marking portion 42, which may be provided on the above-mentioned conveyor belt and extend along the first direction F1, so as to mark the position of the battery module 5 on the transmission portion 41 in the second direction F2, thereby ensuring the setting accuracy of the battery module 5 in the second direction F2.
[0082] Preferably, if Figure 1 As shown, the above-mentioned object conveying component 4 can also include a position sensing portion 43, which can be fixed to the side of the transmission portion 41 in the second direction F2. The position sensing portion 43 can be communicated with the transmission portion 41 to detect whether the battery module 5 enters the installation position.
[0083] Optionally, the in-position sensing portion 43 may be a photoelectric sensor, which may be fixed to the bracket portion 13. When the battery module 5 is transported to the installation position by the transmission portion 41, the in-position sensing portion 43 detects the in-position information of the battery module 5, and then sends a signal to the transmission portion 41 to stop the transmission portion 41, thereby driving the material transfer component 1, the material support component 2 and the material locking component 3 to assemble the wiring harness 6 of the battery module 5 that has entered the installation position.
[0084] An embodiment of the second aspect of the present application also provides a battery assembly system, including the wiring harness 6 assembly device described in any of the above embodiments, and thus has all the beneficial technical effects of the wiring harness 6 assembly device, which will not be repeated here.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A wire harness assembly device, characterized in that: Used to connect the two ends of the wiring harness to the first connection position and the second connection position of the battery module respectively; The wiring harness assembly equipment includes: The material transfer assembly includes a transfer portion and a placement portion that are transmission-connected to each other, wherein the transfer portion is capable of transferring the placement portion to an installation location; a material supporting assembly fixed to the transfer portion, the material supporting assembly comprising a supporting portion and an opening and closing drive portion, the supporting portion comprising a first supporting bar and a second supporting bar arranged parallel to each other and side by side, at least one of the first supporting bar and the second supporting bar being in driving connection with the opening and closing drive portion so as to enable the supporting portion to switch between a closed supporting state and an open unloading state; When the supporting portion is in the closed supporting state, the first supporting bar and the second supporting bar abut against each other side by side, and the wiring harness can be fixed at the connection between the first supporting bar and the second supporting bar; When the supporting portion is in the open unloading state, the first supporting bar and the second supporting bar are away from each other, and the wiring harness can fall from the unloading gap opened between the first supporting bar and the second supporting bar; It also includes an object-to-be-assembled conveying assembly for conveying the battery module to the installation position along a first direction; The first connection position and the second connection position corresponding to the same wiring harness are defined as a connection position pair, the battery module includes a plurality of the connection position pairs, and the plurality of the connection position pairs are spaced apart in the battery module along the first direction; The transfer portion extends along the first direction, and the placement portion can slide relative to the transfer portion along the first direction, so that the placement portion can be opposite to the plurality of connection position pairs respectively.
2. The wire harness assembly equipment according to claim 1, wherein: The wiring harness includes a first docking portion, a second docking portion and a connecting portion, the first docking portion and the second docking portion are respectively arranged at both ends of the connecting portion, the first of the first docking portion and the second docking portion can dock with the first connection position, the second of the first docking portion and the second docking portion can dock with the second connection position, and the first docking portion and the second docking portion are respectively arranged at both ends of the connecting portion.
3. The wire harness assembly equipment according to claim 2, wherein: The supporting portion includes a first positioning portion and a second positioning portion, and the first docking portion and the second docking portion of the wiring harness can be respectively arranged at the first positioning portion and the second positioning portion; When the placement portion moves to the installation position, the first of the first docking portion and the second docking portion is disposed opposite the first connection position, and the second of the first docking portion and the second docking portion is disposed opposite the second connection position.
4. The wire harness assembly equipment according to claim 2, wherein: The opening and closing driving portion includes a first driving member and a second driving member. The first supporting bar is in transmission connection with the placement portion via the first driving member, and the second supporting bar is in transmission connection with the placement portion via the second driving member.
5. The wire harness assembly equipment according to any one of claims 2 to 4, characterized in that: It also includes a material locking assembly, the material locking assembly is fixed to the placement portion, the material locking assembly includes a locking drive portion, a lifting drive portion and a locking portion, and the locking portion can be docked with the first docking portion or the second docking portion; The locking drive portion is in transmission connection with the locking portion to drive the locking portion to lock or release the first docking portion or the second docking portion; The lifting drive part is in transmission connection with the locking part to drive the locking part to descend through the unloading gap to contact the wire harness or to drive the locking part to ascend to a side of the supporting part close to the placement part.
6. The wire harness assembly equipment according to claim 5, characterized in that There are two material locking assemblies. When the placement portion moves to the installation position, the two material locking assemblies are respectively arranged opposite to the first connection position and the second connection position.
7. The wire harness assembly equipment according to claim 1, wherein: The object-to-be-assembled conveying assembly comprises: A transmission part, wherein the transmission direction is a first direction; a marking portion extending along the first direction for marking a position of the battery module in a second direction of the transmission portion, the second direction intersecting the first direction; The in-position sensing portion is fixed to the side of the transmission portion in the second direction and is in communication with the transmission portion for detecting whether the battery module enters the installation position.
8. A battery assembly system, characterized in that: The wire harness assembly device comprises the wire harness assembly device according to any one of claims 1 to 7.
Citation Information
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Integrated battery pack fixing frame
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