Intelligent ultrasonic fine cleaning device for automobile cylinder head manufacturing and operation method

CN120306323BActive Publication Date: 2025-10-24SHANXI YANGMEI QIANJUN AUTO PARTS
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Patent Information

Application Number
CN202510817574.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2025-10-24
Estimated Expiration
2045-06-18

AI Technical Summary

Technical Problem

In the current technology for cleaning engine cylinder heads, the detached oil stains are prone to re-adhere, leading to secondary pollution. Debris accumulates in the ultrasonic cleaning tank, reducing the cleaning capacity and making it difficult to effectively remove firmly attached substances.

Method used

The device employs an intelligent ultrasonic cleaning system, which combines vibration and limiting components. The top plate rotates clockwise and counterclockwise to adjust the contact surface of the air bubbles, thereby enhancing the flushing force of the cleaning fluid. It also utilizes flocculants and vortex motion to settle impurities, preventing secondary adhesion and cross-contamination.

Benefits of technology

It improves the cleaning effect of engine cylinder head, prevents secondary adhesion of oil stains, keeps the cleaning fluid clean, enhances the ability to remove attached substances, and avoids cross-contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the field of automobile cylinder cover manufacturing, in particular to an intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing and an operation method thereof, wherein the device comprises a cleaning pool, the top of the cleaning pool is fixedly connected with a first motor, the output end of the first motor penetrates through the top of the cleaning pool and is fixedly connected with a lead screw; the operation method comprises: controlling the clockwise rotation of the top plate, under the cooperation of the limiting assembly, synchronously rotating the mounting frame and the engine cylinder cover clockwise, thereby adjusting the contact surface of the engine cylinder cover and the bubbles, so as to clean different positions of the engine cylinder cover, and the fan blades rotate, the rotating fan blades generate vortexes from the cleaning liquid, the water flow generated by the vortex movement can enhance the scouring effect of the cleaning liquid on the surface of the engine cylinder cover, and the bubbles below the engine cylinder cover can be upwardly impacted, so as to clean the bottom of the engine cylinder cover and improve the cleaning effect of the bottom of the engine cylinder cover.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of automobile cylinder cover manufacturing, in particular to an intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing and an operation method thereof. BACKGROUND

[0002] With the improvement of people's living standards, automobiles have become an essential means of transportation for thousands of households. The popularity of automobiles has driven the rapid development of the automobile industry, but it has also given rise to many problems, such as environmental problems and the disposal of scrap automobile parts. These problems have become increasingly prominent in recent years as the rate of automobile scrappage has increased, especially the disposal of automobile parts after scrapping, which can cause significant environmental pollution and resource waste. Therefore, if automobiles can be reprocessed after reaching the scrapping standard, turning scrap automobile parts into treasure, it will have great significance for the automobile industry and even human society. In the production process of automobile engine cylinder cover remanufacturing, the surface of the automobile engine cover is contaminated with oil stains and other contaminants during previous use, so an ultrasonic cleaning tank is needed to remove the oil stains and other contaminants on the surface.

[0003] After placing the engine cylinder cover in the ultrasonic cleaning tank, the oil stains and other debris on the engine cylinder cover need to be removed with a cleaning agent. However, when the engine cylinder cover is removed, the oil stains that have fallen off are likely to adhere to the surface of the engine cylinder cover again, causing secondary pollution to the engine cylinder cover. The existing technology is not convenient for treating the secondary adhering debris on the engine cylinder cover, and as the oil stains and other debris on the engine cylinder cover fall off, more and more oil stains and other debris accumulate in the ultrasonic cleaning tank. The existing technology is not convenient for treating the oil stains and other debris in the ultrasonic cleaning tank, which can lead to a decrease in cleaning capacity and cannot be recycled. In addition, some of the attachments on the engine cylinder cover are firmly adhered and cannot be effectively cleaned by relying solely on ultrasonic cleaning.

[0004] Therefore, the present application provides an intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing and an operation method thereof. SUMMARY

[0005] To address the problems of the prior art, such as the oil stains that have fallen off being likely to adhere to the surface of the engine cylinder cover again when the engine cylinder cover is removed, causing secondary pollution to the engine cylinder cover, the existing technology being not convenient for treating the secondary adhering debris on the engine cylinder cover, and as the oil stains and other debris on the engine cylinder cover fall off, more and more oil stains and other debris accumulate in the ultrasonic cleaning tank, the existing technology being not convenient for treating the oil stains and other debris in the ultrasonic cleaning tank, which can lead to a decrease in cleaning capacity and cannot be recycled, and in addition, some of the attachments on the engine cylinder cover are firmly adhered and cannot be effectively cleaned by relying solely on ultrasonic cleaning, the present application provides an intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing and an operation method thereof.

[0006] The technical scheme adopted by the present application to solve its technical problems is: the intelligent ultrasonic cleaning device for automobile cylinder cover manufacturing, comprising a cleaning tank, a first motor is fixedly connected to the top of the cleaning tank, the output end of the first motor penetrates the top of the cleaning tank and is fixedly connected with a lead screw, a sliding block is connected to the outer wall of the lead screw through a screw nut pair, the sliding block is slidably connected with the cleaning tank, a support plate is fixedly connected to one side of the sliding block, an installation plate is fixedly connected to the top of the support plate, a sleeve box is rotatably connected to the bottom of the installation plate, a limiting ring is fixedly connected to the inner wall of the sleeve box, a sliding plate is slidably connected to the inner wall of the sleeve box above the limiting ring, a vibration assembly is arranged on the top of the installation plate, a plurality of sliding shafts are fixedly connected to the bottom of the sliding plate at equal intervals, the bottoms of the plurality of sliding shafts all penetrate the sleeve box and are fixedly connected with a connecting platform, a clamping assembly is arranged on the bottom of the connecting platform, a limiting assembly is arranged on the bottom of the installation plate, and two ultrasonic transducers are symmetrically arranged on the inner wall of the cleaning tank.

[0007] Preferably, the vibration assembly comprises a second motor, the second motor is fixedly installed on the top of the installation plate, the output end of the second motor extends into the inside of the sleeve box and is fixedly connected with a top plate, the top plate is below the sliding plate, an air slot is formed in the inside of the sliding plate, two first top blocks are fixedly connected to the top of the top plate in a symmetrical manner, the top of each of the two first top blocks is provided as an inclined surface, two second top blocks are fixedly connected to the bottom of the sliding plate in a symmetrical manner, the bottom of each of the two second top blocks is provided as an inclined surface, a first spring is sleeved on the outer wall of the sliding shaft, the top of the first spring is fixedly connected with the sleeve box, and the bottom of the first spring is fixedly connected with the connecting platform.

[0008] Preferably, the limiting assembly comprises a fixed ring, the fixed ring is rotatably connected to the outer wall of the sleeve box, the top of the fixed ring is fixedly connected with the installation plate, two clamping blocks are symmetrically slidably connected to the inner wall of the fixed ring, one side of each of the two clamping blocks is provided as an inclined surface, a second spring is fixedly connected to the other side of each of the two clamping blocks, the second spring is fixedly connected with the fixed ring, and a clamping groove matched with the clamping block is formed in the outer wall of the sleeve box.

[0009] Preferably, the clamping assembly comprises a mounting frame, the mounting frame is fixedly installed on the bottom of the connecting platform, two groups of threaded rods are symmetrically screw-connected to the inner wall of the mounting frame, a clamping block is fixedly connected to one end of each of the threaded rods, the outer wall of the clamping block is provided as an annular inclined surface, two groups of side plates are fixedly connected to the outer wall of the mounting frame in a symmetrical manner, and the side plates are provided as arc-shaped.

[0010] Preferably, the bottom of the mounting frame is fixedly connected with a plurality of elastic telescopic rods, the bottom of the plurality of elastic telescopic rods is fixedly connected with a fan blade, the bottom of the inner wall of the cleaning tank is provided with an inlet groove, the bottom of the cleaning tank is symmetrically provided with two discharge outlets, the inside of the cleaning tank and between the inlet groove and the discharge outlet is provided with a sliding groove, the inside of the sliding groove is provided with a discharge assembly, the inner wall of the inlet groove is equidistantly fixedly connected with a plurality of support frames, and the top of the plurality of support frames is rotatably connected with a rotating plate.

[0011] Preferably, the discharge assembly comprises a baffle, the baffle is arranged on the inner wall of the sliding groove and is in sliding connection with the sliding groove, the top of the baffle is provided with an inlet cavity, the bottom of the baffle is provided with a discharge port, the discharge port is communicated with the inlet cavity, the inner wall of the sliding groove is fixedly connected with an electric telescopic rod, and the output end of the electric telescopic rod is fixedly connected with the baffle.

[0012] Preferably, the top of the cleaning tank is slidably connected with a sealing ring, the bottom of the sealing ring is fixedly connected with a third spring, and the third spring is fixedly connected with the cleaning tank.

[0013] Preferably, the inner wall of the cleaning tank is equidistantly fixedly connected with a plurality of flow resistance plates, and the flow resistance plates are installed in an inclined manner.

[0014] Preferably, the inside of the connecting platform is provided with a storage cavity, the top of the connecting platform is provided with an inlet, the bottom of the box is equidistantly fixedly connected with a plurality of sliding rods, the sliding rods penetrate through the connecting platform, and recesses are formed in the outer wall of the sliding rods and within the inner range of the connecting platform.

[0015] An operation method of an intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder covers, which is applicable to the above-mentioned intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder covers, and the operation method is as follows:

[0016] S1: Put the cleaning liquid into the cleaning tank, put the engine cylinder cover into the mounting frame, rotate the two groups of threaded rods to make the two groups of clamping blocks close to each other, clamp the engine cylinder cover, then control the mounting frame to move downward, and make the engine cylinder cover enter the cleaning tank;

[0017] S2: When cleaning the engine cylinder cover, control the top plate to rotate clockwise, and make the mounting frame and the engine cylinder cover rotate synchronously under the cooperation of the limiting assembly, and adjust the contact surface of the engine cylinder cover and the bubbles;

[0018] S3: When cleaning, control the top plate to rotate counterclockwise, and make the engine cylinder cover continuously vibrate downward under the cooperation of the limiting assembly;

[0019] S4: After the cleaning is finished, the engine cylinder cover is moved out of the cleaning liquid, the fan is controlled to rotate, so that the oil stains and other sundries in the cleaning liquid gradually move to the center and are deposited in the feeding cavity.

[0020] The beneficial effects of the present application are as follows:

[0021] 1. The intelligent ultrasonic fine cleaning device and operation method for automobile cylinder cover manufacturing, when cleaning the engine cylinder cover, the top plate is controlled to rotate clockwise, under the cooperation of the limiting assembly, the mounting frame and the engine cylinder cover are synchronously rotated clockwise, thereby adjusting the contact surface of the engine cylinder cover and the bubble, different positions of the engine cylinder cover are cleaned, the fan is followed to rotate, the rotating fan causes vortex in the cleaning liquid, the water flow generated by the vortex movement can enhance the scouring effect of the cleaning liquid on the surface of the engine cylinder cover, and the bubble below the engine cylinder cover can be upwardly impacted, the bottom of the engine cylinder cover is cleaned, and the cleaning effect on the bottom of the engine cylinder cover is improved.

[0022] 2. The intelligent ultrasonic fine cleaning device and operation method for automobile cylinder cover manufacturing, the top plate is controlled to rotate counterclockwise, under the cooperation of the limiting assembly, the engine cylinder cover is continuously vibrated downward, the engine cylinder cover is continuously vibrated downward, so that the engine cylinder cover and the cleaning liquid produce more intense relative movement, the scouring force of the cleaning liquid on the adhering matter is increased, and the distribution and movement state of the bubble can be changed when the engine cylinder cover is vibrated downward, so that the cavitation bubbles are more uniformly distributed around the cylinder cover, and under the action of vibration, the impact force direction of the adhering matter when the bubble breaks is more diversified, thereby more effectively destroying the combination of the adhering matter and the cylinder cover, improving the cleaning effect, while taking out the engine cylinder cover in the cleaning liquid, the engine cylinder cover is continuously vibrated downward, which is convenient for shaking off the excess cleaning liquid on the engine cylinder cover, avoids the secondary adhesion of the sundries falling off when the engine cylinder cover is moved upward on the engine cylinder cover, the connecting platform reciprocatingly moves up and down while the top plate rotates counterclockwise, the flocculating agent in the stock tank is intermittently scattered into the cleaning liquid through the groove, the oil stains and other sundries cleaned on the engine cylinder cover are deposited, and the oil stains and other sundries falling off are prevented from being suspended in the cleaning liquid.

[0023] 3. The intelligent ultrasonic fine cleaning device and operation method for automobile cylinder cover manufacturing, after the cleaning of the engine cylinder cover is finished, the engine cylinder cover is controlled to be separated from the cleaning liquid, a plurality of elastic expansion rods are arranged, so that the fan stays at the bottom of the cleaning liquid, and then the fan is controlled to rotate, so that the cleaning liquid produces vortex, when the rotation of the fan is stopped, the centrifugal force disappears, the oil stains and other sundries in the cleaning liquid gradually move to the center and are deposited in the feeding cavity, so that the oil stains and other sundries are easy to clean, and cross contamination is avoided when the next engine cylinder cover is cleaned.

[0024] 4. The intelligent ultrasonic fine cleaning device and operation method for automobile cylinder head manufacturing described in the present invention covers the bubbles near the engine cylinder head by means of arc-shaped side panels. When the bubbles explode, the impact effect of the bubble explosion is enhanced by blocking the side panels.

[0025] 5. The intelligent ultrasonic fine cleaning device and operation method for automobile cylinder head manufacturing described in the present invention blocks the clockwise rotating vortex through the provided baffle, causing the cleaning fluid to oscillate significantly, generating a stronger relative motion with the engine cylinder head, thereby improving the flushing effect of the cleaning fluid on the engine cylinder head. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below with reference to the accompanying drawings.

[0027] Figure 1 This is a perspective view of the first usage form of the present invention;

[0028] Figure 2 is a cross-sectional view of the present invention;

[0029] Figure 3 is a perspective view of a second usage configuration of the present invention;

[0030] Figure 4 This is a three-dimensional diagram of the connection platform and the mounting frame of the present invention in cooperation with each other;

[0031] Figure 5 This is a three-dimensional diagram of the cleaning pool and the baffle used in conjunction with each other;

[0032] Figure 6 This is an exploded view of the box of the present invention in cooperation with the connecting platform;

[0033] Figure 7 This is a three-dimensional diagram of the first top block and the second top block of the present invention in cooperation with each other;

[0034] Figure 8 This invention Figure 2 Enlarged view of point A in the middle;

[0035] Figure 9 This invention Figure 2 Enlarged view of point B in the middle;

[0036] Figure 10 This invention Figure 2 Enlarged view of point C in the middle.

[0037] In the figure: 1, cleaning pool; 2, first motor; 3, screw rod; 4, sliding block; 5, support plate; 6, mounting plate; 7, second motor; 8, sleeve box; 9, limiting ring; 10, sliding plate; 11, sliding shaft; 12, first spring; 13, connecting platform; 14, mounting frame; 15, threaded rod; 16, clamping block; 17, top plate; 18, first top block; 19, second top block; 20, fixed ring; 21, second spring; 22, clamping block; 23, clamping groove; 24, material storage cavity; 25, feed inlet; 26, sliding rod; 27, groove; 28, multi-section elastic telescopic rod; 29, fan blade; 30, feed slot; 31, support frame; 32, rotating plate; 33, sliding groove; 34, discharge port; 35, baffle; 36, feed cavity; 37, electric telescopic rod; 38, side plate; 39, ultrasonic transducer; 40, spoiler; 41, third spring; 42, sealing ring; 43, discharge port. DETAILED DESCRIPTION

[0038] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.

[0039] As Figures 1 to 10 shown, the present application provides a technical solution, an intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing, which comprises a cleaning pool 1, a first motor 2 fixedly connected to the top of the cleaning pool 1, a screw rod 3 fixedly connected to the output end of the first motor 2 and penetrating through the top of the cleaning pool 1, a sliding block 4 connected to the outer wall of the screw rod 3 through a screw nut pair, the sliding block 4 being in sliding connection with the cleaning pool 1, a support plate 5 fixedly connected to one side of the sliding block 4, a mounting plate 6 fixedly connected to the top of the support plate 5, a sleeve box 8 rotatably connected to the bottom of the mounting plate 6, a limiting ring 9 fixedly connected to the inner wall of the sleeve box 8, a sliding plate 10 in sliding connection with the inner wall of the sleeve box 8 above the limiting ring 9, a vibration assembly provided on the top of the mounting plate 6, a plurality of sliding shafts 11 fixedly connected to the bottom of the sliding plate 10 at equal intervals, a connecting platform 13 fixedly connected to the bottom of the plurality of sliding shafts 11 and penetrating through the sleeve box 8, a clamping assembly provided on the bottom of the connecting platform 13, a limiting assembly provided on the bottom of the mounting plate 6, and two ultrasonic transducers 39 symmetrically provided on the inner wall of the cleaning pool 1.

[0040] Through the above technical scheme, the cleaning liquid is put into the cleaning tank 1, the engine cylinder cover is clamped and fixed by the clamping assembly, the first motor 2 is started, the output end of the first motor 2 drives the screw rod 3 to rotate, the sliding block 4 moves downward, the supporting plate 5 moves downward, the mounting plate 6 moves downward, the clamping assembly moves downward, the engine cylinder cover is soaked in the cleaning liquid, the ultrasonic transducer 39 is started, and micro bubbles are generated in the cleaning liquid. With the explosion impact of the bubbles, the engine cylinder cover is cleaned, and the oil stains and other sundries adhered to the surface are removed. While the engine cylinder cover is cleaned, the engine cylinder cover is rotated through the cooperation of the vibration assembly and the limiting assembly, thereby adjusting the contact surface of the engine cylinder cover and the bubbles, and cleaning different positions of the engine cylinder cover. Moreover, the engine cylinder cover is continuously vibrated downward through the cooperation of the vibration assembly and the limiting assembly, the engine cylinder cover is continuously vibrated downward, stronger relative movement between the engine cylinder cover and the cleaning liquid is generated, the scouring force of the cleaning liquid on the adhering matter is increased, the distribution and movement state of the bubbles are changed when the engine cylinder cover is vibrated downward, the cavitation bubbles are more uniformly distributed around the cylinder cover, and under the action of vibration, the impact force direction of the adhering matter when the bubbles break is more diversified, thereby more effectively destroying the combination of the adhering matter and the engine cylinder cover, improving the cleaning effect, and after the cleaning of the engine cylinder cover is completed, the engine cylinder cover is moved out of the cleaning liquid through the first motor 2, and the engine cylinder cover is continuously vibrated downward through the cooperation of the vibration assembly and the limiting assembly again, so as to shake off the excess cleaning liquid on the engine cylinder cover, and avoid the secondary adhesion of the sundries falling off when the engine cylinder cover is moved upward on the engine cylinder cover.

[0041] Specifically, the vibration assembly includes a second motor 7, the second motor 7 is fixedly installed on the top of the mounting plate 6, the output end of the second motor 7 extends to the inside of the sleeve box 8 and is fixedly connected with a top plate 17, the top plate 17 is located below the sliding plate 10, the inside of the sliding plate 10 is provided with a hollow groove, the top of the top plate 17 is fixedly connected with two first top blocks 18 which are symmetrical, the top of each of the two first top blocks 18 is provided as an inclined surface, the bottom of the sliding plate 10 is fixedly connected with two second top blocks 19 which are symmetrical, the bottom of each of the two second top blocks 19 is provided as an inclined surface, the outer wall of the sliding shaft 11 is sleeved with a first spring 12, the top of the first spring 12 is fixedly connected with the sleeve box 8, and the bottom of the first spring 12 is fixedly connected with a connecting platform 13; the limiting assembly includes a fixed ring 20, the fixed ring 20 is rotatably connected with the outer wall of the sleeve box 8, the top of the fixed ring 20 is fixedly connected with the mounting plate 6, the inner wall of the fixed ring 20 is symmetrically and slidably connected with two clamping blocks 22, one side of each of the two clamping blocks 22 is provided as an inclined surface, the other side of each of the two clamping blocks 22 is fixedly connected with a second spring 21, the two second springs 21 are fixedly connected with the fixed ring 20, and the outer wall of the sleeve box 8 is provided with a clamping groove 23 used in cooperation with the clamping block 22.

[0042] By the above technical scheme, the second motor 7 is started, the output end of the second motor 7 drives the top plate 17 to rotate counterclockwise, the first top block 18 rotates counterclockwise, when the first top block 18 rotates to the position close to the second top block 19, the inclined surface of the first top block 18 abuts against the inclined surface of the second top block 19, when the first top block 18 abuts against the second top block 19, under the action of the second spring 21, the straight surface of the clamping block 22 abuts against the inner wall of the clamping groove 23, the rotation of the clamping block 22 is limited by the straight surface, so that the sleeve box 8 cannot rotate, under the extrusion of the first top block 18, the second top block 19 is pushed to move upward, the sliding plate 10 moves upward, the sliding shaft 11 moves upward, the connecting platform 13 moves upward, the clamping assembly and the engine cylinder head move upward, when the connecting platform 13 moves upward, the first spring 12 is compressed, when the first top block 18 rotates to the position away from the second top block 19, under the action of the gravity of the engine cylinder head and the first spring 12, the engine cylinder head moves downward quickly, when the sliding plate 10 hits the limiting ring 9, the engine cylinder head generates downward vibration, thus reciprocating, with the counterclockwise rotation of the top plate 17, the engine cylinder head continuously vibrates downward, when the top plate 17 is controlled to rotate clockwise, the first top block 18 rotates clockwise, when the first top block 18 rotates to the position close to the second top block 19, the straight surface of the first top block 18 abuts against the straight surface of the second top block 19, with the rotation of the first top block 18, the second top block 19 is pushed to rotate, the sliding shaft 11 rotates, the sleeve box 8 rotates, at this time, the clamping groove 23 abuts against the inclined surface of the clamping block 22, under the extrusion of the clamping groove 23, the clamping block 22 is pushed to move to the inside of the fixed ring 20, the second spring 21 is compressed, thus reciprocating, when the top plate 17 is controlled to rotate clockwise, the clamping assembly and the engine cylinder head rotate clockwise synchronously.

[0043] Specifically, the clamping assembly comprises a mounting frame 14, the mounting frame 14 is fixedly installed at the bottom of the connecting platform 13, the inner wall of the mounting frame 14 is symmetrically connected with two groups of threaded rods 15, one end of the threaded rod 15 is fixedly connected with a clamping block 16, the outer wall of the clamping block 16 is provided as an annular inclined surface, the outer wall of the mounting frame 14 is symmetrically fixedly connected with two groups of side plates 38, the side plate 38 is provided as an arc shape.

[0044] By the above technical scheme, the engine cylinder head is placed in the mounting frame 14, by rotating the two groups of threaded rods 15, the two groups of clamping blocks 16 are close to each other, the engine cylinder head is clamped and fixed in the mounting frame 14, by providing the outer wall of the clamping block 16 as an annular inclined surface, the contact area with the engine cylinder head is reduced, the cleaning effect of the cleaning liquid on the engine cylinder head is better, by providing the side plate 38 as an arc shape, the bubbles near the engine cylinder head are covered, when the bubbles explode, the impact effect of the bubble explosion is improved by the blocking of the side plate 38.

[0045] Specifically, the bottom of the mounting frame 14 is fixedly connected with a plurality of elastic telescopic rods 28, the bottom of the plurality of elastic telescopic rods 28 is fixedly connected with a fan blade 29, the bottom of the inner wall of the cleaning pool 1 is provided with an inlet slot 30, the bottom of the cleaning pool 1 is symmetrically provided with two discharge ports 34, the inside of the cleaning pool 1 and between the inlet slot 30 and the discharge port 34 is provided with a sliding groove 33, the sliding groove 33 is provided with a discharge assembly in the inside, the inner wall of the inlet slot 30 is fixedly connected with a plurality of support frames 31 at equal intervals, and the top of the plurality of support frames 31 is rotatably connected with a rotating plate 32.

[0046] Through the above technical scheme, when the engine cylinder cover is soaked in the cleaning liquid, the bottom of the fan blade 29 abuts against the rotating plate 32, so that the plurality of elastic telescopic rods 28 are compressed, when the engine cylinder cover rotates in the cleaning liquid, the fan blade 29 rotates, the rotating fan blade 29 causes the cleaning liquid to generate vortex, the water flow generated by the vortex movement can enhance the washing effect of the cleaning liquid on the surface of the engine cylinder cover, and the bubbles below the engine cylinder cover can be upwardly impacted, so that the bottom of the engine cylinder cover is cleaned, and the cleaning effect of the bottom of the engine cylinder cover is improved.

[0047] Specifically, the discharge assembly comprises a baffle 35, the baffle 35 is arranged on the inner wall of the sliding groove 33 and is in sliding connection with the sliding groove 33, the top of the baffle 35 is provided with an inlet cavity 36, the bottom of the baffle 35 is provided with a discharge port 43, the discharge port 43 is communicated with the inlet cavity 36, the inner wall of the sliding groove 33 is fixedly connected with an electric telescopic rod 37, the output end of the electric telescopic rod 37 is fixedly connected with the baffle 35; the inside of the connecting platform 13 is provided with a storage cavity 24, the top of the connecting platform 13 is provided with an inlet port 25, the bottom of the box set 8 is fixedly connected with a plurality of sliding rods 26 at equal intervals, the sliding rods 26 penetrate through the connecting platform 13, and the outer wall of the sliding rod 26 and the inside of the connecting platform 13 are provided with a groove 27.

[0048] Through the technical scheme, the appropriate flocculating agent is loaded in the stock cavity 24 through the feeding port 25, the flocculating agent enters the groove 27 outside the sliding rod 26, when the engine cylinder cover is cleaned, the connecting platform 13 is controlled to move up and down reciprocatingly, when the connecting platform 13 moves upward, the groove 27 is out of the coverage range of the connecting platform 13, after losing the block of the connecting platform 13, the flocculating agent in the groove 27 falls into the cleaning liquid, when the connecting platform 13 moves downward, the groove 27 enters the stock cavity 24 again, so that the flocculating agent can enter the groove 27, thereby the flocculating agent in the stock cavity 24 is intermittently scattered into the cleaning liquid with the reciprocating up and down movement of the connecting platform 13, the oil stains and other sundries cleaned from the engine cylinder cover are settled by the flocculating agent, the oil stains and other sundries falling off are prevented from being suspended in the cleaning liquid, the engine cylinder cover is secondarily adhered when the engine cylinder cover is taken out upward, after the cleaning of the engine cylinder cover is completed, the engine cylinder cover is separated from the cleaning liquid by controlling the mounting frame 14 to move upward through the first motor 2, after the engine cylinder cover is separated from the cleaning liquid, the plurality of elastic telescopic rods 28 extend downward, so that the fan blades 29 are continuously kept at the bottom of the cleaning liquid, at this time, the mounting frame 14 is controlled to rotate through the second motor 7, the fan blades 29 are driven to rotate, the cleaning liquid is caused to swirl, then the rotation of the fan blades 29 is stopped, the centrifugal force disappears, the oil stains and other sundries settled in the cleaning liquid gradually move to the center and are settled into the feeding cavity 36 along the feeding groove 30, the oil stains and other sundries accumulated in the feeding cavity 36 are discharged from the cleaning pool 1 along the discharge port 34 through the movement of the discharge port 43, thereby the cleaning of the cleaning liquid is ensured, and cross contamination is avoided when the next engine cylinder cover is cleaned.

[0049] Specifically, the top of the cleaning pool 1 is slidably connected with a sealing ring 42, the bottom of the sealing ring 42 is fixedly connected with a third spring 41, and the third spring 41 is fixedly connected with the cleaning pool 1.

[0050] Through the technical scheme, when the engine cylinder cover is controlled to enter the cleaning liquid, the mounting plate 6 moves downward, and the sealing ring 42 abuts against the bottom of the mounting plate 6 under the action of the third spring 41, so that the top of the cleaning pool 1 is closed, and the cleaning liquid is prevented from spouting outward to pollute the surrounding environment.

[0051] Specifically, the inner wall of the cleaning pool 1 is equidistantly fixedly connected with a plurality of flow resistance plates 40, and the flow resistance plates 40 are obliquely installed.

[0052] Through the technical scheme, when the mounting frame 14 and the engine cylinder cover are controlled to rotate clockwise, the cleaning liquid forms a clockwise swirling vortex, the clockwise swirling vortex is blocked by the flow resistance plates 40, the cleaning liquid is caused to form a large oscillation, and the relative movement between the cleaning liquid and the engine cylinder cover is stronger, so that the washing effect of the cleaning liquid on the engine cylinder cover is improved.

[0053] The operation method of the intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing is suitable for the intelligent ultrasonic fine cleaning device for automobile cylinder cover manufacturing, and the operation method is as follows:

[0054] S1: Put the cleaning liquid into the cleaning pool 1, put the engine cylinder cover into the mounting frame 14, rotate the two groups of threaded rods 15 to make the two groups of clamping blocks 16 close to each other, clamp the engine cylinder cover, then control the mounting frame 14 to move downward, and make the engine cylinder cover enter the cleaning pool 1;

[0055] S2: When cleaning the engine cylinder cover, control the top plate 17 to rotate clockwise, and make the mounting frame 14 and the engine cylinder cover rotate synchronously under the cooperation of the limiting assembly, and adjust the contact surface between the engine cylinder cover and the bubbles;

[0056] S3: When cleaning, control the top plate 17 to rotate counterclockwise, and make the engine cylinder cover continue to vibrate downward under the cooperation of the limiting assembly;

[0057] S4: After cleaning, move the engine cylinder cover out of the cleaning liquid, control the fan blade 29 to rotate, make the oil stains and other impurities in the cleaning liquid gradually move to the center, and accumulate in the feeding cavity 36.

[0058] In use, the cleaning liquid is put into the cleaning tank 1, the engine cylinder head is put into the mounting frame 14, the two sets of clamping blocks 16 are moved close to each other by rotating the two sets of threaded rods 15, the engine cylinder head is clamped and fixed in the mounting frame 14, the outer wall of the clamping block 16 is arranged as an annular inclined surface, the contact area with the engine cylinder head is reduced, the cleaning effect of the cleaning liquid on the engine cylinder head is better, the first motor 2 is started, the output end of the first motor 2 drives the screw rod 3 to rotate, the sliding block 4 moves downward, the supporting plate 5 moves downward, the mounting plate 6 moves downward, the mounting frame 14 moves downward, and the engine cylinder head is soaked in the cleaning liquid, at this time, under the action of the third spring 41, the sealing ring 42 abuts against the bottom of the mounting plate 6, so that the upper part of the cleaning tank 1 is closed, the cleaning liquid is prevented from splashing outward and polluting the surrounding environment, the ultrasonic transducer 39 is started, and micro bubbles are generated in the cleaning liquid, with the explosion impact of the bubbles, the engine cylinder head is cleaned, and the oil stains and other impurities adhered to the surface are removed, the side plate 38 arranged in an arc shape covers the bubbles near the engine cylinder head, when the bubbles explode, the impact effect of the bubble explosion is improved through the blocking of the side plate 38, while the engine cylinder head is cleaned, when the second motor 7 controls the top plate 17 to rotate clockwise, the first top block 18 rotates clockwise, when the first top block 18 rotates to the position close to the second top block 19, the straight surface of the first top block 18 abuts against the straight surface of the second top block 19, with the rotation of the first top block 18, the second top block 19 is pushed to rotate, a plurality of sliding shafts 11 are driven to rotate, the sleeve box 8 is driven to rotate, at this time, the clamping groove 23 abuts against the inclined surface of the clamping block 22, under the extrusion action of the clamping groove 23, the clamping block 22 moves to the inside of the fixing ring 20, and the second spring 21 is compressed, thereby reciprocating, when the control top plate 17 rotates clockwise, the mounting frame 14 and the engine cylinder head rotate synchronously clockwise, thereby adjusting the contact surface of the engine cylinder head and the bubbles, and cleaning different positions of the engine cylinder head, when the engine cylinder head is soaked in the cleaning liquid, the bottom of the fan blade 29 abuts against the rotating plate 32, and the plurality of elastic extension rods 28 are compressed, when the engine cylinder head rotates clockwise in the cleaning liquid, the fan blade 29 rotates, the rotating fan blade 29 causes the cleaning liquid to generate vortex, the water flow generated by the vortex movement can enhance the washing effect of the cleaning liquid on the surface of the engine cylinder head, the bubbles below the engine cylinder head can impact upward, the bottom of the engine cylinder head is cleaned, the cleaning effect of the bottom of the engine cylinder head is improved, and when the mounting frame 14 and the engine cylinder head rotate clockwise, the cleaning liquid forms a clockwise rotating vortex, the blocking plate 40 is arranged to block the clockwise rotating vortex, the cleaning liquid forms a large amplitude oscillation, the relative movement between the cleaning liquid and the engine cylinder head is stronger, the washing effect of the cleaning liquid on the engine cylinder head is improved, after the engine cylinder head is rotated and cleaned in the cleaning liquid for a period of time, the second motor 7 controls the top plate 17 to rotate counterclockwise, the first top block 18 rotates counterclockwise,When the first top block 18 rotates to the position close to the second top block 19, the inclined surface of the first top block 18 abuts against the inclined surface of the second top block 19, and when the first top block 18 abuts against the second top block 19, the straight surface of the clamping block 22 abuts against the inner wall of the clamping groove 23 under the action of the second spring 21, and the limit of the straight surface of the clamping block 22 makes the sleeve box 8 unable to rotate, thereby pushing the second top block 19 to move upward under the extrusion of the first top block 18, moving the sliding plate 10 upward, moving the sliding shaft 11 upward, moving the connecting platform 13 upward, moving the clamping assembly and the engine cylinder cover upward, and compressing the first spring 12 while the connecting platform 13 moves upward, when the first top block 18 rotates to the position away from the second top block 19, the engine cylinder cover moves downward rapidly under the action of its own gravity and the first spring 12, and when the sliding plate 10 hits the limiting ring 9, the engine cylinder cover generates downward vibration, thereby reciprocating and rotating the top plate 17 counterclockwise to make the engine cylinder cover continuously vibrate downward, and the continuous downward vibration of the engine cylinder cover makes the relative movement between the engine cylinder cover and the cleaning liquid more intense, increases the washing force of the cleaning liquid on the attachments, and changes the distribution and movement state of the bubbles when the engine cylinder cover vibrates downward, so that the cavitation bubbles are more uniformly distributed around the engine cylinder cover, and the impact force direction of the attachments when the bubbles burst under the vibration is more diversified, thereby more effectively destroying the combination of the attachments and the engine cylinder cover, improving the cleaning effect, and the amount of flocculating agent is loaded in the stock chamber 24 through the feeding port 25, the flocculating agent enters the groove 27 on the outer wall of the sliding rod 26, and when the top plate 17 rotates counterclockwise, the connecting platform 13 reciprocally moves up and down, when the connecting platform 13 moves upward, the groove 27 is out of the coverage range of the connecting platform 13, and after losing the block of the connecting platform 13, the flocculating agent in the groove 27 falls into the cleaning liquid, and when the connecting platform 13 moves downward, the groove 27 enters the stock chamber 24 again, so that the flocculating agent in the stock chamber 24 is intermittently scattered into the cleaning liquid with the reciprocating upward and downward movement of the connecting platform 13, the oil stains and other sundries cleaned on the engine cylinder cover are settled by the flocculating agent, and the oil stains and other sundries falling off are prevented from being suspended in the cleaning liquid and adhering to the engine cylinder cover again when the engine cylinder cover is taken out upward, after the cleaning of the engine cylinder cover is completed, the engine cylinder cover is separated from the cleaning liquid by controlling the upward movement of the mounting frame 14 through the first motor 2, and the engine cylinder cover continuously vibrates downward by rotating the top plate 17 counterclockwise again, so as to shake off the excess cleaning liquid on the engine cylinder cover, and avoid the secondary adhesion of the falling sundries on the engine cylinder cover when the engine cylinder cover moves upward, after the engine cylinder cover is separated from the cleaning liquid, the multiple elastic extension rods 28 extend downward, so that the fan blades 29 stay at the bottom of the cleaning liquid, and then the mounting frame 14 is controlled to rotate by the second motor 7, so as to drive the fan blades 29 to rotate and make the cleaning liquid produce vortex, and then the rotation of the fan blades 29 is stopped to make the centrifugal force disappear,The dirt and other impurities in the cleaning liquid gradually move to the center and are deposited in the feeding cavity 36 along the feeding groove 30. The electric telescopic rod 37 is started to control the movement of the baffle 35, so that the discharge port 43 moves. When the discharge port 43 passes through the discharge port 34, the dirt and other impurities accumulated in the feeding cavity 36 are discharged from the cleaning tank 1 along the discharge port 43 and the discharge port 34, so as to ensure the cleanliness of the cleaning liquid and avoid cross contamination when cleaning the next engine cylinder head.

[0059] The above front, rear, left, right, top and bottom are based on the drawings of the specification Figure 1 as the standard, the side facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0060] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application.

[0061] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An intelligent ultrasonic fine cleaning device for automobile cylinder head manufacturing, characterized in that, The utility model relates to a cleaning pool (1) is fixedly connected with first motor (2) on the top, and the output of first motor (2) is fixedly connected with lead screw (3) through the top of cleaning pool (1), and the outer wall of lead screw (3) is connected with sliding block (4) through screw nut pair, and sliding block (4) is connected with cleaning pool (1) slidingly, and the one side of sliding block (4) is fixedly connected with support plate (5), and the top of support plate (5) is fixedly connected with mounting plate (6), and the bottom of mounting plate (6) is rotatably connected with sleeve box (8), and the inner wall of sleeve box (8) is fixedly connected with limit ring (9), and the inner wall of sleeve box (8) is slidably connected with slide plate (10) above limit ring (9), and the top of mounting plate (6) is provided with vibration subassembly, and the bottom of slide plate (10) is equidistantly fixedly connected with a plurality of slide shafts (11), and the bottom of a plurality of slide shafts (11) is fixedly connected with connecting platform (13) through sleeve box (8), and the bottom of connecting platform (13) is provided with clamping subassembly, and the bottom of mounting plate (6) is provided with limiting component, and the inner wall of cleaning pool (1) is provided with two ultrasonic transducers (39) symmetrically; The vibration subassembly includes second motor (7), the top of mounting plate (6) is fixedly installed with second motor (7), the output of second motor (7) extends to the inside of sleeve box (8) and is fixedly connected with top plate (17), and top plate (17) is below slide plate (10), and the inside of slide plate (10) is provided with air slot, and the top of top plate (17) is fixedly connected with two first top blocks (18) symmetrically, the top of two first top blocks (18) is provided as inclined plane, the bottom of two second top blocks (19) is provided as inclined plane, the outer wall of slide shaft (11) is provided with first spring (12), the top of first spring (12) is fixedly connected with sleeve box (8), and the bottom of first spring (12) is fixedly connected with connecting platform (13); The limiting component includes fixed ring (20), the outer wall of sleeve box (8) is rotatably connected with fixed ring (20), the top of fixed ring (20) is fixedly connected with mounting plate (6), the inner wall of fixed ring (20) is slidably connected with two clamping blocks (22) symmetrically, the one side of two clamping blocks (22) is provided as inclined plane, the other side of two clamping blocks (22) is fixedly connected with second spring (21), two second springs (21) are fixedly connected with fixed ring (20), and the outer wall of sleeve box (8) is provided with clamping groove (23) used in cooperation with clamping block (22). The inside of the connecting platform (13) is provided with a storage cavity (24), the top of the connecting platform (13) is provided with an inlet (25), the bottom of the box (8) is fixedly connected with a plurality of slide rods (26) at equal intervals, the slide rods (26) penetrate through the connecting platform (13), and the outer wall of the slide rods (26) and within the inner range of the connecting platform (13) is provided with a groove (27).

2. The intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder cover according to claim 1, characterized in that, The clamping assembly comprises a mounting frame (14) fixedly installed at the bottom of the connecting platform (13), the inner wall of the mounting frame (14) is symmetrically connected with two groups of threaded rods (15) in a threaded manner, one end of the threaded rod (15) is fixedly connected with a clamping block (16), the outer wall of the clamping block (16) is provided as an annular inclined surface, and the outer wall of the mounting frame (14) is fixedly connected with two groups of side plates (38) in a symmetric manner, and the side plates (38) are provided in an arc shape.

3. The intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder cover according to claim 2, characterized in that, The bottom of the mounting frame (14) is fixedly connected with a plurality of elastic telescopic rods (28), the bottom of the plurality of elastic telescopic rods (28) is fixedly connected with a fan blade (29), the bottom of the inner wall of the cleaning pool (1) is provided with an inlet chute (30), the bottom of the cleaning pool (1) is symmetrically provided with two discharge outlets (34), the inside of the cleaning pool (1) and between the inlet chute (30) and the discharge outlet (34) is provided with a sliding groove (33), the inside of the sliding groove (33) is provided with a discharging assembly, the inner wall of the inlet chute (30) is fixedly connected with a plurality of support frames (31) at equal intervals, and the top of the plurality of support frames (31) is rotatably connected with a rotating plate (32).

4. The intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder cover according to claim 3, characterized in that, The discharging assembly comprises a baffle (35) provided on the inner wall of the sliding groove (33) and in sliding connection with the sliding groove (33), the top of the baffle (35) is provided with an inlet cavity (36), the bottom of the baffle (35) is provided with a discharging opening (43), the discharging opening (43) is communicated with the inlet cavity (36), the inner wall of the sliding groove (33) is fixedly connected with an electric telescopic rod (37), and the output end of the electric telescopic rod (37) is fixedly connected with the baffle (35).

5. The intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder cover according to claim 4, characterized in that, The top of the cleaning pool (1) is slidably connected with a sealing ring (42), the bottom of the sealing ring (42) is fixedly connected with a third spring (41), and the third spring (41) is fixedly connected with the cleaning pool (1).

6. The intelligent ultrasonic fine cleaning device for manufacturing automobile cylinder cover according to claim 5, characterized in that, The inner wall of the cleaning pool (1) is fixedly connected with a plurality of flow baffles (40) at equal intervals, and the flow baffles (40) are installed in an inclined manner.

7. The operating method of the intelligent ultrasonic fine cleaning device for automobile cylinder head manufacturing, which is suitable for the intelligent ultrasonic fine cleaning device for automobile cylinder head manufacturing according to claim 6, characterized in that: The operation method is as follows: S1: Put the cleaning liquid into the cleaning pool (1), and put the engine cylinder cover into the mounting frame (14), rotate the two groups of threaded rods (15), make the two groups of clamping blocks (16) close to each other, clamp the engine cylinder cover, then control the mounting frame (14) to move downwards, and make the engine cylinder cover enter the cleaning pool (1); S2: When cleaning the engine cylinder cover, control the top plate (17) to rotate clockwise, and make the mounting frame (14) and the engine cylinder cover rotate synchronously under the cooperation of the limiting assembly, and adjust the contact surface of the engine cylinder cover and the bubbles. S3: in the cleaning, control the top plate (17) counterclockwise rotation, under the cooperation of limiting assembly, make the engine cylinder head continue to vibrate downward; S4: after the end of cleaning, move the engine cylinder head out of the cleaning solution, control the fan (29) rotation, make the oil dirt and other sundries in the cleaning solution gradually move to the center and deposit in the feed chamber (36) to accumulate.

Citation Information

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