A high-quality multi-layer metal integral casting equipment

Abstract

A high-quality multi-layer metal integrated casting device belongs to the technical field of multi-layer metal casting, including a clamp column fixedly mounted on a slider, a clamp plate rotatably mounted with the clamp column, a coil spring connecting the clamp plate and the clamp column, fixed arc plates rotatably connected with the clamp plate and connected to each other in pairs, a T-shaped connector running through the rotational connection position of the two fixed arc plates, a sleeve slidably mounted with a slide plate provided on the T-shaped connector, and an insert strip for fixing the T-shaped connector and the sleeve. A power assembly drives the internal gear and the pinion to rotate, thereby driving the rotating circular plate I and the rotating circular plate II to rotate in opposite directions, and then the position of the fixing mechanism is adapted to different types of casting molds, which is convenient for casting multi-layer metal blanks of different shapes and sizes. The fixing mechanism can fix different types of casting molds and thus can cast metal blanks of different types and sizes.

Description

Technical Field

[0001] This invention relates to the technical field of multilayer metal casting, and particularly to a high-quality multilayer metal integrated casting equipment. Background Technology

[0002] With the rapid advancements in modern technology, the requirements for material properties in industrial production are becoming increasingly diverse and complex. Traditional single-metal components often struggle to meet the comprehensive performance demands of specific applications, such as strength, corrosion resistance, electrical conductivity, or thermal conductivity. Against this backdrop, multilayer metal casting technology has emerged. This technology precisely casts different types and properties of metals according to a pre-defined layer structure, creating metal parts with composite performance advantages. This technology not only broadens the application range of metal materials but also significantly improves the overall performance and reliability of products.

[0003] Currently, centrifugal casting equipment is widely used in the field of multi-layer metal casting, especially in the manufacture of pipe components, where it demonstrates unparalleled advantages. Through the centrifugal force generated by high-speed rotation, molten metal is uniformly and tightly filled into the mold, effectively avoiding casting defects such as porosity and inclusions, and ensuring the smoothness of the pipe's inner wall and structural strength. However, when it comes to casting multi-layer metal plates and blocks, the limitations of centrifugal casting equipment become apparent. Because these components have varied shapes and sizes, and require tight bonding between metal layers, traditional centrifugal casting methods are inadequate, making it difficult to guarantee casting quality and production efficiency.

[0004] Faced with this challenge, existing casting equipment often lacks sufficient flexibility and adaptability, making it difficult to meet the casting needs of multi-layered metal blanks of different shapes and specifications. Furthermore, the casting process can easily lead to uneven distribution of molten metal within the mold, further affecting the performance and appearance quality of the castings. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides a high-quality multi-layer metal integral casting equipment to solve the issues mentioned in the background section.

[0006] The technical solution used in this invention is: a high-quality multi-layer metal integrated casting equipment, including a shell, a casting mold, a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism, and a fixing mechanism; the adjusting mechanism includes two screw frames that are rotatably connected to rectangular blocks from the middle position via an axis, a screw that is rotatably connected to the screw frames, a slider that is slidably installed on the screw frames, and a connecting column that is fixedly installed to the rectangular blocks provided at both ends of the screw frames;

[0007] The rotating mechanism includes a rotating circular plate I with two protruding plates on its outer wall for fixing and installing connecting columns installed on both sides of the upper screw frame; a rotating circular plate II with two protruding plates on its outer wall for fixing and installing connecting columns installed on both sides of the lower screw frame and rotatably connected to the rotating circular plate I; an internal gear fixedly installed in the middle of the rotating circular plate II; a small gear fixedly installed on the shaft provided in the middle of the rotating circular plate I; and a power component that drives the internal gear and the small gear to rotate.

[0008] The fixing mechanism includes a clamp post fixedly installed on the slider, a clamp plate rotatably installed with the clamp post, a coil spring connecting the clamp plate and the clamp post, a fixed arc plate rotatably connected to the clamp plate and connected to each other in pairs, a T-shaped connector passing through the rotatable connection position of the two fixed arc plates, a sleeve slidably installed with the slide plate provided on the T-shaped connector, and an insert for fixing the T-shaped connector and the sleeve.

[0009] Preferably, the fixing mechanism includes multiple clamps, and each clamp consists of two clamping plates, two fixing arc plates, two coil springs, a T-shaped connector, and a sleeve.

[0010] Preferably, there are multiple fixing mechanisms, with two fixing mechanisms arranged in a mirror-symmetric manner installed in one adjusting mechanism.

[0011] Preferably, there are two adjustment mechanisms, arranged in a cross pattern, with one adjustment mechanism above the other.

[0012] Preferably, the flow guiding mechanism includes a conical box placed on the outer shell, a plurality of flow guiding boxes disposed within the conical box, and a plurality of ceramic filter plates disposed within the flow guiding boxes.

[0013] Preferably, the conical box has a guide tube in the middle for insertion into the feed hole of the casting mold to prevent metal from spilling outside the casting mold; the discharge hole of the guide box is located at the same position as the guide tube of the conical box.

[0014] Preferably, the swaying mechanism includes a swaying plate rotatably mounted below the rotating circular plate II, a connector fixedly connected to a strip provided on the swaying plate, and a cylinder fixedly connected to the connector for driving the swaying plate to sway.

[0015] Preferably, the outer casing is provided with wheels for moving the device, making it easy to move the device to a designated location; the casting mold has various forms, and a suitable casting mold is selected according to the shape to be cast, so as to cast casting blanks of different shapes and types.

[0016] The beneficial effects of this invention are:

[0017] 1. The power component drives the internal gear and the pinion to rotate, thereby causing the rotating circular plate I and the rotating circular plate II to rotate in opposite directions. This allows the position of the fixing mechanism to conform to different types of casting molds, facilitating the casting of multi-layer metal blanks of different shapes and sizes. The fixing mechanism can fix different types of casting molds, thus enabling the casting of metal blanks of different types and sizes.

[0018] 2. After each metal is added to the casting mold, the shaking plate shakes, causing the casting mold to shake and evenly distribute the metal in the casting mold. The casting mold shakes when each metal is added to ensure that the metal is evenly distributed.

[0019] 3. Different molten metals enter different guide boxes to prevent them from mixing and resulting in low metal purity, which would affect the subsequent multi-layer metal casting process; each ceramic filter plate filters impurities of different sizes; the conical box has a guide cylinder in the middle, which is inserted into the feed hole of the casting mold to prevent the metal from spilling outside the casting mold. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 This is a cross-sectional structural diagram of the overall structure of the present invention.

[0022] Figure 3 This is a schematic diagram of the flow guiding mechanism of the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of a single flow guide box of the present invention.

[0024] Figure 5 This is a schematic diagram of the internal structure of the present invention.

[0025] Figure 6 This is a schematic diagram of the adjustment mechanism of the present invention.

[0026] Figure 7 This is a schematic diagram of the fixing mechanism of the present invention.

[0027] Figure 8 This is a schematic diagram of the structure of a single clip of the fixing mechanism of the present invention.

[0028] Figure 9 This is a schematic cross-sectional view of a single clamp of the fixing mechanism of the present invention.

[0029] Figure 10 This is a schematic diagram of the rotating mechanism and adjusting mechanism of the present invention.

[0030] Figure 11This is a schematic diagram of the rotating mechanism of the present invention.

[0031] Figure 12 This is a schematic diagram of the swaying mechanism of the present invention.

[0032] Reference numerals: 1. Outer shell; 2. Conical box; 3. Flow guide box; 4. Ceramic filter plate; 5. Casting mold; 6. Screw frame; 7. Slider; 8. Screw; 9. Connecting column; 10. Clamping column; 11. Clamping plate; 12. Fixed arc plate; 13. T-shaped connector; 14. Sleeve; 15. Insert; 16. Coil spring; 17. Rotating circular plate I; 18. Rotating circular plate II; 19. Internal gear; 20. Pinion; 21. Power assembly; 22. Shaking plate; 23. Connector; 24. Cylinder. Detailed Implementation

[0033] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0034] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. These terms are merely simplified descriptions for ease of description and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, spatial relative terms, such as "below," "below," "below," "above," and "above," may be used for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the accompanying drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used herein can be interpreted accordingly. It should be noted that in this document, some connection methods, such as "fixed connection" and "fixed installation," refer to, but are not limited to, fixing two components by means of welding, screw and nut fastening, adhesive, riveting, interference fit, etc. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0035] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0036] Implementation, for example Figures 1-12 As shown, a high-quality multi-layer metal integrated casting equipment includes a shell 1, a casting mold 5, a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism, and a fixing mechanism; the shell 1 is provided with wheels for moving the equipment, making it easy to move the equipment to a designated position; the casting mold 5 has various forms, and the appropriate casting mold 5 is selected according to the shape to be cast, so as to cast different shapes and types of casting blanks.

[0037] Implementation, for example Figure 3 , Figure 4 As shown, the flow guiding mechanism includes: a conical box 2, a flow guiding box 3, and a ceramic filter plate 4. The conical box 2 contains multiple flow guiding boxes 3, the number of which is the same as the number of metals. Different molten metals enter different flow guiding boxes 3, preventing the molten metals from mixing and resulting in low metal purity, which would affect the subsequent multi-layer metal casting process. The flow guiding box 3 contains multiple ceramic filter plates 4 for filtration, each filtering impurities of different sizes. Different ceramic filter plates 4 are selected according to the type of metal. A guide cylinder is located in the middle of the conical box 2, used to insert into the feed hole of the casting mold 5 to prevent metal from spilling outside the casting mold 5. The discharge hole of the flow guiding box 3 is located at the same position as the guide cylinder of the conical box 2.

[0038] Implementation, for example Figure 5 , Figure 6 As shown, the adjustment mechanism includes: a lead screw frame 6, a slider 7, a lead screw 8, and a connecting post 9; there are two adjustment mechanisms, arranged in a cross pattern, with one above the other; the two lead screw frames 6 are rotatably connected to the rectangular blocks from the middle position via a shaft; at the same time, rectangular blocks are provided at both ends of the lead screw frame 6, and the two rectangular blocks are rotatably connected to the two ends of the lead screw 8 respectively; the threads on both sides of the lead screw 8 are in opposite directions, thereby driving the two sliders 7 to move towards each other; a slider 7 is slidably installed on each side of one lead screw frame 6; a rectangular block with a threaded hole is provided under the slider 7, and the slider 7 is threadedly connected to the lead screw 8 through this rectangular block; a connecting post 9 is fixedly installed at the lower end of the rectangular blocks at both ends of the lead screw frame 6; one end of the lead screw 8 is fixedly connected to a motor, and the motor is also fixedly connected to the lead screw frame 6.

[0039] Implementation, for example Figure 10 , Figure 11As shown, the rotating mechanism includes: a rotating circular plate I 17, a rotating circular plate II 18, an internal gear 19, a pinion 20, and a power assembly 21. Two protruding plates are provided on the outer wall of the rotating circular plate I 17 for fixing the connecting columns 9 installed on both sides of the upper lead screw frame 6. The rotating circular plate I 17 is rotatably connected to the rotating circular plate II 18 via a sleeve plate. Two protruding plates are provided on the outer wall of the rotating circular plate II 18 for fixing the connecting columns 9 installed on both sides of the lower lead screw frame 6. The rotation of the rotating circular plate I 17 drives the upper lead screw frame 6 to rotate, thereby driving the upper adjusting mechanism relative to the lower adjusting mechanism. The mechanism rotates; the rotating circular plate II 18 rotates, driving the lower lead screw frame 6 to rotate, which in turn drives the lower adjusting mechanism to rotate relative to the upper adjusting mechanism; the rotating circular plate II 18 has a hole in the middle, and an internal gear 19 is fixedly installed in the hole; the small gear 20 is fixedly installed on the shaft located in the middle of the rotating circular plate I 17; the power assembly 21 includes a motor and two gears, the upper gear meshes with the small gear 20, and the lower gear meshes with the power assembly 21. The two gears are connected by a shaft, and the shaft connecting the two gears is fixedly connected to the motor; the motor is fixedly installed on the shaking plate 22.

[0040] Implementation, for example Figure 5 , Figure 12 As shown, the swaying mechanism includes: a swaying plate 22, a connector 23, and a cylinder 24;

[0041] The swaying plate 22 is rotatably mounted below the rotating circular plate II 18. The swaying plate 22 is provided with multiple strips, and the lower edge of each strip is fixedly mounted with a connector 23. The connector 23 is fixedly connected to a cylinder 24, which is fixedly mounted on the lower baffle of the outer casing 1. The connector 23 consists of two mutually rotating blocks to facilitate the cylinder 24 in pushing the swaying plate 22 to sway. The multiple cylinders 24 operate in sequence, causing the swaying plate 22 to slide, which in turn drives the rotating mechanism, the adjusting mechanism, and the fixing mechanism to sway, thereby causing the casting mold 5 to sway. This sways the molten metal in the casting mold 5 evenly and discharges the gas from the molten metal in the casting mold 5, facilitating subsequent processing of the molten metal.

[0042] Implementation, for example Figures 7-9As shown, the fixing mechanism includes: a clamp post 10, a clamp plate 11, a fixed arc plate 12, a T-shaped connector 13, a sleeve 14, an insert 15, and a coil spring 16. The lower end of the clamp post 10 is fixedly mounted on the slider 7. The clamp post 10 has multiple grooves for mounting the clamp plate 11, and the grooves also have shafts for rotating the clamp plate 11, and multiple sliding holes for mounting the sleeve 14. One clamp consists of two clamp plates 11, two fixed arc plates 12, two coil springs 16, a T-shaped connector 13, and a sleeve 14. Multiple clamps are mounted on the clamp post 10. The two clamp plates 11 are rotatably connected to each other through the shafts in the clamp post 10. The clamp plate 11 has a groove at the shaft hole for mounting the coil spring 16. The coil spring 16 connects the clamp plate 11 and the clamp post 10 and is used to push the clamp plate 11 to rotate. The fixed arc plate 15... One end of 2 is rotatably connected to clamping plate 11, and the other end is rotatably connected to another fixed arc plate 12; the shaft provided under the T-shaped connector 13 passes through the rotatable connection position of the two fixed arc plates 12, and the slide plate provided on the T-shaped connector 13 is slidably installed in the sleeve 14. At the same time, the slide plate provided on the T-shaped connector 13 is provided with multiple locking holes; the sleeve 14 is fixedly installed in the sliding hole of the clamping column 10, and the sleeve 14 is provided with a locking hole; the insert 15 passes through the locking hole of the sleeve 14 and the locking hole of the T-shaped connector 13 to fix the sleeve 14 and the T-shaped connector 13; after the insert 15 fixes the sleeve 14 and the T-shaped connector 13, the fixed arc plate 12 is fixed, thereby positioning the two clamping plates 11, so that the clamping plates 11 can clamp the casting mold 5; there are multiple fixing mechanisms, and two fixing mechanisms arranged in a mirror symmetrical manner are installed in one adjustment mechanism.

[0043] Working principle: When casting multi-layer metal blanks, this equipment is used. First, the casting mold 5 is placed on the uppermost lead screw frame 6. Then, the motor connected to the lead screw 8 drives the lead screw 8 to rotate, which in turn drives the slider 7 to move, thereby driving the clamp column 10 to move, and then driving the clamp to move, so that the clamp comes into contact with the casting mold 5. At this time, the clamp plate 11 comes into contact with the casting mold 5, causing the clamp plate 11 to flip, so that the clamp plate 11 fits more closely to the outer wall of the casting mold 5. Then, the insert strip 15 is inserted into the locking hole of the sleeve 14 and the T-shaped connector 13, fixing the T-shaped connector 13 and the sleeve 14, thereby fixing the clamp plate 11.

[0044] The casting mold 5 is completely fixed in the designated position by multiple clamps and multiple fixing mechanisms. Then, a conical box 2 is placed above the equipment, with the middle position of the conical box 2 coinciding with the feed hole of the casting mold 5 and inserted into the feed hole. At this time, the discharge holes of the multiple guide boxes 3 provided in the conical box 2 are all inserted into the feed hole of the casting mold 5. Then, the molten metal is poured into different guide boxes 3 in sequence, and then the molten metal enters the casting mold 5 through the filtration of the ceramic filter plate 4.

[0045] After each type of metal enters the casting mold 5, the cylinder 24 connected to the joint 23 under the shaking plate 22 moves in sequence, thereby driving the shaking plate 22 to shake, which in turn drives the casting mold 5 to shake, thereby shaking the metal in the casting mold 5 evenly, and then the next type of molten metal is added.

[0046] The motor connected to the power assembly 21 drives the internal gear 19 and the pinion 20 to rotate, thereby causing the rotating circular plate I 17 and the rotating circular plate II 18 to rotate in opposite directions. This, in turn, drives the two adjusting mechanisms to rotate in opposite directions, which in turn moves the fixing mechanism so that the position of the fixing mechanism conforms to different types of casting molds 5, facilitating the casting of multi-layer metal blanks of different shapes and sizes.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-quality multi-layer metal integrated casting equipment, comprising a shell (1), a casting mold (5), a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism, and a fixing mechanism; characterized in that, The adjustment mechanism includes two screw frames (6) that are rotatably connected to rectangular blocks from the middle position via an axis, a screw (8) that is rotatably connected to the screw frames (6), a slider (7) that is slidably installed on the screw frames (6), and a connecting column (9) that is fixedly installed to the rectangular blocks at both ends of the screw frames (6). The rotating mechanism includes a rotating circular plate I (17) with two protruding plates on its outer wall for fixing the connecting columns (9) installed on both sides of the upper screw frame (6), a rotating circular plate II (18) with two protruding plates on its outer wall for fixing the connecting columns (9) installed on both sides of the lower screw frame (6) and rotatably connected to the rotating circular plate I (17), an internal gear (19) fixedly installed in the middle of the rotating circular plate II (18), a small gear (20) fixedly installed on the shaft provided in the middle of the rotating circular plate I (17), and a power assembly (21) that drives the internal gear (19) and the small gear (20) to rotate. The fixing mechanism includes a clamp post (10) fixedly installed on the slider (7), a clamp plate (11) rotatably installed with the clamp post (10), a coil spring (16) connecting the clamp plate (11) and the clamp post (10), a fixed arc plate (12) rotatably connected with the clamp plate (11) and connected to each other in pairs, a T-shaped connector (13) passing through the rotatable connection position of the two fixed arc plates (12), a sleeve (14) slidably installed with the slide plate provided on the T-shaped connector (13), and an insert (15) for fixing the T-shaped connector (13) and the sleeve (14).

2. The high-quality multi-layer integrated metal casting equipment according to claim 1, characterized in that, The fixing mechanism includes multiple clamps. Each clamp consists of two clamping plates (11), two fixed arc plates (12), two coil springs (16), a T-shaped connector (13), and a sleeve (14).

3. The high-quality multi-layer integrated metal casting equipment according to claim 2, characterized in that, There are multiple fixing mechanisms, and two fixing mechanisms are installed in a mirror-symmetrical arrangement in one adjustment mechanism.

4. The high-quality multi-layer integrated metal casting equipment according to claim 3, characterized in that, There are two adjustment mechanisms, arranged in a cross pattern, with one adjustment mechanism above the other.

5. The high-quality multi-layer integrated metal casting equipment according to claim 1, characterized in that, The flow guiding mechanism includes a conical box (2) placed on the outer shell (1), a plurality of flow guiding boxes (3) all disposed in the conical box (2), and a plurality of ceramic filter plates (4) all disposed in the flow guiding boxes (3).

6. A high-quality multi-layer integrated metal casting equipment according to claim 5, characterized in that, The conical box (2) is provided with a guide tube in the middle, which is used to insert into the feed hole of the casting mold (5) to prevent the metal from spilling outside the casting mold (5); the discharge hole of the guide box (3) is located at the same position as the guide tube of the conical box (2).

7. The high-quality multi-layer integrated metal casting equipment according to claim 1, characterized in that, The shaking mechanism includes a shaking plate (22) rotatably mounted below the rotating circular plate II (18), a connector (23) fixedly connected to a strip provided on the shaking plate (22), and a cylinder (24) fixedly connected to the connector (23) and used to drive the shaking plate (22) to shake.

8. A high-quality multi-layer integrated metal casting equipment according to claim 1, characterized in that, The outer shell (1) is provided with wheels for moving the equipment, making it easy to move the equipment to a designated position; the casting mold (5) has various forms, and the appropriate casting mold (5) is selected according to the shape to be cast, so as to cast different shapes and types of casting blanks.

Images