Drilling device for production and machining of automobile heat shield mold
The modular drilling device addresses the limitations of traditional vertical drilling by enabling multi-angle drilling and automated adjustments, improving precision and efficiency in automotive heat shield mold production.
Patent Information
- Application Number
- CN202510809989.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-06-17
AI Technical Summary
The drilling direction of existing equipment is single and has large manual intervention, so it cannot adapt to the drilling requirements of heat shield molds in different positions and orientations.
A drilling device including main structure, drilling structure and limit structure is designed, and a multi-axis linkage and intelligent flexible clamping system is adopted to realize three-dimensional arbitrary angle drilling, with automatic flip and tilt functions, reducing manual intervention.
Three-dimensional arbitrary angle drilling is realized, which improves processing accuracy and production efficiency, reduces labor intensity, enhances the adaptability and stability of the equipment, and is suitable for precise processing of complex hole positions.
Smart Images

Figure CN120306684A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of die drilling processing equipment, and specifically relates to a drilling device for the production and processing of automobile heat shield dies. Background Art
[0002] The heat shield of an automobile is a protective device installed on the vehicle chassis, and is mainly used for: heat insulation, blocking the transfer of heat from high-temperature components such as the exhaust pipe and the three-way catalytic converter to the passenger compartment or other areas of the chassis; noise reduction: reducing the noise generated by chassis components due to thermal expansion or air flow impact; protecting components: preventing sensitive components such as fuel tanks, wires, and suspension rubber parts from being damaged by high temperatures; the dies for stamping into shape during production of heat shields at different positions, such as the exhaust pipe, the three-way catalytic converter, and the heat shield of the engine, are also different, and the hole positions for bolt installation after production of heat shields at different positions are also different. Therefore, the hole positions in the dies during stamping processing are also different; due to the shape differences of the dies at different positions and the differences in the installation positions, the hole position spacing and the orientation of the hole positions are also different, and each heat shield has multiple hole positions. Most of the existing drilling equipment can only drill holes in the vertical direction, with a single processing direction, and manual adjustment of the workpiece is required. Summary of the Invention
[0003] The technical problem to be solved by the present invention is: the problem of the single drilling direction and large manual intervention of the existing equipment. Aiming at the defects of the existing technology, a drilling device for the production and processing of automobile heat shield dies is provided. This device solves the drilling problems of different positions and orientations of different heat shield dies, reduces manual intervention, and ensures stable processing.
[0004] To achieve the above object, the present invention provides the following technical solution: A drilling device for the production and processing of automobile heat shield dies, including a main body structure, a drilling structure and a limiting structure are fixedly arranged on the main body structure, the drilling structure is located above the limiting structure, the limiting structure includes two pairs of limiting components, and the two pairs of limiting components are symmetrically arranged on the main body structure respectively; the main body structure is used for adjusting the position and height of the drilling structure, the drilling structure is used for drilling processing and adjusting the drilling direction, and the limiting structure is used for fixing the die, and the limiting structure can turn over or tilt the die.
[0005] Preferably, the main body structure includes a base, a gantry, a controller, a cross-shaped slide rail and a pair of first hydraulic cylinders; legs are arranged at the four corners of the lower wall of the base, fixing grooves are symmetrically opened in the middle of the upper wall of the base, the gantry is fixedly arranged in the middle of the upper wall of the base, and the gantry is located between the fixing grooves, the controller is fixedly arranged on the gantry, the cross-shaped slide rail is fixedly arranged in the middle of the gantry, and the cross-shaped slide rail is located above the base, and the pair of first hydraulic cylinders are symmetrically arranged on the cross-shaped slide rail respectively, and the first hydraulic cylinders move through the cross-shaped slide rail.
[0006] Preferably, the drilling structure includes a drilling assembly and a commutation assembly. The drilling assembly is fixedly arranged on the first hydraulic cylinder, and the commutation assembly is fixedly arranged on the drilling assembly. The drilling assembly is used to drive the rotation of the drill, and the commutation assembly is used to adjust the drilling direction of the drilling assembly.
[0007] The drilling assembly includes a base, a motor, a first mounting seat, a connecting arm, a second mounting seat, a double universal shaft coupling, a drill rod, and a pair of connecting gears. The base is fixedly arranged on the telescopic end of the first hydraulic cylinder. The motor is fixedly arranged on the lower wall at one end of the base. The first mounting seat is fixedly arranged on the other end of the base and is located below the motor. The first mounting seat is L-shaped. One end of the connecting arm is movably connected to the rear side wall of one end of the first mounting seat. The second mounting seat has the same structure as the first mounting seat. The rear side wall of one end of the second mounting seat is movably connected to the other end of the connecting arm. The second mounting seat is symmetrically arranged in the opposite direction to the first mounting seat. Both ends of the double universal shaft coupling movably penetrate through the other ends of the first mounting seat and the second mounting seat respectively, and one end of the double universal shaft coupling is fixedly connected to the driving end of the motor. One end of the drill rod is detachably inserted into the other end of the double universal shaft coupling and is fixed by bolts. One of the connecting gears is fixedly arranged on the front side wall of one end of the first mounting seat and corresponds to one end of the connecting arm. The other connecting gear is movably arranged on the front side wall of one end of the second mounting seat and corresponds to the other end of the connecting arm. The pair of connecting gears are meshed with each other.
[0008] Preferably, the commutation assembly includes a shaft frame, a linkage shaft, a sleeve, an electric push rod, a toggle rod, a pair of bevel gears, a transmission gear, and a top shaft unit. The shaft frame is fixedly arranged on the upper wall at the other end of the second mounting seat and is located between the double universal shaft coupling and the connecting gear. One end of the linkage shaft movably penetrates through the middle of the other end of the shaft frame, and sliding grooves are symmetrically arranged on the side wall of one end of the linkage shaft. The sleeve is movably sleeved on one end of the linkage shaft and is fitted with the sliding grooves. The sleeve can move on the linkage shaft and faces the double universal shaft coupling. One end of the sleeve is H-shaped. One end of the electric push rod is fixedly arranged on the shaft frame and is located below the linkage shaft. One end of the toggle rod is fixedly arranged on the telescopic end of the electric push rod, and the other end of the toggle rod is movably inserted into one end of the sleeve. The sleeve can rotate on the toggle rod, and the toggle rod drives the sleeve to move. The pair of bevel gears are respectively fixedly sleeved on one end of the double universal shaft coupling and the other end of the sleeve. The pair of bevel gears can be engaged with each other. The transmission gear is fixedly sleeved on the other end of the linkage shaft and is located below the connecting gear. The transmission gear is engaged with the other connecting gear. The top shaft unit is fixedly arranged on the upper wall of the second mounting seat and is located below the other end of the linkage shaft.
[0009] Preferably, the jacking shaft unit includes a pair of sliding rods, a jacking seat, a pair of springs and a jacking roller; the pair of sliding rods are symmetrically arranged on the upper wall of the other end of the second mounting seat respectively, one end of the jacking seat is movably sleeved on the pair of sliding rods, the pair of springs are respectively movably sleeved on the sliding rods and located below the jacking seat, the jacking roller is movably arranged on the other end of the jacking seat, and the jacking roller is in contact with the lower wall of the other end of the linkage shaft.
[0010] Preferably, the jacking seat and the jacking roller can be driven by a hydraulic cylinder to lift, so as to improve the force application and stability of the jacking roller on the linkage shaft.
[0011] Preferably, the limiting component includes an electric slide rail, a bearing seat, a reversing gear, a second hydraulic cylinder, a rack, a reversing arm and a top wheel; the electric slide rail is fixedly arranged on the lower wall of the base and near one end of the fixing groove, one end of the bearing seat is concave, one end of the bearing seat is fixedly arranged on the electric slide rail, and the bearing seat corresponds to the fixing groove, the bearing seat moves along the fixing groove through the electric slide rail, the reversing gear is movably arranged on one end of the bearing seat through a wheel shaft, the second hydraulic cylinder is fixedly arranged on the upper wall of the other end of the bearing seat, the rack is movably arranged on the upper wall of the bearing seat, and one end of the rack is connected to the telescopic end of the second hydraulic cylinder, the other end of the rack is located below the reversing gear, and the other end of the rack meshes with the reversing gear, one end of the reversing arm is fixedly arranged on the wheel shaft of the reversing gear, and the reversing arm can movably penetrate through the fixing groove, and the top wheel is movably arranged on the other end of the reversing arm.
[0012] Preferably, the two pairs of limiting components are driven separately, and the limiting components clamp through the relative movement of the reversing arms.
[0013] Preferably, the reversing arm can be located below the base.
[0014] Preferably, the two ends of the double-headed universal shaft coupling can be relatively flipped.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. Three-dimensional drilling ability at any angle: The electric push rod of the commutation component drives the sleeve to move, so that a pair of bevel gears are engaged. Combining with the flipping function of the double-headed universal shaft coupling, the drill rod can be switched in multiple directions such as horizontal, inclined, and vertical, breaking through the limitation that traditional equipment can only drill vertically, and accurately adapting to the complex hole position requirements of the side, inclined surface, and curved surface of the mold; the first mounting seat and the second mounting seat are linked through the meshing connecting gears, ensuring the smooth movement of the drill rod during the angle adjustment process, avoiding drilling deviation or shaking caused by angle changes, improving the processing accuracy, and at the same time, reaming processing can be realized during the linkage process, expanding the functions of the equipment.
[0016] 2. Two-way independent drive clamping structure: Two pairs of limit components are independently driven by electric sliding rails respectively, and the clamping distance can be dynamically adjusted according to the mold size; the flipping arm clamps from both sides, above and below or the inclined surface of the mold through the top wheels, which is especially suitable for the stable fixation of special-shaped heat insulation cover molds, and solves the problem of poor adaptability of traditional fixtures to workpieces with irregular shapes.
[0017] 3. Automatic turning and tilting functions: The flipping arm can drive the rack and the flipping gear through the second hydraulic cylinder to realize horizontal clamping, inclined fixation and turning operations: Horizontal clamping: Vertically press the side of the mold, which is suitable for conventional plane drilling; Inclined clamping: Adapt to the inclined surface fixation of the mold, cooperate with the adjustment of the drilling direction, and realize the one-time clamping and forming of inclined holes; Turning operation: The flipping arm turns down below the base, and the top wheel lifts one side of the mold to complete the turning, without manual intervention, reducing the labor intensity and the risk of workpiece collision.
[0018] 4. The top shaft unit applies continuous pressure to the linkage shaft through the spring and the top roller to offset the axial force during the transmission of the bevel gear and prevent the linkage shaft from moving; a hydraulic-driven top roller can be optionally configured to further improve the structural rigidity during complex-angle drilling and ensure the stability of long-term processing.
[0019] 5. The electric sliding rails of the limit components can move within a large range along the fixed slots, compatible with heat insulation cover molds of various sizes; the top wheels of the flipping arm adopt a rolling contact design, which can not only provide sufficient clamping force but also avoid damaging the surface of the mold, and is suitable for mold processing with different materials and accuracy requirements.
[0020] In summary, through the organic combination of the multi-axis linkage drilling structure, the intelligent flexible clamping system and the automatic control logic, the present invention not only solves the industry pain points of single drilling direction and multiple manual interventions of traditional equipment, but also achieves significant breakthroughs in dimensions such as processing accuracy, production efficiency, mold compatibility and operation safety, providing an innovative solution for the efficient and precise processing of automotive heat insulation cover molds. Brief Description of the Drawings
[0021] Figure 1 is the schematic assembly structure diagram of the present invention; Figure 2 is Figure 1 the partial structure schematic diagram in Figure 3 is the schematic main structure assembly diagram of the present invention; Figure 4 is the enlarged schematic assembly diagram of the drilling structure of the present invention; Figure 5 is the enlarged schematic assembly diagram of the limit structure group of the present invention; Figure 6It is a schematic diagram showing the structure of the first mounting base of the present invention; Figure 7 for Figure 4 A local enlarged view of point A in FIG. Figure 8 for Figure 4 A partial enlarged view of point B in FIG.
[0022] In the figure: 1. main structure; 11. base; 12. gantry; 13. controller; 14. cross slide; 15. first hydraulic cylinder; 16. fixing groove; 2. drilling assembly; 21. base; 22. motor; 23. first mounting seat; 24. connecting arm; 25. second mounting seat; 26. double-headed universal shaft connector; 27. drill rod; 28. connecting gear; 3. reversing assembly; 31. shaft frame; 32. connecting shaft; 33. sleeve; 34. electric push rod; 35. toggle rod; 36. bevel gear; 37. transmission gear; 38. top shaft unit; 381. slide rod; 382. top seat; 383. spring; 384. top roller; 4. limit assembly; 41. electric slide; 42. bearing seat; 43. flip gear; 44. second hydraulic cylinder; 45. rack; 46. flip arm; 47. top wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the attached embodiment of the present invention Figures 1 - 8 To provide further details: See also Figures 1 - 8 As shown, the present invention provides a technical solution: a drilling device for the production and processing of automobile heat shield molds, comprising a main structure 1, on which a drilling structure and a limiting structure are fixedly arranged, the drilling structure is located above the limiting structure, the limiting structure comprises two pairs of limiting components 4, and the two pairs of limiting components 4 are symmetrically arranged on the main structure 1; the main structure 1 is used to adjust the position and height of the drilling structure, the drilling structure is used for drilling processing and adjusting the drilling direction, the limiting structure is used to fix the mold, and the limiting structure can flip or tilt the mold.
[0024] As a preferred solution, furthermore, the main body structure 1 includes a base 11, a gantry 12, a controller 13, a cross-shaped slide rail 14, and a pair of first hydraulic cylinders 15; legs are provided at the four corners of the lower wall of the base 11, and fixing grooves 16 are symmetrically formed in the middle of the upper wall of the base 11. The gantry 12 is fixedly arranged in the middle of the upper wall of the base 11, and the gantry 12 is located between the fixing grooves 16. The controller 13 is fixedly arranged on the gantry 12, the cross-shaped slide rail 14 is fixedly arranged in the middle of the gantry 12, and the cross-shaped slide rail 14 is located above the base 11. A pair of first hydraulic cylinders 15 are symmetrically arranged on the cross-shaped slide rail 14 respectively, and the first hydraulic cylinders 15 move through the cross-shaped slide rail 14; the base 11 is placed stably, the cross-shaped slide rail 14 is installed at a certain height through the gantry 12, and the cross-shaped slide rail 14 drives the first hydraulic cylinders 15 to move back and forth and left and right.
[0025] Specifically, two parallel fixing grooves 16 are symmetrically formed in the middle of the upper wall of the base 11 for installing the electric slide rail 41 of the limiting component 4. The gantry 12 adopts a portal frame to provide rigid support for the drilling component 2 and lift the cross-shaped slide rail 14 to a suitable height. The controller 13 is used to control the equipment. The cross-shaped slide rail 14 realizes the linkage movement of the drilling component 2 in the X / Y plane. The first hydraulic cylinder 15 drives the drilling component 2 to vertically feed along the Z axis to realize the control of the drilling depth and the height adjustment of the drilling on the side wall of the workpiece.
[0026] As a preferred solution, furthermore, the drilling structure includes a drilling component 2 and a commutation component 3; the drilling component 2 is fixedly arranged on the first hydraulic cylinder 15, and the commutation component 3 is fixedly arranged on the drilling component 2; the drilling component 2 is used to drive rotation for drilling, and the commutation component 3 is used to adjust the drilling direction of the drilling component 2.
[0027] As a preferred solution, further, the drilling assembly 2 includes a base 21, a motor 22, a first mounting seat 23, a connecting arm 24, a second mounting seat 25, a double universal shaft coupling 26, a drill pipe 27, and a pair of connecting gears 28; the base 21 is fixedly arranged on the telescopic end of the first hydraulic cylinder 15, the motor 22 is fixedly arranged on the lower wall at one end of the base 21, the first mounting seat 23 is fixedly arranged on the other end of the base 21, and the first mounting seat 23 is located below the motor 22. The first mounting seat 23 is L-shaped. One end of the connecting arm 24 is movably connected to the rear side wall at one end of the first mounting seat 23. The second mounting seat 25 has the same structure as the first mounting seat 23. The rear side wall at one end of the second mounting seat 25 is movably connected to the other end of the connecting arm 24. The second mounting seat 25 is symmetrically arranged in the opposite direction to the first mounting seat 23. Both ends of the double universal shaft coupling 26 movably penetrate through the first mounting seat 23 and the other end of the second mounting seat 25 respectively, and one end of the double universal shaft coupling 26 is fixedly connected to the driving end of the motor 22. One end of the drill pipe 27 is detachably inserted into the other end of the double universal shaft coupling 26 and fixed by bolts. One of the connecting gears 28 is fixedly arranged on the front side wall at one end of the first mounting seat 23 and corresponds to one end of the connecting arm 24. The other connecting gear 28 is movably arranged on the front side wall at one end of the second mounting seat 25 and corresponds to the other end of the connecting arm 24. The pair of connecting gears 28 are meshed with each other; the motor 22 drives the double universal shaft coupling 26 to rotate, the double universal shaft coupling 26 drives the drill pipe 27 to rotate, the first mounting seat 23 and the second mounting seat 25 are arranged opposite to each other through the connecting arm 24, and both ends of the double universal shaft coupling 26 are fitted and fixed.
[0028] Specifically, the base 21 is fixed to the telescopic end of the first hydraulic cylinder 15, the motor 22 is installed on one side of the lower surface, and the output shaft of the motor 22 is directly connected to the double universal shaft coupling 26 to ensure efficient power transmission. Both the first mounting seat 23 and the second mounting seat 25 are L-shaped and are used to support the double universal shaft coupling 26. The corresponding ends are connected by the connecting arm 24 to form a rotatable joint. The first mounting seat 23 and the second mounting seat 25 are arranged symmetrically in the opposite direction. The double universal shaft coupling 26 adopts a cross shaft universal joint structure, and both ends can relatively flip at multiple angles.
[0029] As a preferred solution, further, the commutation assembly 3 includes a shaft bracket 31, a linkage shaft 32, a sleeve 33, an electric push rod 34, a toggle rod 35, a pair of bevel gears 36, a transmission gear 37, and a top shaft unit 38; the shaft bracket 31 is fixedly arranged on the upper wall of the other end of the second mounting seat 25, and the shaft bracket 31 is located between the double universal shaft coupling 26 and the connecting gear 28. One end of the linkage shaft 32 movably penetrates through the middle of the other end of the shaft bracket 31, and sliding grooves are symmetrically formed on the side wall of one end of the linkage shaft 32. The sleeve 33 is movably sleeved on one end of the linkage shaft 32, and the sleeve 33 is fitted with the sliding grooves. The sleeve 33 can move on the linkage shaft 32 and is opposite to the double universal shaft coupling 26. One end of the sleeve 33 is H-shaped. One end of the electric push rod 34 is fixedly arranged on the shaft bracket 31 and is located below the linkage shaft 32. One end of the toggle rod 35 is fixedly arranged on the telescopic end of the electric push rod 34, and the other end of the toggle rod 35 is movably inserted into one end of the sleeve 33. The sleeve 33 can rotate on the toggle rod 35, and the toggle rod 35 drives the sleeve 33 to move. A pair of bevel gears 36 are respectively fixedly sleeved on one end of the double universal shaft coupling 26 and the other end of the sleeve 33. The pair of bevel gears 36 can be engaged with each other. The transmission gear 37 is fixedly sleeved on the other end of the linkage shaft 32, and the transmission gear 37 is located below the connecting gear 28. The transmission gear 37 is engaged with the other connecting gear 28. The top shaft unit 38 is fixedly arranged on the upper wall of the second mounting seat 25 and is located below the other end of the linkage shaft 32; driven by the extension of the electric push rod 34, the sleeve 33 is moved on the linkage shaft 32 by means of the toggle rod 35, so that the bevel gear 36 on the sleeve 33 is engaged with the bevel gear 36 on the double universal shaft coupling 26. Then, during the rotation of the double universal shaft coupling 26, the linkage shaft 32 can be driven to rotate. Furthermore, the linkage shaft 32 drives the transmission gear 37 to rotate to drive the other connecting gear 28 to rotate and rotate along the engagement with one of the connecting gears 28, so as to realize the flipping of the double universal shaft coupling 26 to adjust the orientation of the drill rod 27.
[0030] Specifically, the shaft bracket 31 supports the rotation of the linkage shaft 32. The linkage shaft 32 is in key fit with the sleeve 33 to achieve axial sliding and torque transmission. The sleeve 33 cooperates with the toggle rod 35 to allow the sleeve 33 to axially slide and rotate around the axis on the linkage shaft 32. The electric push rod 34 is used to drive the toggle rod 35 to drive the shaft tube to move. When the electric push rod 34 expands and contracts, the sleeve 33 is axially moved on the linkage shaft 32 by means of the toggle rod 35. The bevel gears 36 are respectively installed at the end of the sleeve 33 and the input end of the double universal shaft coupling 26. The included angle between the axes of the two bevel gears 36 is 90°. When the sleeve 33 moves to the meshing position, 90° power transmission can be achieved. The top shaft unit 38 is in rolling contact with the lower surface of the linkage shaft 32 to offset the axial force generated during the transmission of the bevel gears 36, ensuring the smooth operation of the linkage shaft 32 and the limit when there is no drive.
[0031] As a preferred solution, furthermore, the jacking unit 38 includes a pair of slide rods 381, a jacking seat 382, a pair of springs 383 and a jacking roller 384; the pair of slide rods 381 are symmetrically arranged on the upper wall of the other end of the second mounting seat 25 respectively, one end of the jacking seat 382 is movably sleeved on the pair of slide rods 381, the pair of springs 383 are movably sleeved on the slide rods 381 respectively and are located below the jacking seat 382, the jacking roller 384 is movably arranged on the other end of the jacking seat 382, and the jacking roller 384 is in contact with the lower wall of the other end of the linkage shaft 32; the spring 383 applies a force to tightly press the jacking roller 384 on the jacking seat 382 against the lower wall of the linkage shaft 32, so as to realize the limitation of the linkage shaft 32.
[0032] Specifically, the slide rods 381 are symmetrically fixed on the upper wall of the second mounting seat 25 to ensure the lifting movement of the jacking seat 382. The jacking seat 382 is used for installing the jacking roller 384. The spring 383 is sleeved on the slide rod 381, with the lower end abutted against the second mounting seat 25 and the upper end supporting the jacking seat 382. The spring 383 is used to press the jacking roller 384 against the linkage shaft 32, apply a force to limit the linkage shaft 32, and ensure that the linkage shaft 32 can rotate under force without being restricted.
[0033] As a preferred solution, furthermore, the limiting component 4 includes an electric slide rail 41, a bearing seat 42, a reversing gear 43, a second hydraulic cylinder 44, a rack 45, a reversing arm 46 and a top wheel 47; the electric slide rail 41 is fixedly arranged on the lower wall of the base 11 and near one end part of the fixing groove 16. One end of the bearing seat 42 is concave. One end of the bearing seat 42 is fixedly arranged on the electric slide rail 41, and the bearing seat 42 corresponds to the fixing groove 16. The bearing seat 42 moves along the fixing groove 16 through the electric slide rail 41. The reversing gear 43 is movably arranged on one end of the bearing seat 42 through a wheel shaft. The second hydraulic cylinder 44 is fixedly arranged on the upper wall of the other end of the bearing seat 42. The rack 45 is movably arranged on the upper wall of the bearing seat 42, and one end of the rack 45 is connected to the telescopic end of the second hydraulic cylinder 44. The other end of the rack 45 is located below the reversing gear 43 and meshes with the reversing gear 43. One end of the reversing arm 46 is fixedly arranged on the wheel shaft of the reversing gear 43, and the reversing arm 46 can movably penetrate through the fixing groove 16. The top wheel 47 is movably arranged on the other end of the reversing arm 46; the electric slide rail 41 drives the bearing seat 42 to move, so as to promote the reversing arm 46 to move along the fixing groove 16 for clamping. By means of the second hydraulic cylinder 44 driving the rack 45 to move, the reversing arm 46 is promoted to turn over by means of the reversing gear 43, so that the reversing arm 46 can be inclined and located below the base 11, which is suitable for limiting molds of different shapes and turning up or turning over one end of the mold from the lower wall of the mold, and fits the hole positions with different wall surfaces and orientations for processing.
[0034] Specifically, the electric slide rail 41 drives the bearing seat 42 to move through a lead screw. The concave design of the bearing seat 42 facilitates the accommodation of the rack 45 and the turning gear 43 to achieve a compact layout. The turning gear 43 rotates under the action of the force of the rack 45 to drive the turning arm 46 to rotate. The second hydraulic cylinder 44 drives the linear movement of the rack 45. The turning arm 46 is used to install the top wheel 47 and apply a clamping force and an upward top force. The top wheel 47 can roll, which facilitates the upward top from the bottom of the mold to cause the workpiece to turn over.
[0035] As a preferred solution, furthermore, the limiting components 4 are driven separately, and the limiting components 4 clamp through the relative movement of the turning arm 46 and are used for fixing the mold during use.
[0036] As a preferred solution, furthermore, the turning arm 46 can be located below the base 11 and is used for storing or turning over the mold.
[0037] As a preferred solution, furthermore, both ends of the double-headed universal shaft coupling 26 can be relatively turned over, which is used for designing linkage requirements to achieve multi-directional and multi-angle drilling operations.
[0038] Working principle: S1. Place the equipment stably through the base 11 in the main body structure 1. After the equipment is powered on, the workpiece (heat shield mold) can be placed in the middle of the upper wall of the base 11. Then, according to its size and shape, drive the electric slide rail 41 in the limiting component 4 respectively. The electric slide rail 41 drives the bearing seat 42 to move, and the turning arm 46 can be moved along the fixed groove 16 to clamp the workpiece. And by driving the second hydraulic cylinder 44 to drive the rack 45 to move, the rotation of the turning gear 43 is realized, and then the turning arm 46 can be driven to turn over. The turning arm 46 can be moved and clamped relative to the base 11 vertically, or the turning arm 46 can be tilted to clamp and press down the workpiece for limiting. The two turning arms 46 on one side of the workpiece can also be vertically blocked, and the two turning arms 46 on the other side are turned over below the base 11. Then, the turning arm 46 is moved under the workpiece. With the turning of the turning arm 46 and the rotation of the top wheel 47 after contacting the workpiece, the workpiece is lifted on one side to achieve side turning. S2. After the workpiece is fixed, the equipment can be controlled by the controller 13 on the gantry 12. According to the hole positions of the mold, drive the cross-shaped slide rail 14 to drive the front-back and left-right movement of the drilling component 2, and drive the first hydraulic cylinder 15 to drive the drilling component 2 to lift and lower, so as to adjust the hole depth and the lifting of the drill rod 27 to contact the workpiece. S3. During the drilling operation, by driving the motor 22 on the base 21, the double-headed universal shaft coupling 26 can be driven to rotate under the limiting action of the first mounting seat 23 and the second mounting seat 25, and then the drill rod 27 is driven to rotate for drilling operation. S4. The direction of the drill rod 27 can be controlled by driving the electric push rod 34 in the reversing assembly 3. The extension of the electric push rod 34 drives the sleeve 33 to translate on the linkage shaft 32 with the help of the toggle rod 35, so that the bevel gear 36 on the sleeve 33 engages with the bevel gear 36 on the double-headed universal shaft connector 26, and then by controlling the forward or reverse rotation of the motor 22, the linkage shaft 32 is driven to rotate on the shaft frame 31, and the rotation of the transmission gear 37 engages with one of the docking gears to drive the docking gear on the second mounting seat 25 to rotate. Since the second mounting seat 25 is connected to the first The mounting seats 23 are limited by the connecting arm 24 and the fixed arrangement of the docking gear on the first mounting seat 23, so that the docking gear on the second mounting seat 25 will move along the docking gear on the first mounting seat 23 when it rotates, thereby driving the first mounting seat 23 to flip relative to the second mounting seat 25, and at the same time driving the two ends of the double-headed universal shaft connector 26 to flip relative to each other. The orientation of the drill rod 27 is changed by changing the orientation of the drill rod 27 and driving it to move with the cross-shaped slide rail 14, which is suitable for hole processing on different wall surfaces and can realize the hole expansion work after drilling; S5. After adjusting the direction of the drill rod 27, the bevel gears 36 need to be relatively separated, and the linkage shaft 32 will be limited by the top shaft unit 38 to prevent the transmission gear 37 from rotating, thereby ensuring the stability of the first mounting seat 23 and the second mounting seat 25 after flipping; that is, with the help of the force of the spring 383, the top seat 382 is at the top of the slide bar 381, so that the top roller 384 on the top seat 382 is pressed against the lower wall of the linkage shaft 32, and a vertical lateral force is applied to the axial direction of the linkage shaft 32. Since the top roller 384 can rotate, when the bevel gears 36 are relatively engaged for transmission, the rotation of the linkage shaft 32 will drive the top roller 384 to rotate, and the top roller 384 is forced to descend on the slide bar 381 with the help of the top seat 382, or the top seat 382 is controlled by a hydraulic cylinder to lift the top roller 384 to apply force to the linkage shaft 32.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or functional replacements made to the technical solution of the present invention by ordinary technicians in the field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. A drilling device for the production and processing of an automotive heat shield mold, characterized in that, It includes a main body structure (1), on which a drilling structure and a limiting structure are fixedly arranged. The drilling structure is located above the limiting structure. The limiting structure includes two pairs of limiting components (4), and the two pairs of limiting components (4) are symmetrically arranged on the main body structure (1) respectively; The main body structure (1) is used to adjust the position and height of the drilling structure. The drilling structure is used for drilling and adjusting the drilling direction. The limiting structure is used to fix the mold, and the limiting structure can turn over or tilt the mold.
2. The drilling device for the production and processing of an automobile heat shield mold according to claim 1, characterized in that, The main body structure (1) includes a base (11), a gantry (12), a controller (13), a cross-shaped slide rail (14) and a pair of first hydraulic cylinders (15); Legs are arranged at the four corners of the lower wall of the base (11). Fixing grooves (16) are symmetrically formed in the middle of the upper wall of the base (11). The gantry (12) is fixedly arranged in the middle of the upper wall of the base (11), and the gantry (12) is located between the fixing grooves (16). The controller (13) is fixedly arranged on the gantry (12). The cross-shaped slide rail (14) is fixedly arranged in the middle of the gantry (12), and the cross-shaped slide rail (14) is located above the base (11). The pair of first hydraulic cylinders (15) are symmetrically arranged on the cross-shaped slide rail (14) respectively, and the first hydraulic cylinders (15) move through the cross-shaped slide rail (14).
3. A drilling device for the production and processing of an automobile heat shield mold according to claim 2, characterized in that The drilling structure includes a drilling component (2) and a commutation component (3); the drilling component (2) is fixedly arranged on the first hydraulic cylinder (15), and the commutation component (3) is fixedly arranged on the drilling component (2); the drilling component (2) is used to drive rotation for drilling, and the commutation component (3) is used to adjust the drilling direction of the drilling component (2).
4. A drilling device for the production and processing of an automotive heat shield mold according to claim 3, characterized in that, The drilling component (2) includes a base (21), a motor (22), a first mounting seat (23), a connecting arm (24), a second mounting seat (25), a double-headed universal shaft coupling (26), a drill pipe (27) and a pair of connecting gears (28); The base (21) is fixedly arranged on the telescopic end of the first hydraulic cylinder (15), the motor (22) is fixedly arranged on the lower wall of one end of the base (21), the first mounting seat (23) is fixedly arranged on the other end of the base (21), and the first mounting seat (23) is located below the motor (22), the first mounting seat (23) is L-shaped, one end of the connecting arm (24) is movably connected to the rear side wall of one end of the first mounting seat (23), the second mounting seat (25) has the same structure as the first mounting seat (23), the rear side wall of one end of the second mounting seat (25) is movably connected to the other end of the connecting arm (24), the second mounting seat (25) is symmetrical with the first mounting seat (23), and the double-headed jack is symmetrical with the first mounting seat (23). The two ends of the universal shaft connector (26) are respectively movably connected to the first mounting seat (23) and the other end of the second mounting seat (25), and one end of the double-head universal shaft connector (26) is fixedly connected to the driving end of the motor (22). One end of the drill rod (27) is detachably inserted into the other end of the double-head universal shaft connector (26) and fixed by bolts. One of the connecting gears (28) is fixedly arranged on the front side wall of one end of the first mounting seat (23), and the connecting gear (28) corresponds to one end of the connecting arm (24). Another of the connecting gears (28) is movably arranged on the front side wall of one end of the second mounting seat (25) and corresponds to the other end of the connecting arm (24). The pair of connecting gears (28) are relatively meshed.
5. A drilling device for the production and processing of an automotive heat shield mold according to claim 4, characterized in that, The reversing assembly (3) comprises a shaft frame (31), a linkage shaft (32), a sleeve (33), an electric push rod (34), a toggle rod (35), a pair of bevel gears (36), a transmission gear (37) and a top shaft unit (38); The shaft frame (31) is fixedly arranged on the upper wall of the other end of the second mounting seat (25), and the shaft frame (31) is located between the double-headed universal shaft connector (26) and the connecting gear (28). One end of the linkage shaft (32) movably passes through the middle of the other end of the shaft frame (31), and a sliding groove is symmetrically opened on the side wall of one end of the linkage shaft (32). The sleeve (33) is movably sleeved on one end of the linkage shaft (32), and the sleeve (33) fits with the sliding groove. The sleeve (33) can move on the linkage shaft (32), and the sleeve (33) is opposite to the double-headed universal shaft connector (26). One end of the sleeve (33) is H-shaped. One end of the electric push rod (34) is fixedly arranged on the shaft frame (31) and is located below the linkage shaft (32). One end of the toggle rod (35) is fixedly arranged on the electric The push rod (34) is on the telescopic end, and the other end of the toggle rod (35) is movably inserted into one end of the sleeve (33), the sleeve (33) can rotate on the toggle rod (35), and the toggle rod (35) drives the sleeve (33) to move, a pair of bevel gears (36) are respectively fixedly sleeved on one end of the double-headed universal shaft connector (26) and the other end of the sleeve (33), the pair of bevel gears (36) can mesh with each other, the transmission gear (37) is fixedly sleeved on the other end of the linkage shaft (32), and the transmission gear (37) is located below the connection gear (28), the transmission gear (37) meshes with another connection gear (28), and the top shaft unit (38) is fixedly arranged on the upper wall of the second mounting seat (25) and is located below the other end of the linkage shaft (32).
6. A drilling device for the production and processing of an automotive heat shield mold according to claim 5, characterized in that, The top shaft unit (38) comprises a pair of sliding rods (381), a top seat (382), a pair of springs (383) and a top roller (384); A pair of slide bars (381) are symmetrically arranged on the upper wall of the other end of the second mounting seat (25); one end of the top seat (382) is movably mounted on the pair of slide bars (381); a pair of springs (383) are movably mounted on the slide bars (381) and are located below the top seat (382); the top roller (384) is movably arranged on the other end of the top seat (382), and the top roller (384) is in contact with the lower wall of the other end of the linkage shaft (32).
7. A drilling device for the production and processing of an automotive heat shield mold according to claim 6, characterized in that, The position limiting assembly (4) comprises an electric slide rail (41), a bearing seat (42), a flip gear (43), a second hydraulic cylinder (44), a rack (45), a flip arm (46) and a top wheel (47); The electric slide rail (41) is fixedly arranged on the lower wall of the base (11) and near one end of the fixing groove (16). One end of the bearing seat (42) is concave. One end of the bearing seat (42) is fixedly arranged on the electric slide rail (41), and the bearing seat (42) corresponds to the fixing groove (16). The bearing seat (42) moves along the fixing groove (16) through the electric slide rail (41). The flipping gear (43) is movably arranged on one end of the bearing seat (42) through a wheel shaft. The second hydraulic cylinder (44) is fixedly arranged on the upper wall of the other end of the bearing seat (42). The rack (45) is movably arranged on the upper wall of the bearing seat (42), and one end of the rack (45) is connected to the telescopic end of the second hydraulic cylinder (44). The other end of the rack (45) is located below the flipping gear (43), and the other end of the rack (45) meshes with the flipping gear (43). One end of the flipping arm (46) is fixedly arranged on the wheel shaft of the flipping gear (43), and the flipping arm (46) can movably penetrate through the fixing groove (16). The top wheel (47) is movably arranged on the other end of the flipping arm (46).
8. A drilling device for the production and processing of an automobile heat shield mold according to claim 7, characterized in that, The two pairs of the limiting components (4) are driven separately, and the limiting components (4) clamp through the relative movement of the flipping arms (46).
9. The drilling device for the production and processing of an automotive heat shield mold according to claim 8, characterized in that, The flipping arm (46) can be located below the base (11).
10. The drilling device for the production and processing of an automotive heat shield mold according to claim 9, wherein, The two ends of the double-headed universal shaft coupling (26) can relatively flip.
Citation Information
Patent Citations
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