Large connecting rod deep hole machining equipment
The connecting rod deep hole machining device addresses inefficiencies in existing technologies by using a calibration component with laser alignment and clamping mechanisms to enhance precision and efficiency in deep hole machining.
Patent Information
- Application Number
- CN202510715495.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-15
AI Technical Summary
The existing deep hole processing equipment for connecting rods lacks calibration mechanisms in the processing of deep holes in different models of connecting rods and different positions, which leads to long operation time and low accuracy. Small holes are often drilled on the workpiece first to position, which is inefficient and prone to deviations.
The deep hole processing equipment for connecting rods including calibration components, clamping components, deep hole components and locking components is adopted to achieve precise deep hole processing through laser alignment, hydraulic cylinder drive and multi-point clamping technologies.
It improves the accuracy and efficiency of deep hole processing of connecting rods, ensures convenient alignment of hole positions, prevents misoperation, and improves processing quality.
Smart Images

Figure CN120306685A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of connecting rod processing, and particularly relates to a deep hole processing device for large connecting rods. Background Art
[0002] The connecting rod group consists of a connecting rod body, a connecting rod big end cap, a connecting rod small end bushing, a connecting rod big end bearing shell and connecting rod bolts (or screws), etc. The connecting rod group bears the gas force transmitted by the piston pin, its own swing and the reciprocating inertia force of the piston group. The magnitudes and directions of these forces are periodically changing. Therefore, the connecting rod is subjected to alternating loads such as compression and tension. The connecting rod must have sufficient fatigue strength and structural stiffness. Insufficient fatigue strength often causes the fracture of the connecting rod body or connecting rod bolts, and then leads to major accidents of the whole machine being damaged. If the stiffness is insufficient, it will cause the bending deformation of the rod body and the out-of-round deformation of the connecting rod big end, resulting in eccentric wear of the piston, cylinder, bearing and crankpin, etc.;
[0003] As described in the patent application with the reference publication number CN112620700A for an automobile connecting rod hole processing device, it includes a bottom plate and a boring machine and a connecting rod positioning and supporting structure provided on the bottom plate. The connecting rod positioning and supporting structure includes a rotating disk and a motor for driving the rotating disk. The rotating disk is provided with a connecting rod positioning structure for positioning the connecting rod. The motor is provided with a driving gear. The rotating disk is of a disk structure. The center of the rotating disk is provided on the bottom plate through a rotating shaft. A gear ring meshing with the driving gear is provided on the outer edge of the rotating disk. The structure of this automobile connecting rod hole processing device is reasonably designed. The placement and positioning of the connecting rod and the removal after processing are completed do not require stopping the machine. Only by rotating the connecting rod 180 degrees away from the tool can it be done, and the operation is safe and efficient;
[0004] In the deep hole processing of connecting rods, during the deep hole processing of different models of connecting rods and at different positions on the connecting rod, the hole position needs to be positioned. General deep hole equipment does not have a calibration mechanism (such as the above technical means) to accurately bore the deep hole. Before boring the deep hole of the existing connecting rod, usually a small hole is first drilled on the workpiece for positioning and processing. The operation takes a long time, the efficiency is low, and there is still a probability of deviation. In order to avoid the above situation, a deep hole processing device for large connecting rods is provided now. Summary of the Invention
[0005] The invention provides a deep hole processing device for large connecting rods, aiming to solve the problems that during the deep hole processing of connecting rods, during the deep hole processing of different models of connecting rods and at different positions on the connecting rod, the hole position needs to be positioned, general deep hole equipment does not have a calibration mechanism to accurately bore the deep hole. Before boring the deep hole of the existing connecting rod, usually a small hole is first drilled on the workpiece for positioning and processing. The operation takes a long time, the efficiency is low, and there is still a probability of deviation.
[0006] The present invention is implemented as follows. A large connecting rod deep hole processing device includes a base and a receiving plate: An outer wall of the base is fixedly connected to a rear positioning plate, an outer wall of the rear positioning plate is fixedly connected to a rear pushing hydraulic cylinder, one end of the rear pushing hydraulic cylinder is fixedly connected to a deep hole assembly, an outer wall of the base is fixedly connected to a locking assembly, a top of the base is fixedly connected to a clamping assembly, an outer wall of the base is fixedly connected to a calibration assembly, a top of the base is fixedly connected to a limiting slide rail, and a magnetic block is arranged on an outer wall of the receiving plate, and the base and the receiving plate are fixedly connected by the magnetic block;
[0007] Among them, the calibration assembly includes a limiting slide seat fixedly arranged on the top of the base and a first side frame fixedly arranged on the outer wall of the base. One end of the first side frame is fixedly connected to a side pushing hydraulic cylinder, one end of the side pushing hydraulic cylinder is fixedly connected to a sliding column, a top of the side pushing hydraulic cylinder is fixedly connected to a calibration frame, and laser alignment lights are symmetrically and fixedly connected to both sides of the calibration frame.
[0008] Preferably, an inner wall of the limiting slide seat is in sliding fit connection with an outer wall of the sliding column;
[0009] Among them, the number of the limiting slide seats is multiple, and the multiple limiting slide seats are fixedly connected by a limiting connecting plate and bolts; Through the setting of the calibration assembly and in cooperation with the clamping assembly, first, mark the hole positions on the connecting rod part to be bored for deep hole processing, place the connecting rod part to be bored for deep hole processing in the middle of the inner lifting frame, and clamp and fix it through the first clamping mechanism and the second clamping mechanism. Then, control the external lifting hydraulic cylinder to adjust the position of the hole processing on the connecting rod part. At this time, start and control the side pushing hydraulic cylinder to move the position of the sliding column, so that the sliding column slides towards the middle along the inner wall of the limiting slide seat. When the sliding column reaches the limiting connecting plate at the end of the limiting slide seat, it is the calibration position. Start the two laser alignment lights. At this time, the two laser alignment lights are respectively in opposite shooting with the boring tool block on the boring tool rod and the hole positions on the connecting rod part. The boring tool block on the boring tool rod is on the ray of the laser alignment light at the nearest end. Observe whether the marked hole positions on the connecting rod part are on the ray of the laser alignment light at the nearest end. When the hole positions are on the ray of the laser alignment light at the nearest end, at this time, the boring tool block and the hole positions are aligned. Otherwise, adjust the position of the hole positions by operating the clamping assembly for subsequent precise deep hole operation. The operation is convenient, and the boring processing accuracy and efficiency are improved.
[0010] Preferably, the clamping assembly includes a fixing frame mechanism fixedly arranged on the top of the base. The outer wall of the fixing frame mechanism is slidably connected with an inner lifting frame. The inner wall of the inner lifting frame is provided with a first clamping mechanism, and the inner wall of the inner lifting frame is provided with a second clamping mechanism. Through the setting of the clamping assembly, during use, the connecting rod part to be machined with deep holes by boring is placed in the middle of the inner lifting frame, and the inner pushing hydraulic cylinder is started and controlled to move the position of the clamping block. The two sides of the connecting rod part are clamped and fixed by the clamping block. Then, the inner rotation control motor is started and controlled to drive the clamping plate to rotate. The two sides of the bottom of the connecting rod part are limited by the clamping plate. Multiple first clamping mechanisms and multiple second clamping mechanisms are arranged around the connecting rod part in multiple directions, and the connecting rod part can be clamped and fixed at multiple points to ensure that the connecting rod part remains stable during the subsequent deep hole boring operation, improve the machining accuracy of the connecting rod part. Then, according to the use requirements, it is started and controlled to lift and adjust the use height of the inner lifting frame, so as to adjust the machining height of the connecting rod part inside the inner lifting frame, so as to achieve a better matching use effect between the calibration assembly and the deep hole assembly.
[0011] Preferably, the inner lifting frame includes an inner sliding frame. Both sides of the inner sliding frame are fixedly connected with side limiting strips. The outer wall of the inner sliding frame is fixedly connected with a motor seat. The top of the inner sliding frame is fixedly connected with a connecting top. The inner wall of the inner sliding frame is fixedly connected with an inner sliding groove. Through the setting of the inner lifting frame, during use, it is used in cooperation with the fixing frame mechanism. By operating the external lifting hydraulic cylinder, the position between the outer frame and the inner sliding frame is relatively moved to adjust the use height of the connecting rod part in the inner lifting frame.
[0012] The fixing frame mechanism includes an outer frame fixedly arranged on the base. A through groove is opened on the inner wall of the outer frame. A limiting groove is opened on the inner wall of the outer frame. The outer wall of the outer frame is fixedly connected with an external lifting hydraulic cylinder. The inner wall of the limiting groove is slidably connected with the outer wall of the side limiting strip in a fitting manner. Through the setting that the inner wall of the limiting groove is slidably connected with the outer wall of the side limiting strip in a fitting manner, the better limiting lifting and sliding effect of the inner lifting frame can be ensured.
[0013] Preferably, the first clamping mechanism includes an inner pushing hydraulic cylinder fixedly arranged on the inner wall of the inner sliding groove. One end of the inner pushing hydraulic cylinder is fixedly connected with an inner sliding plate. Two clamping blocks are fixedly connected to the outer wall of the inner sliding plate.
[0014] Preferably, an upper limiting block is fixedly connected to the top of the inner sliding plate. The outer wall of the upper limiting block is slidably connected with the inner wall of the inner sliding groove in a fitting manner.
[0015] The second clamping mechanism includes an inner rotation control motor fixedly arranged on the inner wall of the motor seat. The output shaft of the inner rotation control motor is fixedly connected with a rotating rod through a coupling. One end of the rotating rod is fixedly connected with a clamping plate. The outer wall of the upper end of the clamping plate is arranged in a corrugated shape.
[0016] Preferably, the deep hole component includes a main seat, a boring motor is arranged on the inner wall of the main seat, the output shaft of the boring motor is fixedly connected with a rotating shaft through a coupling, one end of the rotating shaft is fixedly connected with a boring tool rod, a boring tool block is arranged on the inner wall of the boring tool rod, a cooling box is fixedly connected to the top of the main seat, and a liquid discharge head is arranged at the output end of the cooling box; through the arrangement of the deep hole component, during use, it is started and controlled. By starting and controlling the boring motor to drive the boring tool rod and the boring tool block to rotate, and cooperating with the rear push hydraulic cylinder to slide along the outer wall of the limit slide rail to push the deep hole component, thereby realizing the boring deep hole operation on the connecting rod piece clamped in the inner lifting frame by the deep hole component. The arrangement of the cooling box and the liquid discharge head above can cool the boring operation below and improve the processing quality of the connecting rod piece after boring.
[0017] Preferably, a central sliding groove is formed at the bottom of the main seat, the inner wall of the central sliding groove is slidably connected with the outer wall of the limit slide rail, and positioning holes are formed on both sides of the main seat;
[0018] The cooling box and the liquid discharge head are connected by a pipeline, and a booster pump is arranged at the connection between the cooling box and the pipeline; through the arrangement of the booster pump, it is convenient to accelerate the outward discharge of the coolant in the cooling box.
[0019] Preferably, the locking component includes a second side frame, a vertical positioning hole is formed on the outer wall of the second side frame, a fixing bolt is arranged on the outer wall of the second side frame, and the second side frame and the base are fixedly connected by the fixing bolt. A positioning plug rod is movably connected to the inner wall of the upper end of the second side frame, an upper rotation control motor is fixedly connected to the outer wall of the second side frame, the output shaft of the upper rotation control motor is fixedly connected with a rotating pin through a coupling, and one end of the rotating pin is fixedly connected with the outer wall of the positioning plug rod; through the arrangement of the locking component and cooperating with the positioning holes formed on both sides of the main seat, by starting and controlling the upper rotation control motor, driving the positioning plug rod to rotate, when one end of the positioning plug rod is inserted into the positioning hole on the main seat, the locking and positioning of the position of the deep hole component can be completed, so as to fix the position of the deep hole component when it is idle and prevent misoperation.
[0020] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:
[0021] By setting the calibration component and using it in conjunction with the clamping component, first, mark the hole positions on the connecting rod to be bored for deep hole machining. Place the connecting rod to be bored for deep hole machining in the middle of the inner lifting frame and clamp and fix it firmly through the first clamping mechanism and the second clamping mechanism. Then, lift and adjust the position of the hole machining on the connecting rod by controlling the external lifting hydraulic cylinder. At this time, start and control the use-side pushing hydraulic cylinder to move the position of the sliding column, so that the sliding column slides inward along the inner wall of the limit sliding seat. When the sliding column reaches the limit connecting plate at the end of the limit sliding seat, it is the calibration position. Start the two laser alignment lights. At this time, the two laser alignment lights are respectively in opposite directions with the boring tool block on the boring tool rod and the hole position on the connecting rod. The boring tool block on the boring tool rod is on the ray of the laser alignment light at the nearest end. Observe whether the marked hole position on the connecting rod is on the ray of the laser alignment light at the nearest end. When the hole position is on the ray of the laser alignment light at the nearest end, the boring tool block and the hole position are aligned at this time. Otherwise, adjust the position of the hole by operating the clamping component to facilitate subsequent precise deep hole operations, with convenient operation and improved boring machining accuracy and efficiency;
[0022] By setting the clamping component, during use, place the connecting rod to be bored for deep hole machining in the middle of the inner lifting frame, start and control the use of the inner pushing hydraulic cylinder to move the position of the clamping block, and clamp and fix both sides of the connecting rod through the clamping block. Then, start and control the inner rotation control motor to drive the clamping plate to rotate, and limit both sides of the bottom of the connecting rod through the clamping plate. Multiple first clamping mechanisms and multiple second clamping mechanisms are arranged around the connecting rod in multiple directions, which can realize multi-point clamping and fixing of the connecting rod to ensure that the connecting rod remains stable during subsequent deep hole boring operations, improve the machining accuracy of the connecting rod, and then, start and control the use according to the needs, lift and adjust the use height of the inner lifting frame, and then adjust the machining height of the connecting rod inside the inner lifting frame to achieve a better cooperation effect between the calibration component and the deep hole component;
[0023] By setting the deep hole component, during use, start and control the use. Drive the boring tool rod and the boring tool block to rotate by starting and controlling the boring motor, and cooperate with the rear pushing hydraulic cylinder to slide and push the deep hole component along the outer wall of the limit sliding rail, so as to realize the deep hole boring operation on the connecting rod clamped in the inner lifting frame through the deep hole component. The upper cooling box and the drain head are provided, which can cool the boring operation below and improve the machining quality of the bored connecting rod;
[0024] By setting the locking component and using it in conjunction with the positioning holes opened on both sides of the main seat, drive the positioning plug rod to rotate by starting and controlling the upper rotation control motor. When one end of the positioning plug rod is inserted into the positioning hole on the main seat, the position of the deep hole component can be locked and positioned, so as to fix the position of the deep hole component during idle time and prevent misoperation. Description of the Drawings
[0025] Figure 1 is the front view of the present invention;
[0026] Figure 2 is the structural schematic diagram of the calibration component of the present invention;
[0027] Figure 3 is the structural schematic diagram of the clamping component of the present invention;
[0028] Figure 4 is the structural schematic diagram of the inner lifting frame of the present invention;
[0029] Figure 5 is the structural schematic diagram of the fixed frame mechanism of the present invention;
[0030] Figure 6 is the structural schematic diagram of the first clamping mechanism of the present invention;
[0031] Figure 7 is the structural schematic diagram of the second clamping mechanism of the present invention;
[0032] Figure 8 is the structural schematic diagram of the deep hole component of the present invention;
[0033] Figure 9 is the structural schematic diagram of the locking component of the present invention.
[0034] In the figure: 1, base; 2, calibration component; 201, limit sliding seat; 202, first side frame; 203, calibration frame; 204, laser alignment lamp; 205, side pushing hydraulic cylinder; 206, sliding column; 3, clamping component; 301, fixed frame mechanism; 3011, outer frame; 3012, through groove; 3013, limit groove; 3014, external lifting hydraulic cylinder; 302, inner lifting frame; 3021, inner sliding frame; 3022, edge limit strip; 3023, connecting top; 3024, motor seat; 3025, inner sliding groove; 303, first clamping mechanism; 3031, inner pushing hydraulic cylinder; 3032, inner sliding plate; 3033, clamping block; 304, second clamping mechanism; 3041, inner rotation control motor; 3042, clamping plate; 4, deep hole component; 401, main seat; 402, boring bar; 403, cooling box; 404, liquid discharge head; 5, locking component; 501, second side frame; 502, fixing bolt; 503, vertical positioning hole; 504, upper rotation control motor; 505, positioning insertion rod; 6, rear positioning plate; 7, rear pushing hydraulic cylinder; 8, receiving plate; 9, limit sliding rail. Detailed implementation manners
[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.
[0036] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0037] An embodiment of the present invention provides a large connecting rod deep hole processing device, including a base 1 and a receiving plate 8: a rear positioning plate 6 is fixedly connected to the outer wall of the base 1, a rear push hydraulic cylinder 7 is fixedly connected to the outer wall of the rear positioning plate 6, a deep hole assembly 4 is fixedly connected to one end of the rear push hydraulic cylinder 7, a locking assembly 5 is fixedly connected to the outer wall of the base 1, a clamping assembly 3 is fixedly connected to the top of the base 1, a calibration assembly 2 is fixedly connected to the outer wall of the base 1, a limit slide rail 9 is fixedly connected to the top of the base 1, a magnetic block is provided on the outer wall of the receiving plate 8, and the base 1 and the receiving plate 8 are fixedly connected by the magnetic block;
[0038] Among them, the calibration assembly 2 includes a limit slide base 201 fixedly provided on the top of the base 1 and a first side frame 202 fixedly provided on the outer wall of the base 1. One end of the first side frame 202 is fixedly connected to a side push hydraulic cylinder 205. One end of the side push hydraulic cylinder 205 is fixedly connected to a sliding column 206. A calibration frame 203 is fixedly connected to the top of the side push hydraulic cylinder 205. Laser alignment lights 204 are symmetrically and fixedly connected to both sides of the calibration frame 203;
[0039] The inner wall of the limit slide base 201 fits and slidably connects with the outer wall of the sliding column 206;
[0040] Among them, the number of the limit slide bases 201 is multiple, and the multiple limit slide bases 201 are fixedly connected by a limit connecting plate and bolts.
[0041] It should be noted that in the existing deep hole machining of connecting rods, when machining deep holes on different models of connecting rods and at different positions on the connecting rods, the hole positions need to be located. General deep hole equipment does not have a calibration mechanism to accurately bore deep holes. Usually, a small hole is drilled on the workpiece before boring the deep hole of the existing connecting rod for positioning and machining. This operation takes a long time, has low efficiency, and there is still a probability of deviation.
[0042] Specifically, in this embodiment, this solution mainly sets up a base 1, a rear positioning plate 6, a rear push hydraulic cylinder 7, a deep hole assembly 4, a locking assembly 5, a clamping assembly 3, a calibration assembly 2, a limit slide rail 9, and a receiving plate 8. During use, first, mark the hole positions on the connecting rod parts to be bored with deep holes, place the connecting rod parts to be bored with deep holes in the middle of the inner lifting frame 302, and start and control the use of the inner push hydraulic cylinder 3031 to move the position of the clamping block 3033. Clamp and fix both sides of the connecting rod part through the clamping block 3033. Then, start and control the inner rotation control motor 3041 to drive the clamping plate 3042 to rotate, and limit both sides of the bottom of the connecting rod part through the clamping plate 3042. Multiple first clamping mechanisms 303 and multiple second clamping mechanisms 304 are arranged around the connecting rod part in multiple directions, and the connecting rod part can be clamped and fixed at multiple points to ensure that the connecting rod part remains stable during the subsequent deep hole boring operation, improving the machining accuracy of the connecting rod part. Then, start and control according to the use needs to lift and adjust the use height of the inner lifting frame 302, and then adjust the machining height of the connecting rod part inside the inner lifting frame 302 to achieve a better cooperation effect between the calibration assembly 2 and the deep hole assembly 4.
[0043] Start and control the use of the side push hydraulic cylinder 205 to move the position of the sliding column 206, so that the sliding column 206 slides towards the middle along the inner wall of the limit sliding seat 201. When the sliding column 206 reaches the limit connecting plate at the end of the limit sliding seat 201, it is the calibration position. Start the two laser alignment lights 204. At this time, the two laser alignment lights 204 are respectively in opposite directions to the cutting tool block on the boring tool rod 402 and the hole position on the connecting rod part. The cutting tool block on the boring tool rod 402 is on the ray of the laser alignment light 204 at the nearest end. Observe whether the marked hole position on the connecting rod part is on the ray of the laser alignment light 204 at the nearest end. When the hole position is on the ray of the laser alignment light 204 at the nearest end, the cutting tool block and the hole position are aligned at this time. Otherwise, adjust the position of the hole position by operating the clamping assembly 3 for subsequent precise deep hole operation. The operation is convenient, improving the boring machining accuracy and efficiency.
[0044] Then, start and control the use of the upper rotation control motor 504 to drive the positioning insertion rod 505 to rotate, pull out the positioning insertion rod 505 from the positioning hole on the main seat 401, release the locking of the position of the deep hole assembly 4. Then, start and control the use of the boring motor to drive the boring tool rod 402 and the boring tool block to rotate, and cooperate with the rear push hydraulic cylinder 7 to slide along the outer wall of the limit slide rail 9 to push the deep hole assembly 4, so as to realize the boring deep hole operation on the connecting rod piece clamped in the inner lifting frame 302 through the deep hole assembly 4. The cooling box 403 and the liquid discharge head 404 are arranged above, which can realize the cooling of the boring operation below.
[0045] In this embodiment, through the setting of the calibration assembly 2 and in cooperation with the clamping assembly 3, first, mark the hole position on the connecting rod piece to be bored with a deep hole. Place the connecting rod piece to be bored with a deep hole in the middle of the inner lifting frame 302, and clamp and fix it through the first clamping mechanism 303 and the second clamping mechanism 304. Then, control the external lifting hydraulic cylinder 3014 to adjust the position of the hole machining on the connecting rod piece. At this time, start and control the use of the side push hydraulic cylinder 205 to move the position of the sliding column 206, so that the sliding column 206 slides inward along the inner wall of the limit sliding seat 201. When the sliding column 206 reaches the end limit connecting plate of the limit sliding seat 201, it is the calibration position. Start the two laser alignment lights 204. At this time, the two laser alignment lights 204 are respectively in opposite directions with the boring tool block on the boring tool rod 402 and the hole position on the connecting rod piece. The boring tool block on the boring tool rod 402 is on the ray of the nearest laser alignment light 204. Observe whether the marked hole position on the connecting rod piece is on the ray of the nearest laser alignment light 204. When the hole position is on the ray of the nearest laser alignment light 204, at this time, the boring tool block and the hole position are aligned. Otherwise, adjust the position of the hole through the operation of the clamping assembly 3 for subsequent precise deep hole operation, which is convenient to operate and improves the boring machining accuracy and efficiency.
[0046] In a further preferred embodiment of the present invention, the clamping assembly 3 includes a fixed frame mechanism 301 fixedly arranged on the top of the base 1. An inner lifting frame 302 is slidably connected to the outer wall of the fixed frame mechanism 301. A first clamping mechanism 303 is arranged on the inner wall of the inner lifting frame 302, and a second clamping mechanism 304 is arranged on the inner wall of the inner lifting frame 302;
[0047] Preferably, the inner lifting frame 302 includes an inner sliding frame 3021. Side limit strips 3022 are fixedly connected to both sides of the inner sliding frame 3021. A motor seat 3024 is fixedly connected to the outer wall of the inner sliding frame 3021. A connecting top 3023 is fixedly connected to the top of the inner sliding frame 3021. An inner sliding groove 3025 is fixedly connected to the inner wall of the inner sliding frame 3021;
[0048] The fixing frame mechanism 301 includes an outer frame 3011 fixedly arranged on the base 1. A through groove 3012 is formed in the inner wall of the outer frame 3011, and a limiting groove 3013 is formed in the inner wall of the outer frame 3011. An external lifting hydraulic cylinder 3014 is fixedly connected to the outer wall of the outer frame 3011. The inner wall of the limiting groove 3013 is in sliding fit connection with the outer wall of the side limiting strip 3022;
[0049] The first clamping mechanism 303 includes an inner pushing hydraulic cylinder 3031 fixedly arranged on the inner wall of the inner sliding groove 3025. One end of the inner pushing hydraulic cylinder 3031 is fixedly connected to an inner sliding plate 3032, and two clamping blocks 3033 are fixedly connected to the outer wall of the inner sliding plate 3032;
[0050] An upper limiting block is fixedly connected to the top of the inner sliding plate 3032, and the outer wall of the upper limiting block is in sliding fit connection with the inner wall of the inner sliding groove 3025;
[0051] The second clamping mechanism 304 includes an inner rotation control motor 3041 fixedly arranged in the inner wall of the motor base 3024. The output shaft of the inner rotation control motor 3041 is fixedly connected to a rotating rod through a coupling. One end of the rotating rod is fixedly connected to a clamping plate 3042, and the outer wall of the upper end of the clamping plate 3042 is provided with a corrugated shape.
[0052] In this embodiment, through the setting of the clamping assembly 3, during use, the connecting rod part to be bored and deep-hole processed is placed in the middle of the inner lifting frame 302, and the inner pushing hydraulic cylinder 3031 is started and controlled to move the position of the clamping block 3033. The two sides of the connecting rod part are clamped and fixed by the clamping block 3033. Then, the inner rotation control motor 3041 is started and controlled to drive the clamping plate 3042 to rotate, and the two sides of the bottom of the connecting rod part are limited by the clamping plate 3042. Multiple first clamping mechanisms 303 and multiple second clamping mechanisms 304 are arranged around the connecting rod part in multiple directions, and the connecting rod part can be clamped and fixed at multiple points to ensure that the connecting rod part remains stable during the subsequent deep-hole boring operation, improve the machining accuracy of the connecting rod part. Then, according to the use requirements, it is started and controlled to lift and adjust the use height of the inner lifting frame 302, so as to adjust the machining height of the connecting rod part inside the inner lifting frame 302, so as to achieve a better matching use effect between the calibration assembly 2 and the deep-hole assembly 4;
[0053] In this embodiment, through the setting of the inner lifting frame 302, during use, it is used in cooperation with the fixing frame mechanism 301. By operating the external lifting hydraulic cylinder 3014, the position between the outer frame 3011 and the inner sliding frame 3021 is relatively moved to adjust the use height of the connecting rod part in the inner lifting frame 302;
[0054] In this embodiment, through the setting that the inner wall of the limiting groove 3013 is in sliding fit connection with the outer wall of the side limiting strip 3022, it can ensure a good limiting lifting and sliding effect of the inner lifting frame 302.
[0055] In a further preferred embodiment of the present invention, the deep hole assembly 4 includes a main seat 401. A boring motor is provided on the inner wall of the main seat 401. The output shaft of the boring motor is fixedly connected to a rotating shaft through a coupling. One end of the rotating shaft is fixedly connected to a boring tool rod 402. A boring tool block is provided on the inner wall of the boring tool rod 402. A cooling box 403 is fixedly connected to the top of the main seat 401. A liquid discharge head 404 is provided at the output end of the cooling box 403;
[0056] A central sliding groove is opened at the bottom of the main seat 401. The inner wall of the central sliding groove is slidably connected to the outer wall of the limit sliding rail 9. Positioning holes are opened on both sides of the main seat 401;
[0057] The cooling box 403 and the liquid discharge head 404 are connected by a pipeline, and a booster pump is provided at the connection between the cooling box 403 and the pipeline.
[0058] In this embodiment, through the setting of the deep hole assembly 4, during use, it is started and controlled. By starting and controlling the use of the boring motor to drive the boring tool rod 402 and the boring tool block to rotate, and cooperating with the rear push hydraulic cylinder 7 to slide along the outer wall of the limit sliding rail 9 to push the deep hole assembly 4, thereby realizing the boring of deep holes for the connecting rod pieces clamped in the inner lifting frame 302 by the deep hole assembly 4. The upper cooling box 403 and the liquid discharge head 404 are provided, which can cool the lower boring operation and improve the processing quality of the connecting rod pieces after boring;
[0059] In this embodiment, through the setting of the booster pump, it is convenient for the coolant in the cooling box 403 to be discharged outwards quickly.
[0060] In a further preferred embodiment of the present invention, the locking assembly 5 includes a second side frame 501. A vertical positioning hole 503 is opened on the outer wall of the second side frame 501. A fixing bolt 502 is provided on the outer wall of the second side frame 501, and the second side frame 501 and the base 1 are fixedly connected by the fixing bolt 502. A positioning plug rod 505 is movably connected to the upper inner wall of the second side frame 501. An upper rotation control motor 504 is fixedly connected to the outer wall of the second side frame 501. The output shaft of the upper rotation control motor 504 is fixedly connected to a rotating pin through a coupling. One end of the rotating pin is fixedly connected to the outer wall of the positioning plug rod 505.
[0061] In this embodiment, through the setting of the locking assembly 5 and in cooperation with the positioning holes opened on both sides of the main seat 401, by starting and controlling the use of the upper rotation control motor 504 to drive the positioning plug rod 505 to rotate. When one end of the positioning plug rod 505 is inserted into the positioning hole on the main seat 401, the positioning and locking of the position of the deep hole assembly 4 can be completed, so as to fix the position of the deep hole assembly 4 during idle time and prevent misoperation.
[0062] It should be noted that, for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0063] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the above division of units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0064] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0065] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.
Claims
1. A deep hole machining equipment for large connecting rods, characterized in that It includes a base (1) and a receiving plate (8): An outer wall of the base (1) is fixedly connected to a rear positioning plate (6), an outer wall of the rear positioning plate (6) is fixedly connected to a rear pushing hydraulic cylinder (7), one end of the rear pushing hydraulic cylinder (7) is fixedly connected to a deep hole assembly (4), an outer wall of the base (1) is fixedly connected to a locking assembly (5), a top of the base (1) is fixedly connected to a clamping assembly (3), an outer wall of the base (1) is fixedly connected to a calibration assembly (2), a top of the base (1) is fixedly connected to a limit slide rail (9), a magnetic block is arranged on an outer wall of the receiving plate (8), and the base (1) and the receiving plate (8) are fixedly connected by the magnetic block; Wherein, the calibration assembly (2) includes a limit slide base (201) fixedly arranged on a top of the base (1) and a first side frame (202) fixedly arranged on an outer wall of the base (1), one end of the first side frame (202) is fixedly connected to a side pushing hydraulic cylinder (205), one end of the side pushing hydraulic cylinder (205) is fixedly connected to a sliding column (206), a top of the side pushing hydraulic cylinder (205) is fixedly connected to a calibration frame (203), and laser alignment lights (204) are symmetrically and fixedly connected to two sides of the calibration frame (203).
2. The large connecting rod deep hole machining equipment according to claim 1, characterized in that, An inner wall of the limit slide base (201) is in sliding fit with an outer wall of the sliding column (206); Wherein, the number of the limit slide bases (201) is multiple, and the multiple limit slide bases (201) are fixedly connected by a limit connecting plate and bolts.
3. A large connecting rod deep hole machining device according to claim 1, characterized in that, The clamping assembly (3) includes a fixed frame mechanism (301) fixedly arranged on a top of the base (1), an inner lifting frame (302) is slidably connected to an outer wall of the fixed frame mechanism (301), a first clamping mechanism (303) is arranged on an inner wall of the inner lifting frame (302), and a second clamping mechanism (304) is arranged on the inner wall of the inner lifting frame (302).
4. The large connecting rod deep hole processing equipment according to claim 3, characterized in that, The inner lifting frame (302) includes an inner sliding frame (3021), side limit strips (3022) are fixedly connected to two sides of the inner sliding frame (3021), a motor base (3024) is fixedly connected to an outer wall of the inner sliding frame (3021), a connecting top (3023) is fixedly connected to a top of the inner sliding frame (3021), and an inner chute (3025) is fixedly connected to an inner wall of the inner sliding frame (3021); The fixed frame mechanism (301) includes an outer frame (3011) fixedly arranged on the base (1), a through groove (3012) is formed in an inner wall of the outer frame (3011), a limit groove (3013) is formed in the inner wall of the outer frame (3011), an external lifting hydraulic cylinder (3014) is fixedly connected to an outer wall of the outer frame (3011), and an inner wall of the limit groove (3013) is in sliding fit with an outer wall of the side limit strip (3022).
5. A large connecting rod deep hole processing device according to claim 4, characterized in that, The first clamping mechanism (303) includes an inner pushing hydraulic cylinder (3031) fixedly arranged on the inner wall of the inner sliding groove (3025). One end of the inner pushing hydraulic cylinder (3031) is fixedly connected with an inner sliding plate (3032), and two clamping blocks (3033) are fixedly connected to the outer wall of the inner sliding plate (3032).
6. The large connecting rod deep hole processing equipment according to claim 5, characterized in that, A upper limit block is fixedly connected to the top of the inner sliding plate (3032), and the outer wall of the upper limit block is slidably and fittingly connected with the inner wall of the inner sliding groove (3025); The second clamping mechanism (304) includes an inner rotation control motor (3041) fixedly arranged on the inner wall of the motor base (3024). The output shaft of the inner rotation control motor (3041) is fixedly connected with a rotating rod through a coupling. One end of the rotating rod is fixedly connected with a clamping plate (3042), and the upper outer wall of the clamping plate (3042) is arranged in a corrugated shape.
7. The large connecting rod deep hole processing equipment according to claim 1, characterized in that, The deep hole component (4) includes a main seat (401). A boring motor is arranged on the inner wall of the main seat (401). The output shaft of the boring motor is fixedly connected with a rotating shaft through a coupling. One end of the rotating shaft is fixedly connected with a boring tool rod (402). A boring tool block is arranged on the inner wall of the boring tool rod (402). A cooling box (403) is fixedly connected to the top of the main seat (401), and a liquid discharge head (404) is arranged at the output end of the cooling box (403).
8. The large connecting rod deep hole machining equipment according to claim 8, characterized in that, A central sliding groove is formed at the bottom of the main seat (401), and the inner wall of the central sliding groove is slidably connected with the outer wall of the limit sliding rail (9). Positioning holes are formed on both sides of the main seat (401); The cooling box (403) and the liquid discharge head (404) are connected through a pipeline, and a booster pump is arranged at the connection between the cooling box (403) and the pipeline.
9. A large connecting rod deep hole machining device according to claim 1, characterized in that The locking component (5) includes a second side frame (501). A vertical positioning hole (503) is formed on the outer wall of the second side frame (501). A fixing bolt (502) is arranged on the outer wall of the second side frame (501), and the second side frame (501) and the base (1) are fixedly connected through the fixing bolt (502). A positioning insertion rod (505) is movably connected to the upper inner wall of the second side frame (501). An upper rotation control motor (504) is fixedly connected to the outer wall of the second side frame (501). The output shaft of the upper rotation control motor (504) is fixedly connected with a rotating pin through a coupling, and one end of the rotating pin is fixedly connected with the outer wall of the positioning insertion rod (505).
Citation Information
Patent Citations
Automobile connecting rod hole machining device
CN112620700A