Automatic steel profile cutting device
The steel profile cutting device addresses clamping instability and scrap management issues through dual-directional clamping and automated scrap separation, ensuring precise cutting and efficient production by reducing manual cleanup.
Patent Information
- Application Number
- CN202510761933.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel profile cutting devices have problems such as unstable clamping leading to workpiece deformation, low manual sorting efficiency of debris and lack of self-cleaning function of the equipment, which affects continuous production efficiency.
The fixing mechanism is used to realize two-way adaptive clamping and dynamic support, the separation mechanism carries out ferromagnetic and non-ferromagnetic debris classification and recycling, and the cleaning mechanism carries out efficient cleaning, combining damping buffer and scraper cleaning to ensure cutting accuracy and equipment cleaning.
It solves the problem of workpiece deformation caused by unstable clamping, realizes automatic classification and recycling of debris and efficient cleaning, improves processing accuracy and working efficiency, and reduces manual cleaning strength.
Smart Images

Figure CN120306708A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel cutting and processing, and specifically to an automatic cutting device for steel profiles. Background Art
[0002] As a key device in modern industrial manufacturing, the automatic cutting device is widely used in the field of metal processing. It replaces manual operation through mechanical automation, significantly improving the cutting efficiency and precision of materials. In the manufacturing of steel cutting equipment, the precise cutting of steel profiles is the core link to ensure the structural strength and assembly precision of products, especially posing higher technical requirements for the batch processing of profiles with special-shaped cross-sections.
[0003] The existing steel profile cutting devices usually consist of a fixed platform, a cutting tool, and a driving mechanism. Specifically, traditional equipment fixes the steel by a manual or semi-automatic clamping mechanism, applying pressure to the workpiece in a single-point or linear clamping manner. The cutting tools are mostly fixed disc cutters or reciprocating saw blades, driven by a motor to complete linear or rotary cutting operations.
[0004] Although the cutting devices in the prior art can already achieve basic cutting functions, there are still certain deficiencies in some equipment. The clamping methods of traditional equipment mostly use unidirectional rigid clamping or mechanical screw adjustment, with uneven clamping force distribution. Especially for thin-walled profiles or workpieces with special-shaped cross-sections, it is easy to cause local stress concentration, resulting in workpiece deformation, surface scratches, or even fracture during the cutting process. In addition, the metal chips generated by some equipment naturally fall under the workbench by gravity or directly accumulate inside the equipment, requiring manual cleaning at regular intervals. Moreover, the ferromagnetic and non-ferromagnetic chips are mixed, and the sorting process is cumbersome and the recycling efficiency is low. In addition, the existing equipment lacks a certain automatic cleaning function, and the accumulation of cutting chips will result in a large manual cleaning intensity after the work is completed, affecting the continuous production efficiency.
[0005] Therefore, the present invention proposes an automatic cutting device for steel profiles to solve the deficiencies in the prior art. Summary of the Invention
[0006] Aiming at the deficiencies of the prior art, the present invention provides an automatic cutting device for steel profiles, which solves the problems of workpiece deformation caused by unstable clamping of traditional steel profile cutting equipment, low efficiency of manual sorting of chips, and lack of self-cleaning function of the equipment, resulting in a decline in continuous production efficiency.
[0007] To achieve the above object, the present invention is realized by the following technical solutions: An automatic cutting device for steel profiles, including a control box, a placement plate is arranged on the top of the control box, horizontal frames are fixed on both the left and right sides of the placement plate, support legs are fixed on both the front and rear sides of the bottom of the horizontal frames, a protective cover is installed on the top of the horizontal frames, electric sliders are slidably arranged inside both of the horizontal frames, a connecting beam is fixed on the side where the two electric sliders face each other, two disc cutters are slidably arranged inside the connecting beam, a collection box is slidably connected to the bottom of the control box, fixing mechanisms are arranged on both the front and rear sides of the top of the horizontal frames, a separation mechanism is arranged inside the control box, and a cleaning mechanism is arranged on the side of the connecting beam away from the disc cutter; The fixing mechanism includes a protective shell, the protective shell is fixed on the top of the horizontal frame, an electric push rod I is fixed inside the protective shell, one end of the electric push rod I is fixed with a moving block I, moving blocks II are slidably arranged on both the upper and lower sides of the moving block I, connecting rods are fixed on the ends of both the moving blocks II away from the electric push rod I, clamping plates are fixed on the ends where the two connecting rods face each other, a matching component is arranged on the side of the moving block I close to the moving block II, and support components are arranged on both the left and right sides inside the placement plate.
[0008] Preferably, the separation mechanism includes a motor I, the motor I is fixed on the front side inside the control box, the output end of the motor I is fixed with a bevel gear I, a transmission rod I is fixed inside the bevel gear I, a cylindrical gear I is fixed on the outer periphery of the end of the transmission rod I away from the bevel gear I, cylindrical gears II are rotatably arranged on both the left and right sides inside the control box, both of the cylindrical gears I are meshed with the cylindrical gear I, a magnetic separation drum is fixed on the end of the cylindrical gear II away from the transmission rod I, a screening component is arranged on the top side inside the control box, and auxiliary components are arranged on both the left and right sides inside the control box.
[0009] Preferably, the cleaning mechanism includes a protective shell, the protective shell is fixed on the top of the connecting beam, an electric push rod II is arranged on the rear side inside the protective shell, a receiving plate is fixed on the bottom of the electric push rod II, a scraper is slidably arranged inside the receiving plate, and a plurality of damping rods I evenly distributed in a horizontal straight line are fixed on the top of the scraper close to the receiving plate.
[0010] Preferably, the support component includes an electric push rod III, the electric push rod III is fixed inside the placement plate, an integrated block is fixed on the top of the electric push rod III, a support plate is slidably connected to the top side inside the integrated block, and a plurality of damping rods II evenly distributed in a horizontal straight line are fixed on the bottom of the support plate.
[0011] Preferably, the screening component includes a screening plate which is slidably connected to the inner top side of the control box. A connecting block is fixed to the rear side of the screening plate. A swing arm is rotatably connected inside the connecting block. A rotating disk is rotatably connected to the end of the swing arm away from the connecting block. A second transmission rod is fixed to the bottom of the rotating disk. A second bevel gear is fixed to the end of the second transmission rod away from the rotating disk. The second bevel gear meshes with the first bevel gear.
[0012] Preferably, the matching component includes a matching block which is fixed to the side of the first moving block close to the second moving block. A matching groove is formed inside the second moving block. The matching block is slidably connected inside the matching groove.
[0013] Preferably, the auxiliary component includes a second motor which is fixed inside the control box. A cleaning plate is fixed to the output end of the second motor.
[0014] Preferably, limiting blocks are fixed to both the left and right sides of the scraping plate. Limiting grooves are formed on both the left and right sides inside the receiving plate. The two limiting blocks are respectively slidably connected inside the two limiting grooves.
[0015] Preferably, sliding blocks are fixed to both the front and rear sides of the second moving block. Sliding grooves are formed on both the front and rear sides of the protective shell. The sliding blocks are slidably connected inside the sliding grooves.
[0016] Preferably, the cleaning plate is rotatably connected inside the control box. One end of the cleaning plate abuts against the outer circumference of the magnetic separation drum.
[0017] The present invention provides an automatic steel profile cutting device, having the following beneficial effects: 1. Through the mutual cooperation among the fixing mechanism, the supporting component and the matching component, the present invention realizes bidirectional adaptive clamping and dynamic support during the steel cutting process. The fixing mechanism clamps the steel bidirectionally, and the supporting component abuts against the bottom of the steel. Combined with damping buffering, it effectively suppresses cutting vibration and profile deformation, solves the problems of unstable clamping and workpiece deformation in traditional cutting, and meets the high-precision processing requirements for different cross-sectional dimensions.
[0018] 2. Through the coordinated operation of the separation mechanism, the screening component and the auxiliary component, the present invention realizes the automatic classification and recycling of ferromagnetic and non-ferromagnetic debris. The separation mechanism drives the magnetic separation drum to rotate and adsorb iron filings through gear transmission. The screening component drives the screening plate to vibrate and classify the debris through a swing mechanism. The auxiliary component clears the iron filings on the surface of the magnetic separation drum through a low-speed scraping plate, solving the problems of mixed debris and low efficiency of manual sorting in traditional equipment.
[0019] 3. Through the cleaning mechanism, the present invention realizes the efficient cleaning of cutting debris and the self-maintenance of the equipment. The cleaning mechanism drives the scraper to fit the working surface through a push rod, combines the limiting structure and the damping system to ensure the accuracy of the cleaning trajectory, and the electric slide drives the scraper to reciprocate along the cutting path, thoroughly removing the residual debris into the collection box, solving the problems of reduced processing accuracy and safety hazards caused by debris accumulation in traditional equipment, and significantly improving the operation efficiency and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a perspective view of the present invention; Figure 2 is a schematic structural diagram of the control box of the present invention; Figure 3 is a schematic structural diagram of the cross frame of the present invention; Figure 4 is a schematic structural diagram of the support plate of the present invention; Figure 5 is a schematic structural diagram of the first electric push rod of the present invention; Figure 6 is a schematic structural diagram of the fitting block of the present invention; Figure 7 is a schematic structural diagram of the magnetic separation drum of the present invention; Figure 8 is a schematic structural diagram of the cleaning plate of the present invention; Figure 9 is a schematic structural diagram of the scraper of the present invention.
[0021] Among them, 1. Control box; 2. Screening assembly; 201. Second bevel gear; 202. Second transmission rod; 203. Rotating disc; 204. Swing arm; 205. Connecting block; 206. Screening plate; 3. Separation mechanism; 301. First motor; 302. First bevel gear; 303. First transmission rod; 304. First cylindrical gear; 305. Second cylindrical gear; 306. Magnetic separation drum; 4. Fixing mechanism; 401. Protective shell; 402. First electric push rod; 403. First moving block; 404. Second moving block; 405. Connecting rod; 406. Clamping plate; 407. Slide block; 408. Slide groove; 5. Support assembly; 501. Third electric push rod; 502. Integrated block; 503. Second damping rod; 504. Support plate; 6. Cleaning mechanism; 601. Protective shell; 602. Second electric push rod; 603. Accommodating plate; 604. First damping rod; 605. Limiting block; 606. Limiting groove; 607. Scraper; 7. Fitting assembly; 701. Fitting block; 702. Fitting groove; 8. Auxiliary assembly; 801. Second motor; 802. Cleaning plate; 9. Cross frame; 10. Support leg; 11. Electric slide; 12. Disc cutter; 13. Connecting beam; 14. Protective cover; 15. Collection box; 16. Placing plate. DETAILED DESCRIPTION OF THE INVENTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to the attached Figure 1 -attached Figure 3 , the embodiment of the present invention provides an automatic steel profile cutting device, including a control box 1. A placement plate 16 is arranged on the top of the control box 1. Horizontal frames 9 are fixed on both the left and right sides of the placement plate 16. Support legs 10 are fixed on both the front and rear sides of the bottom of the horizontal frames 9. A protective cover 14 is installed on the top of the horizontal frames 9. Electric sliding seats 11 slide inside both of the horizontal frames 9. A connecting beam 13 is fixed on the side where the two electric sliding seats 11 face each other. Two disc cutting knives 12 slide inside the connecting beam 13. A collection box 15 is slidably connected to the bottom of the control box 1. Fixing mechanisms 4 are arranged on both the front and rear sides of the top of the horizontal frames 9. A separation mechanism 3 is arranged inside the control box 1. A cleaning mechanism 6 is arranged on the side of the connecting beam 13 away from the disc cutting knives 12. Specifically, the control box 1 is the control system of the cutting device, and is internally provided with a screening component 2 and a separation mechanism 3 for processing debris during cutting. The placement plate 16 is made of Q235 steel plate with surface hardening treatment, and is used to carry the steel to be cut. The horizontal frames 9 on both sides are welded by H-shaped steel, and the bottom is equipped with support legs 10 with adjustable height to adapt to different working environments. The protective cover 14 is made of transparent polycarbonate material and covers the top of the horizontal frames 9 to prevent cutting debris from splashing and ensure operation safety. The electric sliding seats 11 are carried inside the horizontal frames 9 and cooperate with the horizontal frames 9 to form a moving pair, and are used to drive the connecting beam 13 and the double disc cutting knives 12 to achieve multi-directional cutting. The cutting knives are made of hard alloy material, and the adjustable speed range is 0-4000 r / min. The collection box 15 is slidably connected to the bottom of the control box 1 and is used to collect cutting debris. The fixing mechanism 4 is used to clamp and fix the steel, and the support component 5 is used to prevent cutting deformation. The screening component 2 is used to vibrate and screen the debris reciprocally, the separation mechanism 3 is used to separate the ferromagnetic material debris from the non-ferromagnetic material debris, and the cleaning mechanism 6 is used to clean the residual debris.
[0024] Please refer to the attached Figure 5 -attached Figure 6, the fixing mechanism 4 includes a protective shell 401 which is fixed on the top of the cross frame 9. An electric push rod 402 is fixed inside the protective shell 401. One end of the electric push rod 402 is fixed with a first moving block 403. Second moving blocks 404 are slidably arranged on both the upper and lower sides of the first moving block 403. Link rods 405 are fixed to the ends of the two second moving blocks 404 away from the electric push rod 402. Sliders 407 are fixed to both the front and rear sides of the second moving blocks 404. Chutes 408 are provided on both the front and rear sides of the protective shell 401. The sliders 407 are slidably connected inside the chutes 408. Clamping plates 406 are fixed to the opposite ends of the two link rods 405. A matching component 7 is arranged on the side of the first moving block 403 close to the second moving block 404. Support components 5 are arranged on both the left and right sides inside the placing plate 16.
[0025] Specifically, the protective shell 401 is made of aluminum alloy and is fixed on the top of the cross frame 9 to protect the internal parts. The electric push rod 402 is a DC electric push rod with a rated thrust of 500N, which drives the first moving block 403 with an isosceles triangle cross-section to move horizontally. The second moving blocks 404 are connected to the upper and lower sides of the first moving block 403 through a sliding pair. The sliders 407 on the front and rear sides of the second moving blocks 404 cooperate with the chutes 408 of the protective shell 401 to ensure that the second moving blocks 404 always move vertically. The second moving blocks 404 are connected to the clamping plates 406 through the link rods 405. Hard alloy anti-slip lines are provided on the surfaces of the clamping plates 406 for clamping and fixing steel materials.
[0026] Please refer to the appendix Figure 7 , the separating mechanism 3 includes a first motor 301 which is fixed on the front side inside the control box 1. A first bevel gear 302 is fixed to the output end of the first motor 301. A first transmission rod 303 is fixed inside the first bevel gear 302. A first cylindrical gear 304 is fixed to the outer periphery of the end of the first transmission rod 303 away from the first bevel gear 302. Second cylindrical gears 305 are rotatably arranged on both the left and right sides inside the control box 1. The two first cylindrical gears 304 are both meshed with the first cylindrical gear 304. A magnetic separation drum 306 is fixed to the end of the second cylindrical gear 305 away from the first transmission rod 303. A screening component 2 is arranged on the top side inside the control box 1. Auxiliary components 8 are arranged on both the left and right sides inside the control box 1.
[0027] Specifically, the first motor 301 is a servo motor with a rated power of 1.5kW, which drives the first bevel gear 302 to engage and transmit power with the second bevel gear 201. The first bevel gear 302 is made of alloy steel. The power is transmitted to the first cylindrical gear 304 through the first transmission rod 303. The first cylindrical gear 304 is meshed with the second cylindrical gears 305 symmetrically arranged on both the left and right sides, and the tooth surfaces are carburized and hardened to achieve two-way synchronous transmission. The end of the second cylindrical gear 305 is connected to the magnetic separation drum 306. The magnetic separation drum 306 is covered with a neodymium iron boron permanent magnet with a magnetic field intensity of 0.5T to rotate and adsorb ferromagnetic debris.
[0028] Please refer to the attached Figure 3 and the attached Figure 9 , the cleaning mechanism 6 includes a protective shell 601, the protective shell 601 is fixed on the top of the connecting beam 13, a second electric push rod 602 is arranged at the rear side inside the protective shell 601, a receiving plate 603 is fixed at the bottom of the second electric push rod 602, a scraping plate 607 slides inside the receiving plate 603, a plurality of first damping rods 604 which are evenly distributed in a horizontal straight line are fixed at the top of the scraping plate 607 close to the receiving plate 603, limiting blocks 605 are fixed on both the left and right sides of the scraping plate 607, limiting grooves 606 are opened on both the left and right sides inside the receiving plate 603, and the two limiting blocks 605 are respectively slidably connected inside the two limiting grooves 606.
[0029] Specifically, the protective shell 601 is made of aluminum alloy and fixed on the top of the connecting beam 13 to protect the internal parts. The second electric push rod 602 is the same DC electric push rod as the first electric push rod 402, which drives the receiving plate 603 to move in the vertical direction. The receiving plate 603 is connected to the polyurethane scraping plate 607 through an internal sliding pair. The surface of the scraping plate 607 is provided with a wear-resistant corrugated structure for removing the cutting debris on the surface of the placing plate 16. The plurality of first damping rods 604 are distributed in a horizontal array, providing a supporting force for the scraping plate 607 through spring damping to ensure that the scraping plate 607 adaptively fits the surface of the placing plate 16. The limiting blocks 605 and the limiting grooves 606 adopt a clearance fit to limit the vertical movement range of the scraping plate 607, prevent deviation and maintain the cleaning track accuracy.
[0030] Please refer to the attached Figure 4 , the supporting assembly 5 includes a third electric push rod 501, the third electric push rod 501 is fixed inside the placing plate 16, an integrated block 502 is fixed at the top of the third electric push rod 501, a supporting plate 504 is slidably connected to the top side inside the integrated block 502, and a plurality of second damping rods 503 which are evenly distributed in a horizontal straight line are fixed at the bottom of the supporting plate 504.
[0031] Specifically, the third electric push rod 501 is the same DC electric push rod as the second electric push rod 602 and the first electric push rod 402, and is vertically fixed inside the placing plate 16. The integrated block 502 moves vertically up and down. The integrated block 502 is cast from high-strength aluminum alloy, and the supporting plate 504 is slidably connected to the top side inside it. The supporting plate 504 is made of Q235 steel plate with surface hardening treatment, which is used to abut against the bottom edge of the steel to provide local supporting force during the cutting process. The second damping rods 503 horizontally arrayed at the bottom of the supporting plate 504 are used to suppress the cutting vibration and prevent the profile from deforming to ensure the stability of the workpiece during cutting.
[0032] Please refer to the attached Figure 7, the screening component 2 includes a screening plate 206 which is slidably connected to the inner top side of the control box 1. A connecting block 205 is fixed to the rear side of the screening plate 206. A swing arm 204 is rotatably arranged inside the connecting block 205. A rotating disk 203 is rotatably arranged at one end of the swing arm 204 away from the connecting block 205. A second transmission rod 202 is fixed to the bottom of the rotating disk 203. A second bevel gear 201 is fixed to one end of the second transmission rod 202 away from the rotating disk 203. The second bevel gear 201 meshes with the first bevel gear 302.
[0033] Specifically, the screening plate 206 is made of Q235 steel plate with surface hardening treatment and is slidably connected inside the control box 1. The connecting block 205 is made of cast iron and is fixed to the rear side of the screening plate 206. The swing arm 204 is connected inside through a bearing. The swing arm 204 is forged from alloy steel and is used to transmit power, converting the rotational motion of the rotating disk 203 into the linear reciprocating motion of the screening plate 206. The rotating disk 203 is fixed to the top of the second transmission rod 202. The second transmission rod 202 is used to transmit the rotational power of the second bevel gear 201 to the swing arm 204. The second bevel gear 201 and the first bevel gear 302 are in meshing transmission, and the tooth surface is carburized and quenched, with a hardness of HRC58 - 62, achieving efficient power transmission.
[0034] Please refer to the appendix Figure 5 - appendix Figure 6 , the matching component 7 includes a matching block 701 which is fixed to one side of the first moving block 403 close to the second moving block 404. A matching groove 702 is formed inside the second moving block 404. The matching block 701 is slidably connected inside the matching groove 702.
[0035] Specifically, the matching block 701 is made of alloy steel and is fixed to the side surface of the first moving block 403. Its cross-section is trapezoidal in structure, forming a sliding pair with the matching groove 702 inside the second moving block 404. The matching groove 702 is treated by surface carburizing and quenching, converting the linear motion of the first moving block 403 into the vertical motion of the second moving block 404 through sliding fit.
[0036] Please refer to the appendix Figure 8 , the auxiliary component 8 includes a second motor 801 which is fixed inside the control box 1. A cleaning plate 802 is fixed to the output end of the second motor 801. The cleaning plate 802 is rotatably connected inside the control box 1. One end of the cleaning plate 802 abuts against the outer circumference of the magnetic separation drum 306.
[0037] Specifically, the second motor 801 uses a low-speed DC motor with a rated speed of 30 r / min and is fixed inside the control box 1. The cleaning plate 802 is fixed to its output end. After the second motor 801 is started, the cleaning plate 802 can be controlled to rotate. The cleaning plate 802 is made of polyurethane material with a thickness of 5 mm and a length matching the axial dimension of the magnetic separation drum 306. One end of it continuously abuts against the outer peripheral surface of the magnetic separation drum 306, and the adsorbed ferromagnetic debris is removed by the rotating scraping action.
[0038] Working principle: Before cutting the steel, first check whether all parts of the equipment are working properly, and then start the first electric push rod 402 inside the protective shell 401, so that the telescopic moving end of the first electric push rod 402 controls the moving block 403 to extend and move. During the process of the moving block 403 extending and moving, the upper and lower sides of the moving block 403 will respectively contact the opposite sides of the two moving blocks 404. Since the moving block 403 is an isosceles triangle, the shape of the moving block 404 is a right triangle, and the fitting block 701 and the fitting groove 702 are in sliding fit, so when the moving block 403 moves, the two moving blocks 404 will move in opposite directions accordingly. When the position of the moving block 404 changes, the clamping plate 406 connected by the connecting rod 405 will also change its position accordingly. After the two clamping plates 406 move to the limit position, the steel can be slid into the space between the two clamping plates 406, and then the first electric push rod 402 can be started again. The telescopic end of the first electric push rod 402 drives the moving block 403 to move away from the steel. At this time, the two moving blocks 404 move towards each other and then contact the upper and lower sides of the steel, thus fixing the steel. After the steel is fixed, the third electric push rod 501 can be started. The third electric push rod 501 drives the integrated block 502 to move upward until the support plate 504 contacts the bottom of the steel, which can provide a supporting force for the edge of the steel and avoid serious deformation of the steel caused by lack of support at the edge during the cutting of the steel. After the steel is fixed, according to the cutting size, adjust the positions of the two disc cutters 12. Then, by moving the electric slide 11, the disc cutters 12 can be moved to one end of the steel. After that, the disc cutters 12 can be started to cut the steel. The debris generated during the cutting process will fall on the surface of the placement plate 16 and the screening assembly 2. At this time, the first motor 301 can be started. By starting motor 1 - 301, motor 1 - 301 controls the rotation of bevel gear 1 - 302. Since bevel gear 1 - 302 meshes with bevel gear 2 - 201, when bevel gear 2 - 201 rotates, it will drive transmission rod 2 - 202 to rotate together. And transmission rod 2 - 202 will transmit the rotational motion to rotating disk 203. Then, rotating disk 203 controls swing arm 204 to swing inside control box 1. The connecting block 205 connected to the other end of swing arm 204 will correspondingly drive screening plate 206 to reciprocate inside control box 1, causing debris to fall into control box 1. While motor 1 - 301 controls the rotation of bevel gear 1 - 302, bevel gear 1 - 302 controls the rotation of cylindrical gear 1 - 304 through transmission rod 1 - 303. At this time, the cylindrical gears 2 - 305 meshing on the left and right sides of cylindrical gear 1 - 304 will rotate synchronously in the same direction. Then, magnetic separation drum 306 rotates. By using the rotation of magnetic separation drum 306 inside control box 1, the steel debris can be adsorbed and attached to the outer circumference of magnetic separation drum 306; After cutting is completed, take out the steel, start electric push rod 2 - 602, and make the telescopic end of electric push rod 2 - 602 control receiving plate 603 to move downward. At this time, receiving plate 603 drives scraper 607 to move until it contacts the surface of placing plate 16. Then, start electric slide 11, and make electric slide 11 move along cross - frame 9. Use scraper 607 to clean the surface of placing plate 16, and sweep the debris into control box 1. When scraper 607 moves and cleans the surface of placing plate 16, damping rod 1 - 604 will provide a supporting force for scraper 607, so that scraper 607 can always fit the surface of placing plate 16 and allow scraper 607 to slide to a certain extent inside receiving plate 603; When cutting non - ferromagnetic materials, the weakly magnetic material debris will directly fall into collection box 15. Thus, during multiple processing operations, ferromagnetic debris and non - ferromagnetic debris can be separated, reducing the difficulty of subsequent manual cleaning and collection of debris; After the work is completed, pull out collection box 15 containing non - magnetic debris from control box 1, replace it with a new collection box 15. Then, start motor 2 - 801, and control cleaning plate 802 to rotate inside magnetic separation drum 306 through motor 2 - 801, making the outer circumference of cleaning plate 802 contact the outer circumference of magnetic separation drum 306. Use cleaning plate 802 to scrape and collect the adsorbed debris. After all the work is completed, clean the equipment and conduct equipment inspections to ensure normal operation during the next work.
[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic cutting device for steel profiles, comprising a control box (1), characterized in that, A placement board (16) is provided at the top of the control box (1). Horizontal frames (9) are fixed to both the left and right sides of the placement board (16). Support legs (10) are fixed to both the front and rear sides of the bottom of the horizontal frames (9). A protective cover (14) is installed on the top of the horizontal frames (9). Electric sliders (11) slide inside both of the horizontal frames (9). A connecting beam (13) is fixed to the side facing each other of the two electric sliders (11). Two disc cutters (12) slide inside the connecting beam (13). A collection box (15) is slidably connected to the bottom of the control box (1). Fixing mechanisms (4) are provided on both the front and rear sides of the top of the horizontal frames (9). A separation mechanism (3) is provided inside the control box (1). A cleaning mechanism (6) is provided on the side of the connecting beam (13) away from the disc cutters (12); The fixing mechanism (4) includes a protective shell (401). The protective shell (401) is fixed to the top of the horizontal frame (9). An electric push rod one (402) is fixed inside the protective shell (401). A moving block one (403) is fixed to one end of the electric push rod one (402). Moving blocks two (404) slide on both the upper and lower sides of the moving block one (403). Connecting rods (405) are fixed to the ends of the two moving blocks two (404) away from the electric push rod one (402). Clamping plates (406) are fixed to the ends of the two connecting rods (405) facing each other. A cooperation component (7) is provided on the side of the moving block one (403) close to the moving block two (404). Support components (5) are provided on both the left and right sides inside the placement board (16).
2. The automatic steel profile cutting device according to claim 1, characterized in that, The separation mechanism (3) includes a motor one (301). The motor one (301) is fixed to the front side inside the control box (1). A bevel gear one (302) is fixed to the output end of the motor one (301). A transmission rod one (303) is fixed inside the bevel gear one (302). A cylindrical gear one (304) is fixed to the outer periphery of the end of the transmission rod one (303) away from the bevel gear one (302). Cylindrical gears two (305) rotate on both the left and right sides inside the control box (1). Both of the cylindrical gears one (304) are meshed with the cylindrical gear one (304). A magnetic separation drum (306) is fixed to the end of the cylindrical gear two (305) away from the transmission rod one (303). A screening component (2) is provided on the top side inside the control box (1). Auxiliary components (8) are provided on both the left and right sides inside the control box (1).
3. An automatic cutting device for steel profiles according to claim 1, characterized in that The cleaning mechanism (6) includes a protective case (601) fixed to the top of the connecting beam (13). An electric push rod II (602) is provided at the rear side inside the protective case (601). A receiving plate (603) is fixed to the bottom of the electric push rod II (602). A scraping plate (607) slides inside the receiving plate (603). A plurality of damping rods I (604) evenly distributed in a horizontal straight line are fixed to the top of the scraping plate (607) close to the receiving plate (603).
4. An automatic steel profile cutting device according to claim 1, characterized in that, The support assembly (5) includes an electric push rod III (501) fixed inside the placing plate (16). An integrated block (502) is fixed to the top of the electric push rod III (501). A support plate (504) is slidably connected to the top side inside the integrated block (502). A plurality of damping rods II (503) evenly distributed in a horizontal straight line are fixed to the bottom of the support plate (504).
5. An automatic steel profile cutting device according to claim 2, characterized in that, The screening assembly (2) includes a screening plate (206) slidably connected to the top side inside the control box (1). A connecting block (205) is fixed to the rear side of the screening plate (206). A swing arm (204) is rotatably connected inside the connecting block (205). A rotating disk (203) is rotatably connected to the end of the swing arm (204) away from the connecting block (205). A transmission rod II (202) is fixed to the bottom of the rotating disk (203). A bevel gear II (201) is fixed to the end of the transmission rod II (202) away from the rotating disk (203). The bevel gear II (201) meshes with the bevel gear I (302).
6. The automatic steel profile cutting device according to claim 1, characterized in that, The matching assembly (7) includes a matching block (701) fixed to the side of the moving block I (403) close to the moving block II (404). A matching groove (702) is formed inside the moving block II (404). The matching block (701) is slidably connected inside the matching groove (702).
7. An automatic steel profile cutting device according to claim 2, characterized in that, The auxiliary assembly (8) includes a motor II (801) fixed inside the control box (1). A cleaning plate (802) is fixed to the output end of the motor II (801).
8. An automatic cutting device for steel profiles according to claim 3, characterized in that, Limit blocks (605) are fixed to both the left and right sides of the scraping plate (607). Limit grooves (606) are formed in both the left and right sides inside the receiving plate (603). The two limit blocks (605) are respectively slidably connected inside the two limit grooves (606).
9. The automatic steel profile cutting device according to claim 1, characterized in that, Sliders (407) are fixed to both the front and rear sides of the moving block II (404). Sliding grooves (408) are formed in both the front and rear sides of the protective case (401). The sliders (407) are slidably connected inside the sliding grooves (408).
10. The automatic steel profile cutting device according to claim 7, characterized in that, The cleaning plate (802) is rotatably connected inside the control box (1). One end of the cleaning plate (802) abuts against the outer periphery of the magnetic separation drum (306).