Cutting device for threaded air-tight seal buckle of oil casing manufactured based on industrial machinery
The cutting device for oil suit pipe screw type gas seal clamps addresses cumbersome filter cleaning by using a rotating filter and reverse flushing system, ensuring efficient debris removal and reducing noise pollution, thus enhancing processing efficiency and filter longevity.
Patent Information
- Application Number
- CN202510477150.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing oil casing threaded air-sealing buckle cutting device is complicated to operate when cleaning the filter, and the knocking method causes noise pollution and damage to the filter cartridge, making it difficult to thoroughly clean up waste chips.
A flip mechanism is designed to drive the three-jaw chuck to rotate, combining the V-shaped filter cloth and the recoil assembly to achieve up and down turn of the filter cloth and water spray cleaning through gear transmission, and automatically clean the waste chips with the cleaning assembly to realize solid-liquid separation and waste chip discharge.
It realizes all-round cutting processing, improves processing efficiency and quality, reduces noise pollution, extends the service life of the filter cloth, and reduces the difficulty and time of manual cleaning.
Smart Images

Figure CN120306738A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of equipment manufacturing, and specifically discloses a cutting device for the threaded gas-tight joint of oil casing based on industrial machinery manufacturing. Background Art
[0002] In oil extraction operations, as a key component to ensure the safe and stable operation of oil wells, the gas-tight performance of the connection part of the oil casing is crucial. The threaded gas-tight joint is the core structure for realizing the reliable connection and sealing of the oil casing, and its processing accuracy and quality directly affect the sealing performance, connection strength and service life of the oil casing under complex downhole conditions.
[0003] Currently, during the processing of the threaded gas-tight joint of the oil casing, it is necessary to remove excess material through a cutting device to obtain the specified geometric shape, size and surface quality of the workpiece. The traditional cutting device for the threaded gas-tight joint of the oil casing uses the method of spraying coolant to cool the cutting tool head, and at the same time can clean up the waste chips. When draining water, a filter screen is set inside the device to separate the waste chips from the cooling water. However, after using the filter screen for a period of time, it needs to be manually disassembled and the filter box needs to be pulled out for cleaning, which is cumbersome to operate and increases the cleaning difficulty.
[0004] To solve the problem of cumbersome filter screen cleaning, a certain cutting processing device in the market uses the method of vibrating the filter screen for cleaning, and has a certain market share. For example, the specification of Chinese Patent CN117718795A discloses a cutting processing device for metal seals, including a base, a fuselage shell, a filter box, two jigs and a spray cooling mechanism. A guard plate is fixedly connected to the top of the base, and a funnel is fixedly connected between the two sides of the bottom of the inner wall of the guard plate. A first motor is fixedly connected to one side of the filter box. The present invention relates to the technical field of metal seal processing. In this cutting processing device for metal seals, after the waste water and waste chips enter the filter cylinder through the funnel, the first motor drives the filter cylinder to rotate and filter, accelerating the separation of the waste chips from the cooling water. At the same time, the electric push rod drives the toothed plate to move up and down. The toothed plate drives the rotating rod to rotate back and forth through the gear, and the rotating rod drives the knocking hammer to continuously knock on the rotating filter cylinder, shaking out the waste chips and other impurities blocked in the filter holes of the filter cylinder, automatically cleaning the filter cylinder, without repeated disassembly and cleaning, reducing the cleaning difficulty, and saving manpower and time.
[0005] Based on the above retrieval and combined with the existing technology, the following deficiencies are found: The existing technology uses a percussion hammer to strike the filter cartridge to carry out the cleaning operation. However, this percussion method not only generates a certain amount of noise pollution, which is not conducive to the working environment of the staff, but also causes damage to the filter cartridge during the long-term percussion process, affecting the life of the filter cartridge. Moreover, since some waste chips are stuck firmly at the filter holes, percussion cannot completely shake out all the waste chips and impurities at the filter holes, making it difficult to clean the waste chips thoroughly. Therefore, a cutting device for the threaded gas seal joint of the oil casing pipe based on industrial machinery manufacturing is proposed to improve the above problems. Summary of the Invention
[0006] In view of the problems raised in the above-mentioned existing technology, the present invention provides a cutting device for the threaded gas seal joint of the oil casing pipe based on industrial machinery manufacturing, including a machine case. A cutting assembly is installed at the middle position on the top of the machine case, and partition plates are installed on both sides of the inner wall of the machine case. Installation frames are installed at the bottom of one side of the partition plates. A flipping mechanism is arranged on the installation frames, and a three-jaw chuck for clamping the gas seal joint of the oil casing pipe is installed at the end of the flipping mechanism. The flipping mechanism is used to drive the three-jaw chuck to rotate 180 degrees. A funnel is installed at the middle position on the bottom of the machine case, and a support frame is installed at the bottom of the machine case. A water storage tank is installed between the top of the support frame and the bottom of the funnel. The funnel is communicated with the water storage tank, and a spraying assembly is arranged between one side of the water storage tank and the inside of the machine case.
[0007] An annular support plate is installed at the top of the circumferential inner wall of the water storage tank, and a filter cloth is installed on the inner wall of the annular support plate. The cross-section of the filter cloth is designed in a V shape. An anti-blocking assembly for driving the filter cloth to flip up and down is arranged on one side of the flipping mechanism, and a backwashing assembly is arranged between the bottom end of the anti-blocking assembly and the middle position of the bottom of the water storage tank.
[0008] The present invention is further configured as follows: The cutting assembly includes an installation frame installed at the middle position on the inner wall of the top of the machine case. A first installation hole is opened at the middle position on the top of the installation frame. A rotating cylinder is rotatably connected to the inner wall of the first installation hole. A driver for driving the rotating cylinder to rotate is fixedly installed on the inner wall of the installation frame. Hydraulic cylinders are fixedly installed on both sides of the inner wall of the top of the installation frame, and a lifting plate is fixedly installed at the piston end of the hydraulic cylinder. A second installation hole is opened at the middle position of the lifting plate. A rotating shaft is rotatably connected to the inner wall of the second installation hole. The top end of the rotating shaft is inserted into the inside of the rotating cylinder, and equidistantly distributed limiting grooves are opened on the inner wall of the rotating cylinder. Limiting strips are fixedly arranged on the outer wall of the rotating shaft and are equidistantly inserted into the limiting grooves. A through hole for the rotating shaft to pass through is opened at the middle position on the bottom of the installation frame, and a cutting head is fixedly installed at the bottom of the rotating shaft. Guide holes are opened at the four corners of the lifting plate, and guide columns passing through the guide holes are fixedly installed on the inner wall of the installation frame.
[0009] The present invention is further configured such that the flipping mechanism includes third mounting holes formed in the middle positions at both ends of the two mounting frames, and mounting shafts are rotatably connected to the inner walls of the third mounting holes. A three-jaw chuck is fixedly installed between one ends of the two mounting shafts. Positioning brackets for supporting the gas-tight connection of the oil casing are installed at the bottoms of the jaws of the three-jaw chuck. A driving gear is installed on one side of the outer wall of one of the mounting shafts, and an L-shaped toothed plate meshing with the driving gear is slidably arranged on one side of the inner wall of one of the mounting frames. An electric push rod for driving the L-shaped toothed plate to move is installed at the bottom of the inner wall of the mounting frame. Reinforcing rods are installed at the four corners of the opposite side ends of the two mounting frames.
[0010] The present invention is further configured such that the spraying assembly includes a water pump installed on one side of the inner wall of the bottom of the chassis, and a water suction pipe communicating with the inside of the water storage tank is fixedly installed at the water inlet end of the water pump. A drain pipe passing through the partition is fixedly installed at the water discharge end of the water pump, and a spray head is fixedly installed at one end of the drain pipe.
[0011] The present invention is further configured such that the anti-blocking assembly includes a movable seat installed at the middle position of the filter cloth, and a lifting rod passing through the funnel is fixed at the top end of the movable seat. One end of one of the mounting frames is rotatably connected to a connecting shaft, and a second connecting gear is installed on the outer wall of the connecting shaft. A first connecting gear is installed on the other side of the outer wall of one of the mounting shafts, and the first connecting gear meshes with the second connecting gear. A driving turntable is installed at one end of the connecting shaft, and a traction shaft is rotatably connected to the middle position at the bottom of one side of the driving turntable. A driven sliding frame is attached to the outer wall of the traction shaft. Second connecting rods and first connecting rods are respectively fixed at the middle positions at the top and bottom of the driven sliding frame, and guiding openings for the second connecting rods and the first connecting rods to pass through are formed at the top and bottom of the mounting frame. The first connecting rod is designed in an L shape, and the bottom end of the first connecting rod is fixedly connected to the top end of the lifting rod.
[0012] The present invention is further configured such that the backwashing assembly includes a water guide cylinder installed at the middle position of the inner wall of the bottom of the water storage tank, and a connection hole is formed at the middle position of the top of the water guide cylinder. A sealing sleeve is fixed to the inner wall of the connection hole. A water guide pipe passing through the sealing sleeve is fixed to the bottom of the movable seat. A water guide hole communicating with the water guide pipe is formed inside the movable seat, and water spraying holes are formed at equal distances in a circular distribution on the top inner wall and the outer wall of the movable seat. The water spraying holes are designed to be inclined. Connecting columns are fixedly installed at equal distances at the bottom end of the water guide pipe, and a piston attached to the inner wall of the water guide cylinder is fixed to the bottom of the connecting column. Water guide openings are formed at both bottom sides of the water guide cylinder.
[0013] The present invention is further configured such that a first installation groove is formed on one side of the annular support plate, and a second installation groove is formed on one side of the water storage tank. The inner walls of the first installation groove and the second installation groove are provided with a waste discharge pipe. A waste discharge port is formed on one side of the top of the waste discharge pipe. A cleaning assembly for guiding waste chips into the waste discharge port is provided on the top of the annular support plate. A water injection pipe and a waste water pipe are respectively provided on one side of the water storage tank, and valves are installed at one ends of the water injection pipe and the waste water pipe.
[0014] The present invention is further configured such that the cleaning assembly includes through holes formed on one side of the bottom of the funnel and one side of the top of the water storage tank. The inner walls of the two through holes are rotatably connected by a sealed bearing to a transmission shaft. The top end of the transmission shaft is rotatably connected to the inner wall of the top of the chassis. Transmission wheels are installed on the outer walls of the top of the transmission shaft and the outer wall of the rotating cylinder. A transmission belt is connected in transmission between the two transmission wheels. A bearing sleeve is installed on the inner wall of the top of the water storage tank, and a toothed ring is installed on the outer wall of the bearing sleeve. A transmission gear meshing with the toothed ring is installed at the bottom end of the transmission shaft. Scraper plates are fixed at equal intervals at the bottom of the toothed ring, and the scraper plates are attached to the top surface of the annular support plate and the circumferential inner wall of the water storage tank. Baffles attached to the top surface of the annular support plate are fixed at one ends of the scraper plates.
[0015] The present invention is further configured such that the two partition plates sequentially divide the interior of the chassis into a first chamber, a second chamber, and a third chamber. Inspection covers are provided on one side of the first chamber and one side of the third chamber, and a box door is provided on one side of the second chamber. The water pump is arranged inside the first chamber, and the cutting assembly and the installation frame are arranged inside the second chamber. A controller is arranged inside the third chamber, and the controller is electrically connected to the water pump, the driver, and the electric push rod.
[0016] A cutting method for a threaded gas-tight joint of an oil casing pipe, according to a cutting device for a threaded gas-tight joint of an oil casing pipe based on industrial machinery manufacturing, includes the following steps:
[0017] Step 1: Open the box door, place the oil casing pipe in the three-jaw chuck and contact the positioning bracket, and use the three-jaw chuck to fixedly clamp the oil casing pipe, then close the box door;
[0018] Step 2: Control the cutting assembly to work through the controller. Drive the cutting head to rotate under the action of the driver, and gradually lower the height of the cutting head under the action of the hydraulic cylinder, so as to perform one of the thread cutting operations on the oil casing pipe;
[0019] Step 3: During the implementation of Step 2, synchronously control the spraying assembly to work through the controller. Use the spraying assembly to extract the coolant in the water storage tank and spray it at the cutting position to perform a cooling and cleaning operation. The waste water and waste chips after cleaning will enter the water storage tank along the funnel and perform a solid-liquid filtration operation under the action of the filter cloth;
[0020] Step 4. After the above steps are completed, the cutting assembly stops working and resets, the spray assembly also stops working, and the three-jaw chuck and the oil casing are turned 180 degrees under the operation of the flipping mechanism, and then the above cutting operation is repeated to perform another thread cutting operation of the oil casing, and in the flipping process, the anti-blocking assembly drives the filter cloth to complete a lifting and flipping process, that is, when the three-jaw chuck rotates to 90 degrees, the filter cloth flips to the highest position, and when the three-jaw chuck rotates to 180 degrees, the filter cloth flips back to the lowest position, so that when the filter cloth flips to the highest position, the waste chips slide onto the annular support plate, and the backwash assembly is used to flush the filter cloth, driving the surface of the filter cloth to vibrate, so that the waste chips slide faster, and finally, with the operation of the cutting assembly, the cleaning assembly will be driven to work, driving the waste chips on the annular support plate along the waste outlet into the waste pipe, and then discharged.
[0021] In summary, after adopting the above structure, the present invention has the following advantages compared with the prior art:
[0022] 1. In the present invention, the three-jaw chuck and the oil casing can be driven to rotate 180 degrees under the action of the flip mechanism, so that the entire device can perform cutting operations on the two threads of the oil casing, realizing all-round cutting processing, without the need for frequent manual adjustment of the workpiece position, ensuring safety performance, and improving processing efficiency and processing quality.
[0023] 2. In the present invention, a spray assembly is used to spray coolant onto the cutting part, which can promptly take away the heat generated by cutting, reduce the temperature of the tool and the workpiece, reduce thermal deformation, and increase the service life of the tool. At the same time, the waste chips and coolant generated by cutting can be introduced into the water storage tank, and solid-liquid separation can be achieved under the action of the filter cloth, so that the coolant can be purified and is easy to recycle, which not only reduces production costs but also reduces environmental pollution. Since the cross-section of the filter cloth is designed to be V-shaped, the filtration area can be increased, the filtration efficiency can be improved, and the waste chips can be intercepted more effectively.
[0024] 3. In the present invention, a flipping mechanism provides power for the anti-blocking component. The driving gear rotates the driving turntable, which in turn drives the driven sliding frame, the first connecting rod, and the lifting rod to move up and down, driving the filter cloth to flip up and down. Thus, after the three-jaw chuck flips 180 degrees, the filter cloth completes a lifting and flipping process. That is, when the three-jaw chuck rotates to 90 degrees, the filter cloth flips to the highest position, and when the three-jaw chuck rotates to 180 degrees, the filter cloth flips back to the lowest position. Therefore, when the filter cloth flips to the highest position, the waste chips slide onto the annular support plate, and the backwashing component flushes water on the filter cloth, driving the surface of the filter cloth to vibrate, making the waste chips slide down faster, preventing the waste chips from accumulating and blocking the filter cloth, achieving the effect of automatically cleaning the filter cloth, without the need to repeatedly remove and clean, reducing the cleaning difficulty, saving manpower and time, and extending the service life of the filter cloth.
[0025] 4. In the present invention, the cleaning component can be linked with the rotating cylinder of the cutting component through a transmission belt, enabling the cleaning component to operate synchronously with the rotating cylinder, driving the scraping plate and the baffle to rotate. The scraping plate and the baffle scrape the waste chips that have fallen onto the annular support plate into the waste discharge port of the waste discharge pipe, realizing the automatic cleaning of the waste chips, reducing the workload and time of manual cleaning, and improving the continuous operation ability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a three-dimensional structure schematic diagram of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0027] Figure 2 is a three-dimensional sectional view of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0028] Figure 3 is a structure schematic diagram of the funnel and the mounting frame of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0029] Figure 4 is a structure schematic diagram of the cutting component of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0030] Figure 5 is a structure schematic diagram of the mounting base and the limiting strip of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0031] Figure 6 is a sectional view of the mounting frame of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0032] Figure 7 is a structure schematic diagram of the anti-blocking component of the cutting device for the threaded gas-tight joint of the oil casing based on industrial machinery manufacturing according to the present invention;
[0033] Figure 8 Schematic diagram of the water guide cylinder and the annular support plate structure of the cutting device for the threaded gas-tight joint of oil casing based on industrial machinery manufacturing according to the present invention;
[0034] Figure 9 Schematic diagram of the gear ring and the scraping plate structure of the cutting device for the threaded gas-tight joint of oil casing based on industrial machinery manufacturing according to the present invention;
[0035] Figure 10 Schematic diagram of the backflush assembly structure of the cutting device for the threaded gas-tight joint of oil casing based on industrial machinery manufacturing according to the present invention.
[0036] Description of the reference numerals in the figure:
[0037] 1. Chassis; 2. Hopper; 3. Spraying assembly; 301. Water pump; 302. Drain pipe; 303. Nozzle; 304. Suction pipe; 4. Support frame; 5. Water storage tank; 6. Controller; 7. Cutting assembly; 701. Mounting frame; 702. Rotary drum; 703. Hydraulic cylinder; 704. Driver; 705. Lifting plate; 706. Rotating shaft; 707. Cutting head; 708. Guide post; 709. Mounting base; 710. Limit strip; 8. Partition board; 9. Mounting frame; 10. Three-jaw chuck; 11. Annular support plate; 12. Backflush assembly; 1201. Water guide pipe; 1202. Piston; 1203. Water guide cylinder; 1204. Water guide port; 1205. Connecting column; 1206. Sealing sleeve; 1207. Water guide hole; 1208. Water spraying hole; 13. Filter cloth; 14. Waste discharge pipe; 15. Cleaning assembly; 1501. Transmission shaft; 1502. Transmission belt; 1503. Transmission gear; 1504. Bearing sleeve; 1505. Gear ring; 1506. Baffle; 1507. Scraping plate; 1508. Through hole; 16. Anti-blocking assembly; 1601. Connecting shaft; 1602. First connecting gear; 1603. Driving turntable; 1604. Driven sliding frame; 1605. First connecting rod; 1606. Second connecting gear; 1607. Lifting rod; 1608. Traction shaft; 1609. Second connecting rod; 1610. Movable seat; 17. Mounting shaft; 18. Reinforcing rod; 19. L-shaped toothed plate; 20. Driving gear; 21. Electric push rod; 22. Positioning bracket; 23. First installation groove; 24. Second installation groove; 25. Waste discharge port. Detailed implementation manners
[0038] The embodiments of the present application are described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary only for explaining the present application and should not be construed as a limitation of the present application.
[0039] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.
[0040] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "coupled", "set" should be understood in a broad sense. For example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0041] Please refer to Figures 1-10, the present invention provides a cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing, including a chassis 1. In the middle position at the top of the chassis 1, a cutting assembly 7 is installed. The cutting assembly 7 includes a mounting frame 701 installed in the middle position of the inner wall at the top of the chassis 1. A first mounting hole is provided in the middle position at the top of the mounting frame 701. A rotating cylinder 702 is rotatably connected to the inner wall of the first mounting hole. A driver 704 for driving the rotation of the rotating cylinder 702 is fixedly installed on the inner wall of the mounting frame 701. Hydraulic cylinders 703 are fixedly installed on both sides of the inner wall at the top of the mounting frame 701. A lifting plate 705 is fixedly installed at the piston end of the hydraulic cylinder 703. A second mounting hole is provided in the middle position of the lifting plate 705. A rotating shaft 706 is rotatably connected to the inner wall of the second mounting hole. The top end of the rotating shaft 706 is inserted into the interior of the rotating cylinder 702. The inner wall of the rotating cylinder 702 is provided with equally spaced limiting grooves. Limiting strips 710 are fixedly provided on the outer wall of the rotating shaft 706 and are equally spaced and inserted into the limiting grooves. A through hole for the rotating shaft 706 to pass through is provided in the middle position at the bottom of the mounting frame 701. A mounting base 709 is fixedly installed at the bottom of the rotating shaft 706. A cutting head 707 is installed at the bottom of the mounting base 709. Guide holes are provided at the four corners of the lifting plate 705. Guide columns 708 passing through the guide holes are fixedly installed on the inner wall of the mounting frame 701. Partition plates 8 are installed on both sides of the inner wall of the chassis 1. Mounting frames 9 are installed at the bottom on one side of the partition plates 8. A flipping mechanism is provided on the mounting frames 9. A three-jaw chuck 10 for clamping the gas-tight connection of the oil casing pipe is installed at the end of the flipping mechanism. The flipping mechanism is used to drive the three-jaw chuck 10 to rotate 180 degrees. The flipping mechanism includes third mounting holes provided in the middle positions at both ends of the two mounting frames 9. A mounting shaft 17 is rotatably connected to the inner wall of the third mounting hole. The three-jaw chuck 10 is fixedly installed between one ends of the two mounting shafts 17. Positioning brackets 22 for supporting the gas-tight connection of the oil casing pipe are installed at the bottoms of the jaws of the three-jaw chuck 10. A driving gear 20 is installed on one side of the outer wall of one of the mounting shafts 17. An L-shaped tooth plate 19 meshing with the driving gear 20 is slidably arranged on one side of the inner wall of one of the mounting frames 9. An electric push rod 21 for driving the movement of the L-shaped tooth plate 19 is installed at the bottom of the inner wall of the mounting frame 9. Reinforcing rods 18 are installed at the four corners of the opposite side ends of the two mounting frames 9. A funnel 2 is installed in the middle position at the bottom of the chassis 1. A support frame 4 is installed at the bottom of the chassis 1. A water storage tank 5 is installed at the top of the support frame 4 and the bottom of the funnel 2. The funnel 2 is communicated with the water storage tank 5. A spraying assembly 3 is arranged between one side of the water storage tank 5 and the interior of the chassis 1. The spraying assembly 3 includes a water pump 301 installed on one side of the inner wall at the bottom of the chassis 1. A water suction pipe 304 communicating with the interior of the water storage tank 5 is fixedly installed at the water inlet end of the water pump 301. A water discharge pipe 302 passing through the partition plate 8 is fixedly installed at the water discharge end of the water pump 301. A spray head 303 is fixedly installed at one end of the water discharge pipe 302. It can drive the three-jaw chuck 10 and the oil casing pipe to rotate 180 degrees under the action of the flipping mechanism.Enable the entire device to perform cutting operations on the two threads of the casing pipe, achieving full - range cutting processing. It can also use the spray component 3 to spray the coolant onto the cutting part, timely carry away the heat generated by cutting, reduce the temperature of the tool and the workpiece, reduce thermal deformation, and improve the service life of the tool;
[0042] At the top of the circumferential inner wall of the water storage tank 5, an annular support plate 11 is installed, and a filter cloth 13 is installed on the inner wall of the annular support plate 11. The cross-section of the filter cloth 13 is designed in a V shape. On one side of the turning mechanism, an anti-blocking component 16 for driving the filter cloth 13 to turn up and down is provided. The anti-blocking component 16 includes a movable seat 1610 installed at the middle position of the filter cloth 13, and a lifting rod 1607 passing through the funnel 2 is fixed at the top end of the movable seat 1610. One end of one mounting frame 9 is rotatably connected to a connecting shaft 1601, and a second connecting gear 1606 is installed on the outer wall of the connecting shaft 1601. On the outer wall of one side of one mounting shaft 17, a first connecting gear 1602 is installed. The first connecting gear 1602 meshes with the second connecting gear 1606. One end of the connecting shaft 1601 is installed with a driving turntable 1603, and at the middle position of the bottom side of the driving turntable 1603, a traction shaft 1608 is rotatably connected. A driven sliding frame 1604 is attached to the outer wall of the traction shaft 1608. At the middle positions of the top and bottom of the driven sliding frame 1604, a second connecting rod 1609 and a first connecting rod 1605 are respectively fixed. And guide openings for the second connecting rod 1609 and the first connecting rod 1605 to pass through are provided at the top and bottom of the mounting frame 9. The first connecting rod 1605 is designed in an L shape. The bottom end of the first connecting rod 1605 is fixedly connected to the top end of the lifting rod 1607. And at the middle position of the bottom of the water storage tank 5, an anti-flushing component 12 is provided at the bottom end of the anti-blocking component 16. The anti-flushing component 12 includes a water guide cylinder 1203 installed at the middle position of the bottom inner wall of the water storage tank 5. And a connecting hole is provided at the middle position of the top of the water guide cylinder 1203. A sealing sleeve 1206 is fixed on the inner wall of the connecting hole. A water guide pipe 1201 passing through the sealing sleeve 1206 is fixed at the bottom of the movable seat 1610. A water guide hole 1207 communicated with the water guide pipe 1201 is provided inside the movable seat 1610. At the top of the inner wall of the water guide hole 1207 and on the outer wall of the movable seat 1610, spray holes 1208 are provided at equal distances and distributed in a ring shape. The spray holes 1208 are designed to be inclined. At equal distances, connecting columns 1205 are fixed at the bottom end of the water guide pipe 1201. And a piston 1202 attached to the inner wall of the water guide cylinder 1203 is fixed at the bottom of the connecting column 1205. Water guide openings 1204 are provided at the bottom sides of both sides of the water guide cylinder 1203, which can introduce the waste chips and coolant generated by cutting into the water storage tank 5. Under the action of the filter cloth 13, solid-liquid separation is realized, so that the coolant is purified and is convenient for recycling. Also, the turning mechanism drives the anti-blocking component 16 to work, drives the driving turntable 1603 to rotate by means of gear transmission, and then drives the driven sliding frame 1604, the first connecting rod 1605 and the lifting rod 1607 to move up and down, drives the filter cloth 13 to turn up and down. Thus, when the filter cloth 13 turns to the highest position, the waste chips slide onto the annular support plate 11. And when the lifting rod 1607 moves up, it drives the water guide pipe 1201 and the piston 1202 in the anti-flushing component 12 to move up.The piston 1202 is used to squeeze the coolant in the water guide cylinder 1203 and spray it along the water guide pipe 1201, the water guide hole 1207 and the water spray hole 1208 to flush the filter cloth 13, driving the surface of the filter cloth 13 to vibrate, so that the waste debris slides off faster, preventing the waste debris from accumulating and clogging the filter cloth 13, forming an effect of automatically cleaning the filter cloth 13, without the need to repeatedly remove and clean, reducing the difficulty of cleaning.
[0043] In the present invention, a first mounting groove 23 is provided on one side of the annular support plate 11, and a second mounting groove 24 is provided on one side of the water storage tank 5, a waste pipe 14 is installed on the inner wall of the first mounting groove 23 and the inner wall of the second mounting groove 24, a waste outlet 25 is provided on one side of the top of the waste pipe 14, a cleaning component 15 for guiding waste debris into the waste outlet 25 is provided on the top of the annular support plate 11, an injection pipe and a waste pipe are respectively provided on one side of the water storage tank 5, and valves are installed at one end of the injection pipe and one end of the waste pipe.
[0044] In the present invention, the cleaning assembly 15 includes a through hole 1508 opened on one side of the bottom of the funnel 2 and one side of the top of the water storage tank 5, and the inner walls of the two through holes 1508 are rotatably connected to the transmission shaft 1501 through a sealed bearing, the top of the transmission shaft 1501 is rotatably connected to the top inner wall of the chassis 1, and the top of the outer wall of the transmission shaft 1501 and the top of the outer wall of the rotating drum 702 are both installed with a transmission wheel, and the two transmission wheels are connected to the transmission belt 1502, and the top inner wall of the water storage tank 5 is installed A bearing sleeve 1504 is installed, and a gear ring 1505 is installed on the outer wall of the bearing sleeve 1504. A transmission gear 1503 meshing with the gear ring 1505 is installed at the bottom of the transmission shaft 1501. Scraper plates 1507 distributed at equal distances are fixed to the bottom of the gear ring 1505, and the scraper plates 1507 are attached to the top surface of the annular support plate 11 and the circumferential inner wall of the water storage tank 5. One end of the scraper plate 1507 is fixed with a baffle 1506 attached to the top surface of the annular support plate 11. Figure 2 , Figure 3 , Figure 9 and Figure 10 As the cutting assembly 7 runs, the transmission belt 1502 drives the transmission shaft 1501 and the transmission gear 1503 to rotate. The meshing action of the transmission gear 1503 and the gear ring 1505 drives the scraper plate 1507 and the baffle plate 1506 to rotate, driving the waste chips on the annular support plate 11 along the waste outlet 25 into the waste pipe 14 and then discharged, thereby realizing the waste discharge function.
[0045] In the present invention, two partition plates 8 sequentially divide the interior of the chassis 1 into a first chamber, a second chamber, and a third chamber. Inspection covers are provided on one side of the first chamber and one side of the third chamber, and a box door is provided on one side of the second chamber. The water pump 301 is arranged inside the first chamber, the cutting assembly 7 and the mounting frame 9 are arranged inside the second chamber, and a controller 6 is arranged inside the third chamber. The controller 6 is electrically connected to the water pump 301, the driver 704, and the electric push rod 21. Refer to Figure 1 and Figure 2 shown, the controller 6 is used to control the operation of the entire cutting device.
[0046] A cutting method for the threaded gas-tight joint of oil casing, according to the cutting device for the threaded gas-tight joint of oil casing based on industrial machinery manufacturing, includes the following steps:
[0047] Step 1: Open the box door, place the oil casing in the three-jaw chuck 10, and make contact with the positioning bracket 22. Use the three-jaw chuck 10 to fixedly clamp the oil casing, and then close the box door;
[0048] Step 2: Control the cutting assembly 7 to work through the controller 6. Under the action of the driver 704, drive the cutting head 707 to rotate, and also gradually lower the height of the cutting head 707 under the action of the hydraulic cylinder 703, so as to perform one of the thread cutting operations on the oil casing;
[0049] Step 3: During the implementation of Step 2, synchronously control the spraying assembly 3 through the controller 6. Use the spraying assembly 3 to extract the coolant in the water storage tank 5 and spray it at the cutting position to perform a cooling and cleaning operation. The waste water and waste chips after cleaning will enter the water storage tank 5 along the funnel 2, and a solid-liquid filtration operation will be performed under the action of the filter cloth 13;
[0050] Step 4: After the above steps are completed, the cutting assembly 7 stops working and resets, and the spraying assembly 3 also stops working. Under the action of the flipping mechanism, drive the three-jaw chuck 10 and the oil casing to flip 180 degrees, and then repeat the above cutting operation to perform the other thread cutting operation on the oil casing. During the flipping process, cooperate with the anti-blocking assembly 16 to drive the filter cloth 13 to complete a lifting and flipping process, that is, when the three-jaw chuck 10 rotates to 90 degrees, the filter cloth 13 flips to the highest position, and when the three-jaw chuck 10 rotates to 180 degrees, the filter cloth 13 flips back to the lowest position. Thus, when the filter cloth 13 flips to the highest position, the waste chips slide onto the annular support plate 11, and cooperate with the backwashing assembly 12 to flush the filter cloth 13, driving the surface of the filter cloth 13 to vibrate, so that the waste chips slide off faster. Finally, as the cutting assembly 7 operates, it will drive the cleaning assembly 15 to work, driving the waste chips on the annular support plate 11 to enter the waste discharge pipe 14 along the waste discharge port 25 and then be discharged.
[0051] To sum up, the working principle of the present invention is as follows: The staff places the oil casing in the three-jaw chuck 10 and makes contact with the positioning bracket 22. The three-jaw chuck 10 is used to fixedly clamp the oil casing. The cutting assembly 7 is controlled by the controller 6 to work. Under the action of the driver 704, the rotating cylinder 702, the limiting strip 710, the rotating shaft 706, the mounting base 709 and the cutting head 707 are driven to rotate, and under the action of the hydraulic cylinder 703, the height of the lifting plate 705, the rotating shaft 706 and the cutting head 707 is gradually reduced, so as to perform one of the thread cutting operations on the oil casing;
[0052] During the cutting process, the staff synchronously controls the spraying assembly 3 to work through the controller 6. The coolant in the water storage tank 5 is pumped out by the water pump 301 and the water suction pipe 304 in the spraying assembly 3, and is sprayed on the cutting position along the drain pipe 302 and the nozzle 303 to perform the cooling and cleaning operation. The waste water and waste chips after cleaning will enter the water storage tank 5 along the funnel 2. At this time, the solid-liquid filtration operation is carried out by using the filter cloth 13;
[0053] Then, the staff stops the cutting assembly 7 from working and resets it, and the spraying assembly 3 also stops working. Under the action of the electric push rod 21 in the flipping mechanism, the L-shaped toothed plate 19 is driven to move, and the installation shaft 17, the three-jaw chuck 10 and the oil casing are driven to flip 180 degrees in cooperation with the meshing action of the L-shaped toothed plate 19 and the driving gear 20. Then, the cutting assembly 7 and the spraying assembly 3 are restarted to perform another thread cutting operation on the oil casing;
[0054] And during the flipping process, the driving turntable 1603 is driven to rotate through the meshing action of the first connecting gear 1602 and the second connecting gear 1606. Furthermore, the traction shaft 1608 drives the driven sliding frame 1604 to move up and down, driving the first connecting rod 1605, the second connecting rod 1609, the lifting rod 1607 and the movable seat 1610 to move up and down, driving the filter cloth 13 to complete a lifting and flipping process. That is, when the three-jaw chuck 10 rotates to 90 degrees, the filter cloth 13 flips to the highest position. When the three-jaw chuck 10 rotates to 180 degrees, the filter cloth 13 flips back to the lowest position. Thus, when the filter cloth 13 flips to the highest position, the waste chips slide onto the annular support plate 11 to remove the waste chips on the surface of the filter cloth. When the lifting rod 1607 moves upward, the water guide pipe 1201 and the piston 1202 in the backwashing assembly 12 are driven to move upward. The coolant in the water guide cylinder 1203 is squeezed by the piston 1202 and sprayed out along the water guide pipe 1201, the water guide holes 1207 and the spray holes 1208 to flush the filter cloth 13, driving the surface of the filter cloth 13 to vibrate, making the waste chips slide off faster and improving the cleaning effect;
[0055] Finally, with the operation of the cutting assembly 7, the cleaning assembly 15 will be driven to work, that is, the transmission belt 1502 is used to drive the transmission shaft 1501 and the transmission gear 1503 to rotate. The meshing of the transmission gear 1503 and the gear ring 1505 is used to drive the scraping plate 1507 and the baffle plate 1506 to rotate, driving the chips on the annular support plate 11 to enter the waste discharge pipe 14 along the waste discharge port 25 and then discharged, realizing the coordinated operation of each link in the whole cutting process of the oil casing thread type gas sealing buckle.
[0056] Combined with the current actual requirements, the above implementation manner adopted in this application, the protection scope is not limited to this. Within the scope of knowledge possessed by those skilled in the art, various changes made without departing from the concept of this application still fall within the protection scope of the present invention.
Claims
1. A cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing, comprising a chassis (1), characterized in that, A cutting component (7) is installed at the middle position of the top of the chassis (1), and partition plates (8) are installed on both sides of the inner wall of the chassis (1). Mounting frames (9) are installed at the bottom of one side of each partition plate (8). A turnover mechanism is arranged on the mounting frame (9), and a three-jaw chuck (10) for clamping the gas seal buckle of the oil casing is installed at the end of the turnover mechanism. A funnel (2) is installed at the middle position of the bottom of the chassis (1), and a support frame (4) is installed at the bottom of the chassis (1). A water storage tank (5) is installed between the top of the support frame (4) and the bottom of the funnel (2). The funnel (2) is communicated with the water storage tank (5). A spraying component (3) is arranged between one side of the water storage tank (5) and the inside of the chassis (1). An annular support plate (11) is installed at the top of the circumferential inner wall of the water storage tank (5), and a filter cloth (13) is installed on the inner wall of the annular support plate (11). The cross section of the filter cloth (13) is designed in a V shape. An anti-blocking component (16) for driving the filter cloth (13) to turn up and down is arranged on one side of the turnover mechanism, and a backwashing component (12) is arranged between the bottom end of the anti-blocking component (16) and the middle position of the bottom of the water storage tank (5).
2. The cutting device for the threaded gas-tight connection of the oil casing pipe based on industrial machinery manufacturing according to claim 1, characterized in that, The cutting component (7) includes a mounting frame (701) installed at the middle position of the inner wall of the top of the chassis (1). A first mounting hole is opened at the middle position of the top of the mounting frame (701). A rotating cylinder (702) is rotatably connected to the inner wall of the first mounting hole. A driver (704) for driving the rotating cylinder (702) to rotate is fixedly installed on the inner wall of the mounting frame (701). Hydraulic cylinders (703) are fixedly installed on both sides of the inner wall of the top of the mounting frame (701), and a lifting plate (705) is fixedly installed at the piston end of the hydraulic cylinder (703). A second mounting hole is opened at the middle position of the lifting plate (705). A rotating shaft (706) is rotatably connected to the inner wall of the second mounting hole. The top end of the rotating shaft (706) is inserted into the inside of the rotating cylinder (702). Limiting grooves are opened at equal intervals on the inner wall of the rotating cylinder (702). Limiting strips (710) are fixedly arranged on the outer wall of the rotating shaft (706) and inserted into the limiting grooves at equal intervals. A through hole for the rotating shaft (706) to pass through is opened at the middle position of the bottom of the mounting frame (701), and a mounting base (709) is fixedly installed at the bottom of the rotating shaft (706). A cutting head (707) is installed at the bottom of the mounting base (709). Guide holes are opened at the four corners of the lifting plate (705), and guide columns (708) passing through the guide holes are fixedly arranged on the inner wall of the mounting frame (701).
3. The cutting device for the threaded gas-tight joint of the oil casing pipe based on industrial machinery manufacturing according to claim 2, characterized in that, The flipping mechanism includes third mounting holes opened at the middle positions of both ends of the two mounting frames (9), and a mounting shaft (17) is rotatably connected to the inner wall of the third mounting hole. A three-jaw chuck (10) is fixedly installed between one ends of the two mounting shafts (17). Positioning brackets (22) for supporting the gas-tight connection of the oil casing are installed at the bottoms of the jaws of the three-jaw chuck (10). A driving gear (20) is installed on one side of the outer wall of one of the mounting shafts (17), and an L-shaped tooth plate (19) meshing with the driving gear (20) is slidably arranged on one side of the inner wall of one of the mounting frames (9). An electric push rod (21) for driving the L-shaped tooth plate (19) to move is installed at the bottom of the inner wall of the mounting frame (9). Reinforcing rods (18) are installed at the four corners of the opposite side ends of the two mounting frames (9).
4. The cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing according to claim 3, characterized in that, The spraying assembly (3) includes a water pump (301) installed on one side of the inner wall of the bottom of the chassis (1), and a water suction pipe (304) fixedly installed at the water inlet end of the water pump (301) and communicating with the inside of the water storage tank (5). A drain pipe (302) fixedly installed at the water drainage end of the water pump (301) passes through the partition plate (8), and a spray head (303) is fixedly installed at one end of the drain pipe (302).
5. The cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing according to claim 4, characterized in that, The anti-blocking assembly (16) includes a movable seat (1610) installed at the middle position of the filter cloth (13), and a lifting rod (1607) fixed to the top end of the movable seat (1610) and passing through the funnel (2). One end of one of the mounting frames (9) is rotatably connected to a connecting shaft (1601), and a second connecting gear (1606) is installed on the outer wall of the connecting shaft (1601). A first connecting gear (1602) is installed on the other side of the outer wall of one of the mounting shafts (17), and the first connecting gear (1602) meshes with the second connecting gear (1606). A driving turntable (1603) is installed at one end of the connecting shaft (1601), and a traction shaft (1608) is rotatably connected to the middle position of the bottom side of the driving turntable (1603). A driven sliding frame (1604) is attached to the outer wall of the traction shaft (1608). A second connecting rod (1609) and a first connecting rod (1605) are respectively fixed to the middle positions of the top and bottom of the driven sliding frame (1604). Guide openings for the second connecting rod (1609) and the first connecting rod (1605) to pass through are opened at the top and bottom of the mounting frame (9). The first connecting rod (1605) is designed in an L shape, and the bottom end of the first connecting rod (1605) is fixedly connected to the top end of the lifting rod (1607).
6. The cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing according to claim 5, characterized in that, The recoil assembly (12) includes a water guide cylinder (1203) installed at the middle position of the inner wall of the bottom of the water storage tank (5). A connection hole is provided at the middle position of the top of the water guide cylinder (1203). A sealing sleeve (1206) is fixed to the inner wall of the connection hole. A water guide pipe (1201) passing through the sealing sleeve (1206) is fixed to the bottom of the movable seat (1610). A water guide hole (1207) communicating with the water guide pipe (1201) is provided inside the movable seat (1610). Water spraying holes (1208) are provided at equal distances in a circular distribution on the top inner wall of the water guide hole (1207) and the outer wall of the movable seat (1610). The water spraying holes (1208) are designed to be inclined. The bottom end of the water guide pipe (1201) is fixed with connecting columns (1205) distributed at equal distances. The bottom of the connecting column (1205) is fixed with a piston (1202) fitting on the inner wall of the water guide cylinder (1203). Water guide ports (1204) are provided at both bottom sides of the water guide cylinder (1203).
7. The cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing according to claim 6, characterized in that, A first installation groove (23) is provided on one side of the annular support plate (11). A second installation groove (24) is provided on one side of the water storage tank (5). A waste discharge pipe (14) is installed on the inner walls of the first installation groove (23) and the second installation groove (24). A waste discharge port (25) is provided on one side of the top of the waste discharge pipe (14). A cleaning component (15) for guiding waste chips into the waste discharge port (25) is provided on the top of the annular support plate (11). A water injection pipe and a waste water pipe are respectively provided on one side of the water storage tank (5). Valves are installed at one ends of the water injection pipe and the waste water pipe respectively.
8. The cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing according to claim 7, characterized in that, The cleaning component (15) includes through holes (1508) provided on one side of the bottom of the funnel (2) and on one side of the top of the water storage tank (5). A transmission shaft (1501) is rotatably connected to the inner walls of the two through holes (1508) through a sealed bearing. The top end of the transmission shaft (1501) is rotatably connected to the inner wall of the top of the chassis (1). Transmission wheels are installed on the outer walls of the top of the transmission shaft (1501) and the outer wall of the rotating cylinder (702). A transmission belt (1502) is connected between the two transmission wheels. A bearing sleeve (1504) is installed on the inner wall of the top of the water storage tank (5). A gear ring (1505) is installed on the outer wall of the bearing sleeve (1504). A transmission gear (1503) meshing with the gear ring (1505) is installed at the bottom end of the transmission shaft (1501). Scraping plates (1507) are fixed at equal distances at the bottom of the gear ring (1505). The scraping plates (1507) are attached to the top surface of the annular support plate (11) and the circumferential inner wall of the water storage tank (5). Baffles (1506) attached to the top surface of the annular support plate (11) are fixed at one ends of the scraping plates (1507).
9. The cutting device for the threaded gas-tight joint of the oil casing pipe based on industrial machinery manufacturing according to claim 8, characterized in that, The two partition plates (8) sequentially divide the interior of the chassis (1) into a first chamber, a second chamber, and a third chamber. An access cover is provided on one side of the first chamber and one side of the third chamber, and a cabinet door is provided on one side of the second chamber. The water pump (301) is arranged inside the first chamber, and the cutting assembly (7) and the mounting frame (9) are arranged inside the second chamber. A controller (6) is arranged inside the third chamber, and the controller (6) is electrically connected to the water pump (301), the driver (704), and the electric push rod (21).
10. A cutting method for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing. According to the cutting device for the threaded gas-tight connection of oil casing pipes based on industrial machinery manufacturing as described in claim 9, it is characterized in that, It includes the following steps: Step 1: Open the cabinet door, place the oil casing pipe in the three-jaw chuck (10), and make it contact with the positioning bracket (22). Use the three-jaw chuck (10) to fixedly clamp the oil casing pipe, and then close the cabinet door; Step 2: Control the cutting assembly (7) to work through the controller (6). Drive the cutting head (707) to rotate under the action of the driver (704), and gradually lower the height of the cutting head (707) under the action of the hydraulic cylinder (703) to perform one of the thread cutting operations on the oil casing pipe; Step 3: During the implementation of Step 2, synchronously control the spraying assembly (3) to work through the controller (6). Use the spraying assembly (3) to pump out the coolant in the water storage tank (5) and spray it at the cutting position to perform the cooling and cleaning operation. The waste water and waste chips after cleaning will enter the water storage tank (5) along the funnel (2), and perform solid-liquid filtration operation under the action of the filter cloth (13); Step 4: After the above steps are completed, the cutting assembly (7) stops working and resets, and the spraying assembly (3) also stops working. Drive the three-jaw chuck (10) and the oil casing pipe to flip 180 degrees under the action of the flipping mechanism, and then repeat the above cutting operation to perform the other thread cutting operation on the oil casing pipe. During the flipping process, cooperate with the anti-blocking assembly (16) to drive the filter cloth (13) to complete a lifting and flipping process, that is, when the three-jaw chuck (10) rotates to 90 degrees, the filter cloth (13) flips to the highest position, and when the three-jaw chuck (10) rotates to 180 degrees, the filter cloth (13) flips back to the lowest position. Thus, when the filter cloth (13) flips to the highest position, the waste chips slide onto the annular support plate (11), and cooperate with the backwashing assembly (12) to flush the filter cloth (13), driving the surface of the filter cloth (13) to vibrate, making the waste chips slide faster. Finally, as the cutting assembly (7) operates, it will drive the cleaning assembly (15) to work, driving the waste chips on the annular support plate (11) to enter the waste discharge pipe (14) along the waste discharge port (25), and then be discharged.
Citation Information
Patent Citations
Metal sealing element cutting machining device
CN117718795A
Cited By
Airtight seal buckle cutting machining device and machining method thereof
CN120985401A
Air-tight seal cutting device and processing method thereof
CN120985401B