Road inspection robot machining equipment
The self-cleaning mechanism and anti-pollution protection cover for highway patrol robot etching devices automate cleaning and enhance etching efficiency by preventing contamination, ensuring stable cutting.
Patent Information
- Application Number
- CN202510681224.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-07-15
AI Technical Summary
During the plasma cutting process of existing highway inspection robot processing equipment, metal steam is easily contaminated by the surface of the cutting head, resulting in inconvenience in cleaning and affecting the cutting effect.
A highway inspection robot processing equipment is designed, adopting a movable design of the main bearing disc and the self-cleaning groove of the carrier disk. The hydraulic cylinder is adjusted by the drive plate to control the main bearing disc and the self-cleaning groove of the carrier disk to get close to each other, and automatic cleaning is achieved by friction. At the same time, dense inclined protective air holes are provided on the outer surface of the anti-fouling protective cover to form an air film to prevent pollution; the auxiliary feeding mechanism ensures the safety of steel plate loading through the air extraction pipe and the traction block.
It realizes an automated cleaning process, reduces manual operations, extends cleaning cycles, improves cleaning efficiency, ensures cutting stability and heat dissipation effect, avoids scratches on steel plates, and ensures accurate loading.
Smart Images

Figure CN120306769A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of plasma cutting, and particularly to a processing device for highway inspection robots. Background Art
[0002] During the processing of highway inspection robots, it is necessary to cut and process the base steel plate of the inspection robot. The existing patent (Publication No.: CN221389310U) proposes a plasma cutting machine, which includes an operation box. A plurality of sliding grooves are opened on both sides of the upper surface of the operation box. A moving base is slidably connected above the sliding grooves on the upper surface of the operation box. A hydraulic lift is fixedly connected inside the moving base, and the hydraulic lift penetrates to the outer surface of the moving base. The top of the hydraulic lift is fixedly connected with a fixed box. However, in this device, "a plurality of T-shaped grooves are opened on the upper surface of the operation board to fix the processed parts". The T-shaped grooves may be contaminated by the metal vapor generated during the cutting process after long-term operation, and regular cleaning operations are required. The manual cleaning operator needs to operate an additional cleaning machine for cleaning operations. The cleaning machine is relatively large in size, thus affecting the overall cleaning convenience and cleaning efficiency. Summary of the Invention
[0003] Aiming at the above deficiencies of the existing technology, the present invention provides a processing device for highway inspection robots that can assist in the heat dissipation of the plasma cutting head, form an air film on the outer surface of the anti-pollution protective cover during the cutting process, avoid the gas generated during the cutting process from adhering to the surface of the anti-pollution protective cover and affecting the cutting effect, and is convenient, fast, and efficient for plasma cutting processing.
[0004] The object of the present invention is achieved through the following technical solutions: A processing device for highway inspection robots includes a main support frame and a steel plate to be processed. A steel plate support mechanism is arranged inside the main support frame. The steel plate support mechanism includes a steel plate bearing device and a linkage self-cleaning device. The steel plate bearing device is located inside the main support frame and provides support and feeding operations for the steel plate to be processed. The linkage self-cleaning device is located at the bottom of the steel plate bearing device. The linkage self-cleaning device cooperates with the steel plate bearing device to complete the automatic cleaning operation inside the steel plate bearing device. A plasma cutting mechanism is arranged on the top of the main support frame. The plasma cutting mechanism performs plasma cutting operations on the steel plate to be processed. An auxiliary feeding mechanism is arranged at the bottom of the plasma cutting mechanism. The auxiliary feeding mechanism performs auxiliary feeding operations on the steel plate to be processed.
[0005] The steel plate bearing device includes a type-I support roller, a type-II support roller, a support roller bearing block, a driven worm gear, a worm driving motor, and a driving worm. The bottom of the main support frame has main support legs, and both sides of the main support frame have side shielding plates. Inside the side shielding plates, there are inner linkage mechanism placement grooves. On one side of the inner linkage mechanism placement groove facing the middle of the main support frame, there is a bearing slider connection groove. Inside the main support frame, a type-I support roller and a type-II support roller are arranged. The type-I support roller and the type-II support roller are evenly and staggeredly arranged inside the main support frame. Inside both the type-I support roller and the type-II support roller, there are main bearing discs. A plurality of main bearing discs are evenly arranged in the middle of the type-I support roller, and a plurality of main bearing discs are evenly arranged in the middle of the type-II support roller. Between two adjacent main bearing discs, a bearing disc self-cleaning groove is formed. The main bearing disc is adapted to the bearing disc self-cleaning groove. The bearing disc self-cleaning groove of the type-I support roller corresponds to the position of the main bearing disc of the type-II support roller, and the main bearing disc of the type-I support roller corresponds to the position of the bearing disc self-cleaning groove of the type-II support roller. On both sides of the type-I support roller and both sides of the type-II support roller, there are support roller connection shafts. On both sides of the type-I support roller and both sides of the type-II support roller, support roller bearing blocks are provided. Inside the support roller bearing blocks, there are support roller connection grooves. The support roller connection grooves are rotatably connected to the support roller connection shafts. The support roller bearing blocks are adapted to the bearing slider connection grooves. The support roller bearing blocks are connected to the bearing slider connection grooves, and the support roller bearing blocks slide inside the bearing slider connection grooves. The support roller bearing block at the end is fixedly connected to the bearing slider connection groove. On the side of the support roller connection shaft, there is a worm gear connecting rod. The driven worm gear is sleeved and fixed outside the worm gear connecting rod. On both sides of the support roller bearing block, there are worm support columns. At the bottom of the worm support columns, there are worm installation platforms. The worm installation platforms are rotatably connected to the driving worm. The driven worm gear meshes with the driving worm. On the side of the worm installation platform, there is a worm motor groove. The worm driving motor is inserted and fixed inside the worm motor groove. The transmission shaft of the worm driving motor is fixedly connected to the driving worm.
[0006] The linkage self-cleaning device includes a drive plate adjusting hydraulic cylinder, a lower drive plate, an adjusting link, and a lower link mounting post. The lower drive plate is provided at the bottom of the main support frame. There are drive plate positioning grooves at the four corners of the lower drive plate. The positions of the drive plate positioning grooves correspond to the positions of the main support legs, and the drive plate positioning grooves are adapted to the main support legs. The drive plate positioning grooves are connected to the main support legs and slide outside the main support legs. The two sides of the main support frame perpendicular to the plane where the side shielding plate is located are fixedly connected to the drive plate adjusting hydraulic cylinder. One side of the lower drive plate facing the drive plate adjusting hydraulic cylinder has a hydraulic cylinder connection ear, and the bottom of the hydraulic rod of the drive plate adjusting hydraulic cylinder is fixedly connected to the hydraulic cylinder connection ear. The two sides of the lower drive plate facing the side shielding plate have link post bearing slides, and there are multiple lower link mounting posts at the top of the link post bearing slides. Each lower link mounting post is located between two adjacent support roller bearing blocks. There are lower link mounting ears on both sides of the lower link mounting post. There is an upper link mounting platform at the bottom of the worm mounting platform, and there are upper link mounting ears on both sides of the upper link mounting platform. The top of the adjusting link is rotatably connected to the upper link mounting ear, and the bottom of the adjusting link is rotatably connected to the lower link mounting ear. The bottom of the lower link mounting post has a link post bearing collar, and the link post bearing collar is adapted to the link post bearing slide. The link post bearing collar is connected to the link post bearing slide and slides outside the link post bearing slide.
[0007] Beneficial effects: 1. Through the movable design of the main bearing plate and the self-cleaning groove of the bearing plate in the present invention, when the operator needs to clean the main bearing plate and the self-cleaning groove of the bearing plate, the drive plate adjusting hydraulic cylinder is used to control all the main bearing plates and the self-cleaning grooves of the bearing plates to approach each other until they are in close contact. Through the adapted design of the main bearing plate and the self-cleaning groove of the bearing plate, the main bearing plate and the self-cleaning groove of the bearing plate are fully contacted, so that when the type-I support roller and the type-II support roller rotate, comprehensive friction is generated between the main bearing plate and the self-cleaning groove of the bearing plate, so that the main bearing plate is comprehensively cleaned. At the same time, the bottom of the self-cleaning groove of the bearing plate is designed with uneven grooves, so that the cleaning effect of the supporting surface of the self-cleaning groove of the bearing plate on the main bearing plate is better. Thus, the cleaning process can be automatically completed without the need for manual operation tools for cleaning. The processing and cleaning process of the highway inspection robot is convenient, fast and efficient.
[0008] 2. The main bearing plate in the present invention adopts a disc structure. When one side of the main bearing plate is contaminated, the main bearing plate can be rotated by a certain angle, so that the uncontaminated side of the main bearing plate faces upward, enabling the main bearing plate to continue to carry out normal supporting work, thereby extending the cleaning cycle of the main bearing plate and reducing the cleaning frequency. Moreover, each type-I support roller and type-II support roller is provided with a separate worm drive motor for driving, so that the operator can separately control the cleaning time of each type-I support roller and type-II support roller according to the contamination conditions of each type-I support roller and type-II support roller, avoiding power waste caused by too long cleaning time of some type-I support rollers and type-II support rollers, and making the cleaning process more energy-saving.
[0009] 3. The outer surface of the anti-fouling protective cover of the present invention is provided with relatively dense protective air holes, and each protective air hole is inclined upward. While assisting the plasma cutting head to dissipate heat, it also forms an air film on the outer surface of the anti-fouling protective cover during the cutting process, preventing the gas generated during the cutting process from adhering to the surface of the anti-fouling protective cover. The inclined upward design can also prevent the gas blown out from the protective air holes from interfering with the high-speed gas ejected by the plasma cutting head itself and affecting the cutting effect, ensuring the cutting stability and enhancing the heat dissipation, and strengthening the anti-fouling property during the cutting process in the highway inspection robot processing.
[0010] 4. The present invention performs air extraction operation through the air extraction pipe to press the bottom traction block against the upper part of the steel plate to be processed. The bottom traction block has a relatively large contact area with the steel plate to be processed, thus preventing local excessive stress on the surface of the steel plate to be processed and scratching during the process of the bottom traction block pulling the steel plate to be processed. At the same time, the connecting shaft of the traction bearing block is rotatably connected to the connecting plate of the traction bearing block, enabling the bearing block of the traction mechanism to automatically adjust its own angle according to the movement state of the steel plate to be processed during the process of pulling the steel plate to be processed, avoiding excessive bending force on the local part of the steel plate to be processed and causing bending, thereby ensuring the safety of loading the steel plate to be processed.
[0011] 5. The fine-tuning drive electric cylinder of the present invention can drive the side traction block to move away from or close to the traction mechanism bearing block, and the longitudinal displacement drive motor can drive the cutting head bearing block to move arbitrarily along the cutting head bearing slide, enabling the auxiliary loading mechanism to accurately place the steel plate to be processed at any position on the array group of type I support rollers and type II support rollers. During this process, little manual intervention is required. In the highway inspection robot processing, the positioning process of the steel plate to be processed is more labor-saving and accurate. Description of the Drawings
[0012] Figure 1 It is a schematic structural diagram of a highway inspection robot processing equipment according to the present invention.
[0013] Figure 2 It is a schematic bottom view structural diagram of a highway inspection robot processing equipment according to the present invention.
[0014] Figure 3 It is a top view of a highway inspection robot processing equipment according to the present invention.
[0015] Figure 4 It is a top view of the self-cleaning state of a highway inspection robot processing equipment according to the present invention.
[0016] Figure 5 It is according to the present invention Figure 4 Partial enlarged view.
[0017] Figure 6 It is an installation state diagram of the longitudinal displacement drive motor according to the present invention.
[0018] Figure 7 This is the installation state diagram of the horizontal displacement drive lead screw according to the present invention.
[0019] Figure 8 This is the installation state diagram of the electric telescopic rod of the cutting head according to the present invention.
[0020] Figure 9 This is the structural diagram of the anti-fouling protective cover according to the present invention.
[0021] Figure 10 This is the installation state diagram of the driving worm according to the present invention.
[0022] Figure 11 This is the partial enlarged view of the plasma cutting mechanism according to the present invention.
[0023] Figure 12 This is the schematic structural diagram of the main support frame according to the present invention.
[0024] Figure 13 This is the partial structural schematic diagram of the type II support roller according to the present invention.
[0025] Figure 14 This is the partial structural schematic diagram of the type I support roller according to the present invention.
[0026] Figure 15 This is the structural schematic diagram of the support roller bearing block according to the present invention.
[0027] In the figure: main support frame 1; main support leg 2; steel plate support mechanism 3; plasma cutting mechanism 4; auxiliary loading mechanism 5; steel plate to be processed 9; cutting head carrier block 11; horizontal displacement motor slot 12; horizontal displacement drive motor 13; auxiliary positioning sleeve 14; auxiliary positioning slideway 15; drive plate adjusting hydraulic cylinder 16; drive plate positioning slot 17; lower drive plate 18; hydraulic cylinder connecting ear 19; type I support roller 20; main bearing plate 21; bearing plate self-cleaning slot 22; type II support roller 23; inner lead screw installation slot 24; extension plate positioning slot 25; horizontal displacement drive lead screw 26; lead screw connecting block 27; extension plate 28; cutting head connecting block 29; cutting head electric telescopic rod 30; cutting head claw 31; plasma cutting head 32; cutting nozzle 33; anti-fouling protective cover 34; bearing slider connecting slot 35; support roller carrier block 36; support roller connecting slot 37; support roller connecting shaft 38; worm gear connecting rod 39; driven worm gear 40; worm support column 41; worm installation platform 42; worm motor slot 43; worm drive motor 44; active worm 45; upper connecting rod installation platform 46; upper connecting rod installation ear 47; adjusting connecting rod 48; lower connecting rod installation column 49; lower connecting rod installation ear 50; connecting rod column bearing slideway 51; connecting rod column bearing collar 52; traction cylinder installation platform 53; traction electric cylinder 54; traction mechanism bearing rod 55; traction mechanism bearing block 56; traction bearing block connecting plate 57; side traction block positioning slot 58; fine adjustment electric cylinder installation slot 59; side traction block 60; side traction block positioning post 61; fine adjustment drive electric cylinder 62; bottom traction block 63; cutting head bearing slide 64; cutting head bearing support 65; positioning dovetail block 66; positioning dovetail groove 67; displacement rack 68; displacement motor platform 69; longitudinal displacement drive motor 70; longitudinal displacement drive gear 71; inner linkage mechanism placement slot 72; bearing slide support platform 73; side baffle 74; traction bearing block connecting shaft 75; air extraction port 76; air extraction pipe 77; steel plate bearing device 301; linkage self-cleaning device 302; protective air hole 341; total air supply annular hole 342; air supply pipe installation platform 343; total air supply pipe 344. Detailed implementation mode
[0028] The following further details the present invention according to the drawings and embodiments: Embodiment 1: A processing device for a highway inspection robot, comprising a main support frame 1 and a steel plate to be processed 9. A steel plate support mechanism 3 is arranged inside the main support frame 1. The steel plate support mechanism 3 includes a steel plate bearing device 301 and a linkage self-cleaning device 302. The steel plate bearing device 301 is located inside the main support frame 1 to provide support and feeding operations for the steel plate to be processed 9. The linkage self-cleaning device 302 is located at the bottom of the steel plate bearing device 301. The linkage self-cleaning device 302 cooperates with the steel plate bearing device 301 to complete the automatic cleaning operation inside the steel plate bearing device 301. A plasma cutting mechanism 4 is arranged at the top of the main support frame 1. The plasma cutting mechanism 4 performs plasma cutting operations on the steel plate to be processed 9. An auxiliary feeding mechanism 5 is arranged at the bottom of the plasma cutting mechanism 4. The auxiliary feeding mechanism 5 performs auxiliary feeding operations on the steel plate to be processed 9.
[0029] Example 2: The steel plate bearing device 301 of the present invention includes a type I support roller 20, a type II support roller 23, a support roller bearing block 36, a driven worm gear 40, a worm drive motor 44, and a driving worm 45. The bottom of the main support frame 1 has main support legs 2, and both sides of the main support frame 1 have side shielding plates 74. Inside the side shielding plates 74, there are internal linkage mechanism placement grooves 72. On the side of the internal linkage mechanism placement groove 72 facing the middle of the main support frame 1, there is a bearing slider connection groove 35. Inside the main support frame 1, a type I support roller 20 and a type II support roller 23 are arranged. The type I support roller 20 and the type II support roller 23 are evenly and staggeredly arranged inside the main support frame 1. Inside both the type I support roller 20 and the type II support roller 23, there are main bearing discs 21. A plurality of main bearing discs 21 are evenly arranged in the middle of the type I support roller 20, and a plurality of main bearing discs 21 are evenly arranged in the middle of the type II support roller 23. Between two adjacent main bearing discs 21, a bearing disc self-cleaning groove 22 is formed. The main bearing disc 21 is adapted to the bearing disc self-cleaning groove 22. The bearing disc self-cleaning groove 22 of the type I support roller 20 corresponds to the position of the main bearing disc 21 of the type II support roller 23, and the main bearing disc 21 of the type I support roller 20 corresponds to the position of the bearing disc self-cleaning groove 22 of the type II support roller 23. On both sides of the type I support roller 20 and both sides of the type II support roller 23, there are support roller connection shafts 38. On both sides of the type I support roller 20 and both sides of the type II support roller 23, support roller bearing blocks 36 are provided. Inside the support roller bearing blocks 36, there are support roller connection grooves 37. The support roller connection grooves 37 are rotationally connected to the support roller connection shafts 38. The support roller bearing blocks 36 are adapted to the bearing slider connection grooves 35. The support roller bearing blocks 36 are connected to the bearing slider connection grooves 35, and the support roller bearing blocks 36 slide inside the bearing slider connection grooves 35. The support roller bearing block 36 at the end is fixedly connected to the bearing slider connection groove 35. On the side of the support roller connection shaft 38, there is a worm gear connecting rod 39. The driven worm gear 40 is sleeved and fixed outside the worm gear connecting rod 39. On both sides of the support roller bearing block 36, there are worm support columns 41. At the bottom of the worm support columns 41, there are worm mounting platforms 42. The worm mounting platforms 42 are rotationally connected to the driving worm 45. The driven worm gear 40 meshes with the driving worm 45. On the side of the worm mounting platform 42, there is a worm motor groove 43. The worm drive motor 44 is inserted and fixed inside the worm motor groove 43. The transmission shaft of the worm drive motor 44 is fixedly connected to the driving worm 45.
[0030] Embodiment 3: The linkage self-cleaning device 302 of the present invention includes a drive plate adjusting hydraulic cylinder 16, a lower drive plate 18, an adjusting link 48, and a lower link mounting post 49. The lower drive plate 18 is provided at the bottom of the main support frame 1. The four corners of the lower drive plate 18 have drive plate positioning grooves 17. The positions of the drive plate positioning grooves 17 correspond to the positions of the main support legs 2. The drive plate positioning grooves 17 are adapted to the main support legs 2. The drive plate positioning grooves 17 are connected to the main support legs 2 and slide on the outside of the main support legs 2. The two sides of the main support frame 1 perpendicular to the plane where the side shielding plate 74 is located are fixedly connected with the drive plate adjusting hydraulic cylinder 16. One side of the lower drive plate 18 facing the drive plate adjusting hydraulic cylinder 16 has a hydraulic cylinder connecting ear 19. The bottom of the hydraulic rod of the drive plate adjusting hydraulic cylinder 16 is fixedly connected to the hydraulic cylinder connecting ear 19. The two sides of the lower drive plate 18 facing the side shielding plate 74 have link post bearing slides 51. A plurality of lower link mounting posts 49 are provided at the top of the link post bearing slides 51. Each lower link mounting post 49 is located between two adjacent support roller bearing blocks 36. The two sides of the lower link mounting post 49 have lower link mounting ears 50. The bottom of the worm mounting table 42 has an upper link mounting table 46. The two sides of the upper link mounting table 46 have upper link mounting ears 47. The top of the adjusting link 48 is rotatably connected to the upper link mounting ear 47. The bottom of the adjusting link 48 is rotatably connected to the lower link mounting ear 50. The bottom of the lower link mounting post 49 has a link post bearing collar 52. The link post bearing collar 52 is adapted to the link post bearing slide 51. The link post bearing collar 52 is connected to the link post bearing slide 51 and slides on the outside of the link post bearing slide 51.
[0031] Further, for an operation method of a processing device for a highway inspection robot, when slag removal operations need to be performed on the type-I support roller 20 and the type-II support roller 23, the drive plate adjusting hydraulic cylinder 16 drives the lower drive plate 18 to move downward, causing the lower link mounting post 49 to move downward. At the same time, the lower link mounting post 49 is pulled by the link structure composed of the lower link mounting ear 50, the adjusting link 48, and the upper link mounting ear 47, so that the lower link mounting post 49 and the support roller bearing block 36 approach each other, thereby causing the type-I support roller 20 and the type-II support roller 23 to approach each other. Until the type-I support roller 20 and the type-II support roller 23 are in full contact, the main bearing plate 21 is inserted into the bearing plate self-cleaning groove 22. Then, the worm drive motor 44 is started. The worm drive motor 44 drives the type-I support roller 20 and the type-II support roller 23 to rotate simultaneously through the cooperation between the driving worm 45 and the driven worm gear 40. Relying on the friction between the main bearing plate 21 and the bearing plate self-cleaning groove 22, the debris on the surface of the main bearing plate 21 is automatically removed.
[0032] It should be noted that through the movable design of the main bearing plate 21 and the self-cleaning groove 22 of the bearing plate, when the operator needs to clean the main bearing plate 21 and the self-cleaning groove 22 of the bearing plate, the hydraulic cylinder 16 is controlled by the driving plate to make all the main bearing plates 21 and the self-cleaning grooves 22 of the bearing plate approach each other until they are in close contact. Through the adapted design of the main bearing plate 21 and the self-cleaning groove 22 of the bearing plate, the main bearing plate 21 and the self-cleaning groove 22 of the bearing plate are in full contact, so that when the type I support roller 20 and the type II support roller 23 rotate, the main bearing plate 21 and the self-cleaning groove 22 of the bearing plate generate comprehensive friction, so that the main bearing plate 21 is comprehensively cleaned. At the same time, the bottom of the self-cleaning groove 22 of the bearing plate is designed with uneven grooves, so that the cleaning effect of the supporting surface of the self-cleaning groove 22 of the bearing plate on the main bearing plate 21 is better. Thus, the cleaning process can be automatically completed without manual operation tools for cleaning. The processing and cleaning process of the highway inspection robot is convenient, fast and efficient.
[0033] It should also be noted that the main bearing plate 21 adopts a disc structure. When one side of the main bearing plate 21 is contaminated, the main bearing plate 21 can be rotated by a certain angle, so that the uncontaminated side of the main bearing plate 21 faces upward, enabling the main bearing plate 21 to continue normal supporting work, thereby extending the cleaning cycle of the main bearing plate 21 and reducing the cleaning frequency. Moreover, each type I support roller 20 and type II support roller 23 is driven by a separate worm drive motor 44, so that the operator can separately control the cleaning time of each type I support roller 20 and type II support roller 23 according to the contamination situation of each type I support roller 20 and type II support roller 23, avoiding power waste caused by too long cleaning time of some type I support rollers 20 and type II support rollers 23, and making the cleaning process more energy-saving.
[0034] Embodiment 4: The plasma cutting mechanism 4 of the present invention includes a cutting head carrier block 11, a transverse displacement drive motor 13, a transverse displacement drive lead screw 26, a lead screw connection block 27, a cutting head electric telescopic rod 30, a cutting head claw 31, a plasma cutting head 32, an anti-fouling protective cover 34, a longitudinal displacement drive motor 70, a longitudinal displacement drive gear 71, and a main gas supply pipe 344. A cutting head carrier block 11 is provided at the top of the main support frame 1. An auxiliary positioning slideway 15 is provided on the side surface of one side shielding plate 74, and a carrier slide support platform 73 is provided on the side surface of the other side shielding plate 74. An auxiliary positioning sleeve 14 is provided on the side of the cutting head carrier block 11 facing the auxiliary positioning slideway 15. The auxiliary positioning sleeve 14 is adapted to the auxiliary positioning slideway 15. The auxiliary positioning sleeve 14 is connected to the auxiliary positioning slideway 15 and slides outside the auxiliary positioning slideway 15. A cutting head carrier pillar 65 is provided on the side of the cutting head carrier block 11 away from the auxiliary positioning slideway 15. A positioning dovetail block 66 is provided at the bottom of the cutting head carrier pillar 65. A cutting head carrier slide 64 is provided at the top of the carrier slide support platform 73. A positioning dovetail groove 67 is provided inside the cutting head carrier slide 64. A displacement rack 68 is provided at the bottom of the cutting head carrier slide 64. The positioning dovetail block 66 is adapted to the positioning dovetail groove 67. The positioning dovetail block 66 is connected to the positioning dovetail groove 67 and slides inside the positioning dovetail groove 67. A displacement motor platform 69 is provided on the side surface of the cutting head carrier pillar 65. The longitudinal displacement drive motor 70 is inserted and fixed inside the displacement motor platform 69. The transmission shaft of the longitudinal displacement drive motor 70 is fixedly connected to the longitudinal displacement drive gear 71. The longitudinal displacement drive gear 71 meshes with the displacement rack 68. An internal lead screw installation groove 24 is provided inside the cutting head carrier block 11. A transverse displacement drive lead screw 26 is provided inside the internal lead screw installation groove 24. Both sides of the transverse displacement drive lead screw 26 are rotatably connected to the cutting head carrier block 11. A transverse displacement motor groove 12 is provided at the end of the cutting head carrier block 11. The transverse displacement drive motor 13 is inserted and fixed inside the transverse displacement motor groove 12. The transmission shaft of the transverse displacement drive motor 13 is fixedly connected to the transverse displacement drive lead screw 26. The lead screw connection block 27 is adapted to the internal lead screw installation groove 24. The lead screw connection block 27 is connected to the internal lead screw installation groove 24 and slides inside the internal lead screw installation groove 24. The inside of the lead screw connection block 27 is connected to the transverse displacement drive lead screw 26. An extension plate positioning groove 25 is provided on the side surface of the internal lead screw installation groove 24. An extension plate 28 is provided on the side surface of the lead screw connection block 27. The extension plate positioning groove 25 is adapted to the extension plate 28. The extension plate positioning groove 25 is connected to the extension plate 28, and the extension plate 28 slides inside the extension plate positioning groove 25. A cutting head connection block 29 is provided on the side surface of the extension plate 28. The cutting head electric telescopic rod 30 is inserted and fixed inside the cutting head connection block 29. The bottom of the telescopic tube of the cutting head electric telescopic rod 30 is fixedly connected to the cutting head claw 31. The middle of the cutting head claw 31 is fixedly connected to the plasma cutting head 32. A cutting nozzle 33 is provided at the bottom of the plasma cutting head 32. The anti-fouling protective cover 34 is sleeved outside the cutting nozzle 33 and fixed.The outer surface of the anti-fouling protection cover 34 has protection air holes 341. Multiple groups of protection air holes 341 are evenly arranged around the anti-fouling protection cover 34. The inside of the anti-fouling protection cover 34 has a total air supply annular hole 342. The total air supply annular hole 342 is located above the array group of protection air holes 341. The total air supply annular hole 342 is simultaneously communicated with all the protection air holes 341. The side of the total air supply annular hole 342 has an air supply pipe installation platform 343. The total air supply pipe 344 is inserted into the inside of the air supply pipe installation platform 343 and fixed.
[0035] Further, after the steel plate 9 to be processed is placed, the plasma cutting head 32 is started for plasma cutting operation. The longitudinal displacement driving motor 70 is used to control the longitudinal displacement driving gear 71 to move at the bottom of the displacement rack 68, so as to control the overall movement of the cutting head bearing block 11 along the cutting head bearing slide 64. The transverse displacement driving motor 13 is used to control the rotation of the transverse displacement driving lead screw 26, so as to control the lead screw connecting block 27 to slide inside the inner lead screw installation groove 24 along the cutting head bearing block 11. The cooperation of the longitudinal displacement driving motor 70 and the transverse displacement driving motor 13 enables the plasma cutting head 32 to perform cutting at different positions and can complete complex cutting paths. At the same time, during the cutting process of the plasma cutting head 32, the total air supply pipe 344 injects gas into the total air supply annular hole 342, so that all the protection air holes 341 eject gas synchronously, increasing the heat dissipation effect inside the plasma cutting head 32 and forming an air film on the side of the anti-fouling protection cover 34 to avoid the gas generated during the cutting process from adhering to the surface of the anti-fouling protection cover 34.
[0036] It should be noted that the outer surface of the anti-fouling protection cover 34 is provided with relatively dense protection air holes 341, and each protection air hole 341 is inclined upward. While assisting in the heat dissipation of the plasma cutting head 32, it also forms an air film on the outer surface of the anti-fouling protection cover 34 during the cutting process to avoid the gas generated during the cutting process from adhering to the surface of the anti-fouling protection cover 34. The inclined upward design can also prevent the gas blown out by the protection air holes 341 from interfering with the high-speed gas ejected by the plasma cutting head 32 itself and affecting the cutting effect. The road inspection robot processing strengthens the heat dissipation while ensuring the cutting stability and enhances the anti-fouling property during the cutting process.
[0037] Example 5: The auxiliary loading mechanism 5 of the present invention includes a traction electric cylinder 54, a traction mechanism bearing rod 55, a traction mechanism bearing block 56, a side traction block 60, and a fine-tuning drive electric cylinder 62. On the side of the cutting head bearing block 11 away from the plasma cutting head 32, there is a traction cylinder mounting platform 53. The traction electric cylinder 54 is inserted and fixed inside the traction cylinder mounting platform 53. The bottom of the telescopic tube of the traction electric cylinder 54 is fixedly connected to the traction mechanism bearing rod 55. On both sides of the traction mechanism bearing rod 55, there are traction bearing block connecting shafts 75. At the bottom of the traction bearing block connecting shafts 75, there is a traction mechanism bearing block 56. On the top of the traction mechanism bearing block 56, there is a traction bearing block connecting plate 57. The traction bearing block connecting plate 57 is rotatably connected to the traction bearing block connecting shaft 75. Inside the traction mechanism bearing block 56, there are a fine-tuning electric cylinder installation groove 59 and a side traction block positioning groove 58. The fine-tuning electric cylinder installation groove 59 is in the center position, and the side traction block positioning grooves 58 are distributed on both sides of the fine-tuning electric cylinder installation groove 59. On the side of the traction mechanism bearing block 56, there is a side traction block 60. On the side of the side traction block 60 facing the traction mechanism bearing block 56, there is a side traction block positioning post 61. The side traction block positioning post 61 is adapted to the side traction block positioning groove 58. The side traction block positioning post 61 is connected to the side traction block positioning groove 58, and the side traction block positioning post 61 slides inside the side traction block positioning groove 58. The fine-tuning drive electric cylinder 62 is inserted and fixed inside the fine-tuning electric cylinder installation groove 59. The telescopic tube of the fine-tuning drive electric cylinder 62 is fixedly connected to the side traction block 60. At the bottom of the side traction block 60, there is a bottom traction block 63. At the bottom of the bottom traction block 63, there is an air extraction port 76. On the side of the bottom traction block 63, there is an air extraction pipe 77. The air extraction pipe 77 is communicated with the internal space of the air extraction port 76. The end of the air extraction pipe 77 is connected to an air extraction device.
[0038] Further, when performing the auxiliary loading operation of the steel plate 9 to be processed, the operator places the steel plate 9 to be processed on one side of the main support frame 1. The cutting head bearing block 11 moves above the steel plate 9 to be processed. At this time, the telescopic tube of the traction electric cylinder 54 extends, and the bottom traction block 63 contacts the steel plate 9 to be processed. At this time, the air extraction device connected to the air extraction pipe 77 is started, and a negative pressure is generated inside the air extraction port 76. The bottom traction block 63 is tightly attached to 07. At this time, the cutting head bearing block 11 moves towards the middle of the main support frame 1, and the steel plate 9 to be processed is pulled onto the array group of the first-type support rollers 20 and the second-type support rollers 23 to complete the loading operation. After that, according to the processing requirements, the cutting head bearing block 11 pulls the steel plate 9 to be processed to the processing position, and cooperates with the fine-tuning drive electric cylinder 62 to drive the side traction block 60 to approach or move away from the traction mechanism bearing block 56, so as to complete the position fine-tuning operation of the steel plate 9 to be processed, and thus complete the positioning operation of the steel plate 9 to be processed.
[0039] It should be noted that, by performing the air extraction operation through the air extraction pipe 77, the bottom traction block 63 is pressed against the upper part of the steel plate 9 to be processed. The contact area between the bottom traction block 63 and the steel plate 9 to be processed is relatively large, thereby avoiding excessive local stress on the steel plate 9 to be processed during the process of the bottom traction block 63 pulling the steel plate 9 to be processed and scratching the surface. At the same time, the traction bearing block connecting shaft 75 is rotatably connected to the traction bearing block connecting plate 57, so that during the process of pulling the steel plate 9 to be processed, the traction mechanism bearing block 56 can automatically adjust its own angle according to the movement state of the steel plate 9 to be processed, avoiding excessive bending force on the local part of the steel plate 9 to be processed during the process of pulling the steel plate 9 to be processed and causing bending, thereby ensuring the safety of loading the steel plate 9 to be processed.
[0040] The present invention utilizes a stable support structure and cutting head control to maintain the stability of the cutting process, and at the same time combines anti-fouling protection and self-cleaning design. The synergistic effect jointly achieves precise cutting and neat cut edges, effectively preventing phenomena such as uneven cutting edges, burrs, cutting edge build-up, and slag hanging. The outer surface of the anti-fouling protection cover is provided with dense and inclined upward protection air holes. After the main air supply pipe injects gas into the main air supply annular hole, the protection air holes eject gas, forming an air film on the outer surface of the anti-fouling protection cover to avoid the attachment of gas generated during the cutting process. At the same time, the inclined upward design can prevent the ejected gas from interfering with the high-speed gas ejected by the plasma cutting head itself, ensuring the stability of the cutting arc, thereby reducing problems such as uneven cutting edges and burrs caused by gas interference. The gas ejected from the protection air holes can assist in dissipating heat from the plasma cutting head, avoiding the cutting head from overheating due to long-term operation and affecting the cutting accuracy and stability, and reducing the risk of cutting edge build-up and slag hanging. During the cutting process, its air extraction function can, to a certain extent, assist in removing metal vapor and fine residues near the cutting area, reducing the accumulation of residues at the cutting edge, and reducing the possibility of cutting edge build-up and slag hanging.
[0041] It should also be noted that the fine-tuning drive electric cylinder 62 can drive the side traction block 60 to move away from or close to the traction mechanism bearing block 56, and the longitudinal displacement drive motor 70 can drive the cutting head bearing block 11 to move arbitrarily along the cutting head bearing slide 64, so that the auxiliary loading mechanism 5 can accurately place the steel plate 9 to be processed at any position on the array group of the first-type support rollers 20 and the second-type support rollers 23. During this process, no large amount of manual intervention is required, making the positioning process of the steel plate 9 to be processed more labor-saving and accurate.
[0042] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. It should be pointed out that for those of ordinary skill in the art in the technical field, without departing from the technical principle of the present invention, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A processing device for highway inspection robots, characterized in that : It includes a main support frame (1), a plasma cutting mechanism (4), and a steel plate to be processed (9). The plasma cutting mechanism (4) is arranged at the top of the main support frame (1), and the plasma cutting mechanism (4) performs plasma cutting operations on the steel plate to be processed (9). A steel plate support mechanism (3) is arranged inside the main support frame (1). The steel plate support mechanism (3) includes a steel plate bearing device (301) and a linkage self-cleaning device (302). The steel plate bearing device (301) is located inside the main support frame (1), and the linkage self-cleaning device (302) is located at the bottom of the steel plate bearing device (301). The linkage self-cleaning device (302) cooperates with the steel plate bearing device (301) to complete the automatic cleaning operation inside the steel plate bearing device (301). An auxiliary feeding mechanism (5) is arranged at the bottom of the plasma cutting mechanism (4), and the auxiliary feeding mechanism (5) performs auxiliary feeding operations on the steel plate to be processed (9).
2. The processing equipment for a highway inspection robot according to claim 1, characterized in that : The steel plate bearing device (301) includes a first-type support roller (20), a second-type support roller (23), a support roller bearing block (36), a driven worm gear (40), a worm driving motor (44), and a driving worm (45). The bottom of the main support frame (1) has a main support leg (2), and both sides of the main support frame (1) have side shielding plates (74). Inside the side shielding plates (74), there is an internal linkage mechanism placement groove (72). One side of the internal linkage mechanism placement groove (72) facing the middle of the main support frame (1) has a bearing slider connection groove (35). A first-type support roller (20) and a second-type support roller (23) are arranged inside the main support frame (1), and the first-type support roller (20) and the second-type support roller (23) are evenly and staggeredly arranged inside the main support frame (1).
3. The processing equipment for a highway inspection robot according to claim 2, characterized in that : Both the first-type support roller (20) and the second-type support roller (23) have a main bearing disc (21) inside. A plurality of main bearing discs (21) are evenly arranged in the middle of the first-type support roller (20), and a plurality of main bearing discs (21) are evenly arranged in the middle of the second-type support roller (23). A bearing disc self-cleaning groove (22) is formed between two adjacent main bearing discs (21). The main bearing disc (21) is adapted to the bearing disc self-cleaning groove (22). The bearing disc self-cleaning groove (22) of the first-type support roller (20) corresponds to the position of the main bearing disc (21) of the second-type support roller (23), and the main bearing disc (21) of the first-type support roller (20) corresponds to the position of the bearing disc self-cleaning groove (22) of the second-type support roller (23). Both sides of the first-type support roller (20) and both sides of the second-type support roller (23) have support roller connecting shafts (38), and support roller bearing blocks (36) are arranged on both sides of the first-type support roller (20) and both sides of the second-type support roller (23).
4. The processing equipment for a highway inspection robot according to claim 3, characterized in that : The supporting roll bearing block (36) has a supporting roll connection groove (37) inside. The supporting roll connection groove (37) is rotatably connected to the supporting roll connection shaft (38). The supporting roll bearing block (36) is adapted to the bearing slider connection groove (35). The supporting roll bearing block (36) is connected to the bearing slider connection groove (35). The supporting roll bearing block (36) slides inside the bearing slider connection groove (35). The supporting roll bearing block (36) at the end is fixedly connected to the bearing slider connection groove (35). The side of the supporting roll connection shaft (38) has a worm gear connecting rod (39). The driven worm gear (40) is sleeved and fixed outside the worm gear connecting rod (39). Both sides of the supporting roll bearing block (36) have worm support columns (41). The bottom of the worm support columns (41) has worm mounting platforms (42). The worm mounting platforms (42) are rotatably connected to the driving worm (45). The driven worm gear (40) meshes with the driving worm (45). The side of the worm mounting platform (42) has a worm motor groove (43). The worm driving motor (44) is inserted and fixed inside the worm motor groove (43). The transmission shaft of the worm driving motor (44) is fixedly connected to the driving worm (45).
5. The processing equipment for a highway inspection robot according to claim 1, characterized in that : The linkage self-cleaning device (302) includes a driving plate adjusting hydraulic cylinder (16), a lower driving plate (18), an adjusting connecting rod (48), and a lower connecting rod mounting column (49). The lower driving plate (18) is arranged at the bottom of the main support frame (1). The four corners of the lower driving plate (18) have driving plate positioning grooves (17). The positions of the driving plate positioning grooves (17) correspond to the positions of the main support legs (2). The driving plate positioning grooves (17) are adapted to the main support legs (2). The driving plate positioning grooves (17) are connected to the main support legs (2). The driving plate positioning grooves (17) slide outside the main support legs (2). The two sides of the main support frame (1) perpendicular to the plane where the side shielding plate (74) is located are fixedly connected to the driving plate adjusting hydraulic cylinder (16). One side of the lower driving plate (18) facing the driving plate adjusting hydraulic cylinder (16) has a hydraulic cylinder connecting ear (19). The bottom of the hydraulic rod of the driving plate adjusting hydraulic cylinder (16) is fixedly connected to the hydraulic cylinder connecting ear (19).
6. The processing equipment for a highway inspection robot according to claim 5, characterized in that : The lower drive plate (18) has link column bearing slides (51) on both sides facing the side shielding plate (74). A plurality of lower link mounting columns (49) are provided at the top of the link column bearing slides (51). Each lower link mounting column (49) is located between two adjacent support roller bearing blocks (36). Lower link mounting ears (50) are provided on both sides of the lower link mounting column (49). An upper link mounting platform (46) is provided at the bottom of the worm mounting platform (42). Upper link mounting ears (47) are provided on both sides of the upper link mounting platform (46). The top of the adjusting link (48) is rotatably connected to the upper link mounting ear (47), and the bottom of the adjusting link (48) is rotatably connected to the lower link mounting ear (50). A link column bearing collar (52) is provided at the bottom of the lower link mounting column (49). The link column bearing collar (52) is adapted to the link column bearing slide (51). The link column bearing collar (52) is connected to the link column bearing slide (51), and the link column bearing collar (52) slides on the outside of the link column bearing slide (51).
7. The processing equipment for a highway inspection robot according to claim 1, characterized in that : The plasma cutting mechanism (4) includes a cutting head bearing block (11), a transverse displacement drive motor (13), a transverse displacement drive lead screw (26), a lead screw connection block (27), and a cutting head electric telescopic rod (30). The cutting head bearing block (11) is provided at the top of the main support frame (1). An auxiliary positioning slide (15) is provided on the side surface of one side shielding plate (74), and a bearing slide support platform (73) is provided on the side surface of the other side shielding plate (74). An auxiliary positioning sleeve (14) is provided on the side of the cutting head bearing block (11) facing the auxiliary positioning slide (15). The auxiliary positioning sleeve (14) is adapted to the auxiliary positioning slide (15). The auxiliary positioning sleeve (14) is connected to the auxiliary positioning slide (15), and the auxiliary positioning sleeve (14) slides on the outside of the auxiliary positioning slide (15). A cutting head bearing support column (65) is provided on the side of the cutting head bearing block (11) away from the auxiliary positioning slide (15). A positioning dovetail block (66) is provided at the bottom of the cutting head bearing support column (65). A cutting head bearing slide (64) is provided at the top of the bearing slide support platform (73). A positioning dovetail groove (67) is provided inside the cutting head bearing slide (64). A displacement rack (68) is provided at the bottom of the cutting head bearing slide (64).
8. The processing equipment for a highway inspection robot according to claim 7, characterized in that : The positioning dovetail block (66) is adapted to the positioning dovetail groove (67). The positioning dovetail block (66) connects to the positioning dovetail groove (67), and the positioning dovetail block (66) slides inside the positioning dovetail groove (67). A displacement motor platform (69) is provided on the side of the cutting head bearing pillar (65). The longitudinal displacement drive motor (70) is inserted and fixed inside the displacement motor platform (69). The transmission shaft of the longitudinal displacement drive motor (70) is fixedly connected to the longitudinal displacement drive gear (71). The longitudinal displacement drive gear (71) meshes with the displacement rack (68). An internal lead screw installation groove (24) is provided inside the cutting head bearing block (11). A transverse displacement drive lead screw (26) is arranged inside the internal lead screw installation groove (24). Both sides of the transverse displacement drive lead screw (26) are rotatably connected to the cutting head bearing block (11). A transverse displacement motor groove (12) is provided at the end of the cutting head bearing block (11). The transverse displacement drive motor (13) is inserted and fixed inside the transverse displacement motor groove (12).
9. The processing equipment for a highway inspection robot according to claim 8, characterized in that : The transmission shaft of the transverse displacement drive motor (13) is fixedly connected to the transverse displacement drive lead screw (26). The lead screw connecting block (27) is adapted to the internal lead screw installation groove (24). The lead screw connecting block (27) connects to the internal lead screw installation groove (24), and the lead screw connecting block (27) slides inside the internal lead screw installation groove (24). The inside of the lead screw connecting block (27) is connected to the transverse displacement drive lead screw (26). An extension plate positioning groove (25) is provided on the side of the internal lead screw installation groove (24). An extension plate (28) is provided on the side of the lead screw connecting block (27). The extension plate positioning groove (25) is adapted to the extension plate (28). The extension plate positioning groove (25) connects to the extension plate (28), and the extension plate (28) slides inside the extension plate positioning groove (25). A cutting head connecting block (29) is provided on the side of the extension plate (28). The cutting head electric telescopic rod (30) is inserted and fixed inside the cutting head connecting block (29). The bottom of the telescopic tube of the cutting head electric telescopic rod (30) is fixedly connected to the cutting head claw (31). The middle of the cutting head claw (31) is fixedly connected to the plasma cutting head (32). A cutting nozzle (33) is provided at the bottom of the plasma cutting head (32). The anti-fouling protective cover (34) is sleeved and fixed outside the cutting nozzle (33). The outer surface of the anti-fouling protective cover (34) has protective air holes (341). Multiple groups of protective air holes (341) are evenly arranged around the anti-fouling protective cover (34). An overall air supply annular hole (342) is provided inside the anti-fouling protective cover (34). The overall air supply annular hole (342) is located above the array group of the protective air holes (341). The overall air supply annular hole (342) is simultaneously communicated with all the protective air holes (341). An air supply pipe installation platform (343) is provided on the side of the overall air supply annular hole (342). The overall air supply pipe (344) is inserted and fixed inside the air supply pipe installation platform (343).
10. The processing equipment for a highway inspection robot according to claim 1, characterized in that : The auxiliary loading mechanism (5) includes a traction electric cylinder (54), a traction mechanism bearing rod (55), a traction mechanism bearing block (56), a side traction block (60), and a fine-tuning drive electric cylinder (62). On the side of the cutting head bearing block (11) away from the plasma cutting head (32), there is a traction cylinder mounting platform (53). The traction electric cylinder (54) is inserted and fixed inside the traction cylinder mounting platform (53). The bottom of the telescopic tube of the traction electric cylinder (54) is fixedly connected to the traction mechanism bearing rod (55). On both sides of the traction mechanism bearing rod (55), there are traction bearing block connecting shafts (75). At the bottom of the traction bearing block connecting shafts (75), there is a traction mechanism bearing block (56). The top of the traction mechanism bearing block (56) has a traction bearing block connecting plate (57). The traction bearing block connecting plate (57) is rotatably connected to the traction bearing block connecting shaft (75). Inside the traction mechanism bearing block (56), there are a fine-tuning electric cylinder installation groove (59) and a side traction block positioning groove (58). The fine-tuning electric cylinder installation groove (59) is in the center position, and the side traction block positioning grooves (58) are distributed on both sides of the fine-tuning electric cylinder installation groove (59). On the side of the traction mechanism bearing block (56), there is a side traction block (60). On the side of the side traction block (60) facing the traction mechanism bearing block (56), there is a side traction block positioning post (61). The side traction block positioning post (61) is adapted to the side traction block positioning groove (58). The side traction block positioning post (61) is connected to the side traction block positioning groove (58), and the side traction block positioning post (61) slides inside the side traction block positioning groove (58). The fine-tuning drive electric cylinder (62) is inserted and fixed inside the fine-tuning electric cylinder installation groove (59). The telescopic tube of the fine-tuning drive electric cylinder (62) is fixedly connected to the side traction block (60). The bottom of the side traction block (60) has a bottom traction block (63). The bottom of the bottom traction block (63) has an air extraction port (76). The side of the bottom traction block (63) has an air extraction pipe (77). The air extraction pipe (77) is in communication with the internal space of the air extraction port (76). The end of the air extraction pipe (77) is connected to an air extraction device.
Citation Information
Patent Citations
Cutting gun lifting mechanism of numerical control plasma cutting machine
CN221389310U