Multi-shaft drilling device for machining flange plate of hot blast stove
The multi-axis drilling system addresses drill bit slippage and inefficiencies in hot blast furnace flange processing by integrating pre-punching, drilling, and beveling in a single setup, ensuring precise and continuous operation with automated flipping and synchronization, thereby enhancing production quality and speed.
Patent Information
- Application Number
- CN202510632052.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, flange processing has problems such as the hole position offset caused by the drill bit sliding, the workpiece position needs to be frequently replaced by the uniaxial drilling, the process dispersion leads to low efficiency and difficult to ensure the chamfer accuracy.
A multi-axis drilling device is designed, integrating knocking point, drilling and chamfering components into one, and automated processing is achieved through hydraulic cylinder and synchronous belt transmission, combining flip and positioning components to ensure accuracy and efficiency.
It realizes efficient continuous processing of the flange, reduces manual intervention, ensures hole position accuracy and chamfer consistency, and improves processing efficiency and accuracy.
Smart Images

Figure CN120307031A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flange processing, and particularly to a multi-axis drilling device for processing hot blast stove flanges. Background Art
[0002] As a core device in fields such as metallurgy and chemical industry, the processing quality of the flange of a hot blast stove directly affects the airtightness, pressure resistance performance and service life of the furnace body. A typical hot blast stove flange is usually of a ring structure, and a plurality of high-precision bolt holes need to be evenly distributed along the circumferential direction, and chamfering treatment needs to be carried out at the hole edge to avoid stress concentration.
[0003] Traditional processing technologies mostly adopt a step-by-step operation mode: first, manual scribing and positioning are carried out, and holes are drilled one by one using a single-axis drill press, and then it is transferred to a chamfering device for secondary processing. However, with the development of industrial equipment towards large-scale and high-parameterization, the traditional technology has exposed significant defects:
[0004] After retrieval, a Chinese patent with the publication number CN215509040U discloses a flange drilling device, which realizes the technical effects of supporting and rotating adjustment of the flange, and realizes the technical effect of adjusting the drilling position by means of screw drive. However, there are still the following several problems:
[0005] 1. Since the surface of the flange is usually smooth and hard, the drill bit is prone to slip during direct drilling, which easily leads to the deviation of the hole position. Therefore, how to solve the problem of drill bit slipping is an urgent problem to be solved now;
[0006] 2. Single-axis drilling requires frequent replacement of the workpiece position or repeated clamping. Especially for multi-hole flanges, the processing time is extremely long, and there are many manual intervention links, which seriously restricts the processing efficiency of the flange. Therefore, how to solve the problem of low single-axis processing efficiency is an urgent problem to be solved now;
[0007] 3. When processing the flange, the pre-tapping, drilling and chamfering processes are scattered on different devices, and the intermediate links rely on manual handling, which not only increases the management cost, but also easily causes burr residues at the hole mouth due to improper process connection. Therefore, how to ensure the continuity of production is an urgent problem to be solved now;
[0008] 4. When completing the chamfering operation on one side of the flange, it is necessary to manually turn over the flange to chamfer the hole edge on the other side of the hole. It is difficult to ensure that the holes of the flange are consistent with those before the first flip during manual flipping, and it is difficult to ensure the angles of chamfers on both sides, resulting in chamfering deviation. Therefore, how to solve the problem of turning over the flange and ensuring the accuracy is also an urgent problem to be solved now. Summary of the Invention
[0009] Technical Problems to be Solved
[0010] In view of the deficiencies of the prior art, the present invention provides a multi-axis drilling device for processing hot blast stove flange plates, mainly to solve the problems that since the surface of the flange plate is usually smooth and hard, the drill bit is prone to slip during direct drilling, resulting in the deviation of the hole position, and the need to frequently change the workpiece position or repeat clamping during single-axis drilling. Especially for multi-hole flange plates, the processing time is extremely long, and there are many manual intervention links, which seriously restricts the processing efficiency of the flange plate. When processing the flange plate, the processes of pre-knocking points, drilling, and chamfering are scattered on different devices, and the intermediate links rely on manual handling, which not only increases the management cost but also easily causes burr residues at the hole mouth due to improper process connection. When chamfering the edge of the hole on the other side of the flange plate after chamfering one side of the flange plate, it is necessary to manually turn over the flange plate. It is difficult to ensure that the holes of the flange plate are consistent with those before the first turn during manual turning, and it is difficult to ensure the chamfering angles on both sides, resulting in chamfering deviation.
[0011] Technical Solution
[0012] To achieve the above object, the present invention provides the following technical solution:
[0013] A multi-axis drilling device for processing hot blast stove flange plates includes a workbench. A first sliding opening is provided on the upper surface of the workbench. A frame body is fixedly connected to the upper surface of the workbench and is located on one side of the first sliding opening. The frame body is successively provided with a knocking point assembly for pre-knocking points on the flange plate, a drilling assembly for drilling the flange plate, and a chamfering assembly for chamfering the holes after the flange plate is drilled from right to left. A liquid collecting box for collecting cutting fluid is fixedly connected inside the support legs of the workbench. A fixing assembly for fixing the flange plate is provided in the first sliding opening. A transverse movement assembly is provided between the fixing assembly and the workbench, which can make the fixing assembly move horizontally along the first sliding opening. A turning assembly capable of turning over the flange plate is provided on the upper surface of the workbench and is located in front of the chamfering assembly.
[0014] Further, the dotting component includes a first hydraulic cylinder fixedly connected to the right side of the frame body. The top of the first hydraulic cylinder is fixedly connected with a first box body. The drilling component includes a second hydraulic cylinder fixedly connected to the middle position of the frame body. The top of the second hydraulic cylinder is fixedly connected with a second box body. The chamfering component includes a third hydraulic cylinder fixedly connected to the left side of the frame body. The top of the third hydraulic cylinder is fixedly connected with a third box body. The dotting component, the drilling component and the chamfering component further include connecting pipes respectively fixedly connected to the bottoms of the first box body, the second box body and the third box body. The bottoms of the plurality of connecting pipes are all fixedly connected with a connecting frame. Two sets of symmetrically arranged second sliding openings are formed in the connecting frame. A second slider is slidably connected in each of the second sliding openings. Two second sliders in the same upper and lower group are connected by a fixing rod. An adjusting component capable of synchronously adjusting the positions of the two sets of second sliders is arranged on the outer wall of the top of each connecting frame. A dotting component is arranged in the connecting frame of the dotting component. The lower surfaces of the second sliders at the bottoms of the drilling component and the chamfering component are rotatably connected with chucks. The top of the chuck passes through the second slider connected thereto and is fixed to the second synchronous pulley. A drilling bit and a chamfering bit are respectively arranged in the two chucks. A driving component for rotating the chuck is arranged between the two chucks below the drilling component and the chamfering component and the connecting frame.
[0015] On the basis of the foregoing solution, the dotting component includes a guide tube fixedly connected through two second sliders at the bottom of the connecting frame below the dotting component. A telescopic cylinder is fixedly connected to the inner wall of the bottom of the connecting frame. The output end of the telescopic cylinder is fixedly connected with two symmetric square telescopic rods. One side of the lower surfaces of the two square telescopic rods is fixedly connected with a connecting rod slidable in the guide tube. The bottom end of the connecting rod is fixedly connected with a conical head for dotting.
[0016] As a further solution of the present invention, the driving component includes a first driving motor fixedly connected to the second box body and the third box body. One end of the output shaft of the first driving motor is connected with a rotating shaft through a coupling. The bottom end of the rotating shaft passes through the connecting pipe and the connecting frame. A first synchronous pulley is fixedly connected to the circumferential outer wall of the rotating shaft in the corresponding connecting frame. A second synchronous pulley is rotatably connected between the two sets of second sliders in the connecting frame. The second synchronous pulley and the first synchronous pulley are connected by a synchronous belt. Tensioning components for adjusting the tightness of the synchronous belt are arranged on the inner walls of the top and the bottom of the two connecting frames below the drilling component and the chamfering component. The tensioning component includes a vertical plate fixedly connected between the inner walls of the top and the bottom of the connecting frame. A U-shaped frame is slidably connected through the vertical plate. A third synchronous pulley for cooperating with the synchronous belt is rotatably connected between the inner walls of the two sides of the U-shaped frame. One side of the U-shaped frame is rotatably connected with a second threaded rod, and the second threaded rod passes through the vertical plate and is threadedly connected thereto.
[0017] Further, the adjusting component includes a first slider fixedly connected to the upper surfaces of two second sliders located at the top of the connecting frame. On the outer wall of the top of the connecting frame and on both sides of the two second sliding openings, there are fixedly connected first fixing blocks. On the outer wall of the top of the connecting frame and between the two second sliding openings, there are fixedly connected two symmetric second fixing blocks. Between the two second fixing blocks, there is a first bidirectional lead screw rotatably connected through a bearing. The first bidirectional lead screw passes through the two first sliders and is threadedly connected thereto and passes through the two second fixing blocks and is rotatably connected thereto. The threaded portion of the first bidirectional lead screw is located between the first fixing block and the second fixing block. One end of the first bidirectional lead screw passes through the corresponding first fixing block, and there is a pin on one side of the first fixing block for fixing the first bidirectional lead screw. A grip is provided on the circumferential outer wall of the first bidirectional lead screw at the middle position.
[0018] On the basis of the foregoing solution, the fixing component includes a sliding seat slidably connected in the first sliding opening. The upper surface of the sliding seat is fixedly connected with a bracket. On the upper surface of the bracket, there is a clamping component for clamping and fixing the flange through a rotating component. On the outer wall of the top of the sliding seat and on both sides of the bracket, there is a set of cutting fluid spray pipes and a positioning component for positioning the holes of the flange.
[0019] As a further solution of the present invention, the transverse movement component includes an L-shaped plate fixedly connected to the lower surface of the workbench. One side of the L-shaped plate is fixedly connected with a first linear motor module. One side of the mover of the first linear motor module is fixed to one side of the sliding seat. Between the inner walls on both sides of the first sliding opening, there is a guide rod detachably connected by bolts, and the guide rod passes through the sliding seat and is slidably connected thereto.
[0020] Furthermore, the bracket includes a square box fixedly connected to the upper surface of the sliding seat. The upper surface of the square box is provided with a square-shaped groove. Through holes communicating with the inside of the square box are opened at the four corners of the square-shaped groove. The lower surface of the square box is provided with a drain pipe communicating therewith. A square-shaped hole plate is detachably connected to the square-shaped groove by bolts. The upper surface of the square-shaped hole plate is provided with two symmetric U-shaped magnetic attraction nets. The rotating assembly includes a fixed seat fixedly connected to the upper surface of the square box. A rotating tray is rotatably connected to the upper surface of the fixed seat. A stepping motor capable of enabling the rotating tray to perform precise angular displacement is fixedly connected to the bottom of the square box. A plurality of side holes arranged in an annular array are opened on the circumferential outer wall of the rotating tray. An electromagnetic pin lock cooperating with the side holes is arranged on the upper surface of the fixed seat. The clamping assembly includes a cross-shaped plate frame fixedly connected to the upper surface of the rotating tray on the upper surface of the bracket. Two groups of symmetric square openings are opened on the upper surface of the cross-shaped plate frame. A group of waist-shaped holes, two in each group, are arranged in the middle position of the upper surface of the cross-shaped plate frame. A U-shaped plate is slidably connected in each of the two square openings in the same group. Fixing plates are fixedly connected to both ends of the lower surface of the cross-shaped plate frame. A bidirectional lead screw two is rotatably connected between the two fixing plates through a bearing. A driving motor two for enabling the bidirectional lead screw two to rotate along the axial direction is fixedly connected to one side of one of the fixing plates. The bidirectional lead screw two passes through the two U-shaped plates and is threadedly connected thereto. The threaded part of the bidirectional lead screw two is located below the square opening and has the same length as the square opening. Cylindrical clamping blocks are fixedly connected to the tops of the two U-shaped plates.
[0021] On the basis of the foregoing solution, the positioning assembly includes two symmetric T-shaped seats fixedly connected to the upper surface of the sliding seat. A sliding frame is slidably connected through one end of the T-shaped seat. An end block and an end plate are respectively fixedly connected to both ends of the sliding frame. A micro cylinder is fixedly connected to the lower surface of the end block. A positioning head is fixedly connected to the output end of the micro cylinder. An avoidance opening is opened on the T-shaped seat and at a position below the sliding frame. An electric telescopic rod is fixedly connected in the avoidance opening. The output end of the electric telescopic rod is fixed to one side of the end plate. A threaded rod one for adjusting the distance between the end plate and the end plate is threadedly connected through the end plate.
[0022] As a further solution of the present invention, the flipping assembly includes a bottom plate fixedly connected to the upper surface of the workbench. A linear motor module two is fixedly connected to the upper surface of the bottom plate. An L-shaped platform is fixedly connected to the surface of the mover of the linear motor module two. A rotary cylinder is fixedly connected to one side of the L-shaped platform. A cross plate is fixedly connected to the rotating end of the rotary cylinder. Finger cylinders for clamping the flange are respectively fixedly connected to both ends of one side of the cross plate. The middle position between the two clamping claws of the finger cylinder is higher than the top end of the cylindrical clamping block.
[0023] Beneficial effects
[0024] Compared with the prior art, the present invention provides a multi-axis drilling device for processing a hot blast stove flange, having the following beneficial effects:
[0025] 1. Before drilling the flange, the present invention first knocks out a groove on its surface through the provided knocking point assembly, avoiding the drill bit from sliding easily during direct drilling due to the usually smooth and hard metal surface, resulting in hole position deviation. The groove provides a physical guiding point for the drill bit to ensure accurate initial positioning.
[0026] 2. Through the coordinated use of the knocking point assembly, drilling assembly and chamfering assembly, the present invention can perform efficient and continuous processing, reducing process switching. The three steps of pre-knocking points, drilling, and chamfering are sequentially completed on the same device, without manual handling or equipment replacement, significantly shortening the processing cycle and saving the time for repeated adjustment of workpiece clamping and positioning. Especially for the processing of multi-hole flanges, the processing efficiency is significantly improved.
[0027] 3. Through the coordinated use of the provided positioning assembly and flipping assembly, the present invention realizes double-sided chamfering, improves processing integrity, can automatically complete workpiece flipping, avoids the inefficiency and errors of manual operation, and can ensure the consistency of the angles, depths, and shapes of the chamfers on both sides, avoiding deviations caused by manual flipping.
[0028] 4. Through the coordinated use of the adjusting assembly and the tensioning assembly, while being able to adjust the direct distance between the two sets of sliders two to adjust the knocking point distance, drilling distance, and chamfering distance, it can ensure the tension of the synchronous belt, dynamically adapt to changes in working conditions, maintain transmission stability, and avoid slipping, tooth skipping, or reduction in transmission efficiency caused by slack.
[0029] 5. Through the provided transverse movement assembly, the present invention efficiently ensures multi-station collaborative operation. The flange is sequentially moved to the knocking point, drilling, and chamfering stations through the transverse movement assembly, without manual handling or repeated clamping, realizing continuous operation of "processing - moving - processing", and significantly shortening the single-piece processing time.
[0030] 6. By setting two synchronous operations during pre-knocking points, drilling, and chamfering operations, the present invention synchronously processes symmetric holes, shortens the processing cycle of the flange, and effectively increases the processing efficiency of the flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 is a schematic three-dimensional structure diagram of a multi-axis drilling device for processing a hot blast stove flange proposed by the present invention;
[0032] Figure 2 is a schematic structure diagram of the knocking point assembly of a multi-axis drilling device for processing a hot blast stove flange proposed by the present invention;
[0033] Figure 3Schematic diagram of the dotting component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0034] Figure 4 Schematic diagram of the drilling component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0035] Figure 5 Schematic diagram of the driving component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0036] Figure 6 Schematic diagram of the chamfering component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0037] Figure 7 Schematic diagram of the bottom structure of the workbench of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0038] Figure 8 Schematic diagram of the fixing component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0039] Figure 9 For a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention Figure 8 Explosion structure diagram;
[0040] Figure 10 Schematic diagram of the exploded structure of the bracket of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0041] Figure 11 Schematic diagram of the exploded structure of the clamping component of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0042] Figure 12 Schematic diagram of the positioning component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention;
[0043] Figure 13 Schematic diagram of the flipping component structure of a multi-axis drilling device for processing the flange of a hot blast stove proposed by the present invention.
[0044] In the figure: 1, workbench; 2, first sliding opening; 3, frame body; 4, knocking point assembly; 401, first hydraulic cylinder; 402, first box body; 403, dotting assembly; 4031, guiding tube; 4032, telescopic air cylinder; 4033, square telescopic rod; 4034, connecting rod; 4035, conical head; 5, drilling assembly; 501, second hydraulic cylinder; 502, second box body; 503, driving assembly; 5031, first driving motor; 5032, rotating shaft; 5033, first synchronous pulley; 5034, second synchronous pulley; 5035, synchronous belt; 5036, chuck; 504, drilling bit; 6, chamfering assembly; 601, third hydraulic cylinder; 602, third box body; 603, chamfering bit; 7, connecting pipe; 8, connecting frame; 9, adjusting assembly; 901, second sliding opening; 902, first slider; 903, first fixing block; 904, second fixing block; 905, first bidirectional lead screw; 906, grip; 907, fixing rod; 908, second slider; 10, liquid collecting box; 11, transverse movement assembly; 1101, guiding rod; 1102, L-shaped plate; 1103, first linear motor module; 12, fixing assembly; 1201, sliding seat; 1202, bracket; 12021, square box; 12022, loop-shaped groove; 12023, through hole; 12024, drain pipe; 12025, loop-shaped orifice plate; 12026, magnetic attraction net; 1203, rotating assembly; 12031, fixing base; 12032, rotating tray; 12033, stepping motor; 12034, side hole; 12035, electromagnetic pin lock; 1204, clamping assembly; 12041, cross-shaped plate frame; 12042, square opening; 12043, waist-shaped hole; 12044, U-shaped plate; 12045, cylindrical clamping block; 12046, fixing plate; 12047, second bidirectional lead screw; 12048, second driving motor; 1205, cutting fluid spray pipe; 1206, positioning assembly; 12061, T-shaped seat; 12062, sliding frame; 12063, end block; 12064, micro air cylinder; 12065, positioning head; 12066, avoiding position opening; 12067, electric telescopic rod; 12068, end plate; 12069, first threaded rod; 13, tensioning assembly; 1301, vertical plate; 1302, U-shaped frame; 1303, second threaded rod; 1304, third synchronous pulley; 14, flipping assembly; 1401, bottom plate; 1402, second linear motor module; 1403, L-shaped platform; 1404, rotating air cylinder; 1405, transverse plate; 1406, finger air cylinder. Specific embodiments
[0045] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0046] The serial numbers assigned to components in this document, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meanings. The terms "connection" and "coupling" as used in this invention, unless otherwise specifically stated, both include direct and indirect connection (coupling). In the description of this invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing this invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to this invention.
[0047] In this invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature has a lower horizontal height than the second feature.
[0048] Refer to Figures 1 - 13, A multi-axis drilling device for processing hot blast stove flange plates, including a workbench 1. A first sliding opening 2 is provided on the upper surface of the workbench 1. A frame body 3 is fixedly connected to the upper surface of the workbench 1 on the side of the first sliding opening 2 by bolts. From right to left, the frame body 3 is successively provided with a knocking point assembly 4 for pre-knocking points on the flange plate, a drilling assembly 5 for drilling the flange plate, and a chamfering assembly 6 for chamfering the holes after the flange plate is drilled. Inside the support legs of the workbench 1, a liquid collecting box 10 for collecting cutting fluid is fixedly connected by bolts. The first sliding opening 2 is provided with a fixing assembly 12 for fixing the flange plate. A transverse movement assembly 11 capable of enabling the fixing assembly 12 to move horizontally along the first sliding opening 2 is provided between the fixing assembly 12 and the workbench 1. A flipping assembly 14 capable of flipping the flange plate is provided on the upper surface of the workbench 1 at the front side of the chamfering assembly 6. When in use, first install the flange plate on the fixing assembly 12, and then use the knocking point assembly 4 to knock out grooves on the flange plate to facilitate subsequent accurate drilling. Then, use the transverse movement assembly 11 to send the flange plate with knocked points to directly below the drilling assembly 5, and the flange plate can be drilled. After drilling, use the transverse movement assembly 11 again to send the drilled flange plate to directly below the chamfering assembly 6 to chamfer the edge of the drilled hole. After chamfering one side of the flange plate, loosen the flange plate and then use the flipping assembly 14 to flip the flange plate. After that, place it back on the fixing assembly 12, position the holes of the flange plate through the positioning assembly 1206 inside it, and then fix the flange plate. Subsequently, chamfer the edge of the holes on the other side of the flange plate. After chamfering is completed, use the flipping assembly 14 to remove the flange plate. Then, the fixing assembly 12 returns to the starting point through the transverse movement assembly 11 to install a new flange plate for the above series of operations, and so on in a cycle.
[0049] In the present invention, the fixing component 12 includes a sliding seat 1201 slidably connected in the first sliding opening 2. A bracket 1202 is fixedly connected to the upper surface of the sliding seat 1201 by bolts. A clamping component 1204 for clamping and fixing the flange is provided on the upper surface of the bracket 1202 through a rotating component 1203. A set of cutting fluid spray pipes 1205 and a positioning component 1206 for positioning the flange holes are provided on the outer wall of the top of the sliding seat 1201 and on both sides of the bracket 1202. The transverse movement component 11 includes an L-shaped plate 1102 fixedly connected to the lower surface of the workbench 1 by bolts. A linear motor module one 1103 is fixedly connected to one side of the L-shaped plate 1102 by bolts. One side of the mover of the linear motor module one 1103 is fixed to one side of the sliding seat 1201. A guide rod 1101 is detachably connected between the inner walls of both sides of the first sliding opening 2 by bolts, and the guide rod 1101 passes through the sliding seat 1201 and is slidably connected thereto. The bracket 1202 includes a square box 12021 fixedly connected to the upper surface of the sliding seat 1201 by bolts. A return-shaped groove 12022 is provided on the upper surface of the square box 12021. Through holes 12023 communicating with the inside of the square box 12021 are provided at the four corners of the return-shaped groove 12022. A drain pipe 12024 communicating with it is provided on the lower surface of the square box 12021. A return-shaped hole plate 12025 is detachably connected in the return-shaped groove 12022 by bolts. Two symmetric U-shaped magnetic attraction nets 12026 are provided on the upper surface of the return-shaped hole plate 12025. The rotating component 1203 includes a fixed seat 12031 fixedly connected to the upper surface of the square box 12021 by bolts. A rotating tray 12032 is rotatably connected to the upper surface of the fixed seat 12031. A stepping motor 12033 capable of making the rotating tray 12032 perform precise angular displacement is fixedly connected to the bottom of the square box 12021 by bolts. A plurality of side holes 12034 arranged in an annular array are provided on the circumferential outer wall of the rotating tray 12032. An electromagnetic pin lock 12035 cooperating with the side holes 12034 is provided on the upper surface of the fixed seat 12031. The model of the electromagnetic pin lock 12035 is LY01 electromagnetic pin lock. The clamping component 1204 includes a cross-shaped plate frame 12041 fixedly connected to the upper surface of the rotating tray 12032 fixedly connected to the upper surface of the bracket 1202 by bolts. Symmetric two groups of square openings 12042 are provided on the upper surface of the cross-shaped plate frame 12041. A set of waist-shaped holes 12043, two in each group, are provided at the middle position of the upper surface of the cross-shaped plate frame 12041. U-shaped plates 12044 are slidably connected in each of the two square openings 12042 in the same group. Fixing plates 12046 are fixedly connected to both ends of the lower surface of the cross-shaped plate frame 12041 by bolts. A two-way lead screw two 12047 is rotatably connected between the two fixing plates 12046 through bearings. A driving motor two 12048 for rotating the two-way lead screw two 12047 along the axial direction is fixedly connected to one side of one of the fixing plates 12046 by bolts. The two-way lead screw two 12047 passes through the two U-shaped plates 12044 and is threadedly connected thereto.The threaded portion of the two-way screw rod 12047 is located below the square opening 12042 and is equal to its length. The tops of the two U-shaped plates 12044 are fixedly connected with cylindrical clamping blocks 12045 by bolts. When in use, the flange to be processed is first placed on the upper surface of the cross-shaped plate frame 12041, and then the driving motor 12048 is started to drive the two-way screw rod 12047 to rotate. During the rotation of the two-way screw rod 12047, the two U-shaped plates 12044 are driven to approach each other, so that the two groups of cylindrical clamping blocks 12045 thereon squeeze the flange, squeeze it to the center position and clamp it tightly. The driving assembly 503 includes a driving motor 1 5031 fixedly connected to the box body 2 502 and the box body 3 602 by bolts. One end of the output shaft of the driving motor 1 5031 is connected to the rotating shaft 5032 through a coupling, and the bottom end of the rotating shaft 5032 passes through the connecting pipe 7 and the connecting frame 8 and is located in the corresponding connecting frame 8. The outer wall of the rotating shaft 5032 is fixedly connected with a synchronous wheel 1 5033 by bolts. The two sets of sliders 2 908 in the connecting frame 8 are both rotatably connected with a synchronous wheel 2 5034. The synchronous wheel 2 5034 and the synchronous wheel 1 5033 are connected by a synchronous belt 5035. The top inner wall and the bottom inner wall of the two connecting frames 8 located below the drilling assembly 5 and the chamfering assembly 6 are provided with a tensioning assembly 13 for adjusting the tightness of the synchronous belt 5035. The tensioning assembly 13 includes a vertical plate 1301 fixedly connected between the top inner wall and the bottom inner wall of the connecting frame 8 by bolts, a U-shaped frame 1302 is slidably connected to the vertical plate 1301, a synchronous wheel 1304 used in conjunction with the synchronous belt 5035 is rotatably connected between the inner walls on both sides of the U-shaped frame 1302 through a bearing, a threaded rod 1303 is rotatably connected to one side of the U-shaped frame 1302 through a bearing, and the threaded rod 1303 passes through the vertical plate 1301 and is threadedly connected thereto.
[0050] In the present invention, the knocking component 4 includes a first hydraulic cylinder 401 fixedly connected to the right side of the frame body 3 by bolts, and a first box body 402 is fixedly connected to the top of the first hydraulic cylinder 401 by bolts. The drilling component 5 includes a second hydraulic cylinder 501 fixedly connected to the middle position of the frame body 3 by bolts, and a second box body 502 is fixedly connected to the top end of the second hydraulic cylinder 501 by bolts. After the flange to be processed is clamped, the knocking component 4 can be used to knock out grooves on the surface of the flange. During the knocking process, the first hydraulic cylinder 401 is started to contract, thereby driving the connecting frame 8 thereon to move downward. During the downward movement of the connecting frame 8, the guide tube 4031 moves downward synchronously. After the bottom end of the guide tube 4031 contacts the flange, the telescopic cylinder 4032 is started to contract rapidly, and then the connecting rod 4034 is driven to move rapidly downward along the guide tube 4031 through the square telescopic rod 4033, so as to knock the flange through the conical head 4035 to make pits appear on the surface of the flange, preparing for the subsequent drilling operation. Then, the telescopic cylinder 4032 is started to extend. After the first knocking is completed, the first hydraulic cylinder 401 is started to extend slightly to make the guide tube 4031 disengage from the flange. Then, the stepping motor 12033 is started to rotate according to the set program, so that the flange rotates. After each rotation is completed, the electromagnetic pin lock 12035 thereon is reinserted into the corresponding side hole 12034 to fix the rotating tray 12032. Then, the knocking operation is repeated. After the knocking is completed, the fixing component 12 is sent to the lower part of the drilling component 5 through the transverse movement component 11. When transverse movement is required, the linear motor module one 1103 is started to drive the sliding seat 1201 to move horizontally along the first sliding port 2 until the flange thereon is directly below the drilling component 5. After the movement is completed, the drilling component 5 can be used to drill the flange. The chamfering component 6 includes a third hydraulic cylinder 601 fixedly connected to the left side of the frame body 3 by bolts, and a third box body 602 is fixedly connected to the top end of the third hydraulic cylinder 601 by bolts. The knocking component 4, the drilling component 5 and the chamfering component 6 also include connecting pipes 7 respectively fixedly connected to the bottoms of the first box body 402, the second box body 502 and the third box body 602 by bolts. The bottom ends of the plurality of connecting pipes 7 are all fixedly connected with connecting frames 8 by bolts. Two sets of symmetrically arranged upper and lower sliding ports 901 are formed on the connecting frames 8. A second slider 908 is slidably connected in each of the plurality of sliding ports 901. The two second sliders 908 in the same upper and lower group are connected by a fixing rod 907. An adjusting component 9 capable of synchronously adjusting the positions of the two sets of second sliders 908 is provided on the outer walls of the tops of the plurality of connecting frames 8. A knocking component 403 is arranged in the connecting frame 8 of the knocking component 4. The knocking component 403 includes a guide tube 4031 welded through two second sliders 908 at the bottom of the connecting frame 8 below the knocking component 4. A telescopic cylinder 4032 is fixedly connected to the bottom inner wall of this connecting frame 8 by bolts.The output end of the telescopic cylinder 4032 is fixedly connected with two symmetrical square telescopic rods 4033 through bolts. On one side of the lower surfaces of the two square telescopic rods 4033, connecting rods 4034 that slide in the guide tube 4031 are fixedly connected through bolts. The bottom end of the connecting rod 4034 is fixedly connected with a conical head 4035 for dotting. On the lower surfaces of the second sliders 908 at the bottom of the drilling assembly 5 and the chamfering assembly 6, chucks 5036 are rotatably connected. The top ends of the chucks 5036 pass through the second sliders 908 connected to them and are fixed to the second synchronous pulleys 5034. And a drilling bit 504 and a chamfering bit 603 are respectively arranged in the two groups of chucks 5036. Between the two groups of chucks 5036 below the drilling assembly 5 and the chamfering assembly 6 and the connecting frame 8, driving assemblies 503 for rotating the chucks 5036 are provided. When drilling operations are required, the driving assembly 503 is started to make the drilling bit 504 rotate at a high speed and wait for drilling. When starting the driving assembly 503, first start the first driving motor 5031 so that its output shaft drives the rotating shaft 5032 to rotate at a high speed. While the rotating shaft 5032 is rotating, the first synchronous pulley 5033 on it rotates. While the first synchronous pulley 5033 is rotating, the second synchronous pulley 5034 is driven to rotate through the synchronous belt 5035, so that the chuck 5036 connected to it rotates at a high speed. While the chuck 5036 is rotating at a high speed, the drilling bit 504 on it will rotate at a high speed. Then start the second hydraulic cylinder 501 to contract, driving the drilling bit 504 to move downward. When it contacts the flange, drilling operations can be carried out on it. After a drilling operation is completed, start the second hydraulic cylinder 501 to extend, driving the drilling bit 504 to move upward until it is completely separated from the flange. Then repeat the rotation step of the rotating assembly 1203 in the above steps, and then drill again. In this way, the flange is drilled multiple times. During the drilling operation, cutting fluid is sprayed onto the drilling area of the flange through the cutting fluid spray pipe 1205. After the drilling operation is completed, the fixing assembly 12 is sent to directly below the chamfering assembly 6 through the transverse movement assembly 11. When chamfering operations are required, start the driving assembly 503 in the chamfering assembly 6 as described above to drive the chamfering bit 603 to rotate at a high speed. Then start the third hydraulic cylinder 601 to contract, so that the chamfering bit 603 moves downward until it contacts the edge of the hole drilled in the flange, and chamfering operations can be carried out on it. After one chamfering is completed, start the third hydraulic cylinder 601 to extend, so that the chamfering bit 603 moves upward until the chamfering bit 603 is above the flange. Then repeat the rotation step of the rotating assembly 1203 above, and then carry out chamfering operations again. In this way, multiple holes on one side of the flange are chamfered. During the chamfering operation, cutting fluid is sprayed onto the chamfering area of the flange through the cutting fluid spray pipe 1205.,
[0051] To solve the problem of adjusting the distance between the processing shafts, the adjusting assembly 9 includes a first slider 902 fixedly connected to the upper surfaces of two second sliders 908 located at the top of the connecting frame 8 by bolts. On the outer wall of the top of the connecting frame 8 and on both sides of the two second sliding openings 901, a first fixing block 903 is fixedly connected by bolts. On the outer wall of the top of the connecting frame 8 and between the two second sliding openings 901, two symmetric second fixing blocks 904 are fixedly connected by bolts. A first bidirectional lead screw 905 is rotatably connected between the two second fixing blocks 904 through a bearing. The first bidirectional lead screw 905 passes through the two first sliders 902 and is threadedly connected thereto and passes through the two second fixing blocks 904 and is rotatably connected thereto. The threaded portion of the first bidirectional lead screw 905 is located between the first fixing block 903 and the second fixing block 904. One end of the first bidirectional lead screw 905 passes through the corresponding first fixing block 903, and a pin for fixing the first bidirectional lead screw 905 is provided on one side of the first fixing block 903. A grip 906 is provided on the circumferential outer wall of the first bidirectional lead screw 905 at the middle position. When it is necessary to adjust the distance between the two groups of second sliders 908, the first bidirectional lead screw 905 is rotated to drive the two groups of second sliders 908 to move in the direction of approaching or separating from each other through the first slider 902. After the adjustment is completed, the first bidirectional lead screw 905 is fixed by the electromagnetic pin lock 12035 at one end of the first bidirectional lead screw 905. After the fixing is completed, the second threaded rod 1303 is rotated to drive the U-shaped frame 1302 to slide, thereby adjusting the tightness of the synchronous belt 5035.
[0052] To solve the problem that the workpiece position needs to be frequently changed or reinstalled during single-axis drilling. Especially for multi-hole flanges, the processing time is extremely long, and there are many manual intervention links, which seriously restricts the processing efficiency of flanges. The flipping assembly 14 includes a bottom plate 1401 fixedly connected to the upper surface of the workbench 1 by bolts. The upper surface of the bottom plate 1401 is fixedly connected with a linear motor module two 1402 by bolts. The surface of the mover of the linear motor module two 1402 is fixedly connected with an L-shaped table 1403 by bolts. One side of the L-shaped table 1403 is fixedly connected with a rotary cylinder 1404 by bolts. The rotary end of the rotary cylinder 1404 is fixedly connected with a cross plate 1405 by bolts. At both ends of one side of the cross plate 1405, finger cylinders 1406 for clamping the flange are fixedly connected by bolts. The middle position between the two clamping jaws of the finger cylinder 1406 is higher than the top of the cylindrical clamping block 12045. After chamfering is completed at the edge of the hole on one side of the flange, first start the drive motor two 12048 to reverse, thereby driving the two-way lead screw two 12047 to flip, and then drive the cylindrical clamping block 12045 to move away from each other through the two U-shaped plates 12044, so as to loosen the flange. Then start the linear motor module two 1402 to drive the L-shaped table 1403 to move towards the flange through the mover component on it until the bottom clamping jaw of the finger cylinder 1406 on it is under the flange. Start the finger cylinder 1406 to clamp the flange. During the clamping process, the flange will first tilt. When the upper clamping jaw contacts the flange, the two clamping jaws will move closer to clamp the flange. At this time, the lower surface of the flange is higher than the cylindrical clamping block 12045. Then move the flange out through the reverse movement of the linear motor module two 1402. Then start the rotary cylinder 1404 to rotate the flange 180 degrees. After the rotation is completed, send the flange back to the cross-shaped plate frame 12041 again, and then return the flipping assembly 14 to its original position. The positioning assembly 1206 includes two symmetric T-shaped seats 12061 fixedly connected to the upper surface of the slide base 1201 by bolts. One end of the T-shaped seat 12061 is slidably connected through a slide frame 12062. Both ends of the slide frame 12062 are respectively fixedly connected with an end block 12063 and an end plate 12068 by bolts. The lower surface of the end block 12063 is fixedly connected with a micro cylinder 12064 by bolts. The output end of the micro cylinder 12064 is fixedly connected with a positioning head 12065 by bolts. An avoidance port 12066 is opened on the T-shaped seat 12061 and at a position below the slide frame 12062. An electric telescopic rod 12067 is fixedly connected in the avoidance port 12066 by bolts. The output end of the electric telescopic rod 12067 is fixed to one side of the end plate 12068. A threaded rod one 12069 for adjusting the distance between the end plate 12068 and it is threadedly connected through the end plate 12068. After the flange is re-placed on the cross-shaped plate frame 12041, the holes on the flange are positioned by the two positioning assemblies 1206.During the positioning process, start the electric telescopic rod 12067 to contract, and then drive the carriage 12062 to slide through the end plate 12068. Then drive the micro cylinder 12064 to move through the end block 12063. When the positioning head 12065 below the micro cylinder 12064 is above the flange hole, then start the micro cylinder 12064 to extend, driving the positioning head 12065 to move downward until it extends into the flange hole. The simultaneous operation of the two positioning components 1206 can ensure that the flange hole corresponds to the chamfering component 6. After positioning, start the second driving motor 12048 to rotate, and drive the cylindrical clamping blocks 12045 on it to move towards each other through the second bidirectional lead screw 12047 and the U-shaped plate 12044, thereby fixing the flange again. After fixing, return the positioning component 1206 to its initial state. Then repeat the above steps for chamfering the hole edge on the other side of the flange. After chamfering, loosen the flange, take out the processed flange through the flipping component 14, and then send the fixing component 12 to the starting point through the transverse movement component 11 to prepare for processing the next flange.,
[0053] In this application, an annular groove is axially arranged on the inner wall of the threaded barrel (threaded hole), and a nylon 66 damping ring with a Shore hardness of 85A is embedded in the groove. Through the continuous axial pressing force generated by its elastic deformation, it forms a helical angle interference fit with the surfaces of the first threaded rod 12069, the second threaded rod 1303, the first bidirectional lead screw 905, and the second bidirectional lead screw 12047. When the thread pair bears an axial vibration load, the nylon insert can produce an elastic compression of up to 0.3 mm, increasing the friction coefficient between the thread contact surfaces from 0.15 to 0.68 (tested according to ASTM D1894 standard), effectively suppressing the loosening displacement caused by thread rebound.,
[0054] The present invention is used in the following steps:
[0055] S1: When in use, first place the flange to be processed on the upper surface of the cross-shaped plate frame 12041, and then start the second driving motor 12048 to drive the second bidirectional lead screw 12047 to rotate. During the rotation of the second bidirectional lead screw 12047, drive the two U-shaped plates 12044 to approach each other, so that the two groups of cylindrical clamping blocks 12045 on them squeeze the flange, squeeze it to the central position and tightly clamp it;
[0056] S2: After clamping the flange to be processed, the knocking component 4 can be used to knock out grooves on the surface of the flange. During the knocking process, the hydraulic cylinder 1 401 is activated to contract, driving the connecting frame 8 thereon to move downward. During the downward movement of the connecting frame 8, the guide pipe 4031 moves downward synchronously. After the bottom end of the guide pipe 4031 contacts the flange, the telescopic cylinder 4032 is activated to contract rapidly, and then the connecting rod 4034 is driven by the square telescopic rod 4033 to move rapidly downward along the guide pipe 4031. Thus, the flange is knocked by the conical head 4035 to create a pit on the surface of the flange, preparing for subsequent drilling operations. Subsequently, the telescopic cylinder 4032 is activated to extend. After the first knocking, the hydraulic cylinder 1 401 is activated to extend slightly to disengage the guide pipe 4031 from the flange. Then, the stepping motor 12033 is activated to rotate according to the set program, causing the flange to rotate. After each rotation is completed, the electromagnetic pin lock 12035 thereon is reinserted into the corresponding side hole 12034 to fix the rotating tray 12032. Subsequently, the knocking operation is repeated;
[0057] S3: After the knocking is completed, the fixing component 12 is sent below the drilling component 5 through the transverse movement component 11. When transverse movement is required, the linear motor module 1 1103 is activated to drive the sliding seat 1201 to move horizontally along the sliding slot 1 2 until the flange thereon is directly below the drilling component 5. After the movement is completed, the drilling component 5 can be used to perform drilling operations on the flange;
[0058] S4: When drilling operations are required, the driving component 503 is activated to make the drilling bit 504 rotate at high speed in preparation for drilling. When activating the driving component 503, the driving motor 1 5031 is first activated so that its output shaft drives the rotating shaft 5032 to rotate at high speed. While the rotating shaft 5032 is rotating, the synchronous pulley 1 5033 thereon rotates. While the synchronous pulley 1 5033 is rotating, the synchronous pulley 2 5034 is driven to rotate through the synchronous belt 5035, causing the chuck 5036 connected thereto to rotate at high speed. While the chuck 5036 is rotating at high speed, the drilling bit 504 thereon rotates at high speed. Subsequently, the hydraulic cylinder 2 501 is activated to contract, driving the drilling bit 504 to move downward. When it contacts the flange, drilling operations can be performed on it. After one drilling operation is completed, the hydraulic cylinder 2 501 is activated to extend, driving the drilling bit 504 to move upward until it is completely disengaged from the flange. Then, repeat the rotation steps of the rotating component 1203 in S2, and then perform drilling again. Repeat this process to drill the flange multiple times. While drilling, cutting fluid is sprayed onto the drilling area of the flange through the cutting fluid spray pipe 1205;
[0059] S5: After the punching operation is completed, the fixing component 12 is sent to directly below the chamfering component 6 through the transverse movement component 11. When the punching operation needs to be carried out, start the driving component 503 in the chamfering component 6 as in S4 to drive the chamfering drill bit 603 to rotate at a high speed. Then start the third hydraulic cylinder 601 to contract so that the chamfering drill bit 603 moves downward until it contacts the edge of the hole punched in the flange, and then the chamfering operation can be carried out on it. After one chamfering is completed, start the third hydraulic cylinder 601 to extend so that the chamfering drill bit 603 moves upward until the chamfering drill bit 603 is above the flange. Then repeat the rotation step of the rotation component 1203 in S2, and then carry out the chamfering operation again. In this way, chamfering is carried out on multiple holes on one side of the flange. While carrying out the chamfering operation, spray cutting fluid onto the chamfered part of the flange through the cutting fluid spray pipe 1205;
[0060] S6: After the chamfering operation is completed on the hole edges on one side of the flange, first start the second driving motor 12048 to reverse, which drives the second bidirectional lead screw 12047 to rotate, so that the cylindrical clamping blocks 12045 are driven by the two U-shaped plates 12044 to move away from each other, thereby loosening the flange. Then start the second linear motor module 1402, and its moving part drives the L-shaped table 1403 to move towards the flange until the bottom jaws of the finger cylinder 1406 on it are below the flange. Start the finger cylinder 1406 to clamp the flange. During the clamping process, the flange will first tilt. When the upper jaw contacts the flange, the two jaws will move closer to clamp the flange. At this time, the lower surface of the flange is higher than the cylindrical clamping block 12045. Then move the flange out through the reverse movement of the second linear motor module 1402. Then start the rotary cylinder 1404 to rotate the flange 180 degrees. After the rotation is completed, send the flange back to the cross-shaped plate frame 12041 again, and then return the flipping component 14 to its original position;
[0061] S7: After the flange is repositioned on the cross-shaped plate frame 12041, the holes on the flange are positioned by two positioning components 1206. During the positioning process, the electric telescopic rod 12067 is started to contract, thereby driving the carriage 12062 to slide through the end plate 12068, and then driving the micro cylinder 12064 to move through the end block 12063. When the positioning head 12065 under the micro cylinder 12064 is above the flange hole, then start the micro cylinder 12064 to extend, driving the positioning head 12065 to move downward until it extends into the flange hole. The simultaneous operation of the two positioning components 1206 can ensure that the flange hole corresponds to the chamfering component 6. After the positioning is completed, start the second driving motor 12048 to rotate, and drive the cylindrical clamping blocks 12045 thereon to move towards each other through the second bidirectional lead screw 12047 and the U-shaped plate 12044, thereby fixing the flange again. After the fixing is completed, return the positioning component 1206 to its initial state, and then repeat step S5 to chamfer the edge of the hole on the other side of the flange. After the chamfering is completed, loosen the flange, take out the processed flange through the flipping component 14, and then send the fixing component 12 to the starting point through the transverse movement component 11 to prepare for processing the next flange;
[0062] S8: When it is necessary to adjust the distance between the two sets of sliders two 908, rotate the first bidirectional lead screw 905, thereby driving the two sets of sliders two 908 to move towards each other or away from each other through the slider one 902. After the adjustment is completed, fix the first bidirectional lead screw 905 through the electromagnetic pin lock 12035 at one end of the first bidirectional lead screw 905. After the fixing is completed, rotate the second threaded rod 1303 to drive the U-shaped frame 1302 to slide, thereby adjusting the tension of the synchronous belt 5035.
[0063] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0064] The above-described embodiments merely represent several implementation manners of the present invention. The description is relatively specific and detailed, but it cannot be understood as a limitation on the scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims
1. A multi-axis drilling device for processing a hot blast stove flange, comprising a workbench (1), characterized in that, A sliding opening one (2) is formed on the upper surface of the workbench (1). A frame body (3) is fixedly connected to the upper surface of the workbench (1) and at a position on one side of the sliding opening one (2). The frame body (3) is successively provided with a knocking point assembly (4) for pre-knocking points on the flange, a drilling assembly (5) for performing drilling operations on the flange, and a chamfering assembly (6) for chamfering the hole edge after the flange is drilled, from right to left. A liquid collecting box (10) for collecting cutting fluid is fixedly connected to the inner side of the support legs of the workbench (1). A fixing assembly (12) for fixing the flange is provided in the sliding opening one (2). A transverse movement assembly (11) capable of enabling the fixing assembly (12) to move horizontally along the sliding opening one (2) is provided between the fixing assembly (12) and the workbench (1). A flipping assembly (14) capable of flipping the flange is provided on the upper surface of the workbench (1) and at a position in front of the chamfering assembly (6).
2. The multi-axis drilling device for processing a hot blast stove flange according to claim 1, characterized in that, The knocking point assembly (4) includes a hydraulic cylinder one (401) fixedly connected to the right upper position of the frame body (3). The top of the hydraulic cylinder one (401) is fixedly connected with a box body one (402). The drilling assembly (5) includes a hydraulic cylinder two (501) fixedly connected to the middle position of the frame body (3). The top of the hydraulic cylinder two (501) is fixedly connected with a box body two (502). The chamfering assembly (6) includes a hydraulic cylinder three (601) fixedly connected to the left upper position of the frame body (3). The top of the hydraulic cylinder three (601) is fixedly connected with a box body three (602). The knocking point assembly (4), the drilling assembly (5), and the chamfering assembly (6) further include connecting pipes (7) respectively fixedly connected to the bottoms of the box body one (402), the box body two (502), and the box body three (602). The bottom ends of the plurality of connecting pipes (7) are all fixedly connected with connecting frames (8). Two groups of symmetrically arranged upper and lower sliding openings two (901) are formed in the connecting frames (8). A slider two (908) is slidably connected in each of the plurality of sliding openings two (901). Two slider twos (908) in the same upper and lower group are connected to each other through a fixing rod (907). An adjusting assembly (9) capable of synchronously adjusting the positions of the two groups of slider twos (908) is provided on the outer wall of the top of the plurality of connecting frames (8). A dotting assembly (403) is provided in the connecting frame (8) of the knocking point assembly (4). The lower surfaces of the slider twos (908) at the bottom of the drilling assembly (5) and the chamfering assembly (6) are rotatably connected with chucks (5036). The top ends of the chucks (5036) pass through the corresponding slider twos (908) and are fixed to a synchronous pulley two (5034). A drilling bit (504) and a chamfering bit (603) are respectively provided in the two groups of chucks (5036). A driving assembly (503) for rotating the chucks (5036) is provided between the two groups of chucks (5036) below the drilling assembly (5) and the chamfering assembly (6) and the connecting frames (8).
3. The multi-axis drilling device for processing the hot blast stove flange according to claim 2, characterized in that, The dotting assembly (403) comprises a guide tube (4031) which penetrates and is fixedly connected to two sliders (908) at the bottom of a connecting frame (8) located below the dotting assembly (4); a telescopic cylinder (4032) is fixedly connected to the inner wall at the bottom of the connecting frame (8); two symmetrical square telescopic rods (4033) are fixedly connected to the output end of the telescopic cylinder (4032); one side of the lower surface of the two square telescopic rods (4033) is fixedly connected to a connecting rod (4034) which slides in the guide tube (4031); and a conical head (4035) for dotting is fixedly connected to the bottom end of the connecting rod (4034).
4. The multi-axis drilling device for processing a hot blast stove flange according to claim 2, wherein, The driving assembly (503) comprises a driving motor 1 (5031) fixedly connected to the second housing (502) and the third housing (602); one end of the output shaft of the driving motor 1 (5031) is connected to a rotating shaft (5032) via a coupling, and the bottom end of the rotating shaft (5032) passes through a connecting pipe (7) and a connecting frame (8); a synchronous wheel 1 (5033) is fixedly connected to the outer circumferential wall of the rotating shaft (5032) located in the corresponding connecting frame (8); a synchronous wheel 2 (5034) is rotatably connected between the two sets of sliders 2 (908) in the connecting frame (8); the synchronous wheel 2 (5034) and the synchronous wheel 1 (5033) are connected to each other via a synchronous belt (5035) for transmission; the synchronous wheel 2 (5034) and the synchronous wheel 1 (5033) are located between the drilling assembly (5) and the chamfering assembly (8); A tensioning assembly (13) for adjusting the tightness of the synchronous belt (5035) is provided on the top inner wall and the bottom inner wall of the two connecting frames (8) below the component (6), and the tensioning assembly (13) includes a vertical plate (1301) fixedly connected between the top inner wall and the bottom inner wall of the connecting frame (8), and a U-shaped frame (1302) is slidably connected to the vertical plate (1301), and a synchronous wheel three (1304) used in conjunction with the synchronous belt (5035) is rotatably connected between the inner walls on both sides of the U-shaped frame (1302) through bearings, and a threaded rod two (1303) is rotatably connected to one side of the U-shaped frame (1302) through a bearing, and the threaded rod two (1303) passes through the vertical plate (1301) and is threadedly connected thereto.
5. The multi-axis drilling device for processing a hot blast stove flange according to claim 4, characterized in that, The adjusting component (9) includes a first slider (902) fixedly connected to the upper surfaces of two second sliders (908) located at the top of the connecting frame (8). On the outer wall of the top of the connecting frame (8) and on both sides of the two second sliding openings (901), there are fixedly connected first fixing blocks (903). On the outer wall of the top of the connecting frame (8) and between the two second sliding openings (901), there are fixedly connected two symmetric second fixing blocks (904). Between the two second fixing blocks (904), there is a first bidirectional lead screw (905) rotatably connected through a bearing. The first bidirectional lead screw (905) passes through the two first sliders (902) and is threadedly connected thereto and passes through the two second fixing blocks (904) and is rotatably connected thereto. The threaded portion of the first bidirectional lead screw (905) is located between the first fixing block (903) and the second fixing block (904). One end of the first bidirectional lead screw (905) passes through the corresponding first fixing block (903), and there is a pin on one side of the first fixing block (903) for fixing the first bidirectional lead screw (905). On the circumferential outer wall of the first bidirectional lead screw (905) at the middle position, there is a grip (906).
6. The multi-axis drilling device for processing the hot blast stove flange according to claim 1, characterized in that, The fixing component (12) includes a sliding seat (1201) slidably connected in the first sliding opening (2). On the upper surface of the sliding seat (1201), there is a bracket (1202) fixedly connected. On the upper surface of the bracket (1202), there is a clamping component (1204) for clamping and fixing the flange through a rotating component (1203). On the outer wall of the top of the sliding seat (1201) and on both sides of the bracket (1202), there is a set of cutting fluid spray pipes (1205) and a positioning component (1206) for positioning the flange holes.
7. The multi-axis drilling device for processing the hot blast stove flange according to claim 1, characterized in that, The transverse movement component (11) includes an L-shaped plate (1102) fixedly connected to the lower surface of the workbench (1). On one side of the L-shaped plate (1102), there is a first linear motor module (1103) fixedly connected. One side of the mover of the first linear motor module (1103) is fixed to one side of the sliding seat (1201). Between the two inner walls of the first sliding opening (2), there is a guide rod (1101) detachably connected by bolts. The guide rod (1101) passes through the sliding seat (1201) and is slidably connected thereto.
8. The multi-axis drilling device for processing a hot blast stove flange according to claim 6, characterized in that, The bracket (1202) includes a square box (12021) fixedly connected to the upper surface of the slide base (1201). The upper surface of the square box (12021) is provided with a square-loop groove (12022). Through holes (12023) communicating with the inside of the square box (12021) are opened at the four corners of the square-loop groove (12022). The lower surface of the square box (12021) is provided with a drain pipe (12024) communicating therewith. A square-loop orifice plate (12025) is detachably connected in the square-loop groove (12022) by bolts. The upper surface of the square-loop orifice plate (12025) is provided with two symmetric U-shaped magnetic attraction nets (12026). The rotating assembly (1203) includes a fixed seat (12031) fixedly connected to the upper surface of the square box (12021). A rotating tray (12032) is rotatably connected to the upper surface of the fixed seat (12031). A stepping motor (12033) capable of enabling the rotating tray (12032) to perform precise angular displacement is fixedly connected to the bottom of the square box (12021). A plurality of side holes (12034) arranged in an annular array are opened on the circumferential outer wall of the rotating tray (12032). An electromagnetic pin lock (12035) matching with the side holes (12034) is arranged on the upper surface of the fixed seat (12031). The clamping assembly (1204) includes a cross-shaped plate frame (12041) fixedly connected to the upper surface of the rotating tray (12032) on the upper surface of the bracket (1202). Symmetric two groups of square openings (12042) are opened on the upper surface of the cross-shaped plate frame (12041). A group of waist-shaped holes (12043), two in each group, are arranged at the middle position of the upper surface of the cross-shaped plate frame (12041). U-shaped plates (12044) are slidably connected in each of the two square openings (12042) in the same group. Fixing plates (12046) are fixedly connected to the two ends of the lower surface of the cross-shaped plate frame (12041). A two-way lead screw two (12047) is rotatably connected between the two fixing plates (12046) through bearings. A driving motor two (12048) for enabling the two-way lead screw two (12047) to rotate along the axial direction is fixedly connected to one side of one of the fixing plates (12046). The two-way lead screw two (12047) passes through the two U-shaped plates (12044) and is threadedly connected therewith, and the threaded part of the two-way lead screw two (12047) is located below the square opening (12042) and is equal in length thereto. Cylindrical clamping blocks (12045) are fixedly connected to the tops of the two U-shaped plates (12044).
9. The multi-axis drilling device for processing the hot blast stove flange according to claim 6, characterized in that, The positioning component (1206) includes two symmetric T-shaped seats (12061) fixedly connected to the upper surface of the slide base (1201). One end of the T-shaped seat (12061) is slidably connected through a slide carriage (12062). Both ends of the slide carriage (12062) are fixedly connected with an end block (12063) and an end plate (12068) respectively. A micro cylinder (12064) is fixedly connected to the lower surface of the end block (12063). The output end of the micro cylinder (12064) is fixedly connected with a positioning head (12065). An avoidance opening (12066) is formed in the T-shaped seat (12061) at a position below the slide carriage (12062). An electric telescopic rod (12067) is fixedly connected in the avoidance opening (12066). The output end of the electric telescopic rod (12067) is fixed to one side of the end plate (12068). A first threaded rod (12069) for adjusting the distance between the end plate (12068) and the end plate (12068) is threadedly connected through the end plate (12068).
10. The multi-axis drilling device for processing the hot blast stove flange according to claim 1, characterized in that, The flipping component (14) includes a bottom plate (1401) fixedly connected to the upper surface of the workbench (1). A linear motor module two (1402) is fixedly connected to the upper surface of the bottom plate (1401). An L-shaped platform (1403) is fixedly connected to the surface of the mover of the linear motor module two (1402). A rotary cylinder (1404) is fixedly connected to one side of the L-shaped platform (1403). The rotary end of the rotary cylinder (1404) is fixedly connected with a cross plate (1405). Finger cylinders (1406) for clamping the flange are fixedly connected to both ends of one side of the cross plate (1405). The middle position between the two jaws of the finger cylinder (1406) is higher than the top end of the cylindrical clamping block (12045).
Citation Information
Patent Citations
Flange plate drilling device
CN215509040U
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