Automatic stranding machine

Abstract

The invention relates to the technical field of stranding equipment, in particular to an automatic stranding machine. Comprising a taper sleeve roller, a wire feeding device, a roller conveying device and a roller clamping device, the roller clamping device comprises clamping rotating shafts arranged on the opposite sides, the clamping rotating shafts are driven by a rotating motor to rotate, and a transverse moving motor is arranged at the tail of the rotating motor and used for driving the clamping rotating shafts to move towards the two sides to clamp the taper sleeve roller. The taper sleeve roller comprises a roller body and limiting plates arranged on the two sides of the roller body, a clamping hole penetrates through the top wall of the roller body, the taper sleeve roller can be automatically replaced, and the wire harness can be comprehensively and automatically wound.

Description

Technical Field

[0001] The present invention relates to the technical field of stranding equipment, and particularly relates to an automatic stranding machine. Background Art

[0002] A stranding machine is a mechanical device used for stranding multiple metal wires or cables. Through rotation and tension control, it tightly winds single-strand or multi-strand metal wire rods into a bundle to meet different industrial requirements. The stranding machine is widely used in the wire and cable manufacturing industry for the production of power cables, communication optical cables, and the manufacturing process of various special-purpose cables. In addition, the stranding machine is also used in the manufacturing of wire ropes and other metal products, and is widely used in heavy industrial fields such as mining, construction, and navigation. The basic structure of the stranding machine includes a wire pay-off device, a stranding mechanism, a traction device, and a wire collecting and arranging mechanism. The wire pay-off device is responsible for storing the wire rods to be stranded. The stranding mechanism realizes the uniform stranding of multiple wire rods through a gear transmission system. The traction device ensures a stable tension of the wire rods during the stranding process, and the wire collecting and arranging mechanism is responsible for collecting and neatly arranging the stranded wire rods. Although the current stranding equipment can automatically wind the wires, when a conical sleeve drum winding is completed, it is necessary for the staff to cut the wire bundle short, remove the drum, and then place a brand-new drum without a wound wire bundle on the stranding machine to continue stranding. This processing method is not convenient and does not achieve full automation.

[0003] Based on the above problems, there is an urgent need for an automatic stranding machine that can realize the replacement of the conical sleeve drum without manual operation. Summary of the Invention After the wire bundle winding of a conical sleeve drum is completed by the current stranding machine, it is necessary to manually replace the conical sleeve drum of the stranding machine, which is not convenient. Based on the above problems, the present application provides an automatic stranding machine to solve the above problems.

[0004] To achieve the above object, the present invention is realized through the following technical solutions: An embodiment of the present application discloses an automatic stranding machine, including a conical sleeve drum, a wire feeding device, a drum conveying device, and a drum clamping device; the drum clamping device includes clamping rotating shafts arranged on opposite sides, and the clamping rotating shafts are driven by a rotating motor to rotate. A transverse moving motor is arranged at the tail of the rotating motor for driving the clamping rotating shafts to move towards both sides to clamp the conical sleeve drum. The conical sleeve drum includes a cylinder body and limiting plates arranged on both sides of the cylinder body. A clamping hole penetrates through the top wall of the cylinder body. A clamping plate conveying device is arranged on the side of the top wall of the drum. When the wire feeding device conveys the wire bundle to the clamping hole, the clamping plate conveying device controls the clamping plate to be inserted into the clamping hole to limit the wire bundle.

[0005] Adopt the above technical solution: The above solution provides an automatic stranding machine. After completing the stranding of one drum, the drum clamping device will move towards both sides, convey the drum that has completed stranding away, and re-clamp a new drum. The clamping plate clamps the end of the wire harness, facilitating the automatic winding of the wire harness.

[0006] Preferably, the drum conveying device is arranged above the drum clamping device, and the drum conveying device is used to successively convey tapered sleeve drums to the drum clamping device; the wire feeding device is arranged in front of the drum clamping device and is used to convey the wire harness to the drum clamping device.

[0007] Adopt the above technical solution: The above solution can realize the automatic transmission of the drum and the wire harness, and realize the automatic winding of the wire harness on the drum.

[0008] More preferably, the drum conveying device includes: a drum conveyor belt and a retaining plate arranged above the drum conveyor belt, and the retaining plate is used to block the transmission of the tapered sleeve drum; it also includes a drum clamping member arranged in front of the drum conveyor belt, and the drum clamping member is used to clamp the tapered sleeve drum and convey the tapered sleeve drum to the drum clamping device, and the drum clamping device clamps the tapered sleeve drum.

[0009] Adopt the above technical solution: The above solution can realize the transmission of the drum before the wire harness is wound around the drum. The drum conveyor belt conveys the drum, and then the drum clamping member clamps the drum and conveys it to the drum clamping device.

[0010] More preferably, a drum induction device is arranged at the bottom of the drum conveying device. The drum induction device includes an infrared ray device. The infrared ray device is electrically connected to a single-chip microcomputer, and the single-chip microcomputer is electrically connected to the drum clamping device. The drum induction device is used to sense the clamping hole, so as to judge whether the tapered sleeve drum is conveyed to the drum clamping device, and thus control the drum clamping device to clamp the tapered sleeve drum.

[0011] Adopt the above technical solution: The above solution continues to set a drum induction device below the drum conveying device. The clamping hole originally used to clamp the wire harness can continue to be used as the infrared ray device to sense the transmission of the drum, so as to cooperate with the drum clamping device to realize the clamping of the drum.

[0012] More preferably, the single-chip microcomputer is also electrically connected to a rotation counter, and the rotation counter is used to calculate the number of rotations of the clamping rotation shaft. The single-chip microcomputer is also electrically connected to a wire harness cutting device. The wire harness cutting device is arranged in front of the wire feeding device. When the single-chip microcomputer judges that the clamping rotation shaft rotates to a specified number of times, a conveying control command is sent to the wire harness cutting device to cut the wire harness.

[0013] Adopting the above technical solution: The rotary counter provided by the above solution can calculate the number of turns of the wire harness wound around the drum. After the drum completes the specified number of turns of winding, the wire harness cutting device can quickly cut the wire harness, and the entire system completes automatic control.

[0014] Further preferably, the wire feeding device includes a wire feeding motor and a wire harness limiting block arranged in front of the wire feeding motor. A wire harness transmission hole is arranged on the top surface of the wire harness limiting block, and a transmission sliding rail is arranged at the bottom of the wire harness limiting block. The transmission sliding rail is used to transmit the wire harness limiting block to move forward.

[0015] Adopting the above technical solution: The above solution further defines the wire feeding device. The movement of the wire harness limiting block during wire feeding can facilitate the cutting of the wire harness and the transfer of the wire harness to the position where the tapered sleeve drum is located.

[0016] Further preferably, it further includes: a drum receiving device, which includes a receiving cotton pad, an elastic member arranged below the receiving cotton pad, and a tapered sleeve drum collecting end arranged at the end of the receiving cotton pad. The tapered sleeve drum collecting end includes a receiving plate and a baffle arranged on the edge of the receiving plate.

[0017] Adopting the above technical solution: The above solution further defines the drum receiving device. The elastic member below the receiving cotton pad can effectively receive the tapered sleeve drum and prevent the tapered sleeve drum from being damaged.

[0018] Further preferably, the elastic member includes a spring and elastic rubber.

[0019] Adopting the above technical solution, the above solution defines the elastic member, and the pressure of the elastic drum can be received by using a spring or elastic rubber. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a schematic structural diagram of the automatic stranding machine of the present application; Figure 2 It is a schematic structural diagram of the drum conveying device of the present application; Figure 3 It is a circuit connection block diagram of the automatic stranding machine of the present application.

[0022] In the figure: 1. Taper sleeve drum; 2. Wire feeding device; 3. Drum conveying device; 4. Drum clamping device; 5. Clamping rotating shaft; 6. Rotating motor; 7. Lateral movement motor; 8. Cylinder body; 9. Limiting plate; 11. Clamping hole; 12. Clamping plate conveying device; 13. Drum conveyor belt; 14. Positioning plate; 15. Drum induction device; 16. Infrared ray device; 17. Single-chip microcomputer; 18. Rotation counter; 19. Wire harness cutting device; 20. Wire feeding motor; 21. Wire harness limiting block; 22. Wire harness transmission hole; 23. Transmission slide rail; 24. Drum receiving device; 25. Receiving cotton pad; 26. Elastic member; 27. Receiving plate. Detailed implementation manners

[0023] In the following description, for the purpose of illustration rather than limitation, specific details such as specific system structures and technologies are set forth in order to provide a thorough understanding of the embodiments of the present application. However, those skilled in the art should understand that the present application can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary details.

[0024] It should be understood that when used in the specification of the present application and the appended claims, the term "comprising" indicates the presence of the described features, wholes, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or their combinations.

[0025] Please refer to Figures 1 - 3 , like the original automatic wire stranding machine. When one taper sleeve drum 1 is wound, it is necessary for the staff to cut the wire harness short, remove the drum, and then place a brand-new drum without wound wire harness on the wire stranding machine to continue wire stranding. This processing method is not convenient and does not achieve full automation. Based on the above problems, the embodiments of the present application disclose an automatic wire stranding machine, including a taper sleeve drum 1, a wire feeding device 2, a drum conveying device 3, and a drum clamping device 4; the drum clamping device 4 includes clamping rotating shafts 5 arranged on opposite sides, the clamping rotating shafts 5 are driven by a rotating motor 6 to rotate, and a lateral movement motor 7 is arranged at the tail of the rotating motor 6 for driving the clamping rotating shafts 5 to move towards both sides to clamp the taper sleeve drum 1. The taper sleeve drum 1 includes a cylinder body 8 and limiting plates 9 arranged on both sides of the cylinder body 8. A clamping hole 11 penetrates through the top wall of the cylinder body 8, and a clamping plate conveying device 12 is arranged on the top wall side of the drum. When the wire feeding device 2 conveys the wire harness to the clamping hole 11, the clamping plate conveying device 12 controls the clamping plate to be inserted into the clamping hole 11 to limit the wire harness.

[0026] It is worth mentioning that the above solution provides an automatic stranding machine. After a conical sleeve drum 1 finishes winding the wire harness, when winding the next conical sleeve drum 1, the drum conveying device 3 will convey the drum forward. The clamping and rotating shafts 5 arranged on the opposite sides of the drum clamping device 4 move towards both sides under the drive of the moving motor at the tail. When the conical sleeve drum 1 enters the clamping range of the drum clamping device 4, the drum clamping device 4 can clamp the drum. Then, the wire feeding device 2 conveys the wire harness. The wire feeding device 2 conveys the wire harness to the drum clamping device 4 and clips the wire harness into the clamping hole 11. The clamping plate conveying device 12 controls the clamping plate to be clipped into the clamping hole 11 to limit the wire harness that has been clipped into the clamping hole 11.

[0027] The drum conveying device 3 is arranged above the drum clamping device 4, and the drum conveying device 3 is used to successively convey the conical sleeve drum 1 to the drum clamping device 4; the wire feeding device 2 is arranged in front of the drum clamping device 4 and is used to convey the wire harness to the drum clamping device 4. It is worth mentioning that the above solution can realize the automatic transmission of the drum and the wire harness, and realize the automatic winding of the wire harness on the drum.

[0028] The drum conveying device 3 includes: a drum conveyor belt 13 and a retaining plate 14 arranged above the drum conveyor belt 13. The retaining plate 14 is used to block the transmission of the conical sleeve drum 1; it also includes a drum clamping member arranged in front of the drum conveyor belt 13. The drum clamping member is used to clamp the conical sleeve drum 1 and convey the conical sleeve drum 1 to the drum clamping device 4, and the drum clamping device 4 clamps the conical sleeve drum 1.

[0029] It is worth mentioning that the above solution can realize the transmission of the drum before winding the wire harness on the drum. The drum is conveyed by the drum conveying device 3, and then the drum is clamped by the drum clamping member and conveyed to the drum clamping device 4.

[0030] A drum induction device 15 is arranged at the bottom of the drum conveying device 3. The drum induction device 15 includes an infrared ray device 16. The infrared ray device 16 is electrically connected to a single-chip microcomputer 17, and the single-chip microcomputer 17 is electrically connected to the drum clamping device 4. The drum induction device 15 is used to sense the clamping hole 11, so as to judge whether the conical sleeve drum 1 is conveyed to the drum clamping device 4, and thus control the drum clamping device 4 to clamp the conical sleeve drum 1. It is worth mentioning that: in the above solution, the drum induction device 15 is further arranged below the drum conveying device 3. The clamping hole 11 originally used to clamp the wire harness can continue to be used as the infrared ray device 16 to sense the transmission of the drum, so as to cooperate with the drum clamping device 4 to realize the clamping of the drum.

[0031] The single-chip microcomputer 17 is also electrically connected to a rotation counter 18 which is used to calculate the number of rotations of the clamping rotation shaft 5. The single-chip microcomputer 17 is also electrically connected to a wire harness cutting device 19 which is arranged on the front side of the wire feeding device 2. When the single-chip microcomputer 17 determines that the clamping rotation shaft 5 rotates to a specified number of times, it sends a conveying control command to the wire harness cutting device 19 to cut the wire harness. It is worth mentioning that: the rotation counter 18 provided by the above solution can calculate the number of turns of the wire harness wound around the drum. After the drum completes the winding of the specified number of turns, the wire harness cutting device 19 can quickly cut the wire harness, and the whole system realizes automatic control.

[0032] The wire feeding device 2 includes a wire feeding motor 20 and a wire harness limiting block 21 arranged on the front side of the wire feeding motor 20. A wire harness transmission hole 22 is arranged on the top surface of the wire harness limiting block 21, and a transmission slide rail 23 is arranged at the bottom of the wire harness limiting block 21. The transmission slide rail 23 is used to transmit the wire harness limiting block 21 to move forward. It is worth mentioning that: the above solution further defines the wire feeding device 2. The movement of the wire harness limiting block 21 during the wire feeding process can facilitate the cutting of the wire harness and the transfer of the wire harness to the position where the tapered sleeve drum 1 is located.

[0033] It further includes: a drum receiving device 24 which includes a receiving cotton pad 25, an elastic member 26 arranged below the receiving cotton pad 25, and a collecting end of the tapered sleeve drum 1 arranged at the end of the receiving cotton pad 25. The collecting end of the tapered sleeve drum 1 includes a receiving plate 27 and a baffle arranged on the edge of the receiving plate 27. It is worth mentioning that: the above solution further defines the drum receiving device 24. The elastic member 26 below the receiving cotton pad 25 can effectively receive the tapered sleeve drum 1 and prevent the tapered sleeve drum 1 from being damaged.

[0034] In the above embodiments, the equipment components involved, unless otherwise specified, are all conventional equipment components, and the connection methods and control methods involved, unless otherwise specified, are all conventional connection methods and control methods.

[0035] The above has described the present invention in detail in combination with the embodiments. However, those skilled in the art can understand that without departing from the purpose of the present invention, various specific parameters in the above embodiments can be changed to form multiple specific embodiments, which are all within the common change range of the present invention and will not be elaborated here one by one.

Claims

1. An automatic stranding machine, characterized in that: Including: A tapered sleeve drum, a wire feeding device, a drum conveying device, and a drum clamping device; the drum clamping device includes clamping rotating shafts arranged on opposite sides, the clamping rotating shafts are driven by a rotating motor to rotate, and a lateral movement motor is arranged at the tail of the rotating motor for driving the clamping rotating shafts to move towards both sides to clamp the tapered sleeve drum. The tapered sleeve drum includes a cylinder body and limit plates arranged on both sides of the cylinder body. A clamping hole penetrates through the top wall of the cylinder body. A clamping plate conveying device is arranged on the side of the top wall of the drum. When the wire feeding device conveys a wire harness to the clamping hole, the clamping plate conveying device controls the clamping plate to be inserted into the clamping hole to limit the wire harness.

2. An automatic stranding machine according to claim 1, characterized in that, The drum conveying device is arranged above the drum clamping device, and the drum conveying device is used for successively conveying tapered sleeve drums to the drum clamping device; the wire feeding device is arranged in front of the drum clamping device and is used for conveying a wire harness to the drum clamping device.

3. An automatic stranding machine according to claim 1, characterized in that, The drum conveying device includes: a drum conveyor belt and a retaining plate arranged above the drum conveyor belt, the retaining plate is used for blocking the conveyance of the tapered sleeve drum; it also includes a drum clamping member arranged in front of the drum conveyor belt, the drum clamping member is used for clamping the tapered sleeve drum and conveying the tapered sleeve drum to the drum clamping device, and the drum clamping device clamps the tapered sleeve drum.

4. An automatic stranding machine according to claim 3, characterized in that, A drum induction device is arranged at the bottom of the drum conveying device. The drum induction device includes an infrared ray device, the infrared ray device is electrically connected to a single-chip microcomputer, the single-chip microcomputer is electrically connected to the drum clamping device, and the drum induction device is used for sensing the clamping hole to judge whether the tapered sleeve drum is conveyed to the drum clamping device, so as to control the drum clamping device to clamp the tapered sleeve drum.

5. An automatic stranding machine according to claim 4, characterized in that, The single-chip microcomputer is also electrically connected to a rotation counter, the rotation counter is used for calculating the number of rotations of the clamping rotating shaft, the single-chip microcomputer is also electrically connected to a wire harness cutting device, the wire harness cutting device is arranged in front of the wire feeding device, and when the single-chip microcomputer judges that the clamping rotating shaft rotates to a specified number of times, a conveying control command is sent to the wire harness cutting device to cut the wire harness.

6. An automatic stranding machine according to claim 4, wherein, The wire feeding device includes a wire feeding motor and a wire harness limiting block arranged in front of the wire feeding motor. A wire harness transmission hole is arranged on the top surface of the wire harness limiting block, and a transmission slide rail is arranged at the bottom of the wire harness limiting block, and the transmission slide rail is used for transmitting the wire harness limiting block to move forward.

7. An automatic stranding machine according to claim 1, characterized in that, Also including: A drum receiving device, the drum receiving device includes a receiving cotton pad, an elastic member arranged below the receiving cotton pad, and a tapered sleeve drum collecting end arranged at the end of the receiving cotton pad. The tapered sleeve drum collecting end includes a receiving plate and a baffle arranged on the edge of the receiving plate.

8. An automatic stranding machine according to claim 1, characterized in that The elastic member includes a spring and elastic rubber.

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