Cutting device for road construction
The road cutting device addresses alignment issues on inclined surfaces and noise/dust problems by using an adjustable mechanism with water cooling and debris recovery, ensuring precise and efficient cutting operations.
Patent Information
- Application Number
- CN202510788705.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-06-13
AI Technical Summary
It is difficult for traditional road cutting machines to keep the cutting knife perpendicular to the road during cutting, especially on complex terrain, and it is very noisy and inconvenient to clean mud and sewage, which affects cutting efficiency and equipment life.
The pre-action principle is used to adjust the position of the cutting knife with an elastic structure. Through water spray cooling and water-cooled power motor, a water mist recovery mechanism is set up to clean up the sludge and sewage, and a guide mechanism is used to ensure that the cutting knife is perpendicular to the ground, reducing noise and extending the life of the equipment.
It improves the ability of the cutting device to adapt to complex terrain, extends the service life of the power motor, improves the cutting efficiency and operating efficiency, and reduces the labor intensity of the staff.
Smart Images

Figure CN120311575A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of road construction devices, and particularly relates to a cutting device for road construction. Background Art
[0002] Road construction is carried out by staff in combination with modern equipment. When it is necessary to increase the friction of the road surface or repair the damaged road surface, grooving of the road surface is required. The road cutting device can assist workers in construction quickly and smoothly.
[0003] When the traditional road cutting machine cuts the road, a hand-pushed road cutting machine is adopted. It is necessary to draw a line in advance to mark the cutting route and then manually push the cutting machine along the marking for road cutting. It is easy for the cutting machine to have a position deviation during movement. Especially for inclined roads, it is difficult to control the moving direction of the cutting machine, and it is impossible to adjust the position of the cutting tool in time to make it operate perpendicular to the road surface in the face of complex terrain. In addition, the existing road cutting devices generate relatively large noise during operation and it is difficult to clean the mud and dirt generated during the cutting operation in time. Summary of the Invention
[0004] To solve the above-mentioned existing problems, the invention provides a cutting device for road construction, which adopts the pre-action principle combined with an elastic structure. According to the inclination of the road, the position of the cutting tool can be adjusted in time to ensure that the cutting tool is perpendicular to the road, avoid damage to the cutting tool, and improve the adaptability of the cutting device to complex terrain. The cutting tool is cooled and the dust is reduced by spraying water. At the same time, the power motor is water-cooled and shock-absorbed, which not only reduces noise but also prolongs the service life of the power motor. In addition, the mud and dirt generated during the cutting operation are cleaned in time by the water mist recovery mechanism and the water is recycled, improving the working efficiency of the road cutting operation.
[0005] To achieve the above object, the technical solution adopted by the invention is as follows: A cutting device for road construction provided by the invention includes a guiding mechanism, an adjustable power assembly is arranged on the guiding mechanism, a shock-absorbing and cooling cutting assembly is arranged below the adjustable power assembly, and a front baffle mechanism and a water mist recovery mechanism are respectively arranged on the front and rear sides of the shock-absorbing and cooling cutting assembly; the adjustable power assembly includes a driving mechanism arranged on the guiding mechanism, an adjusting mechanism is arranged below the driving mechanism, and a hydraulic telescopic column is arranged below the adjusting mechanism; the shock-absorbing and cooling cutting assembly includes a cutting mechanism, a shock-absorbing power mechanism and a spraying mechanism, the cutting mechanism is arranged at the telescopic end of the hydraulic telescopic column, and the shock-absorbing power mechanism and the spraying mechanism are respectively arranged on both sides of the cutting mechanism.
[0006] Further, the cutting mechanism includes a protective cover, a cutting blade, distance-adjusting telescopic columns, and a mudguard. The protective cover is provided at the lower end of the hydraulic telescopic column. The protective cover is semi-circular. The cutting blade is rotatably provided inside the protective cover. The distance-adjusting telescopic columns are grouped in pairs and symmetrically provided on both sides of the protective cover respectively. The mudguard is connected to the telescopic ends of the distance-adjusting telescopic columns. The mudguard is L-shaped and symmetrically provided on both sides of the cutting blade. A water collecting cavity is provided on the mudguard. The water collecting cavity is provided with a water spraying port that penetrates the mudguard and communicates with it. The water spraying ports are linearly arranged in an array along the long side of the water collecting cavity, and the water spraying ports face the cutting blade. A first support rod is provided on the lower end surface of the mudguard, and a first rolling bead is rotatably embedded at the lower end of the first support rod.
[0007] Further, the shock-absorbing power mechanism includes a power housing, a power motor, and a clamping plate. The power housing is provided on the outer side wall of the protective cover. The power motor is provided on the protective cover and is located inside the power housing. The output end of the power motor is connected to the cutting blade. The clamping plates are circumferentially distributed outside the power motor and are provided inside the power housing. Shock-absorbing springs are evenly distributed between the clamping plates and the inner wall of the power housing, and the power motor is coated with a waterproof coating.
[0008] Further, the spraying mechanism includes a water tank, a first suction pump, a connecting pipe, a second suction pump, and a third suction pump. The water tank is provided on the side of the protective cover away from the power housing. The first suction pump is provided on the power housing. The connecting pipe is connected to the first suction pump. The output end of the first suction pump communicates with the power housing. The connecting pipe penetrates the telescopic end of the hydraulic telescopic column and communicates with the water tank. The second suction pump is provided at the lower end of the water tank. The output ends of the second suction pump and the power housing are respectively communicated with the symmetric water collecting cavities through water pipes. The third suction pump is provided on the side of the water tank close to the water mist recovery mechanism. During use, the power motor drives the cutting blade to rotate. The first suction pump and the second suction pump work. The second suction pump directly sucks the water in the water tank into the water collecting cavity on one side, while the first suction pump sucks the water in the water tank into the power housing through the connecting pipe, and cools the power motor by water cooling when the power motor works. The water flowing through the power housing flows into the water collecting cavity on the other side through the water pipe. The water in the water collecting cavities on both sides of the cutting blade is sprayed out through the water spraying ports, which cools the cutting blade and plays a role in dust reduction at the same time. The heat generated by the power motor during operation is carried away by the flowing water. The clamping plates clamp the power motor, and the vibration generated by the power motor during operation is offset through the shock-absorbing springs. In addition, under the wrapping of the power housing and the water flow, the noise generated by the power motor during operation is difficult to conduct out, playing a role in noise reduction.
[0009] Further, the water mist recovery mechanism includes a second telescopic column, a recovery basket, pulleys, a conversion screw column, a conversion motor, a conversion plate, a first filter cotton and a second filter cotton. The second telescopic column is vertically arranged at the rear side of the protective cover. The recovery basket is arranged at the telescopic end of the second telescopic column. The recovery basket faces the cutting knife and is open. The pulleys are symmetrically arranged on both sides of the recovery basket. Preferably, a debris accumulation chamber, an adsorption chamber and a recovery chamber are respectively arranged in the recovery basket. The adsorption chamber and the recovery chamber are respectively arranged on the side of the debris accumulation chamber away from the cutting knife. The recovery chamber is arranged at the lower part of the adsorption chamber. A sludge filter screen is arranged between the adsorption chamber and the debris accumulation chamber. A water leakage net is arranged between the adsorption chamber and the recovery chamber. A suction pipe is connected between the recovery chamber and the third suction pump. The conversion motor is arranged at the upper part of the recovery basket. The conversion screw column is rotatably arranged at the upper part of the recovery basket. The conversion screw column is connected to the output end of the conversion motor. The conversion plate is slidably arranged in the adsorption chamber. The upper part of the conversion plate penetrates through the upper wall of the recovery basket and is sleeved on the conversion screw column. The conversion screw column is threadedly engaged with the conversion plate. The first filter cotton and the second filter cotton are respectively connected between the inner wall of the adsorption chamber and the two side walls of the conversion plate. The first filter cotton and the second filter cotton are symmetrically arranged on both sides of the conversion plate.
[0010] When the cutting knife is performing road cutting operations, the recovery basket is always close to the ground. The water mist and mud splashed by the cutting knife are sputtered into the recovery basket. Large particle sludge impurities are collected by the debris accumulation chamber. The water mist and the water in the sludge are adsorbed by the first filter cotton through the sludge filter screen. As the cutting operation progresses, the first filter cotton adsorbs more and more water. The conversion motor and the third suction pump are started. The conversion motor rotates the conversion screw column, and then makes the conversion plate slide in the adsorption chamber. The conversion plate slides towards the first filter cotton and squeezes the first filter cotton to squeeze out the water in it. The second filter cotton unfolds under the drive of the conversion plate and continuously adsorbs the water mist sputtered by the cutting knife. The water squeezed out by the first filter cotton falls into the recovery chamber through the water leakage net and is then pumped to the water tank by the third suction pump through the suction pipe for recycling. By sliding the conversion plate, the first filter cotton and the second filter cotton alternate in absorbing and draining water, extending the water filling cycle of the water tank, increasing the running time of the cutting knife, and improving the efficiency of road cutting operations.
[0011] Further, the front baffle mechanism includes a first telescopic column and a front baffle. The first telescopic column is vertically arranged at the front side of the protective cover. The telescopic end of the first telescopic column is provided with a second support rod. The lower end of the second support rod is embedded and rotatably provided with a second rolling bead. The front baffles are symmetrically arranged on the second support rod. The symmetric front baffles are arrow-shaped.
[0012] Preferably, a compression spring and a rangefinder are respectively provided inside the adjustable telescopic column, the first telescopic column and the second telescopic column, the rangefinder is arranged on the inner side of the compression spring, and the rangefinder is embedded in the telescopic rods of the adjustable telescopic column, the first telescopic column and the second telescopic column, and the rangefinder adopts a DL4168 laser rangefinder; when the adjustable telescopic column, the first telescopic column and the second telescopic column are fully extended, the lower end surface of the fender is tangent to the cutting knife, and the lower end sections of the first ball bearing, the second ball bearing and the pulley are in the same plane, and multiple groups of rangefinders respectively measure the telescopic lengths of the first telescopic column, the second telescopic column and the adjustable telescopic column, and the telescopic lengths of the first telescopic column, the second telescopic column and the adjustable telescopic column can be used to judge The relative position of the cutting knife and the ground is determined by setting the differential threshold of multiple sets of rangefinders in advance. When the first ball bearing, the second ball bearing and the pulley touch the ground, if the values of the rangefinders in the first telescopic column, the second telescopic column and the adjustable telescopic column are equal or within the differential threshold, it means that the plane formed by the landing point of the first ball bearing, the second ball bearing and the pulley is relatively parallel to the ground, which can ensure that the cutting knife is perpendicular to the ground when it moves down for cutting, thereby avoiding damage to the cutting knife; the relative angles of the shock-absorbing and cooling cutting assembly as a whole with the ground in the left-right direction and the front-back direction are adjusted by the first steering motor and the second steering motor respectively, thereby ensuring that the cutting knife is perpendicular to the ground when it moves down, thereby improving the adaptability of the cutting device to complex terrain.
[0013] Furthermore, the guide mechanism includes guide rods and connecting plates, the guide rods are symmetrically arranged on both sides of the adjustable power assembly, the lower part of the guide rods is evenly distributed with pillars, the connecting plates are linearly arrayed and connected between the symmetrical guide rods, and the symmetrical opposite side walls of the guide rods are respectively penetrated by sliding grooves and driving grooves, the sliding grooves are arranged below the driving grooves, and the driving grooves are linearly arrayed with driving rods.
[0014] Further, the driving mechanism includes a driving block, a rotating shaft and a toggle plate, the driving block is movably arranged between the guide rods, a driving motor is arranged inside the driving block, the rotating shaft is symmetrically rotatably arranged at both ends of the driving block, the rotating shaft is electrically connected to the driving motor, the rotating shaft is movably arranged in the driving groove, the toggle plates are evenly distributed on the outer wall of the rotating shaft, and the evenly distributed toggle plates are meshingly transmitted to the driving rods of the linear array.
[0015] Further, the adjustment mechanism includes a fixing plate, an adjustment plate, a first steering motor, and a second steering motor. The fixing plate is provided at the lower part of the driving block. Pressure-bearing columns are symmetrically provided on the outer side wall of the fixing plate. The pressure-bearing columns are located below the rotating shaft. The pressure-bearing columns are slidably arranged in the sliding grooves. The adjustment plate is movably arranged below the fixing plate. A longitudinal rotating column is provided at the center of the upper part of the adjustment plate. The longitudinal rotating column is rotatably connected to the fixing plate. The second steering motor is provided at the lower part of the fixing plate. The output end of the second steering motor is connected to the longitudinal rotating column. A transverse rotating column is provided at the center of the upper part of the hydraulic telescopic column. The transverse rotating column is rotatably connected to the adjustment plate. The first steering motor is provided at the lower part of the adjustment plate. The output end of the first steering motor is connected to the transverse rotating column. The rotation axis of the longitudinal rotating column is perpendicular to the advancing direction of the cutting knife. The rotation axis of the transverse rotating column is perpendicular to the rotation axis of the longitudinal rotating column. The longitudinal rotating column adjusts the front and rear inclination angles of the cutting knife, and the transverse rotating column adjusts the left and right inclination angles of the cutting knife.
[0016] Preferably, a main controller is provided in the driving block. The main controller adopts a PLC controller, and the model of the main controller is s7-300. The driving motor, the first steering motor, the second steering motor, the power motor, the conversion motor, the first pump, the second pump, the third pump, and the rangefinder are respectively electrically connected to the main controller.
[0017] The beneficial effects achieved by the present invention with the above structure are as follows: 1. A cutting device for road construction provided by the present invention adopts the pre-action principle combined with an elastic structure, and can timely adjust the position of the cutting knife according to the inclination of the road. The first steering motor and the second steering motor respectively adjust the relative angles of the shock-absorbing and cooling cutting assembly as a whole in the left-right direction and the front-rear direction with respect to the ground, ensuring that the cutting knife is perpendicular to the ground when moving downward, avoiding damage to the cutting knife, and improving the adaptability of the cutting device to complex terrains; 2. The cutting knife is cooled and the dust is reduced by spraying water. At the same time, the power motor is water-cooled and shock-absorbed. The heat generated by the power motor during operation is conducted away by the flowing water. The clamping plate clamps the power motor. The vibration generated by the power motor during operation is offset through the shock-absorbing spring. In addition, under the wrapping of the power housing and the water flow, the noise generated by the power motor during operation is difficult to conduct out, reducing noise and extending the service life of the power motor; 3. The mud and dirt generated during the cutting operation are timely cleaned by the water mist recovery mechanism. At the same time, the first filter cotton and the second filter cotton rotate to absorb and drain water through the sliding of the conversion plate, extending the water filling cycle of the water tank, increasing the running time of the cutting knife, and improving the efficiency of road cutting operations; 4. The cutting tool is guided by a guiding mechanism to perform road cutting operations, eliminating the need for staff to manually push the cutting device, reducing the workload of the staff, and avoiding position deviation during the movement of the cutting device. Additionally, the cutting tool is lifted and lowered by a hydraulic telescopic column to achieve cutting of the road at different depths. Description of the Drawings
[0018] Figure 1 Schematic structural diagram of a cutting device for road construction provided by the present invention; Figure 2 Front view of a cutting device for road construction provided by the present invention; Figure 3 Schematic structural diagram of the guiding mechanism; Figure 4 For Figure 3 Partial enlarged structural diagram at A in Figure 5 Combined structural diagram of an adjustable power assembly, a shock-absorbing and temperature-reducing cutting assembly, a front baffle mechanism, and a water mist recovery mechanism; Figure 6 Front view of the combined structure of an adjustable power assembly, a shock-absorbing and temperature-reducing cutting assembly, a front baffle mechanism, and a water mist recovery mechanism; Figure 7 Combined structural diagram of a cutting mechanism, a shock-absorbing power mechanism, a front baffle mechanism, and a water mist recovery mechanism; Figure 8 Left view of the combined structure of a cutting mechanism, a shock-absorbing power mechanism, a front baffle mechanism, and a water mist recovery mechanism; Figure 9 Front view of the combined structure of a cutting mechanism, a shock-absorbing power mechanism, a front baffle mechanism, and a water mist recovery mechanism; Figure 10 For Figure 9 Sectional structural diagram at B-B in Figure 11 For Figure 8 Sectional structural diagram at C-C in Figure 12 For Figure 8 Sectional structural diagram at D-D in Figure 13 For Figure 11 Partial enlarged structural diagram at E in
[0019] Among them, 1. Guide mechanism, 11. Guide rod, 12. Support pillar, 13. Connecting plate, 14. Sliding groove, 15. Driving groove, 16. Driving rod, 2. Shock-absorbing and temperature-reducing cutting assembly, 21. Cutting mechanism, 211. Protective cover, 212. Cutting knife, 213. Distance-adjusting telescopic column, 214. Mudguard, 215. First support rod, 216. First ball, 217. Water spray nozzle, 218. Water collection chamber, 22. Spraying mechanism, 221. Water tank, 222. Connecting pipe, 223. First suction pump, 224. Second suction pump, 225. Third suction pump, 226. Suction pipe, 23. Shock-absorbing power mechanism, 231. Power housing, 232. Power motor, 233. Clamping plate, 234. Shock-absorbing spring, 3. Adjustable power assembly, 31. Hydraulic telescopic column, 32. Adjusting mechanism, 321. Horizontal rotating column, 322. First steering motor, 323. Adjusting plate, 324. Vertical rotating column, 325. Second steering motor, 326. Fixed plate, 327. Pressure-bearing column, 33. Driving mechanism, 331. Driving block, 332. Rotating shaft, 333. Dialing plate, 4. Front baffle mechanism, 41. First telescopic column, 42. Second support rod, 43. Second ball, 44. Front baffle, 5. Water mist recovery mechanism, 51. Second telescopic column, 52. Recovery basket, 53. Pulley, 54. Scrap storage chamber, 55. Adsorption chamber, 56. Recovery chamber, 57. Mud filter screen, 58. Conversion screw column, 59. Conversion motor, 510. Conversion plate, 511. First filter cotton, 512. Second filter cotton, 513. Leakage net, 6. Elastic compression spring, 7. Rangefinder. Detailed implementation mode
[0020] The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments. Parts of the technical features or connection relationships of the present invention that are not described in detail are all prior arts adopted.
[0021] The present invention will be further described in detail below with reference to the accompanying drawings.
[0022] As Figures 1 - 13 shown, a cutting device for road construction provided by the present invention includes a guide mechanism 1, an adjustable power assembly 3 is provided on the guide mechanism 1, a shock-absorbing and temperature-reducing cutting assembly 2 is provided below the adjustable power assembly 3, and a front baffle mechanism 4 and a water mist recovery mechanism 5 are respectively provided on the front and rear sides of the shock-absorbing and temperature-reducing cutting assembly 2.
[0023] The guide mechanism 1 includes guide rods 11 and a connecting plate 13. The guide rods 11 are symmetrically arranged on both sides of the adjustable power assembly 3. Support pillars 12 are evenly distributed at the lower part of the guide rods 11. The connecting plate 13 is linearly and arrayedly connected between the symmetric guide rods 11. Sliding grooves 14 and driving grooves 15 are respectively penetrated through the opposite side walls of the symmetric guide rods 11. The sliding groove 14 is arranged below the driving groove 15. Driving rods 16 are linearly and arrayedly arranged in the driving groove 15.
[0024] The adjustable power assembly 3 includes a driving mechanism 33. The driving mechanism 33 is arranged on the guiding mechanism 1. A regulating mechanism 32 is arranged at the lower part of the driving mechanism 33, and a hydraulic telescopic column 31 is arranged at the lower part of the regulating mechanism 32. The driving mechanism 33 includes a driving block 331. The driving block 331 is movably arranged between the guiding rods 11. A driving motor is arranged inside the driving block 331. Rotating shafts 332 are symmetrically and rotatably arranged at both ends of the driving block 331. The rotating shafts 332 are electrically connected to the driving motor. The rotating shafts 332 are movably arranged in the driving grooves 15. Dialing plates 333 are circumferentially and uniformly distributed on the outer side wall of the rotating shafts 332. The circumferentially and uniformly distributed dialing plates 333 are in meshing transmission connection with the linearly arrayed driving rods 16. The regulating mechanism 32 includes a fixing plate 326. The fixing plate 326 is arranged at the lower part of the driving block 331. Pressure-bearing columns 327 are symmetrically arranged on the outer side wall of the fixing plate 326. The pressure-bearing columns 327 are arranged below the rotating shafts 332. The pressure-bearing columns 327 are slidably arranged in the sliding grooves 14. A regulating plate 323 is movably arranged below the fixing plate 326. A longitudinal rotating column 324 is arranged at the center of the upper part of the regulating plate 323. The longitudinal rotating column 324 is rotatably connected to the fixing plate 326. A second steering motor 325 is arranged at the lower part of the fixing plate 326. The output end of the second steering motor 325 is connected to the longitudinal rotating column 324. A transverse rotating column 321 is arranged at the center of the upper part of the hydraulic telescopic column 31. The transverse rotating column 321 is rotatably connected to the regulating plate 323. A first steering motor 322 is arranged at the lower part of the regulating plate 323. The output end of the first steering motor 322 is connected to the transverse rotating column 321. The axis of rotation of the longitudinal rotating column 324 is perpendicular to the advancing direction of the cutting knife 212, and the axis of rotation of the transverse rotating column 321 is perpendicular to the axis of rotation of the longitudinal rotating column 324.
[0025] The shock-absorbing and temperature-reducing cutting assembly includes a cutting mechanism 21, a shock-absorbing power mechanism 23 and a spraying mechanism 22. The cutting mechanism 21 is arranged at the telescopic end of the hydraulic telescopic column 31, and the shock-absorbing power mechanism 23 and the spraying mechanism 22 are respectively arranged on both sides of the cutting mechanism 21. The cutting mechanism 21 includes a protective cover 211. The protective cover 211 is arranged at the lower end of the hydraulic telescopic column 31. The protective cover 211 is semi-circular. A cutting knife 212 is rotatably arranged inside the protective cover 211. Distance-adjusting telescopic columns 213 are symmetrically arranged in two groups on both sides of the protective cover 211. The telescopic ends of the distance-adjusting telescopic columns 213 are connected with mudguards 214. The mudguards 214 are L-shaped. The mudguards 214 are symmetrically arranged on both sides of the cutting knife 212. A water collecting cavity 218 is arranged on the mudguards 214. The water collecting cavity 218 is communicated with a water spraying port 217 through the mudguards 214. The water spraying ports 217 are linearly arrayed along the long side of the water collecting cavity 218. The water spraying ports 217 face the cutting knife 212. A first support rod 215 is arranged on the lower end surface of the mudguard 214. A first ball is rotatably embedded at the lower end of the first support rod 215.
[0026] The shock-absorbing power mechanism 23 includes a power housing 231. The power housing 231 is arranged on the outer side wall of the protective cover 211. A power motor 232 is provided on the protective cover 211. The power motor 232 is arranged inside the power housing 231. The output end of the power motor 232 is connected to the cutting knife 212. Clamping plates 233 are evenly distributed on the outer circumference of the power motor 232. The clamping plates 233 are arranged inside the power housing 231. Shock-absorbing springs 234 are evenly distributed between the clamping plates 233 and the inner wall of the power housing 231.
[0027] The spraying mechanism 22 includes a water tank 221. The water tank 221 is arranged on the side of the protective cover 211 away from the power housing 231. A first suction pump 223 is provided on the power housing 231. A connecting pipe 222 is connected to the first suction pump 223. The output end of the first suction pump 223 is communicated with the power housing 231. The connecting pipe 222 penetrates through the telescopic end of the hydraulic telescopic column 31 and is communicated with the water tank 221. A second suction pump 224 is provided at the lower end of the water tank 221. The output end of the second suction pump 224 and the power housing 231 are respectively communicated with the symmetric water collecting cavities 218 through water pipes. A third suction pump 225 is provided on the side of the water tank 221 close to the water mist recovery mechanism 5; The water mist recovery mechanism 5 includes a second telescopic column 51. The second telescopic column 51 is vertically arranged at the rear side of the protective cover 211. A recovery basket 52 is provided at the telescopic end of the second telescopic column 51. The recovery basket 52 is open towards the cutting knife 212. Pulleys 53 are symmetrically provided on both sides of the recovery basket 52. A miscellaneous stacking cavity 54, an adsorption cavity 55 and a recovery cavity 56 are respectively provided in the recovery basket 52. The adsorption cavity 55 and the recovery cavity 56 are respectively arranged on the side of the miscellaneous stacking cavity 54 away from the cutting knife 212. The recovery cavity 56 is arranged at the lower part of the adsorption cavity 55. A filter mud net 57 is arranged between the adsorption cavity 55 and the miscellaneous stacking cavity 54. A water leakage net 513 is arranged between the adsorption cavity 55 and the recovery cavity 56. A suction pipe 226 is connected between the recovery cavity 56 and the third suction pump 225; A conversion motor 59 is provided at the upper part of the recovery basket 52. A conversion threaded column 58 is rotatably arranged at the upper part of the recovery basket 52. The conversion threaded column 58 is connected to the output end of the conversion motor 59. A conversion plate 510 is slidably arranged in the adsorption cavity 55. The upper part of the conversion plate 510 penetrates through the upper wall of the recovery basket 52 and is sleeved on the conversion threaded column 58. The conversion threaded column 58 is threadedly engaged with the conversion plate 510. First filter cotton 511 and second filter cotton 512 are respectively connected between the inner wall of the adsorption cavity 55 and the two side walls of the conversion plate 510. The first filter cotton 511 and the second filter cotton 512 are symmetrically arranged on both sides of the conversion plate 510.
[0028] The front baffle mechanism 4 includes a first telescopic column 41 and a front baffle 44. The first telescopic column 41 is vertically arranged on the front side of the protective cover 211. The telescopic end of the first telescopic column 41 is provided with a second support rod 42. The lower end of the second support rod 42 is embedded with a second ball 43 for rotation. The front baffle 44 is symmetrically arranged on the second support rod 42. The symmetrical front baffle 44 is arrow-shaped; the interiors of the adjustable telescopic column 213, the first telescopic column 41 and the second telescopic column 51 are respectively provided with a compression spring 6 and a rangefinder 7, the rangefinder 7 is arranged on the inner side of the compression spring 6, and the rangefinder 7 is embedded in the telescopic rods of the adjustable telescopic column 213, the first telescopic column 41 and the second telescopic column 51. When the adjustable telescopic column 213, the first telescopic column 41 and the second telescopic column 51 are fully extended, the lower end surface of the mudguard 214 is tangent to the cutting knife 212, and the lower end sections of the first ball 216, the second ball 43 and the pulley 53 are in the same plane.
[0029] A main controller is provided in the driving block 331. The main controller adopts a PLC controller. The model of the main controller is s7-300. The driving motor, the first steering motor 322, the second steering motor 325, the power motor 232, the conversion motor 59, the first pump 223, the second pump 224, the third pump 225 and the rangefinder 7 are electrically connected to the main controller respectively.
[0030] Working principle and workflow: During actual use, the staff arranges the guiding mechanism 1 on the road to be cut. The length of the guiding rod 11 should be selected to be suitable for the length of the road to be cut. At this time, the adjustable power assembly 3 is suspended between the guiding rods 11. Two L-shaped plates are respectively suspended at the connecting plates 13 at both ends of the guiding rod 11 and connected to both ends of the guiding rod 11 to close the driving groove 15 and are fixed with screws if necessary. Subsequently, the main controller is started, and the telescopic length of the hydraulic telescopic column 31 is adjusted to make the first rolling ball 216, the second rolling ball 43, and the pulley 53 touch the ground. The compression spring 6 is compressed, and the distance measuring instrument 7 works. Multiple distance measuring instruments 7 respectively measure the telescopic lengths of the first telescopic column 41, the second telescopic column 51, and the distance-adjusting telescopic column 213. When the distance-adjusting telescopic column 213, the first telescopic column 41, and the second telescopic column 51 are fully extended, the lower end surface of the fender 214 is tangent to the cutting knife 212. Therefore, the relative position of the cutting knife 212 and the ground can be judged by the telescopic lengths of the first telescopic column 41, the second telescopic column 51, and the distance-adjusting telescopic column 213. Multiple difference thresholds of the distance measuring instruments 7 are set in advance. When the first rolling ball 216, the second rolling ball 43, and the pulley 53 touch the ground, if the values of the distance measuring instruments 7 in the first telescopic column 41, the second telescopic column 51, and the distance-adjusting telescopic column 213 are equal or within the difference threshold, it means that the plane formed by the landing points of the first rolling ball 216, the second rolling ball 43, and the pulley 53 is relatively parallel to the ground, which can ensure that the cutting knife 212 is perpendicular to the ground when moving down for cutting and avoid damage to the cutting knife 212. If the difference in the values measured by the distance measuring instruments 7 in the first telescopic column 41 and the second telescopic column 51 is large while the value measured by the distance measuring instrument 7 in the distance-adjusting telescopic column 213 is equal, it means that the cutting knife 212 is tilted forward or backward relative to the ground. At this time, the second steering motor 325 is started, and the longitudinal rotating column 324 drives the adjusting plate 323 to rotate relative to the fixed plate 326. The adjusting plate 323 drives the hydraulic telescopic column 31 and the shock-absorbing and temperature-reducing cutting assembly 2, the front baffle mechanism 4, and the water mist recovery mechanism 5 below it to rotate synchronously as a whole to adjust the angle in the overall front-rear direction until the values measured by the distance measuring instruments 7 in the first telescopic column 41 and the second telescopic column 51 are equal. If the difference in the values measured by the distance measuring instruments 7 in the symmetric distance-adjusting telescopic columns 213 is large, it means that the cutting knife 212 is tilted in the left-right direction relative to the ground. At this time, the first steering motor 322 is started, and the transverse rotating column 321 drives the hydraulic telescopic column 31 to rotate relative to the adjusting plate 323 to adjust the angle of the shock-absorbing and temperature-reducing cutting assembly 2, the front baffle mechanism 4, and the water mist recovery mechanism 5 as a whole in the left-right direction until the values measured by the distance measuring instruments 7 in the symmetric distance-adjusting telescopic columns 213 are equal. The relative angles of the shock-absorbing and temperature-reducing cutting assembly 2 as a whole in the left-right direction and the front-rear direction with respect to the ground are respectively adjusted by the first steering motor 322 and the second steering motor 325 to ensure that the cutting knife 212 is perpendicular to the ground when moving down.
[0031] After adjusting the relative position of the cutting tool 212 and the ground, start the power motor 232. At the same time, the first pumping pump 223 and the second pumping pump 224 work. The power motor 232 drives the cutting tool 212 to rotate. The second pumping pump 224 directly pumps the water in the water tank 221 into the water collection chamber 218 on one side. The first pumping pump 223 pumps the water in the water tank 221 into the power housing 231 through the connecting pipe 222, and cools it by water cooling when the power motor 232 is working. The water flowing through the power housing 231 flows into the water collection chamber 218 on the other side through the water pipe. The water in the water collection chambers 218 on both sides of the cutting tool 212 is sprayed out through the water spray nozzles 217 to cool the cutting tool 212 and play a role in dust reduction at the same time. The heat generated by the power motor 232 during operation is conducted away by the flowing water. The clamping plate 233 clamps the power motor 232, and the vibration generated by the power motor 232 during operation is offset through the shock-absorbing spring 234. In addition, under the enclosure of the power housing 231 and the water flow, the noise generated by the power motor 232 during operation is difficult to conduct out, playing a role in noise reduction. Start the hydraulic telescopic column 31. The hydraulic telescopic column 31 pushes the shock-absorbing and cooling type cutting assembly 2 to move downward as a whole. The distance-adjusting telescopic column 213, the first telescopic column 41, and the second telescopic column 51 contract, and the elastic compression spring 6 is compressed. When the contraction distance of the distance-adjusting telescopic column 213 is equal to the distance from the lower end face of the first ball 216 to the lower end face of the mudguard 214, that is, when the value detected by the rangefinder 7 is equal to its initial value minus the current contraction amount of the distance-adjusting telescopic column 213, the cutting tool 212 contacts the road surface. The hydraulic telescopic column 31 continues to push the cutting tool 212 to cut the road, and the cutting depth of the cutting tool 212 can be adjusted through the values detected by the hydraulic telescopic column 31 and the rangefinder 7.
[0032] The driving motor starts, and the rotating shaft 332 drives the toggle plate 333 to rotate. When the toggle plate 333 rotates, it forms an engaging transmission structure with the driving rod 16, thereby causing the driving block 331 to slide within the driving groove 15 and the bearing column 327 to slide within the sliding groove 14. At this time, the cutting blade 212 cuts the road. During this process, stones or debris on the advancing path of the cutting blade 212 are blocked by the front baffle 44 and slide along the surface of the arrow-shaped front baffle 44 to its outside, preventing the cutting blade 212 from touching the debris on the ground and being damaged. At the same time, the recycling basket 52 always stays close to the ground, and the water mist and mud splashed by the cutting blade 212 are sputtered into the recycling basket 52. Large-particle sludge impurities are collected by the stacking cavity 54, and the water in the water mist and sludge is adsorbed by the first filter cotton 511 through the mud filtering net 57. As the cutting operation progresses, the first filter cotton 511 adsorbs more and more water. After the power motor 232 works for a certain period of time, the timing control module of the main controller starts the conversion motor 59 and the third pump 225. The conversion motor 59 rotates the conversion screw column 58, thereby causing the conversion plate 510 to slide within the adsorption cavity 55. The conversion plate 510 slides towards the first filter cotton 511 and squeezes the first filter cotton 511 to squeeze out the water in it. The second filter cotton 512 unfolds under the drive of the conversion plate 510 and continuously adsorbs the water mist sputtered by the cutting blade 212. The water squeezed out from the first filter cotton 511 falls into the recycling cavity 56 through the water leakage net 513 and is then pumped into the water tank 221 by the third pump 225 through the suction pipe 226 for recycling. By sliding the conversion plate 510, the first filter cotton 511 and the second filter cotton 512 alternate in absorbing and draining water, extending the water filling cycle of the water tank 221, increasing the running time of the cutting blade 212, and improving the efficiency of the road cutting operation.
[0033] When there are multiple slope roads within the road range covered by the guiding mechanism 1, during the process of the cutting blade 212 advancing, the first ball 216, the second ball 43, and the pulley 53 around it are always in contact with the ground under the elastic pressure of the elastic compression spring 6. When a slope road appears, the difference in the values detected by the distance measuring instruments 7 within the first telescopic column 41, the second telescopic column 51, and the distance adjusting telescopic column 213 exceeds the threshold value, and the hydraulic telescopic column 31 immediately contracts, causing the cutting blade 212 to leave the ground. According to the above adjustment principle, the first steering motor 322 and the second steering motor 325 are used to respectively adjust the relative angles of the overall shock-absorbing and temperature-reducing cutting assembly 2 with respect to the ground in the left-right direction and the front-back direction, ensuring that the cutting blade 212 is perpendicular to the ground when it moves downward before performing the road cutting operation, preventing damage to the cutting blade 212, and improving the adaptability of the cutting device to complex terrains.
[0034] After the road cutting operation is completed, the hydraulic telescopic column 31 contracts and resets, the power motor 232 and the drive motor stop, the first suction pump 223, the second suction pump 224, the third suction pump 225 and the conversion motor 59 stop working. The staff cleans the mud in the debris chamber 54 and regularly cleans and replaces the mud filter screen 57, the first filter cotton 511 and the second filter cotton 512.
[0035] It should be noted that the water tank 221 is made of plastic material, so that the staff can see the liquid level height in the water tank 221, and then can replenish water to the water tank 221 in time. In addition, the forward direction of the cutting tool 212 is defined as the front side, which will not be elaborated here.
[0036] The above is the overall working process of the present invention. Just repeat these steps the next time it is used.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0038] The present invention and its implementation manners have been described above. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.
Claims
1. A cutting device for road construction, including a guiding mechanism, characterized in that: An adjustable power assembly is provided on the guiding mechanism. A shock-absorbing and temperature-reducing cutting assembly is provided below the adjustable power assembly. A front shielding mechanism and a water mist recovery mechanism are respectively provided on the front and rear sides of the shock-absorbing and temperature-reducing cutting assembly; The adjustable power assembly includes a driving mechanism provided on the guiding mechanism. An adjusting mechanism is provided below the driving mechanism. A hydraulic telescopic column is provided below the adjusting mechanism; The shock-absorbing and temperature-reducing cutting assembly includes a cutting mechanism, a shock-absorbing power mechanism, and a spraying mechanism. The cutting mechanism is provided at the telescopic end of the hydraulic telescopic column. The shock-absorbing power mechanism and the spraying mechanism are respectively provided on both sides of the cutting mechanism.
2. The cutting device for road construction according to claim 1, characterized in that: The cutting mechanism includes a protective cover, a cutting knife, distance-adjusting telescopic columns, and a mudguard. The protective cover is provided at the lower end of the hydraulic telescopic column and is semi-circular. The cutting knife is rotatably provided inside the protective cover. The distance-adjusting telescopic columns are symmetrically provided in pairs on both sides of the protective cover. The mudguard is connected to the telescopic end of the distance-adjusting telescopic column. The mudguard is L-shaped and is symmetrically provided on both sides of the cutting knife. A water collection cavity is provided on the mudguard. The water collection cavity is provided with a water spraying port through the mudguard. The water spraying ports are linearly arranged along the long side of the water collection cavity and face the cutting knife; A first support rod is provided on the lower end surface of the mudguard. A first rolling ball is rotatably embedded at the lower end of the first support rod.
3. A cutting device for road construction according to claim 2, characterized in that: The shock-absorbing power mechanism includes a power housing, a power motor, and a clamping plate. The power housing is provided on the outer side wall of the protective cover. The power motor is provided on the protective cover and is inside the power housing. The output end of the power motor is connected to the cutting knife. The clamping plates are circumferentially distributed outside the power motor and are inside the power housing. Shock-absorbing springs are evenly distributed between the clamping plates and the inner wall of the power housing.
4. The cutting device for road construction according to claim 3, wherein: The spraying mechanism includes a water tank, a first suction pump, a connecting pipe, a second suction pump, and a third suction pump. The water tank is provided on the side of the protective cover away from the power housing. The first suction pump is provided on the power housing. The connecting pipe is connected to the first suction pump. The output end of the first suction pump is connected to the power housing. The connecting pipe passes through the telescopic end of the hydraulic telescopic column and is connected to the water tank. The second suction pump is provided at the lower end of the water tank. The output ends of the second suction pump and the power housing are respectively connected to the symmetric water collection cavities through water pipes. The third suction pump is provided on the side of the water tank close to the water mist recovery mechanism.
5. The cutting device for road construction according to claim 4, characterized in that: The water mist recovery mechanism includes a second telescopic column, a recovery basket, pulleys, a conversion screw column, a conversion motor, a conversion plate, a first filter cotton, and a second filter cotton. The second telescopic column is vertically provided at the rear side of the protective cover. The recovery basket is provided at the telescopic end of the second telescopic column. The recovery basket is open towards the cutting knife. The pulleys are symmetrically provided on both sides of the recovery basket; A miscellaneous stacking cavity, an adsorption cavity, and a recovery cavity are respectively provided inside the recovery basket. The adsorption cavity and the recovery cavity are respectively provided on the side of the miscellaneous stacking cavity away from the cutting knife. The recovery cavity is provided below the adsorption cavity. A mud filtering net is provided between the adsorption cavity and the miscellaneous stacking cavity. A water leakage net is provided between the adsorption cavity and the recovery cavity. A suction pipe is connected between the recovery cavity and the third suction pump; The conversion motor is arranged at the upper part of the recovery basket, the conversion thread column is rotatably arranged at the upper part of the recovery basket, the conversion thread column is connected to the output end of the conversion motor, the conversion plate is slidably arranged in the adsorption chamber, the upper part of the conversion plate passes through the upper wall of the recovery basket and is sleeved on the conversion thread column, the conversion thread column is threadedly engaged with the conversion plate, and the first filter cotton and the second filter cotton are respectively connected between the inner wall of the adsorption chamber and the two side walls of the conversion plate.
6. The cutting device for road construction according to claim 5, wherein: The front baffle mechanism includes a first telescopic column and a front baffle plate. The first telescopic column is vertically arranged on the front side of the protective cover. The telescopic end of the first telescopic column is provided with a second support rod. The lower end of the second support rod is embedded with a second ball for rotation. The front baffle plate is symmetrically arranged on the second support rod, and the symmetrical front baffle plate is arrow-shaped.
7. The cutting device for road construction according to claim 6, characterized in that: The adjustable telescopic column, the first telescopic column and the second telescopic column are respectively provided with a compression spring and a distance meter, the distance meter is arranged on the inner side of the compression spring, and the distance meter is embedded in the telescopic rods of the adjustable telescopic column, the first telescopic column and the second telescopic column; When the adjustable telescopic column, the first telescopic column and the second telescopic column are fully extended, the lower end surface of the fender is tangent to the cutting knife, and the lower end sections of the first ball bearing, the second ball bearing and the pulley are in the same plane.
8. The cutting device for road construction according to claim 7, wherein: The guide mechanism includes guide rods and connecting plates, the guide rods are symmetrically arranged on both sides of the adjustable power assembly, the lower part of the guide rods is evenly distributed with pillars, the connecting plates are linearly arrayed and connected between the symmetrical guide rods, and the symmetrical opposite side walls of the guide rods are respectively penetrated by sliding grooves and driving grooves, the sliding grooves are arranged below the driving grooves, and the driving rods are linearly arrayed in the driving grooves.
9. The cutting device for road construction according to claim 8, characterized in that: The driving mechanism includes a driving block, a rotating shaft and a toggle plate. The driving block is movably arranged between the guide rods. A driving motor is arranged inside the driving block. The rotating shaft is symmetrically rotatably arranged at both ends of the driving block. The rotating shaft is electrically connected to the driving motor. The rotating shaft is movably arranged in a driving groove. The toggle plates are evenly distributed on the outer wall of the rotating shaft. The evenly distributed toggle plates are meshed and transmitted to the driving rods of the linear array.
10. A cutting device for road construction according to claim 9, characterized in that: The adjusting mechanism comprises a fixed plate, an adjusting plate, a first steering motor and a second steering motor, the fixed plate being arranged at the lower part of the driving block, pressure-bearing columns are symmetrically arranged on the outer side wall of the fixed plate, the pressure-bearing columns are arranged below the rotating shaft, the pressure-bearing columns are slidably arranged in the sliding groove, the adjusting plate is movably arranged below the fixed plate, a longitudinal rotating column is arranged at the upper center of the adjusting plate, the longitudinal rotating column is rotatably connected to the fixed plate, the second steering motor is arranged at the lower part of the fixed plate, the output end of the second steering motor is connected to the longitudinal rotating column, a transverse rotating column is arranged at the upper center of the hydraulic telescopic column, the transverse rotating column is rotatably connected to the adjusting plate, the first steering motor is arranged at the lower part of the adjusting plate, the output end of the first steering motor is connected to the transverse rotating column, the rotation axis of the longitudinal rotating column is perpendicular to the direction of advancement of the cutting knife, and the rotation axis of the transverse rotating column is perpendicular to the rotation axis of the longitudinal rotating column.
Citation Information
Patent Citations
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