Compact energy-saving independent air compression station house suitable for low-temperature environment

Abstract

The invention discloses a compact energy-saving independent air compression station house suitable for a low-temperature environment, and belongs to the field of emergency rescuing, the compact energy-saving independent air compression station house comprises two box bodies, a plurality of draught fans are installed on the inner wall of one side of one box body, lifting rings are fixedly connected to the two sides of the box body, industrial compressed air compressors are installed at the bottoms of inner cavities of the two box bodies, and the industrial compressed air compressors are connected with the industrial compressed air compressors. The upper part of the industrial compressed air compressor is fixedly connected with an industrial compressed air compressor exhaust duct; wherein one side of one box body is rotationally connected with an access door, an instrument air compressor is installed in an inner cavity of one box body, an exhaust component is arranged above the instrument air compressor, and an instrument air storage tank is installed in the inner cavity of one box body; through cooperative use of the devices, the design not only improves the heat utilization rate, but also enhances the reliability and adaptability of the system, is particularly suitable for coping with low-temperature environment challenges, and provides a stable and reliable compressed air source for industrial production.

Description

Technical Field

[0001] The present invention relates to the technical field of emergency rescue, and specifically to a compact, energy-saving and independent air compressor station room applicable to low-temperature environments. Background Art

[0002] With the wide application of pneumatic equipment in industrial construction, the air compressor station, as the main source of compressed air for various pneumatic actuating equipment, has become an essential part of industrial production and construction. For regions with obvious seasonal variations and where the lowest temperature in winter is lower than the lower limit of the equipment operating temperature, the construction of air compressor stations is mainly arranged indoors in workshops, which leads to additional space requirements and increased infrastructure costs. However, the heat generated during the operation of air compressor station equipment has a low utilization rate, and the ventilation and heat dissipation efficiency of the heating equipment body is low. The existing air compressor station rooms are not designed to effectively utilize this waste heat to improve energy efficiency or provide necessary heat preservation measures for themselves. In addition, due to the lack of effective heat insulation and heating systems, traditional air compressor station rooms are prone to problems such as pipeline freezing and difficult equipment startup when operating in low-temperature environments.

[0003] Therefore, the present invention provides a compact, energy-saving and independent air compressor station room applicable to low-temperature environments to solve the above problems. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] The present invention provides a compact, energy-saving and independent air compressor station room applicable to low-temperature environments, aiming to solve the problems raised in the background art.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present invention provides the following technical solutions: A compact, energy-saving and independent air compressor station room applicable to low-temperature environments includes two boxes. A plurality of fans are installed on one inner wall of one of the boxes, and lifting rings are fixedly connected to both sides of the box. An industrial compressed air air compressor is installed at the bottom of the inner cavity of the two boxes, and an exhaust air duct of the industrial compressed air air compressor is fixedly connected above the industrial compressed air air compressor;

[0008] An inspection door is rotatably connected to one side of one of the boxes. An instrument air compressor is installed in the inner cavity of one of the boxes, and an exhaust component is arranged above the instrument air compressor. An instrument air storage tank is installed in the inner cavity of one of the boxes, and an instrument air filter is arranged on one side of the instrument air storage tank. The output end of the instrument air filter is connected to the input end of the instrument air storage tank;

[0009] The input end of the instrument air filter is fixedly connected to an instrument air dryer. Low-position ventilation air ducts are provided on one side of each of the two boxes. An electric heater is installed on the inner wall of one side of one of the boxes. A number of electrical cabinets are installed in the inner cavities of both boxes, and overhead traveling beams are fixedly connected to the upper parts of the inner cavities of both boxes.

[0010] An industrial compressed air dryer, an industrial compressed air filter, and two industrial compressed air storage tanks are installed in the inner cavity of the other box.

[0011] As a preferred technical solution of the present application, the exhaust component includes: an instrument air compressor exhaust air duct, fixed louvers, adjustable louvers, an inner circulation air outlet, a baffle, a three-way baffle box body, an outer circulation air outlet, a baffle adjustment handle, and a locking screw. The fixed louvers are installed at one end of the instrument air compressor exhaust air duct, and the fixed louvers communicate with the inner cavity of the instrument air compressor exhaust air duct. One side of the three-way baffle box body is fixedly connected to the other end of the adjacent instrument air compressor exhaust air duct, and an outer circulation air outlet is provided at one end of the three-way baffle box body.

[0012] As a preferred technical solution of the present application, the inner circulation air outlet is provided in the inner cavity of the three-way baffle box body, and the adjustable louvers are installed on one side of the three-way baffle box body, and the adjustable louvers communicate with the inner cavity of the three-way baffle box body.

[0013] As a preferred technical solution of the present application, the baffle is located in the inner cavity of the three-way baffle box body, and a baffle adjustment handle is provided on one side of the baffle.

[0014] As a preferred technical solution of the present application, one side of the baffle is fixedly connected to one end of the baffle adjustment handle through a locking screw, and one side of the baffle adjustment handle is rotatably connected to the inner wall of the adjacent three-way baffle box body through a rotating shaft.

[0015] As a preferred technical solution of the present application, the inner cavity of the outer circulation air outlet communicates with the inner cavity of the instrument air compressor exhaust air duct.

[0016] As a preferred technical solution of the present application, windows are fixedly connected to both sides of each of the two boxes, a number of weak current control boxes are installed in the inner cavities of both boxes, and inspection doors are rotatably connected to one side of each of the two boxes.

[0017] (III) Beneficial effects

[0018] The combined use of the low-position ventilation duct and the fan realizes an efficient ventilation and heat dissipation mechanism, effectively reducing the heat generation during equipment operation, improving the working efficiency and stability of the equipment. Secondly, the exhaust component can flexibly adjust the hot air flow direction and intensity according to the ambient temperature, ensuring an even distribution of the temperature inside the box body, and avoiding problems such as pipeline freezing and difficult equipment startup in low-temperature environments. This design not only improves the heat utilization rate but also enhances the reliability and adaptability of the system, especially suitable for coping with low-temperature environment challenges, providing a stable and reliable source of compressed air for industrial production. Brief Description of the Drawings

[0019] Figure 1 It is an overall top view of a compact, energy-saving and independent air compressor station room applicable to low-temperature environments;

[0020] Figure 2 It is a schematic diagram of the internal structure of the exhaust component in a compact, energy-saving and independent air compressor station room applicable to low-temperature environments;

[0021] Figure 3 It is an overall side view schematic diagram of a compact, energy-saving and independent air compressor station room applicable to low-temperature environments;

[0022] Figure 4 It is a working flow chart of the air compressor station in a compact, energy-saving and independent air compressor station room applicable to low-temperature environments;

[0023] Figure 5 It is an operation flow chart of the three-way baffle box body in a compact, energy-saving and independent air compressor station room applicable to low-temperature environments.

[0024] In the figures:

[0025] 1, fan; 2, lifting ring; 3, industrial compressed air air compressor; 4, industrial compressed air air compressor exhaust air duct; 5, inspection door; 6, instrument air air compressor; 7, exhaust component; 71, instrument air air compressor exhaust air duct; 72, fixed louvers; 73, adjustable louvers; 74, internal circulation exhaust port; 75, baffle; 76, three-way baffle box body; 77, external circulation exhaust port; 78, baffle adjustment handle; 79, locking screw; 8, instrument air storage tank; 9, instrument air filter; 10, window; 11, instrument air dryer; 12, low-position ventilation duct; 13, electric heater; 14, industrial compressed air dryer; 15, industrial compressed air filter; 16, industrial compressed air storage tank; 17, weak current control box; 18, inspection door; 19, electrical cabinet; 20, crane beam; 21, box body. Detailed Implementation Modes

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] The present invention provides a compact and energy-saving independent air compressor station room applicable to low-temperature environments. As Figures 1 - 5 shown, the technical solution includes two boxes 21. A plurality of fans 1 are installed on one inner wall of one box 21, and lifting rings 2 are fixedly connected to both sides of the box 21. An industrial compressed air air compressor 3 is installed at the bottom of the inner cavity of the two boxes 21, and an industrial compressed air air compressor exhaust air duct 4 is fixedly connected above the industrial compressed air air compressor 3;

[0028] A maintenance door 5 is rotatably connected to one side of one box 21. An instrument air compressor 6 is installed in the inner cavity of one box 21, and an exhaust component 7 is arranged above the instrument air compressor 6. An instrument air storage tank 8 is installed in the inner cavity of one box 21, and an instrument air filter 9 is arranged on one side of the instrument air storage tank 8. The output end of the instrument air filter 9 is connected to the input end of the instrument air storage tank 8;

[0029] The input end of the instrument air filter 9 is fixedly connected to an instrument air dryer 11. Low-position ventilation ducts 12 are opened on one side of the two boxes 21. An electric heater 13 is installed on one inner wall of one box 21. A plurality of electrical cabinets 19 are installed in the inner cavities of the two boxes 21, and crane beams 20 are fixedly connected to the upper parts of the inner cavities of the two boxes 21;

[0030] An industrial compressed air dryer 14 is installed in the inner cavity of the other box 21. An industrial compressed air filter 15 is installed in the inner cavity of the other box 21. Two industrial compressed air storage tanks 16 are installed in the inner cavity of the other box 21.

[0031] The exhaust component 7 includes: an instrument air compressor exhaust air duct 71, a fixed louver 72, an adjustable louver 73, an inner circulation exhaust port 74, a baffle 75, a three-way baffle box body 76, an outer circulation exhaust port 77, a baffle adjustment handle 78, and a locking screw 79. The fixed louver 72 is installed at one end of the instrument air compressor exhaust air duct 71, and the fixed louver 72 is communicated with the inner cavity of the instrument air compressor exhaust air duct 71. One side of the three-way baffle box body 76 is fixedly connected to the other end of the adjacent instrument air compressor exhaust air duct 71, and an outer circulation exhaust port 77 is opened at one end of the three-way baffle box body 76.

[0032] The inner circulation air outlet 74 is opened in the inner cavity of the three-way baffle box body 76. The adjustable louver 73 is installed on one side of the three-way baffle box body 76, and the adjustable louver 73 is communicated with the inner cavity of the three-way baffle box body 76.

[0033] Specifically: The industrial compressed air air compressor 3 starts and begins to work. The generated compressed air is heat-treated through the exhaust air duct 4 of the industrial compressed air air compressor. At the same time, the instrument air compressor 6 also starts to operate, providing the compressed air required by the system for the instrument, and dissipating heat through the instrument air compressor exhaust air duct 71 in the exhaust component 7. The exhaust component 7 includes a fixed louver 72, an adjustable louver 73, an inner circulation air outlet 74, a baffle 75, a three-way baffle box body 76, an outer circulation air outlet 77, a baffle adjustment handle 78, and a locking screw 79. These components work together to adjust the flow direction and intensity of the hot air, ensuring the stability of the temperature inside the box body 21. The instrument air is stored in the instrument air storage tank 8 after being processed by the instrument air dryer 11 and the instrument air filter 9, and finally supplied to the user end. In a low-temperature environment, the electric heater 13 is automatically started according to the temperature feedback to maintain the appropriate operating temperature inside the box. The low-position ventilation duct 12 allows the outside cold air to enter the box body, while the fan 1 installed on the upper part is responsible for exhausting the hot air inside the box to achieve forced ventilation and heat dissipation. In addition, the design of the crane beam 20 and the lifting ring 2 facilitates the hoisting and maintenance of the equipment. The inspection door 18 and the window 10 provide convenient access channels and daily lighting.

[0034] The baffle 75 is located in the inner cavity of the three-way baffle box body 76, and a baffle adjustment handle 78 is provided on one side of the baffle 75.

[0035] One side of the baffle 75 is fixedly connected to one end of the baffle adjustment handle 78 through the locking screw 79. One side of the baffle adjustment handle 78 is rotatably connected to the inner wall of the adjacent three-way baffle box body 76 through a rotating shaft.

[0036] The inner cavity of the outer circulation air outlet 77 is communicated with the inner cavity of the instrument air compressor exhaust air duct 71.

[0037] Windows 10 are fixedly connected to both sides of the two box bodies 21. A number of weak current control boxes 17 are installed in the inner cavities of the two box bodies 21. An inspection door 18 is rotatably connected to one side of the two box bodies 21.

[0038] Specifically: By adopting the method of combining the low-position ventilation duct 12 with the high-position forced exhaust fan 1, an efficient ventilation and heat dissipation mechanism is achieved, effectively reducing the heat generation during equipment operation, improving the working efficiency and stability of the equipment. Secondly, by using the flexible design of the exhaust component 7, especially components such as the adjustable louvers 73, the baffle 75, and the baffle adjustment handle 78, the flow direction and intensity of the hot air can be flexibly adjusted according to the actual ambient temperature, ensuring the uniform distribution of the temperature inside the box body 21 and avoiding problems such as pipeline freezing and difficult equipment startup that are prone to occur in traditional air compressor stations in low-temperature environments. Furthermore, the interlayer of the box body 21 is filled with aluminum silicate rock wool and polyurethane materials, which are both fireproof and heat-insulating. Combined with the use of the electric heater 13, the minimum available temperature can be maintained even when the equipment is in a fault or maintenance state during winter operation, ensuring the normal operation of the equipment. Finally, the overall structure design is compact and reasonable. The two box bodies 21 are respectively equipped with relevant equipment for industrial compressed air and instrument air, reducing the additional space requirements and infrastructure costs, and improving the space utilization rate. This design not only solves the problem of low heat utilization rate in existing air compressor stations, but also enhances the reliability and adaptability of the system, and is especially suitable for regions with obvious seasonal changes and low winter temperatures.

[0039] As described above, it is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A compact and energy-saving independent air compressor station room applicable to low-temperature environments, comprising two boxes (21), characterized in that: On one side inner wall of one of the boxes (21), several blowers (1) are installed, and lifting rings (2) are fixedly connected to both sides of the box (21). At the bottom of the inner cavities of the two boxes (21), an industrial compressed air air compressor (3) is installed, and an industrial compressed air air compressor exhaust air duct (4) is fixedly connected above the industrial compressed air air compressor (3); On one side of one of the boxes (21), a maintenance door (5) is rotatably connected. Inside the cavity of one of the boxes (21), an instrument air compressor (6) is installed, and an exhaust component (7) is arranged above the instrument air compressor (6). Inside the cavity of one of the boxes (21), an instrument air storage tank (8) is installed, and an instrument air filter (9) is arranged on one side of the instrument air storage tank (8). The output end of the instrument air filter (9) is connected to the input end of the instrument air storage tank (8); The input end of the instrument air filter (9) is fixedly connected to an instrument air dryer (11). Low-position ventilation ducts (12) are opened on one side of the two boxes (21). On one side inner wall of one of the boxes (21), an electric heater (13) is installed. Several electrical cabinets (19) are installed in the inner cavities of the two boxes (21), and overhead crane beams (20) are fixedly connected to the upper parts of the inner cavities of the two boxes (21); Inside the cavity of the other box (21), an industrial compressed air dryer (14) is installed. Inside the cavity of the other box (21), an industrial compressed air filter (15) is installed. Two industrial compressed air storage tanks (16) are installed inside the cavity of the other box (21).

2. The compact energy-saving independent air compressor station room applicable to low-temperature environments according to claim 1, characterized in that: The exhaust component (7) includes: an instrument air compressor exhaust air duct (71), fixed louvers (72), adjustable louvers (73), an internal circulation exhaust opening (74), a baffle (75), a three-way baffle box body (76), an external circulation exhaust opening (77), a baffle adjustment handle (78), and a locking screw (79). The fixed louvers (72) are installed at one end of the instrument air compressor exhaust air duct (71), and the fixed louvers (72) communicate with the inner cavity of the instrument air compressor exhaust air duct (71). One side of the three-way baffle box body (76) is fixedly connected to the other end of the adjacent instrument air compressor exhaust air duct (71), and an external circulation exhaust opening (77) is opened at one end of the three-way baffle box body (76).

3. A compact energy-saving independent air compressor station room applicable to low-temperature environments according to claim 2, characterized in that: The internal circulation exhaust opening (74) is opened in the inner cavity of the three-way baffle box body (76). The adjustable louvers (73) are installed on one side of the three-way baffle box body (76), and the adjustable louvers (73) communicate with the inner cavity of the three-way baffle box body (76).

4. The compact and energy-saving independent air compressor station room applicable to low-temperature environment according to claim 3, wherein: The baffle (75) is located in the inner cavity of the three-way baffle box body (76), and a baffle adjustment handle (78) is arranged on one side of the baffle (75).

5. A compact and energy-saving independent air compressor station room applicable to low-temperature environments according to claim 4, characterized in that: One side of the baffle (75) is fixedly connected to one end of the baffle adjustment handle (78) through the locking screw (79). One side of the baffle adjustment handle (78) is rotatably connected to the inner wall of the adjacent three-way baffle box body (76) through a rotating shaft.

6. The compact energy-saving independent air compressor station room applicable to low-temperature environment according to claim 2, characterized in that: The inner cavity of the external circulation air outlet (77) is communicated with the inner cavity of the instrument air compressor exhaust air duct (71).

7. An independent air compressor station room applicable to low-temperature environments and compact and energy-saving, as described in claim 1, wherein: Windows (10) are fixedly connected to both sides of the two boxes (21). A number of weak current control boxes (17) are installed in the inner cavities of the two boxes (21). An inspection door (18) is rotatably connected to one side of the two boxes (21).

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