A detection device for solar photovoltaic panel production and a detection method thereof

By designing an automated photovoltaic panel production and testing device, the automatic connection and disconnection of photovoltaic panels and testing equipment is realized. Combined with cleaning cloth wiping and deformation detection, the problem of cumbersome operation in the existing technology is solved, and the testing efficiency and accuracy are improved.

CN120314083BActive Publication Date: 2025-10-21SHANXI KAI XIANG KAI YU TECH CO LTD
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Patent Information

Application Number
CN202510821534.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-10-21
Estimated Expiration
2045-06-19

AI Technical Summary

Technical Problem

During the existing photovoltaic panel production and testing process, manual operation is required to connect the testing equipment to the photovoltaic panels, resulting in cumbersome operations and low efficiency.

Method used

A testing device for solar photovoltaic panel production was designed, including a conveying channel, testing equipment, cleaning components, and stacking components. The device enables automatic insertion and separation of photovoltaic panels and testing equipment through the pushing components. Combined with cleaning cloth wiping and deformation sensor detection, it realizes automated battery quality testing and pressure resistance testing.

Benefits of technology

It improves the automation level of photovoltaic panel production and testing, ensures the accuracy and diversity of test results, and reduces the operational difficulty and workload of staff in sorting and transporting materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of solar photovoltaic panel production detection device and its detection method, belong to photovoltaic panel production detection technical field.A kind of solar photovoltaic panel production detection device, including frame, further include: conveying passage, conveying passage is fixed in the top of frame, conveying passage side is obliquely provided with loading chute, conveying passage is provided with the pusher assembly for pushing photovoltaic panel body in;Detection equipment, detection equipment is set in the end of conveying passage, and detection equipment is fixed with output plug, and the output connector of photovoltaic panel body is opened and is inserted with output plug;The application can detect the pressure resistance of photovoltaic panel body and the quality of battery, and make photovoltaic panel body automatically feed and unload when detecting, degree of automation is high, and after detection is completed, it is automatically stacked, reduces subsequent staff arrangement and transport difficulty.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel production detection, and in particular to a detection device and a detection method for solar photovoltaic panel production. Background Art

[0002] Photovoltaic (PV), short for solar photovoltaic power generation, is a novel power generation system that utilizes the photovoltaic effect of semiconductor materials in solar cells to directly convert sunlight into electricity. To ensure the continuous operation of PV equipment, it must undergo multiple inspections to prevent malfunctions. During the production process of solar PV panels, to ensure quality, a random selection of panels from each batch undergoes quality inspection.

[0003] Currently, when testing photovoltaic equipment, staff are required to drive the testing equipment close to the photovoltaic panel and manually connect the testing equipment to the photovoltaic converter on the photovoltaic panel to detect the current, voltage, power, temperature and other information data of the photovoltaic panel. After the test is completed, the equipment needs to be disassembled and replaced, which is a cumbersome operation. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a detection device and a detection method for solar photovoltaic panel production.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A detection device for producing solar photovoltaic panels, comprising a frame and:

[0007] A conveying channel is fixed on the top of the frame, a loading slide is arranged obliquely on the side of the conveying channel, and a pushing component for pushing the photovoltaic panel body is arranged in the conveying channel;

[0008] A detection device is provided at the end of the conveying channel, an output plug is fixedly provided on the detection device, and an output connector for plugging with the output plug is provided on the photovoltaic panel body;

[0009] A cleaning assembly is provided on the upper side of the conveying channel and is provided with a cleaning cloth for wiping dust from the top of the photovoltaic panel body;

[0010] Wherein, a stacking assembly for stacking photovoltaic panel bodies is provided at the bottom of the detection equipment, and a pressure resistance testing assembly for pressing down the photovoltaic panel bodies is provided between the stacking assembly and the cleaning assembly.

[0011] Preferably, the pushing assembly includes a hydraulic cylinder fixed on the conveying channel, a connecting plate provided at the end of the piston rod of the hydraulic cylinder, and a push plate fixed to the connecting plate, and the push plate is movably opposed to the photovoltaic panel body.

[0012] Preferably, the detection device is provided with a groove, a top rod slidably connected in the groove and movably abutting against the photovoltaic panel body, and an elastic element is provided between the top rod and the inner wall of the groove.

[0013] Preferably, a notch is provided on the conveying channel, a swing plate is rotatably connected to the notch via a pin, a movable plate is fixed to the bottom of the connecting plate, and the movable plate and the bottom of the swing plate are movably opposed to each other.

[0014] Preferably, the cleaning assembly includes a cleaning box fixed on the upper side of the conveying channel, and a first rotating rod and a second rotating rod are rotatably connected in the cleaning box, and the first rotating rod and the second rotating rod are provided with movable gears that mesh with each other, one end of the cleaning cloth is connected to the first rotating rod and is wrapped around the first rotating rod, and the end of the cleaning cloth away from the first rotating rod is connected to the second rotating rod, and a rubber abutting rod that is movably abutted against the cleaning cloth is also provided in the cleaning box.

[0015] Preferably, the movable plate is connected to a rack plate through a connecting rod, the rack plate is slidably connected to the bottom of the loading slide, the first rotating rod is provided with a one-way gear meshing with the rack plate, and the one-way gear is provided with a flywheel structure.

[0016] Preferably, the compression test assembly includes a support fixed on the side of the detection equipment, the support is rotatably connected to a rotating rod, one end of the rotating rod is provided with a secondary bevel gear, the first rotating rod is provided with a main bevel gear meshing with the secondary bevel gear, an eccentric shaft is provided on the rotating rod, a movable block is movably connected to the eccentric shaft, the movable block is movably connected to a sliding rod slidably connected to the cleaning box, the sliding rod is connected to the rubber abutment rod through a connecting rod, and deformation sensors for detecting the degree of deformation of the photovoltaic panel body are provided at both ends of each photovoltaic panel body.

[0017] Preferably, a fixing seat is fixed in the cleaning box, an elastic telescopic rod is provided on the fixing seat, and a tensioning rod is provided at one end of the elastic telescopic rod away from the fixing seat.

[0018] Preferably, an L-shaped baffle is fixedly provided on the detection equipment, a support plate is fixedly provided on the side of the L-shaped baffle, a screw is rotatably connected to the support plate, a driven bevel gear is provided at the end of the screw, and an active bevel gear meshing with the driven bevel gear is provided at the end of the rotating rod away from the secondary bevel gear, a sleeve is threadedly connected to the screw, a material receiving plate is fixedly provided on the sleeve, and a side baffle that is movably abutted against the side of the photovoltaic panel body is fixedly provided on the bottom of the detection equipment through a connecting plate.

[0019] The present invention also discloses a detection method for a detection device for producing solar photovoltaic panels, comprising the following steps:

[0020] S1: The staff places the photovoltaic panel to be inspected in the loading chute. The photovoltaic panel in the loading chute automatically slides down, and the first photovoltaic panel in the loading chute slides into the conveying channel.

[0021] S2: Control the operation of the hydraulic cylinder. The piston rod of the hydraulic cylinder drives the push plate to move through the connecting plate, so that the push plate pushes the photovoltaic panel body in the conveying channel to the detection equipment.

[0022] S3: During the movement of the connecting plate, the moving plate and the rack plate are driven to move. The moving plate pushes the bottom of the swing plate, causing the swing plate to rotate around the pin shaft at the notch, and finally the top of the swing plate is placed horizontally with the conveying channel. During the movement of the rack plate, it is meshed with the one-way gear for transmission. The one-way gear drives the first rotating rod to rotate. The movable gear on the first rotating rod is meshed with the movable gear on the second rotating rod for transmission, causing the first rotating rod and the second rotating rod to rotate relative to each other, so that the cleaning cloth wrapped on the first rotating rod is rolled onto the second rotating rod, so that the cleaning cloth is always in a clean state and abuts against the top of the photovoltaic panel body;

[0023] S4: When the first rotating rod rotates, the main bevel gear meshes with the secondary bevel gear on the rotating rod to transmit the force. The eccentric shaft on the rotating rod drives the movable block to move, so that the movable block drives the sliding rod to slide up and down in the cleaning box. The sliding rod then intermittently applies pressure to the rubber abutment rod through the connecting rod. The rubber abutment rod transmits the force to the photovoltaic panel body being pushed. The deformation sensor is used to detect the degree of deformation of the photovoltaic panel body when it is subjected to force.

[0024] S5: When the rotating rod rotates, the active bevel gear engages with the driven bevel gear on the screw to transmit the power. The sleeve moves downward along the screw axis, and the sleeve drives the receiving plate downward to prepare for receiving the photovoltaic panel body after subsequent inspection.

[0025] S6: As the push plate continues to push the photovoltaic panel body, the push rod contacts the photovoltaic panel body and retracts into the groove until the output connector of the photovoltaic panel body is plugged into the output plug of the testing equipment. At this time, the quality of the cells of the photovoltaic panel body is tested by the testing equipment.

[0026] S7: After the photovoltaic panel body is inspected, the hydraulic cylinder is controlled to retract, so that the push plate moves back and no longer applies thrust to the photovoltaic panel body. The compressed elastic element pushes the photovoltaic panel body through the push rod, so that the output connector of the photovoltaic panel body is separated from the output plug of the inspection equipment. As the hydraulic cylinder retracts, the push plate no longer blocks the photovoltaic panel body at the bottom of the feeding slide, and the movable plate at the bottom of the connecting plate no longer pushes the swing plate. The swing plate moves downward under the action of its own gravity, and the inspected photovoltaic panel body automatically slides down along the inclined swing plate. The photovoltaic panel body falls on the splicing plate and is finally blocked and limited by the L-shaped stop bar.

[0027] S8: Repeat steps S2-S7 to achieve continuous detection of multiple photovoltaic panels.

[0028] Compared with the prior art, the present invention provides a detection device and detection method for solar photovoltaic panel production, which has the following beneficial effects:

[0029] 1. The detection device and detection method for solar photovoltaic panel production push the photovoltaic panel body to the detection equipment through the pushing component, so that the output plug and the output connector are automatically plugged into each other, realizing the automated battery quality detection of the photovoltaic panel body. After the detection is completed, the push rod automatically pushes the photovoltaic panel body to realize the automatic separation of the photovoltaic panel body and the detection equipment. The high degree of automation is convenient for improving the efficiency of photovoltaic panel production detection.

[0030] 2. The detection device and detection method for solar photovoltaic panel production use a pushing component to push the photovoltaic panel body so that the cleaning cloth wipes the photovoltaic panel body, ensuring the effect of converting light energy of the photovoltaic panel body into electrical energy, thereby improving the accuracy of the photovoltaic panel detection results, and the first rotating rod and the second rotating rod cooperate to rewind the cleaning cloth, so that the cleaning cloth is always in a clean state and abuts against the top of the photovoltaic panel body, ensuring the quality of light energy conversion of the photovoltaic panel.

[0031] 3. The detection device and detection method for solar photovoltaic panel production are as follows: when the first rotating rod rotates, the main bevel gear and the secondary bevel gear on the rotating rod engage and transmit, and the eccentric shaft on the rotating rod drives the movable block to move, so that the movable block drives the slide bar to slide up and down in the cleaning box, and then the slide bar intermittently applies pressure to the rubber abutment rod through the connecting rod, and the rubber abutment rod transmits the force to the photovoltaic panel body being pushed. The deformation sensor is used to detect the degree of deformation of the photovoltaic panel body when it is subjected to force, so that the photovoltaic panel can be subjected to pressure resistance testing before the battery quality testing, thereby improving the diversity of photovoltaic panel testing.

[0032] 4. The detection device and detection method for solar photovoltaic panel production automatically stack the photovoltaic panels after detection through stacking components, reducing the difficulty of subsequent staff in sorting and transporting, and improving the overall efficiency of photovoltaic panel production detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0034] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0035] Figure 3 The structure of the present invention is schematically shown Figure 2 ;

[0036] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle B part;

[0037] Figure 5 The structure of the present invention is schematically shown Figure 3 ;

[0038] Figure 6 It is a structural schematic diagram of the detection device of the present invention;

[0039] Figure 7 It is a structural schematic diagram of the photovoltaic panel body of the present invention;

[0040] Figure 8 It is a schematic cross-sectional structural diagram of the cleaning box of the present invention;

[0041] Figure 9 For the present invention Figure 8 The enlarged structural diagram of the middle C part;

[0042] Figure 10 It is a partial structural schematic diagram of the rotating rod of the present invention;

[0043] Figure 11 Schematic diagram of the external structure of the screw of the present invention.

[0044] In the figure: 1. Frame; 2. Conveying channel; 3. Loading slide; 4. PV panel body; 401. Output connector; 5. Testing equipment; 501. Output plug; 6. Cleaning cloth; 7. Hydraulic cylinder; 701. Connecting plate; 702. Push plate; 8. Groove; 801. Ejector rod; 802. Elastic element; 9. Swing plate; 10. Moving plate; 11. Cleaning box; 111. First rotating rod; 1111. Main bevel gear; 112. Second rotating rod; 113. Movable gear. 114. Rubber abutment rod; 12. Rack plate; 13. One-way gear; 14. Support; 141. Rotating rod; 1411. Auxiliary bevel gear; 1412. Active bevel gear; 15. Eccentric shaft; 151. Movable block; 152. Slide rod; 16. L-shaped baffle; 161. Support plate; 162. Screw; 1621. Driven bevel gear; 163. Sleeve; 164. Feeding plate; 17. Side baffle; 18. Fixed seat; 181. Elastic telescopic rod; 182. Tensioning rod. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0047] Example 1: Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 A detection device for producing solar photovoltaic panels, comprising a frame 1, and further comprising:

[0048] The conveying channel 2 is fixed on the top of the frame 1. The side of the conveying channel 2 is inclined with a loading slide 3. A pushing component for pushing the photovoltaic panel body 4 is provided in the conveying channel 2;

[0049] The detection device 5 is arranged at the end of the conveying channel 2. The detection device 5 is fixed with an output plug 501. The photovoltaic panel body 4 is provided with an output connector 401 that is plugged into the output plug 501.

[0050] A cleaning assembly is provided on the upper side of the conveying channel 2 and is provided with a cleaning cloth 6 for wiping dust from the top of the photovoltaic panel body 4;

[0051] The bottom of the detection device 5 is provided with a stacking assembly for stacking the photovoltaic panel body 4 , and a pressure resistance testing assembly for pressing down the photovoltaic panel body 4 is provided between the stacking assembly and the cleaning assembly.

[0052] Specifically, the staff places the photovoltaic panel body 4 to be inspected in the loading chute 3, and the photovoltaic panel body 4 in the loading chute 3 automatically slides down, and the first photovoltaic panel body 4 in the loading chute 3 slides into the conveying channel 2, and the pushing component pushes the photovoltaic panel body 4 in the conveying channel 2 to the detection equipment 5, so that the output plug 501 and the output connector 401 are automatically plugged in, thereby realizing the automated battery quality detection of the photovoltaic panel body 4, and the photovoltaic panel body 4 is automatically separated from the detection equipment 5 after the detection is completed, with a high degree of automation, which is convenient for improving the efficiency of photovoltaic panel production inspection, and is automatically stacked after the photovoltaic panel inspection is completed, reducing the difficulty of subsequent staff in sorting and transportation; it should be noted that the photovoltaic panel detection equipment 5 is an existing technology, and the detection equipment 5 has its own lighting module for performing lighting treatment on the photovoltaic panel body 4, so that the photovoltaic panel body 4 can convert light energy into electrical energy.

[0053] Example 2: Reference Figure 1 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7 , a detection device for solar photovoltaic panel production, based on Example 1, further, the pushing component includes a hydraulic cylinder 7 fixed on the conveying channel 2, a connecting plate 701 set at the end of the piston rod of the hydraulic cylinder 7, and a push plate 702 fixedly connected to the connecting plate 701, and the push plate 702 is movably opposed to the photovoltaic panel body 4.

[0054] Furthermore, a groove 8 is provided on the detection device 5 , in which a top rod 801 is slidably connected and movably abuts against the photovoltaic panel body 4 , and an elastic element 802 is provided between the top rod 801 and the inner wall of the groove 8 .

[0055] Specifically, when the pushing component is working, the hydraulic cylinder 7 is controlled to operate, and the piston rod of the hydraulic cylinder 7 drives the push plate 702 to move through the connecting plate 701, so that the push plate 702 pushes the photovoltaic panel body 4 in the conveying channel 2 to the detection equipment 5. As the push plate 702 continues to push the photovoltaic panel body 4, the push rod 801 abuts against the photovoltaic panel body 4 and shrinks into the groove 8 until the output connector 401 of the photovoltaic panel body 4 is plugged into the output plug 501 of the detection equipment 5. At this time, the battery quality of the photovoltaic panel body 4 is tested by the detection equipment 5. After the photovoltaic panel body 4 is tested, the hydraulic cylinder 7 is controlled to shrink, so that the push plate 702 moves back and no longer applies thrust to the photovoltaic panel body 4. The compressed elastic element 802 pushes the photovoltaic panel body 4 through the push rod 801 (the elastic element 802 is set as a spring), so that the output connector 401 of the photovoltaic panel body 4 is separated from the output plug 501 of the detection equipment 5, thereby realizing the automatic plugging and separation of the output connector 401 and the output plug 501.

[0056] Example 3: Reference Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 A detection device for the production of solar photovoltaic panels, based on Example 2, further, a notch is opened on the conveying channel 2, and a swing plate 9 is rotatably connected to the notch through a pin shaft, and a movable plate 10 is fixed to the bottom of the connecting plate 701, and the movable plate 10 and the bottom of the swing plate 9 are movably offset.

[0057] Specifically, when the pushing assembly pushes the photovoltaic panel body 4, the connecting plate 701 moves while driving the moving plate 10 to move, and the moving plate 10 pushes the bottom of the swing plate 9, so that the swing plate 9 rotates around the pin at the notch, and finally the top of the swing plate 9 is placed horizontally with the conveying channel 2, so that the swing plate 9 can support the photovoltaic panel body 4 during the inspection. After the inspection of the photovoltaic panel body 4 is completed, the hydraulic cylinder 7 is controlled to contract, so that the push plate 702 moves back and no longer applies thrust to the photovoltaic panel body 4. The compressed elastic element 802 passes through the top rod 801 The photovoltaic panel body 4 is pushed to separate the output connector 401 of the photovoltaic panel body 4 from the output plug 501 of the detection equipment 5. As the hydraulic cylinder 7 contracts, the push plate 702 no longer blocks the photovoltaic panel body 4 at the bottom of the loading slide 3, and the movable plate 10 at the bottom of the connecting plate 701 no longer pushes the swing plate 9. The swing plate 9 moves downward under the action of its own gravity. The photovoltaic panel body 4 that has been inspected automatically slides down along the inclined swing plate 9, and the photovoltaic panel body 4 is automatically unloaded, thereby improving the efficiency of photovoltaic panel production inspection and reducing the workload of staff.

[0058] Example 4: Reference Figure 1 、 Figure 3 、 Figure 4 、 Figure 5and Figure 8 , a detection device for the production of solar photovoltaic panels, based on Example 3, further, a cleaning component includes a cleaning box 11 fixedly arranged on the upper side of the conveying channel 2, and a first rotating rod 111 and a second rotating rod 112 are rotatably connected in the cleaning box 11, and the first rotating rod 111 and the second rotating rod 112 are provided with movable gears 113 that mesh with each other, one end of the cleaning cloth 6 is connected to the first rotating rod 111 and is wound around the first rotating rod 111, and the end of the cleaning cloth 6 away from the first rotating rod 111 is connected to the second rotating rod 112, and a rubber abutting rod 114 that is movably abutted against the cleaning cloth 6 is also provided in the cleaning box 11.

[0059] Furthermore, the movable plate 10 is connected to the rack plate 12 through a connecting rod, and the rack plate 12 is slidably connected to the bottom of the loading slide 3. The first rotating rod 111 is provided with a one-way gear 13 meshing with the rack plate 12, and the one-way gear 13 is provided with a flywheel structure.

[0060] Specifically, when the pushing component pushes the photovoltaic panel body 4, the cleaning cloth 6 wipes the photovoltaic panel body 4, ensuring the effect of converting light energy of the photovoltaic panel body 4 into electrical energy, thereby improving the accuracy of the photovoltaic panel detection result, and the connecting plate 701 drives the rack plate 12 to move during the movement, and the rack plate 12 is meshed with the one-way gear 13 during the movement, and the one-way gear 13 drives the first rotating rod 111 to rotate, and the movable gear 113 on the first rotating rod 111 is meshed with the movable gear 113 on the second rotating rod 112. The first rotating rod 111 and the second rotating rod 112 rotate relative to each other, so that the cleaning cloth 6 wrapped on the first rotating rod 111 is rolled onto the second rotating rod 112, so that the cleaning cloth 6 is always in a clean state and abuts against the top of the photovoltaic panel body 4, thereby ensuring the quality of light energy conversion of the photovoltaic panel; it should be noted that the flywheel structure of the one-way gear 13 is an existing technology, so that when the rack plate 12 moves back and forth, the one-way gear 13 can only drive the first rotating rod 111 to rotate in one direction all the time, thereby preventing the cleaning cloth 6 from being released again after being rolled up.

[0061] Example 5: Reference Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 8 、 Figure 9 and Figure 10, a detection device for the production of solar photovoltaic panels, based on Example 4, further, a compression test assembly includes a support 14 fixedly mounted on the side of the detection equipment 5, the support 14 is rotatably connected to a rotating rod 141, one end of the rotating rod 141 is provided with a secondary bevel gear 1411, the first rotating rod 111 is provided with a main bevel gear 1111 meshing with the secondary bevel gear 1411, the rotating rod 141 is provided with an eccentric shaft 15, the eccentric shaft 15 is movably connected to a movable block 151, the movable block 151 is movably connected to a sliding rod 152 slidably connected to the cleaning box 11, the sliding rod 152 is connected to the rubber abutment rod 114 through a connecting rod, and each photovoltaic panel body 4 is provided with a deformation sensor for detecting the degree of deformation of the photovoltaic panel body 4 at both ends, such as a compression test device for the production of solar modules with application number 202410134286.6, which also provides a deformation sensor at each end of the photovoltaic panel for detecting the degree of deformation.

[0062] Furthermore, a fixing seat 18 is fixedly provided in the cleaning box 11 , an elastic telescopic rod 181 is provided on the fixing seat 18 , and a tensioning rod 182 is provided at one end of the elastic telescopic rod 181 away from the fixing seat 18 .

[0063] Specifically, when the first rotating rod 111 of the cleaning assembly rotates, the main bevel gear 1111 engages with the secondary bevel gear 1411 on the rotating rod 141 for transmission, and the eccentric shaft 15 on the rotating rod 141 drives the movable block 151 to move, so that the movable block 151 drives the sliding rod 152 to slide up and down in the cleaning box 11, and then the sliding rod 152 intermittently applies pressure to the rubber abutment rod 114 through the connecting rod, and the rubber abutment rod 114 transmits the force to the photovoltaic panel body 4 being pushed. The deformation sensor is used to detect the degree of deformation of the photovoltaic panel body 4 when the force is applied, so that the photovoltaic panel can be subjected to pressure resistance testing before the battery quality testing, thereby improving the diversity of photovoltaic panel testing and reducing the subsequent photovoltaic panel testing process; it should be noted that when the rubber abutment rod 114 is compressed and applies pressure to the photovoltaic panel body 4, the elastic telescopic rod 181 always pushes the tensioning rod 182 to tension the cleaning cloth 6 to prevent the cleaning cloth 6 from loosening.

[0064] Example 6: Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 11, a detection device for the production of solar photovoltaic panels, based on Example 5, further, an L-shaped baffle 16 is fixed on the detection equipment 5, and a support plate 161 is fixed on the side of the L-shaped baffle 16, and a screw 162 is rotatably connected to the support plate 161, and a driven bevel gear 1621 is provided at the end of the screw 162, and an active bevel gear 1412 meshing with the driven bevel gear 1621 is provided at the end of the rotating rod 141 away from the secondary bevel gear 1411, and a sleeve 163 is threadedly connected to the screw 162, and a material receiving plate 164 is fixed on the sleeve 163, and a side baffle 17 that is movably against the side of the photovoltaic panel body 4 is fixed to the bottom of the detection equipment 5 through a connecting plate.

[0065] Specifically, after the photovoltaic panel body 4 is inspected, the hydraulic cylinder 7 is controlled to retract, so that the push plate 702 moves back and no longer applies thrust to the photovoltaic panel body 4. The compressed elastic element 802 pushes the photovoltaic panel body 4 through the push rod 801, so that the output connector 401 of the photovoltaic panel body 4 is separated from the output plug 501 of the inspection equipment 5. As the hydraulic cylinder 7 retracts, the push plate 702 no longer blocks the photovoltaic panel body 4 at the bottom of the loading slide 3, and the moving plate 10 at the bottom of the connecting plate 701 no longer pushes the swing plate 9. The swing plate 9 moves downward under the action of its own gravity, and the photovoltaic panel body 4 that has been inspected swings along the tilt. The board 9 automatically slides down, and the photovoltaic panel body 4 falls on the receiving plate 164, slides along the side baffle 17 and is finally blocked and limited by the L-shaped baffle 16. When the subsequent pushing component continues to push the photovoltaic panel body 4 for loading and testing, the rotating rod 141 rotates to make the active bevel gear 1412 engage with the driven bevel gear 1621 on the screw 162 for transmission, and the sleeve 163 moves downward along the axial direction of the screw 162. The sleeve 163 drives the receiving plate 164 to move downward, so that the receiving plate 164 is prepared for the subsequent reception of the photovoltaic panel body 4 after testing, so that the photovoltaic panel bodies 4 that have been tested are stacked one by one, reducing the difficulty of subsequent staff in sorting and transporting.

[0066] The present invention also discloses a detection method for a detection device for producing solar photovoltaic panels, comprising the following steps:

[0067] S1: The staff places the photovoltaic panel body 4 to be inspected in the loading chute 3. The photovoltaic panel body 4 in the loading chute 3 automatically slides down, and the first photovoltaic panel body 4 in the loading chute 3 slides into the conveying channel 2;

[0068] S2: Control the hydraulic cylinder 7 to operate. The piston rod of the hydraulic cylinder 7 drives the push plate 702 to move through the connecting plate 701, so that the push plate 702 pushes the photovoltaic panel body 4 in the conveying channel 2 toward the detection equipment 5.

[0069] S3: During the movement of the connecting plate 701, the moving plate 10 and the rack plate 12 are driven to move. The moving plate 10 pushes the bottom of the swing plate 9, causing the swing plate 9 to rotate around the pin shaft at the notch, and finally the top of the swing plate 9 is placed horizontally with the conveying channel 2. During the movement of the rack plate 12, it is meshed with the one-way gear 13 for transmission. The one-way gear 13 drives the first rotating rod 111 to rotate. The movable gear 113 on the first rotating rod 111 and the movable gear 113 on the second rotating rod 112 are meshed for transmission, causing the first rotating rod 111 and the second rotating rod 112 to rotate relative to each other, so that the cleaning cloth 6 wrapped on the first rotating rod 111 is rolled up onto the second rotating rod 112, so that the cleaning cloth 6 is always in a clean state and abuts against the top of the photovoltaic panel body 4;

[0070] S4: When the first rotating rod 111 rotates, the main bevel gear 1111 engages with the secondary bevel gear 1411 on the rotating rod 141 for transmission, and the eccentric shaft 15 on the rotating rod 141 drives the movable block 151 to move, so that the movable block 151 drives the sliding rod 152 to slide up and down in the cleaning box 11, and then the sliding rod 152 intermittently applies pressure to the rubber abutment rod 114 through the connecting rod. The rubber abutment rod 114 transmits the force to the photovoltaic panel body 4 being pushed. The deformation sensor is used to detect the degree of deformation of the photovoltaic panel body 4 when it is subjected to force;

[0071] S5: When the rotating rod 141 rotates, the driving bevel gear 1412 engages with the driven bevel gear 1621 on the screw 162 to transmit the power. The sleeve 163 moves downward along the axial direction of the screw 162, and the sleeve 163 drives the receiving plate 164 downward to prepare for receiving the photovoltaic panel body 4 after the subsequent inspection.

[0072] S6: As the push plate 702 continues to push the photovoltaic panel body 4, the push rod 801 contacts the photovoltaic panel body 4 and retracts into the groove 8 until the output connector 401 of the photovoltaic panel body 4 is plugged into the output plug 501 of the testing device 5. At this time, the quality of the cells of the photovoltaic panel body 4 is tested by the testing device 5.

[0073] S7: After the photovoltaic panel body 4 is inspected, the hydraulic cylinder 7 is controlled to retract, so that the push plate 702 moves back and no longer applies thrust to the photovoltaic panel body 4. The compressed elastic element 802 pushes the photovoltaic panel body 4 through the push rod 801, so that the output connector 401 of the photovoltaic panel body 4 is separated from the output plug 501 of the inspection device 5. As the hydraulic cylinder 7 retracts, the push plate 702 no longer blocks the photovoltaic panel body 4 at the bottom of the feeding slide 3, and the movable plate 10 at the bottom of the connecting plate 701 no longer pushes the swing plate 9. The swing plate 9 moves downward under the action of its own gravity. The photovoltaic panel body 4 that has been inspected automatically slides down along the inclined swing plate 9, and the photovoltaic panel body 4 falls on the receiving plate 164 and is finally blocked and limited by the L-shaped stop rod 16.

[0074] S8: Repeat steps S2-S7 to achieve continuous detection of multiple photovoltaic panel bodies 4.

[0075] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A detection device for producing solar photovoltaic panels, comprising a frame (1), characterized in that: Also includes: A conveying channel (2), the conveying channel (2) is fixedly arranged on the top of the frame (1), a loading slideway (3) is arranged obliquely on the side of the conveying channel (2), and a pushing component for pushing the photovoltaic panel body (4) is arranged in the conveying channel (2); A detection device (5), the detection device (5) being arranged at the end of the conveying channel (2), the detection device (5) being fixedly provided with an output plug (501), and the photovoltaic panel body (4) being provided with an output connector (401) plugged into the output plug (501); A cleaning component, the cleaning component being arranged on the upper side of the conveying channel (2), and the cleaning component being provided with a cleaning cloth (6) for wiping dust off the top of the photovoltaic panel body (4); The bottom of the detection device (5) is provided with a stacking assembly for stacking the photovoltaic panel body (4), and a pressure test assembly for pressing down the photovoltaic panel body (4) is provided between the stacking assembly and the cleaning assembly; the pushing assembly includes a hydraulic cylinder (7) fixed on the conveying channel (2), a connecting plate (701) provided at the end of the piston rod of the hydraulic cylinder (7), and a push plate (702) fixed to the connecting plate (701), and the push plate (702) and the photovoltaic panel body (4) are movably opposed to each other; The detection device (5) is provided with a groove (8), a top rod (801) that is movably opposed to the photovoltaic panel body (4) is slidably connected in the groove (8), and an elastic element (802) is provided between the top rod (801) and the inner wall of the groove (8); a notch is provided on the conveying channel (2), a swing plate (9) is rotatably connected to the notch via a pin, a movable plate (10) is fixed to the bottom of the connecting plate (701), and the movable plate (10) is movably opposed to the bottom of the swing plate (9); The compression test assembly includes a support (14) fixed on the side of the detection device (5), a rotating rod (141) is rotatably connected to the support (14), a secondary bevel gear (1411) is provided at one end of the rotating rod (141), a main bevel gear (1111) meshing with the secondary bevel gear (1411) is provided on the first rotating rod (111), an eccentric shaft (15) is provided on the rotating rod (141), a movable block (151) is movably connected to the eccentric shaft (15), a sliding rod (152) slidably connected to the cleaning box (11) is movably connected to the movable block (151), and the sliding rod (152) is connected to the rubber abutting rod (114) through a connecting rod. Both ends of each photovoltaic panel body (4) A deformation sensor for detecting the degree of deformation of the photovoltaic panel body (4) is provided; the cleaning assembly comprises a cleaning box (11) fixed on the upper side of the conveying channel (2); a first rotating rod (111) and a second rotating rod (112) are rotatably connected in the cleaning box (11); the first rotating rod (111) and the second rotating rod (112) are provided with movable gears (113) that mesh with each other; one end of the cleaning cloth (6) is connected to the first rotating rod (111) and is wound around the first rotating rod (111); the end of the cleaning cloth (6) away from the first rotating rod (111) is connected to the second rotating rod (112); a rubber abutting rod (114) that abuts against the cleaning cloth (6) is further provided in the cleaning box (11); The movable plate (10) is connected to a rack plate (12) via a connecting rod, and the rack plate (12) is slidably connected to the bottom of the loading slideway (3). The first rotating rod (111) is provided with a one-way gear (13) meshing with the rack plate (12), and the one-way gear (13) is provided with a flywheel structure. An L-shaped baffle (16) is fixedly provided on the detection device (5), a support plate (161) is fixedly provided on the side of the L-shaped baffle (16), a screw (162) is rotatably connected to the support plate (161), a driven bevel gear (1621) is provided at the end of the screw (162), an active bevel gear (1412) meshing with the driven bevel gear (1621) is provided at one end of the rotating rod (141) away from the auxiliary bevel gear (1411), a sleeve (163) is threadedly connected to the screw (162), a material receiving plate (164) is fixedly provided on the sleeve (163), and a side baffle (17) is fixedly provided at the bottom of the detection device (5) through a connecting plate and is movably abutted against the side of the photovoltaic panel body (4); The detection method of the detection device specifically includes the following steps: S1: The staff places the photovoltaic panel body (4) to be inspected in the loading chute (3), and the photovoltaic panel body (4) in the loading chute (3) automatically slides down, and the first photovoltaic panel body (4) in the loading chute (3) slides into the conveying channel (2); S2: Control the hydraulic cylinder (7) to operate, and the piston rod of the hydraulic cylinder (7) drives the push plate (702) to move through the connecting plate (701), so that the push plate (702) pushes the photovoltaic panel body (4) in the conveying channel (2) toward the detection device (5); S3: During the movement of the connecting plate (701), the moving plate (10) and the rack plate (12) are driven to move. The moving plate (10) pushes the bottom of the swing plate (9), causing the swing plate (9) to rotate around the pin shaft at the notch, and finally the top of the swing plate (9) is placed horizontally with the conveying channel (2). During the movement of the rack plate (12), the rack plate (12) is meshed with the one-way gear (13) for transmission. The one-way gear (13) drives the first rotating rod (111) to rotate. The movable gear (113) on the first rotating rod (111) and the movable gear (113) on the second rotating rod (112) are meshed for transmission, causing the first rotating rod (111) and the second rotating rod (112) to rotate relative to each other, so that the cleaning cloth (6) wrapped on the first rotating rod (111) is rolled onto the second rotating rod (112), so that the cleaning cloth (6) is always in a clean state and abuts against the top of the photovoltaic panel body (4); S4: When the first rotating rod (111) rotates, the main bevel gear (1111) and the secondary bevel gear (1411) on the rotating rod (141) are meshed and transmitted, and the eccentric shaft (15) on the rotating rod (141) drives the movable block (151) to move, so that the movable block (151) drives the slide rod (152) to slide up and down in the cleaning box (11), and then the slide rod (152) intermittently applies pressure to the rubber abutment rod (114) through the connecting rod, and the rubber abutment rod (114) transmits the force to the photovoltaic panel body (4) being pushed, and the deformation sensor is used to detect the degree of deformation of the photovoltaic panel body (4) when the force is applied; S5: When the rotating rod (141) rotates, the driving bevel gear (1412) and the driven bevel gear (1621) on the screw (162) are meshed and driven, and the sleeve (163) moves downward along the axial direction of the screw (162). The sleeve (163) drives the receiving plate (164) to move downward, so that the receiving plate (164) is prepared for the subsequent receiving of the photovoltaic panel body (4) after the inspection; S6: As the push plate (702) continues to push the photovoltaic panel body (4), the push rod (801) contacts the photovoltaic panel body (4) and shrinks into the groove (8) until the output connector (401) of the photovoltaic panel body (4) is plugged into the output plug (501) of the detection device (5). At this time, the battery quality of the photovoltaic panel body (4) is detected by the detection device (5); S7: After the photovoltaic panel body (4) is inspected, the hydraulic cylinder (7) is controlled to shrink so that the push plate (702) moves back and no longer applies thrust to the photovoltaic panel body (4). The compressed elastic element (802) pushes the photovoltaic panel body (4) through the push rod (801), so that the output connector (401) of the photovoltaic panel body (4) is separated from the output plug (501) of the inspection device (5). As the hydraulic cylinder (7) shrinks, the push plate (702) no longer blocks the photovoltaic panel body (4) at the bottom of the feeding slide (3), and the movable plate (10) at the bottom of the connecting plate (701) no longer pushes the swing plate (9). The swing plate (9) moves downward under the action of its own gravity. The photovoltaic panel body (4) that has been inspected automatically slides down along the inclined swing plate (9). The photovoltaic panel body (4) falls on the receiving plate (164) and is finally blocked and limited by the L-shaped stop rod (16). S8: Repeat steps S2-S7 to achieve continuous detection of multiple photovoltaic panel bodies (4).

2. A detection device for solar photovoltaic panel production according to claim 1, characterized in that: A fixing seat (18) is fixedly provided in the cleaning box (11), an elastic telescopic rod (181) is provided on the fixing seat (18), and a tensioning rod (182) is provided at one end of the elastic telescopic rod (181) away from the fixing seat (18).

Citation Information

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