An intelligent computer and a redundant safety control method thereof

Through the layered design of the coolant circulation system and redundant safety control method, the problems of large cooling system size, insufficient heat dissipation and poor scalability of the intelligent computing all-in-one computer have been solved, achieving efficient, flexible heat dissipation and stable operation.

CN120315564BActive Publication Date: 2025-10-17HYNHE TECHNOLOGY (GUANGZHOU) CO LTD +1
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510804796.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-10-17
Estimated Expiration
2045-06-17

AI Technical Summary

Technical Problem

The cooling systems of existing intelligent computing all-in-one computers have problems such as large size, complex maintenance, insufficient local heat dissipation, inability to expand, and inability to guarantee heat dissipation of core components in the event of coolant failure. It is especially difficult to meet heat dissipation requirements under high power density requirements.

Method used

The coolant circulation system adopts a layered design, including a circulation pump, a liquid supply main pipe, a three-way valve, a liquid distributor and branch pipes. The system separates the accommodation space to optimize the coolant flow. Combined with air cooling, rotor blades and multiple sensors are set for real-time monitoring and fault handling to achieve redundant safety control.

Benefits of technology

It reduces the size of the equipment, improves heat dissipation efficiency and flexibility, supports rapid expansion, reduces energy consumption, and ensures system stability and security through real-time monitoring and adjustment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120315564B_ABST
    Figure CN120315564B_ABST
Patent Text Reader

Abstract

The application provides a kind of intelligent computer and its redundancy safety control method, adopts liquid cooling and air cooling collaborative heat dissipation, the main body of intelligent computer is layered, upper part is provided with containing cavity containing functional components, to carry out immersion cooling to functional components, lower part is provided with mechanical bin containing circulating pump, radiator and fan, to carry out air cooling heat dissipation to radiator;Different containing spaces are divided in containing cavity according to the heating condition of functional components, through the structure design of three-way valve, distributor, branch pipe, distributor, liquid collector, opening hole, etc., provide a variety of cooling liquid circulation scheme and redundancy safety control method, improve the heat dissipation capacity under different conditions, and improve the safety redundancy of system.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of computer equipment cooling, further relates to a cooling liquid circulation system of an intelligent computing all-in-one machine, and more particularly relates to a redundant safety control method of an intelligent computing all-in-one machine. BACKGROUND

[0002] In recent years, with the rapid development of artificial intelligence technology and the continuous progress of hardware technology, various general-purpose large models and vertical field models have developed rapidly, and more and more people have begun to use various large models to improve work efficiency or empower business development in their respective fields. However, with the rapid development of AI technology, data security and intellectual property protection problems are becoming more and more serious. After data is uploaded to the cloud server, during the use of the large model, it may cause the leakage of enterprise or personal data and the risk of related intellectual property infringement. Therefore, more and more customers hope to be able to deploy large models that belong to their own enterprise or individual on the local. By deploying locally, the risk of data loss, commercial secret leakage and intellectual property infringement can be significantly reduced. Under such a development trend, the demand for all-in-one machines suitable for enterprise or individual customers is becoming more and more intense.

[0003] However, such all-in-one machines usually require both certain response and computing power and not too large size, especially for some scientific research institutions or small and medium-sized enterprises, it is necessary to balance the relationship between cost and computing power response. Therefore, it is necessary to improve the computing power of the all-in-one machine as much as possible within the range of as small as possible size, which naturally increases the requirement for the power density of the all-in-one machine, thereby bringing the problem of heat dissipation of electronic components. The traditional air cooling heat dissipation method has been difficult to meet its heat dissipation demand, which is easy to cause the temperature of the equipment to be too high, thereby affecting the performance and stability of the equipment, and even shortening the service life of the equipment. Although the cold plate type liquid cooling can improve the heat dissipation efficiency, it relies on the direct contact of the metal cold plate with the heat generating components, and needs a complex pipeline system to realize the circulation of the cooling liquid, which increases the equipment volume and maintenance complexity. For example, the CDU (cooling distribution unit) and pipeline of the cold plate type liquid cooling system account for more than 60% of the overall cost, and need to be disassembled during maintenance, which affects the business continuity. In addition, the cold plate type liquid cooling cannot solve the problem of global heat dissipation, and local hot spots may still cause the chip to reduce the frequency.

[0004] Submersion cooling is feasible for all-in-one machine, however, there are still many problems to be solved in current submersion cooling system. For example, most of the machines still need to be externally provided with CDU and corresponding secondary side heat exchange device, so that the whole machine has large volume and occupies large area, which is not suitable for flexible movement or arrangement; or the flow design of the cooling liquid in the machine is unreasonable, the circulation flow speed or efficiency is low, which easily leads to local insufficient heat dissipation of the core heat generating elements (such as GPU) with large heat generation, and affects the operation efficiency; or the cooling system working process is relatively simple, and when the cooling liquid leaks or the circulation system fails, no standby cooling scheme is designed, and the core heat generating elements fail due to insufficient heat dissipation; or the machine has no corresponding expansion capability after installation, and cannot meet the subsequent demand for improving computing power. SUMMARY

[0005] The purpose of the present application is to solve the above-mentioned technical problems, thereby providing an intelligent computing all-in-one machine and a redundant safety control method thereof, and the specific invention contents are as follows:

[0006] A cooling liquid circulation system of an intelligent computing all-in-one machine, comprising a circulating pump, a liquid sending main pipe, a three-way valve, a first liquid sending branch pipe, a second liquid sending branch pipe, a liquid returning main pipe, a radiator, a first fan and a containing cavity containing cooling liquid; characterized in that the containing cavity comprises a first containing space and a second containing space separated by a vertical partition plate, and the vertical partition plate has a gap communicating the first containing space and the second containing space below; the upper cover plate of the containing cavity is provided with a plurality of first opening holes corresponding to the second containing space, and a plurality of third opening holes corresponding to the first containing space; the lower bottom plate of the containing cavity is provided with a plurality of second opening holes corresponding to the first containing space; the plurality of first opening holes are connected with a first distributor through a plurality of first branch pipelines, the plurality of second opening holes are connected with a second distributor through a plurality of second branch pipelines, and the plurality of third opening holes are connected with a liquid collector through a plurality of liquid returning branch pipes; the first distributor and the second distributor are respectively communicated with the three-way valve through the first liquid sending branch pipe and the second liquid sending branch pipe, and the three-way valve is communicated with the outlet of the circulating pump (11) through the liquid sending main pipe; the liquid collector is communicated with the radiator liquid inlet pipe through the liquid returning main pipe, and the radiator liquid outlet pipe (15) is communicated with the inlet of the circulating pump.

[0007] Further, a plurality of core heat generating elements are arranged in the first containing space, a plurality of non-core heat generating elements are arranged in the second containing space, a plurality of insertion slots are additionally arranged in the first containing space, and a plurality of standby opening holes corresponding to the plurality of insertion slots are additionally arranged in the part of the upper cover plate of the containing cavity corresponding to the first containing space.

[0008] Further, one or more rotary vanes are arranged in the first accommodating space to open when needed and thereby enhance heat exchange between the cooling liquid in the first accommodating space and the plurality of core heat generating elements.

[0009] Further, a first temperature sensor and a first pressure sensor are arranged on the radiator liquid inlet pipe, a second temperature sensor and a second pressure sensor are arranged on the radiator liquid outlet pipe, a third pressure sensor, a pressure relief valve and a liquid injection port are arranged on the upper cover plate.

[0010] Further, the radiator is a micro-channel heat exchanger, which adopts single-row, double-row, multi-row or A-shaped structure; and the circulating pump is an adjustable speed electric water pump, which has self-diagnosis and fault feedback functions.

[0011] The application further provides a smart computing all-in-one machine, which comprises an accommodating space defined by a shell and a top cover, an accommodating cavity arranged above the accommodating space, a mechanical bin arranged below the accommodating space, a circulating pump, a radiator and a first fan arranged behind the radiator in the mechanical bin, and further comprises the cooling liquid circulating system.

[0012] Further, the mechanical bin is divided into two parts by a partition plate, the upper part of the mechanical bin accommodates the radiator and the first fan, and the lower part of the mechanical bin accommodates the circulating pump; and a second fan is arranged in the lower part of the mechanical bin, a plurality of first ventilation holes are arranged below the two sides of the shell, and a plurality of second ventilation holes are arranged on the partition plate to communicate the upper part and the lower part of the mechanical bin.

[0013] Further, a plurality of radiator windows are arranged on the lower part of the shell corresponding to the positions of the radiator in the front-rear direction, an observation window is arranged on the upper part of the shell, a display screen is arranged above the observation window, a handle is arranged on the upper part of each side of the shell, and a USB interface group is arranged at the middle position of one side of the shell, which integrates various interfaces such as an industrial-grade I / O expansion interface, a power module interface and a display module interface.

[0014] Further, a first temperature sensor and a first pressure sensor are arranged on the radiator liquid inlet pipe, a second temperature sensor and a second pressure sensor are arranged on the radiator liquid outlet pipe, a third pressure sensor, a pressure relief valve and a liquid injection port are arranged on the upper cover plate; and further a controller is arranged, which is in communication connection with the first temperature sensor, the first pressure sensor, the second temperature sensor, the second pressure sensor, the third pressure sensor, the control module of the circulating pump, the control modules of the first fan and the second fan, the control module of the rotary vane and the three-way valve.

[0015] The application further provides a redundant safety control method of the smart computing all-in-one machine, which comprises the following steps:

[0016] S1: When the temperature value T detected by the first temperature sensor exceeds the preset threshold T1, it indicates that the heat dissipation of the internal elements of the containing cavity is insufficient;

[0017] S2: Further calculate the pressure difference AT between the first pressure sensor and the second pressure sensor, and determine whether it is within the preset pressure difference range; if yes, it proves that the radiator does not occur blockage or leakage and executes step S3; if no, it prompts that the radiator has a fault;

[0018] S3: Detect the speed and / or current of the first fan and the circulating pump, and determine whether it is within the set range, if yes, execute step S4; if no, prompt the first fan and / or circulating pump to have a fault;

[0019] S4: Increase the speed of the circulating pump and synchronously increase the speed of the first fan, and after running for a first predetermined time t1, determine whether the temperature value T detected by the first temperature sensor is still greater than the first preset threshold T1; if yes, execute step S5; if no, end the redundant safety control;

[0020] S5: Control the three-way valve to gradually reduce the amount of cooling liquid delivered to the first liquid delivery branch pipe, and gradually increase the amount of cooling liquid delivered to the second liquid delivery branch pipe, so that more cooling liquid from the circulating pump directly flows into the first containing space and flows upward through the multiple core heat generating elements to cool them; after running for a second predetermined time t2, determine whether the temperature value T detected by the first temperature sensor is still greater than the first preset threshold T1; if yes, execute step S6; if no, end the redundant safety control;

[0021] S6: Further open one or more rotary leaves to accelerate the flow of cooling liquid in the first containing space to enhance heat exchange; after running for a third preset time t3, determine whether the temperature value T detected by the first temperature sensor is still greater than the first preset threshold T1; if yes, prompt that the cooling liquid is invalid and needs to be replaced; if no, end the redundant safety control.

[0022] Based on the above invention content, the cooling intelligent computer cooling liquid circulating system and the redundant safety control method have the following advantages:

[0023] By body layer integration, the upper accommodating cavity accommodates functional components on the working side, such as GPU, CPU, power module and the like, and the lower mechanical bin accommodates mechanical components, such as circulating pump, dry cooling radiator, fan and the like. Compared with the traditional CDU external distributed liquid cooling equipment, the volume is greatly reduced, the floor area is reduced, the flexible transportation is facilitated, and the application scenarios of the equipment are expanded. The liquid cooling and air cooling are cooperated, the heating elements are cooled by the cooling liquid direct contact heat exchange structure, the cooling liquid is cooled by the circulating pump and fan with adjustable operating frequency, the operating power can be flexibly adjusted according to the cooling requirement, the cooling requirement is met, and the energy consumption of the equipment is reduced.

[0024] The part below the mechanical bin is provided with ventilation holes on both sides and a second fan, so that the heat dissipation capacity and flexibility are further improved.

[0025] By optimizing and adjusting the circulating flow path of the cooling liquid, the flow of the cooling liquid is more in line with the cooling requirement and more flexible through the design of the three-way valve, the liquid distributor, the branch pipeline, the partition plate in the accommodating cavity and the opening hole. The liquid distributor and the branch pipeline can improve the stability and uniformity of the liquid flow, and improve the uniformity of the fluid field and the temperature field in the accommodating cavity.

[0026] The design of the three-way valve and the partition of the accommodating cavity makes the cooling liquid have multiple circulating flow schemes, which can guarantee the cooling requirement of the core heating element in the case that the cooling system may fail, does not affect the safe operation of the intelligent algorithm all-in-one machine, and improves the long-term operation stability. The cooling liquid flows out from the area where the core heating element is located, which can strengthen the heat dissipation of the area and ensure the operation of the core heating element.

[0027] By setting one or more rotating leaves in the accommodating cavity, the heat exchange efficiency of the cooling liquid can be rapidly increased in a short time to meet the cooling requirement of the functional components under different loads.

[0028] The GPU module and the pump body and the like core components are supported to be plugged and replaced, the maintenance time is shortened from ≥40 minutes of the traditional scheme to ≤5 minutes; the accommodating cavity is provided with an expansion slot and a backup opening hole, which can improve the expansion capacity of the intelligent algorithm all-in-one machine and ensure the cooling capacity after expansion.

[0029] By setting multiple temperature sensors and pressure sensors and combining with a control algorithm, the operating state of the cooling liquid circulating system can be monitored in real time, and when the cooling is insufficient, the fault reason is identified, the operating state of each component is timely and reasonably adjusted, and the safety redundancy of the system is improved. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings described below only represent some of the embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without any creative effort.

[0031] Figure 1 : the perspective view of the intelligent computing all-in-one machine of the present application;

[0032] Figure 2 : the first exploded view of the intelligent computing all-in-one machine of the present application;

[0033] Figure 3 : the second exploded view of the intelligent computing all-in-one machine of the present application;

[0034] Figure 4 : the schematic diagram of the cooling liquid circulation system of the intelligent computing all-in-one machine of the present application.

[0035] Reference signs:

[0036] 1 - shell; 2 - top cover; 3 - heat dissipation window; 4 - observation window; 5 - display screen; 6 - handle; 7 - navigation interface group; 8 - support leg; 9 - mechanical compartment; 10 - containing cavity; 11 - circulating pump; 12 - radiator; 13 - first fan; 14 - radiator liquid inlet pipe; 15 - radiator liquid outlet pipe; 16 - second fan; 17 - first ventilation hole; 18 - second ventilation hole; 21 - liquid delivery main pipe; 22 - three-way valve; 23 - first liquid delivery branch pipe; 24 - second liquid delivery branch pipe; 25 - first liquid distributor; 26 - second liquid distributor; 27 - first branch pipe; 28 - first opening hole; 29 - vertical partition plate; 30 - gap; 31 - first containing space; 32 - second containing space; 33 - second branch pipe; 34 - second opening hole; 35 - third opening hole; 36 - liquid return branch pipe; 37 - liquid collector; 38 - liquid return main pipe; 40 - non-core heat generating element; 41 - core heat generating element; 50 - slot; 51 - spare opening hole; 52 - rotary vane; 60 - first temperature sensor; 61 - first pressure sensor; 62 - second temperature sensor; 63 - second pressure sensor; 64 - third pressure sensor; 65 - pressure relief valve; 91 - partition plate; 92 - upper cover plate; 93 - lower bottom plate. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings of the present application. Obviously, the described embodiments only represent some of the embodiments of the present application, and for those skilled in the art, all other embodiments obtained based on the embodiments of the present application without any creative effort belong to the protection scope of the present application.

[0038] Figure 1 As a perspective view of the intelligent computing all-in-one machine of the present application, the intelligent computing all-in-one machine adopts immersion cooling, including a shell 1, a top cover 2, a heat dissipation window 3, an observation window 4, a display screen 5, a handle 6, a navigation interface group 7, a support foot 8, and a mechanical bin 9, etc. The shell 1 and the top cover 2 define a containing space for functional components of the intelligent computing all-in-one machine, and the support foot 8 at the bottom of the shell 1 has a stabilizing support function. The heat dissipation window 3 is below the front of the shell 1, and the observation window 4 for the user to directly observe the working components in the containing space, especially the running state of the GPU, is at the upper left position. The display screen 5 above the observation window 4 displays the working state of the display system, which can have a customized UI interface and a touch function to meet the user's needs for control, operation, statistics, and display of various parameters or running modes of the all-in-one machine, and can also display important alarm information (such as insufficient liquid level and pump body over-temperature), while supporting sound and light alarms (≥85 dB buzzer), and can be connected with a controller (not shown) to support real-time retrieval of running parameters of the intelligent all-in-one machine (such as temperature, power consumption, network delay, etc.), and generate a heat dissipation efficiency curve. The handles 6 on both sides can be used to move the all-in-one machine, suitable for moving in different edge side occasions, improving the flexibility and expandability of the equipment. The navigation interface group 7 integrates industrial-grade I / O expansion interfaces (2x RJ45, 1x USB 3.0), power modules (navigation plug power modules, switch modules), and display modules (VGA J interface, etc.) to support multi-device collaboration and low-latency data transmission (end-to-end delay ≤15 ms). The mechanical bin 9 is provided with a circulating pump 11 for driving the circulation of the cooling liquid and related pipelines (covered by a cover plate and cannot be seen at the moment, which will be described in detail later).

[0039] As shown in Figure 2 , it is the first explosion view of the intelligent computing all-in-one machine of the present application. As can be seen from Figure 2 , there is a containing cavity 10 inside the shell 1, and the core working components of the intelligent computing all-in-one machine (including CPU, GPU, storage module, communication module, etc.) are placed inside the containing cavity 10. The cooling liquid is also mainly contained in the containing cavity 10 to cool the core working components, and each side of the containing cavity has a cooling liquid circulation pipe (this is only a schematic and not the actual cooling liquid pipe design of the present application, please refer to the detailed description later), which is connected with the radiator (not shown yet) and the circulating pump 11 inside the mechanical bin 9 to form a cooling liquid circulation loop to realize the circulation flow of the cooling liquid.

[0040] Figure 3This is a second exploded view of the intelligent computing all-in-one computer of the present invention. This view clearly shows the circulation pump 11, the radiator 12 located within the heat dissipation window 3 below the housing 1, and the first fan 13 that drives the heat dissipation medium (e.g., air) to flow horizontally through the radiator 12. The radiator 12 is also provided with a radiator inlet pipe 14 connected to the coolant return pipe and a radiator outlet pipe 15 connected to the return port of the circulation pump 11.

[0041] Figure 4 Schematic diagram of the cooling liquid circulation system of the intelligent computing machine of the present invention. Figure 4 As shown, the upper portion contains the intelligent computing unit's housing 10, while the lower portion houses the mechanical compartment 9. The mechanical compartment 9 is divided into two sections by a partition 91. The upper section houses the radiator 12 and a first fan 13 located behind the radiator 12, while the lower section houses the circulation pump 11. Furthermore, a second fan 16 can be provided in the lower section, and first ventilation holes 17 are provided on both sides of the lower portion of the housing 1 (i.e., below the two sides of the mechanical compartment 9). Multiple second ventilation holes 18 can also be provided on the partition 91. The second fan 16 directs external air through the lower portion of the mechanical compartment 9 and, through the second ventilation holes 18, directs external air upward through the radiator 12, further enhancing its heat dissipation efficiency. Furthermore, the start / stop and power levels of the first and second fans 13, 16 can be appropriately configured to guide air along the desired path according to different cooling requirements or operating modes. For example, in normal mode, the power of the first fan 13 is higher than that of the second fan 16, so that air is drawn from the first ventilation hole 17 into the part below the mechanical compartment 9 and flows upward through the second ventilation hole 18 to the radiator 12, so that more external air flows through the radiator 12 to increase its heat dissipation capacity; when the heat dissipation demand is small, in low power mode, the operating power of the first fan 13 can also be turned off or reduced. When it is turned off or is less than the operating power of the second fan 16, air is drawn through the radiator 12 and downward through the second ventilation hole 18 into the part below the mechanical compartment 9 and flows out from the first ventilation holes 17 on both sides, thereby increasing the air flow speed and reducing energy consumption. Such a spatial heat dissipation arrangement makes the heat dissipation of the intelligent all-in-one machine more flexible, has stronger heat dissipation capacity and can reduce energy consumption. Therefore, the intelligent computing all-in-one machine of the present invention can meet the heat dissipation requirements of the design without the need for an external CDU and secondary side heat dissipation device, thereby reducing the size and footprint of the all-in-one machine and being able to be flexibly moved to meet the needs of different scenarios.

[0042] Refer to the following Figure 4 , the cooling cycle system is further explained. Figure 4The cooling circulating system comprises a circulating pump 11, a liquid feeding main pipe 21, a three-way valve 22, a first liquid feeding branch pipe 23, a second liquid feeding branch pipe 24, a first liquid distributor 25 and a second liquid distributor 26. The circulating pump 11 is connected with the liquid feeding main pipe 21, the liquid feeding main pipe 21 is connected with the three-way valve 22, one port of the three-way valve 22 is communicated with the first liquid feeding branch pipe 23, and the other port is communicated with the second liquid feeding branch pipe 24. The first liquid feeding branch pipe 23 extends vertically upward to the right side above the containing cavity 10 and is connected with the first liquid distributor 25. The first liquid distributor 25 is fixedly connected with a plurality of corresponding first opening holes 28 arranged on the upper cover plate 92 of the containing cavity 10 through a plurality of first branch pipes 27, so as to provide cooling liquid to the right side of the containing cavity 10 through the plurality of first branch pipes 27. A vertical partition plate 29 is arranged in the containing cavity 10, the upper part of the vertical partition plate 29 is fixedly connected with the upper cover plate 92 of the containing cavity 10, and the lower part of the vertical partition plate 29 has a gap 30 with the lower bottom plate 93 of the containing cavity 10. The gap 30 forms a flow channel of the cooling liquid, and the first containing space 31 and the second containing space 32 separated by the vertical partition plate 29 are communicated. The first containing space 31 is located on the left side of the containing cavity 10, and the second containing space 32 is located on the right side of the containing cavity 10. The plurality of first opening holes 28 are actually arranged on the side of the upper cover plate 92 corresponding to the second containing space 32, that is, the cooling liquid delivered through the plurality of first branch pipes 27 flows into the second containing space 32 rather than the first containing space 31. The second liquid feeding branch pipe 24 extends horizontally leftward at the position of the three-way valve 22 and is connected with the second liquid distributor 26. The second liquid distributor 26 is fixedly connected with a plurality of corresponding second opening holes 34 arranged on the lower bottom plate 93 of the containing cavity 10 through a plurality of second branch pipes 33. The plurality of second opening holes 34 are arranged on the side of the lower bottom plate 93 corresponding to the first containing space 31, so as to provide cooling liquid to the first containing space 31 on the left side of the containing cavity 10 through the plurality of second branch pipes 33. Through the above-mentioned liquid feeding structure design and the division of the containing cavity 10, the regional separate liquid feeding can be realized, that is, the cooling liquid is selected to be delivered to the first containing space 31 and / or the second containing space 32 according to needs to meet different heat dissipation requirements.

[0043] Meanwhile, with the help of the gap 30 below the vertical partition plate 29, the cooling liquid in the second containing space 32 can be pushed to flow to the first containing space 31 through the gap 30 due to the inflow of the cooling liquid from above the second containing space 32. A plurality of third open holes 35 are arranged on the side of the upper cover plate 92 corresponding to the first containing space 31, and a plurality of return liquid branch pipes 36 are fixedly connected to the plurality of third open holes 35 correspondingly, and the plurality of return liquid branch pipes 36 converge to a liquid collector 37, and the other end of the liquid collector 37 is connected with a return liquid main pipe 38. The return liquid main pipe 38 extends downward and is connected with the radiator liquid inlet pipe 14, so that the cooling liquid returns to the inside of the radiator 12 for heat exchange. The radiator 12 makes the external air flow through the radiator 12 in the horizontal direction by the rotation of the first fan 13, exchanges heat with the cooling liquid in the heat exchange pipe of the radiator 12, and cools the cooling liquid, and the cooled cooling liquid is connected with the return liquid port of the circulating pump 11 through the radiator liquid outlet pipe 15, so as to realize the cooling and return of the cooling liquid. The cooling liquid flows upward in the first containing space 31 from the second open hole 34 on the lower bottom plate 93 and exits the first containing space 31 from the third open hole 35.

[0044] The radiator 12 can adopt a micro-channel heat exchanger, and according to the size of the intelligent computer and the heat dissipation requirement, a single-row, double-row or multi-row structure or an A-shaped design can be adopted to maximize the contact area with the air to strengthen the heat exchange. Alternatively, a plurality of partitions can be arranged in the header of the micro-channel heat exchanger to make the cooling liquid flow through each micro-channel as evenly as possible to improve the heat dissipation efficiency. The circulating pump 11 is a controllable and adjustable electric water pump, which can work continuously or intermittently and is equipped with self-diagnosis and fault feedback functions. Alternatively, the circulating pump 11 is a centrifugal pump driven by a brushless DC motor. The first fan 13 and the second fan 16 are both axial flow fans, and they can realize frequency conversion adjustment, so as to adapt to different heat exchange requirements.

[0045] In the following, with reference to Figure 4The working process of the cooling liquid circulation system of the intelligent computing all-in-one machine is described. The cooling liquid is pressurized by the circulating pump 11 and flows into the liquid delivery main pipe 21, and then enters the three-way valve 22. The three-way valve 22 divides the cooling liquid into two branches. The cooling liquid entering the first liquid delivery branch pipe 23 flows upward into the first liquid distributor 25, and then enters a plurality of first branch pipes 27 and passes through a plurality of corresponding first opening holes 28 on the upper cover plate 92 into the second containing space 32 of the containing cavity 10. The cooling liquid flows downward in the second containing space 32 and passes through a plurality of non-core heat generating elements 40, exchanges heat with the heat exchange structure on the plurality of non-core heat generating elements 40, thereby reducing the temperature of the non-core heat generating elements 40. The cooling liquid then enters the first containing space 31 through the gap 30 below the vertical partition plate 29. The cooling liquid entering the second liquid delivery branch pipe 24 through the three-way valve 22 flows horizontally into the second liquid distributor 26, and then enters a plurality of second branch pipes 33 and passes through a plurality of corresponding second opening holes 34 into the first containing space 31. The cooling liquid is combined with the cooling liquid from the second containing space 32 and then flows upward through a plurality of core heat generating elements 41, exchanges heat with the heat exchange structure on the plurality of core heat generating elements 41, thereby reducing the temperature of the core heat generating elements 41. The plurality of core heat generating elements 41 can adopt a copper fin direct contact heat exchange structure (thermal conductivity ≥ 400 W / m·K), and the plurality of non-core heat generating elements 40 can adopt an aluminum fin direct contact heat exchange structure. The cooling liquid exchanges heat and then enters a plurality of corresponding return liquid branch pipes 36 through a plurality of third opening holes 35 on the upper cover plate 92 of the containing cavity 10, and then converges to the liquid collector 37. The cooling liquid flowing out of the liquid collector 37 enters the return liquid main pipe 38, and then flows into the liquid inlet pipe 14 of the radiator 12 and flows through the liquid microchannel in the radiator 12. After heat exchange and cooling with external air, the cooling liquid flows out of the liquid outlet pipe 15 of the radiator and returns to the circulating pump 11, thereby completing the circulation and heat dissipation flow of the cooling liquid.

[0046] According to the intelligent computing all-in-one machine of the present application, a plurality of spare slots 50 are provided beside the core heat generating elements 41 already installed in the containing cavity 10, and new core heat generating elements (such as GPU elements) can be inserted as needed. Therefore, a plurality of spare opening holes 51 corresponding to the plurality of spare slots 50 are also provided on the upper cover plate 92 of the containing cavity 10, so that after the core heat generating elements 41 are increased, the spare opening holes 51 can be opened as needed to meet the needs of cooling liquid heat dissipation and flow. In addition, one or more rotating vanes 52 are installed below the plurality of core heat generating elements 41 inside the first containing space 31, which are opened and operated when needed to accelerate the flow of cooling liquid inside the first containing space 31 and enhance the heat exchange between the cooling liquid and the plurality of core heat generating elements 41. The rotating vanes 52 have a control module and are driven by a variable frequency motor to achieve variable frequency regulation.

[0047] According to the intelligent computer of the present application, the first temperature sensor 60 and the first pressure sensor 61 are arranged on the radiator inlet pipe 14 to monitor the temperature and pressure of the cooling liquid flowing into the radiator 12, the second temperature sensor 62 and the second pressure sensor 63 are arranged on the radiator outlet pipe 15 to monitor the temperature and pressure of the cooling liquid flowing out of the radiator 12, the third pressure sensor 64 is arranged on the upper cover plate 92 to monitor the pressure inside the containing cavity 10, and a pressure relief valve 65 is further arranged to perform safe pressure relief when the pressure exceeds a preset safety threshold. In addition, a liquid filling port (not shown) can also be arranged on the upper cover plate 92 to perform cooling liquid filling and emptying (connected to a suction pump) when it is necessary to replace or supplement the cooling liquid. Of course, a detachable joint can also be connected between the liquid return main pipe 38 and the radiator inlet pipe 14, and the cooling liquid can be filled or emptied through the liquid return main pipe 38.

[0048] The cooling liquid circulating system of the intelligent computer of the present application is further provided with a controller (not shown) which is in communication connection with the first temperature sensor 60, the first pressure sensor 61, the second temperature sensor 62, the second pressure sensor 63, the third temperature sensor 64, the control module of the circulating pump 11, the control modules of the first fan 13 and the second fan 16, the control module of the rotary vane 52, and the three-way valve 22.

[0049] Next, the redundant safety control method of the cooling liquid circulating system of the present application will be described in detail.

[0050] S1: When it is monitored that the temperature value T detected by the first temperature sensor 60 exceeds the preset threshold T1, it indicates that the internal elements of the containing cavity 10 are insufficiently cooled.

[0051] S2: The pressure difference AT between the first pressure sensor 61 and the second pressure sensor 63 is further calculated to determine whether it is within the preset pressure difference range; if yes, it proves that the radiator 12 does not have blockage or leakage and step S3 is executed; if no, it indicates that the radiator 12 has a fault.

[0052] S3: The rotation speed and / or current of the first fan 13 and the circulating pump 11 are detected to determine whether they are within the set range; if yes, step S4 is executed; if no, it indicates that the first fan 13 and / or the circulating pump 11 has a fault.

[0053] S4: The rotation speed of the circulating pump 11 is increased and the rotation speed of the first fan 13 is simultaneously increased (because the cooling liquid circulation is accelerated, the cooling liquid flowing through the radiator 12 is increased, and the rotation speed of the first fan 12 needs to be simultaneously increased), and after running for a first predetermined time t1, it is determined whether the temperature value T detected by the first temperature sensor 60 is still greater than the first preset threshold T1; if yes, step S5 is executed; if no, the redundant safety control is ended.

[0054] S5: control the three-way valve 22 to gradually reduce the amount of cooling liquid delivered to the first liquid delivery branch pipe 23, gradually increase the amount of cooling liquid delivered to the second liquid delivery branch pipe 24, and make more cooling liquid from the circulating pump 11 directly flow into the first containing space 31 and flow upward through the plurality of core heat generating elements 41 to cool them; after running for a second predetermined time t2, determine whether the temperature value T detected by the first temperature sensor 60 is still greater than the first preset threshold T1; if yes, execute step S6; if no, end the redundant safety control;

[0055] S6: further open one or more rotary vanes 52 to speed up the flow of cooling liquid in the first containing space 31 to enhance heat exchange; after running for a third preset time t3, determine whether the temperature value T detected by the first temperature sensor 60 is still greater than the first preset threshold T1; if yes, prompt that the cooling liquid is failed and needs to be replaced; if no, end the redundant safety control.

[0056] The first preset threshold T1 can be calculated by a large model according to various parameters such as ambient temperature, ambient humidity, cooling liquid type, cooling liquid performance, core heat generating element type and / or quantity, or can be pre-set at the factory.

[0057] Through the above redundant safety control method, the operating state of the cooling liquid circulation system can be monitored in real time, and when insufficient heat dissipation occurs, the fault cause can be identified, and the operating state of each component can be adjusted in a timely and reasonable manner, thereby improving the safety redundancy of the system.

[0058] The above provides a detailed description of an immersion cooling intelligent computer provided by the present application, and specific examples are used in this paper to explain the principles and implementation modes of the present application. The above example is only used to help understand the method of the present application and its core idea. For those skilled in the art, the technical solutions of the present application are not limited to the solutions defined in the specific embodiments. The technical solutions formed by other changes that can be obviously realized according to the general technical knowledge in the art are within the protection scope of the present application.

Claims

1. An intelligent computing all-in-one computer, comprising a storage space defined by a housing (1) and a top cover (2), wherein a storage cavity (10) is provided above the storage space and a mechanical compartment (9) is provided below the storage space, wherein a circulation pump (11), a radiator (12) and a first fan (13) located behind the radiator (12) are provided in the mechanical compartment (9), the mechanical compartment (9) is further divided into two parts by a partition plate (91), wherein the upper part accommodates the radiator (12) and the first fan (13), and the lower part accommodates the circulation pump (11); and, in the part below the mechanical compartment (9), A second fan (16) is also provided, a plurality of first ventilation holes (17) are respectively provided below the two side surfaces of the housing (1), and a plurality of second ventilation holes (18) are provided on the partition plate (91) to connect the upper portion and the lower portion of the mechanical compartment (9); a coolant circulation system is accommodated in the accommodation space, including a circulation pump (11), a liquid supply main pipe (21), a three-way valve (22), a first liquid supply branch pipe (23), a second liquid supply branch pipe (24), a return liquid main pipe (38), a radiator (12), a first fan (13) and an accommodating chamber (10) for accommodating the coolant; in, The accommodating chamber (10) comprises a first accommodating space (31) and a second accommodating space (32) separated by a vertical partition plate (29); a gap (30) is provided below the vertical partition plate (29) for connecting the first accommodating space (31) and the second accommodating space (32); the upper cover plate (92) of the accommodating chamber (10) is provided with a plurality of first opening holes (28) in a portion corresponding to the second accommodating space (32), and a plurality of third opening holes (35) in a portion corresponding to the first accommodating space (31); the lower bottom plate (93) of the accommodating chamber (10) is provided with a plurality of second opening holes (34) in a portion corresponding to the first accommodating space (31); the plurality of first opening holes (28) are connected to the plurality of third opening holes (35) by the plurality of third opening holes (35) in a portion corresponding to the first accommodating space (31); A branch pipeline (27) is connected to the first liquid distributor (25), a plurality of second opening holes (34) are connected to the second liquid distributor (26) through a plurality of second branch pipelines (33), a plurality of third opening holes (35) are connected to the liquid collector (37) through a plurality of liquid return branch pipes (36), the first liquid distributor (25) and the second liquid distributor (26) are respectively connected to the three-way valve (22) through the first liquid delivery branch pipe (23) and the second liquid delivery branch pipe (24), the three-way valve (22) is connected to the outlet of the circulation pump (11) through the liquid delivery main pipe (21); the liquid collector (37) is connected to the radiator liquid inlet pipe (14) through the liquid return main pipe (38), and the radiator liquid outlet pipe (15) is connected to the inlet of the circulation pump (11).

2. The intelligent computing machine according to claim 1, wherein: A plurality of core heating elements (41) are arranged in a first accommodating space (31), a plurality of non-core heating elements (40) are arranged in a second accommodating space (32), a plurality of slots (50) are additionally arranged in the first accommodating space (31), and a plurality of spare opening holes (51) corresponding to the plurality of slots (50) are additionally arranged in a portion of the upper cover plate (92) of the accommodating cavity (10) corresponding to the first accommodating space (31).

3. The intelligent computing machine according to claim 1, wherein: One or more rotary blades (52) are provided in the first accommodating space (31) to be opened when needed and thereby enhance heat exchange between the coolant in the first accommodating space (31) and the plurality of core heating elements (41).

4. The intelligent computing machine according to any one of claims 1 to 3, wherein: A first temperature sensor (60) and a first pressure sensor (61) are provided on the radiator liquid inlet pipe (14), and a second temperature sensor (62) and a second pressure sensor (63) are provided on the radiator liquid outlet pipe (15); and a third pressure sensor (64), a pressure relief valve (65), and a liquid injection port are provided on the upper cover plate (92).

5. The intelligent computing machine according to any one of claims 1 to 3, wherein: The radiator (12) is a microchannel heat exchanger, which adopts a single-row, double-row, multi-row or A-type structure; the circulation pump (11) is an adjustable speed electric water pump, which has self-diagnosis and fault feedback functions.

6. The intelligent computing machine according to any one of claims 1 to 3, wherein: Heat dissipation windows (3) are provided at the bottom of the housing (1) in the front and rear directions at positions corresponding to the positions of the radiator (12), an observation window (4) is provided at the top of the housing (1), a display screen (5) is provided above the observation window (4), handles (6) are provided above the two side surfaces of the housing (1), and an aviation plug interface group (7) is provided in the middle position of one side surface of the housing (1), which integrates an industrial-grade I / O expansion interface, a power module interface, and a display module interface.

7. The intelligent computing machine according to claim 6, wherein: A first temperature sensor (60) and a first pressure sensor (61) are provided on the radiator liquid inlet pipe (14), and a second temperature sensor (62) and a second pressure sensor (63) are provided on the radiator liquid outlet pipe (15); a third pressure sensor (64), a pressure relief valve (65) and a liquid injection port are provided on the upper cover plate (92); and a controller is further provided, which is communicatively connected with the first temperature sensor (60), the first pressure sensor (61), the second temperature sensor (62), the second pressure sensor (63), the third pressure sensor (64), a control module of the circulation pump (11), the control modules of the first fan (13) and the second fan (16), the control modules of one or more rotary blades (52) and the three-way valve (22).

8. A redundant safety control method for an intelligent computing all-in-one computer according to claim 7, comprising the following steps: S1: When the temperature value T detected by the first temperature sensor (60) exceeds a preset threshold value T1, it indicates that the heat dissipation of the heating element inside the accommodating cavity (10) is insufficient; S2: further calculating the pressure difference ΔT between the first pressure sensor (61) and the second pressure sensor (63) to determine whether it is within a preset pressure difference range; if so, it is proved that the radiator (12) is not blocked or leaking and step S3 is executed; if not, it is indicated that the radiator (12) is faulty; S3: Detecting the rotational speed and / or current of the first fan (13) and the circulation pump (11) to determine whether they are within a set range. If so, executing step S4; if not, prompting that the first fan (13) and / or the circulation pump (11) is faulty; S4: increasing the rotation speed of the circulation pump (11) and synchronously increasing the rotation speed of the first fan (13), and after running for a first predetermined time t1, determining whether the temperature value T detected by the first temperature sensor (60) is still greater than the first preset threshold value T1; if so, executing step S5; if not, terminating the redundant safety control; S5: Control the three-way valve (22) to gradually reduce the amount of coolant delivered to the first liquid delivery branch (23) and gradually increase the amount of coolant delivered to the second liquid delivery branch (24), so that more coolant from the circulation pump (11) directly flows into the first accommodation space (31) and flows upward through the plurality of core heating elements (41) to cool them; after running for the second predetermined time t2, determine whether the temperature value T detected by the first temperature sensor (60) is still greater than the first preset threshold value T1; if so, execute step S6; if not, end the redundant safety control; S6: further opening one or more rotary blades (52) to accelerate the flow of the coolant in the first accommodation space (31) to enhance heat exchange; after running for a third preset time t3, determining whether the temperature value T detected by the first temperature sensor (60) is still greater than the first preset threshold value T1; if so, indicating that the coolant has failed and needs to be replaced; if not, terminating the redundant safety control.

Citation Information

Patent Citations

  • Heat dissipation device and electronic equipment

    CN118434103A

  • Server cooling system

    WO2024045966A1