An automated double-sided high-pressure air knife kelp drying device
Through the design of the automatic double-sided high-pressure wind knife kelp blow drying device, the full-dimensional blow drying and limit fixation of the kelp is achieved, solving the problem that the kelp cannot dry and fly in all directions during the blow drying process, and improving the drying efficiency and quality.
Patent Information
- Application Number
- CN202510814104.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-18
AI Technical Summary
In the prior art, kelp cannot be blown dry in all directions during the blow drying process of high-pressure wind knife, and it is easy to fly and throw, affecting the drying quality and efficiency.
An automated double-sided high-pressure air knife kelp blow-drying device is designed. By setting up a vertically lifted main high-pressure air knife and a secondary high-pressure air knife, combined with the transmission unit and drive wheel, the full blow-drying and limit fixation of the kelp is realized, and the air outlet angle of the air knife is adjusted to meet different needs.
It realizes all-round rapid drying of kelp, improves drying efficiency and quality, prevents kelp from flying randomly, and meets the blow-drying needs of kelp of different shapes and thicknesses.
Smart Images

Figure CN120323671B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kelp processing, in particular to an automatic double-sided high-pressure air knife kelp drying device. Background Art
[0002] Fresh kelp has a moisture content of up to 90% and is rich in mucus. This makes it prone to gluing and sticking during drying, leading to uneven drying or localized overheating, affecting quality. The fresh kelp drying process involves several key steps: automatic hanging, saltwater spray cleaning, double-sided high-pressure air knife drying, preheating and sweating, constant temperature dehumidification, heating and drying, cold air shaping, discharge sorting, and grading and packaging. Intelligent, automated, and precise control methods are employed to achieve an efficient, environmentally friendly, and energy-saving kelp drying process. The double-sided high-pressure air knife drying process uses high-pressure air knives to dry the kelp on both sides, removing excess moisture and preparing it for subsequent drying.
[0003] The existing technology for drying kelp requires that the kelp be hoisted and then blown on both sides, but the direction of wind acting on the kelp is fixed, and the kelp cannot be dried in all directions. In addition, when the high-pressure wind blows the kelp, it will cause the kelp to fly around, which is not conducive to the drying work. Summary of the Invention
[0004] In view of the above problems, it is necessary to provide an automated double-sided high-pressure air knife kelp drying device to address the existing technical problems.
[0005] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0006] An automated double-sided high-pressure air knife kelp drying device comprises a hoisting conveyor belt, a plurality of equally spaced movable seats are provided on the hoisting conveyor belt, a boom for hanging kelp is rotatably installed on the movable seat, the hoisting conveyor belt drives the boom to move step by step, a horizontal main high-pressure air knife and an auxiliary high-pressure air knife are provided on the moving path of the boom, the main high-pressure air knife and the auxiliary high-pressure air knife are respectively located on both sides of the boom and the air outlets are arranged oppositely, a first fixed bracket and a second fixed bracket are respectively provided on both sides of the moving path of the boom, a vertically extending first slide rail is provided on the first fixed bracket, a first lifting bracket is slidably installed on the first slide rail, the main high-pressure air knife is installed on the first lifting bracket; the second fixed bracket faces the first fixed bracket A transverse bracket is slidably installed on one side of the bracket, and a first linear drive for driving the transverse bracket to move toward the first fixed bracket is installed on the second fixed bracket. A second slide rail extending vertically is provided on the side of the transverse bracket facing the first fixed bracket, and a second lifting frame is slidably installed on the second slide rail. The auxiliary high-pressure air knife is installed on the second lifting frame, and the first lifting frame and the second lifting frame drive the main high-pressure air knife and the auxiliary high-pressure air knife to vertically lift and dry the kelp on the boom; a friction column is coaxially provided on the top of the boom, and a driving wheel for fitting the friction column is provided on the top of the transverse bracket, and a transmission unit is provided on the transverse bracket. When the second lifting frame moves, it cooperates with the transmission unit to drive the driving wheel and the friction column to rotate around the boom axis.
[0007] The transmission gear is meshed with the first gear and the second gear is meshed with the first gear and the second gear is meshed with the first gear.
[0008] Preferably, several guide wheels are rotatably installed on the top of the transverse bracket, and the transmission belt is sleeved on the guide wheels. The axis of the guide wheel is parallel to the axis of the transmission gear. A counterweight slider is fixedly installed on the end of the transmission belt away from the transverse bracket. The counterweight slider is slidably installed on the longitudinal slide rail provided on the transverse bracket, and the longitudinal slide rail extends in the vertical direction.
[0009] Preferably, a second extension frame arranged parallel to the first extension frame is slidably installed on the top of the transverse bracket, and a pressing wheel is rotatably installed on the end of the second extension frame away from the transverse bracket, and the axis of the pressing wheel is parallel to the axis of the driving wheel. At least two second guide rods perpendicular to the second extension frame are provided on the second extension frame, the second guide rod is inserted into the first extension frame, and a limiting head is provided at the end of the second guide rod away from the second extension frame. A first spring is sleeved on the second guide rod, and the first spring elastically connects the first extension frame and the limiting head. The elastic force of the first spring causes the second extension frame to approach the first extension frame, and the pressing wheel cooperates with the driving wheel to clamp the friction column.
[0010] Preferably, a limit baffle is fixedly installed on the top of the transverse bracket, and the limit baffle is located between the first extension frame and the second extension frame.
[0011] Preferably, a plurality of first positioning rods extending horizontally toward one side of the transverse bracket are provided on the top of the first fixed bracket, and a second positioning rod having the same number as the first positioning rod and being located on the same straight line is fixedly installed on the top of the transverse bracket. When the transverse bracket moves toward the first fixed bracket until the second positioning rod is in contact with the first positioning rod, the driving wheel and the pressing wheel are respectively in contact with both sides of the friction column.
[0012] Preferably, a plurality of horizontally extending first guide rods are provided on a side of the transverse bracket facing the second fixed bracket, and the first guide rods are inserted into first guide sleeves provided on the second fixed bracket.
[0013] Preferably, a second linear drive is fixedly mounted on the transverse moving bracket, and the second lifting bracket is fixedly mounted on the working end of the second linear drive, and the working end of the second linear drive is arranged to move in the vertical direction; both ends of the second lifting bracket are respectively provided with connecting rods extending horizontally toward the first lifting bracket, and the first lifting bracket is provided with a connecting sleeve extending toward one side of the first lifting bracket. When the first linear drive drives the transverse moving bracket to move until the second positioning rod is in contact with the top block, the connecting rod is inserted into the connecting sleeve to make the first lifting bracket and the second lifting bracket rise and fall synchronously.
[0014] Preferably, the first fixing bracket is provided with a magnetic positioning block on one side of the first slide rail, the first lifting frame is provided with a top block located directly below the magnetic positioning block, a magnet is provided on the top of the top block, and the magnet attracts the magnetic positioning block to fix the first lifting frame to the highest position on the first slide rail; the second positioning rod is provided with a first positioning block, and when the second lifting frame moves up to fit the bottom of the first positioning block, the connecting rod and the connecting sleeve are in the same straight line.
[0015] Preferably, both ends of the main high-pressure air knife and the auxiliary high-pressure air knife are provided with a shaft rod, and the main high-pressure air knife and the auxiliary high-pressure air knife are respectively rotatably mounted on the first lifting frame and the second lifting frame through the shaft rod, and the outer wall of the shaft rod is provided with a plurality of spline grooves extending along the axis direction of the shaft rod, and a spline sleeve is slidably mounted on the spline groove, and an adjustment ring is coaxially provided on the spline sleeve, and a plurality of positioning holes distributed at equal angles around the axis of the shaft rod are provided on the adjustment ring, and both ends of the first lifting frame and the second lifting frame are provided with locking rods with the same diameter as the positioning holes, and the locking rods are inserted in different positioning holes to adjust the air outlet angles of the main high-pressure air knife and the auxiliary high-pressure air knife; a limiting ring is provided at the top of the shaft rod, and a second spring is sleeved on the shaft rod, the second spring elastically connects the adjusting ring and the limiting ring, and the elastic force of the second spring pushes the adjusting ring to fit the locking rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] First, the present invention provides a main high-pressure air knife and an auxiliary high-pressure air knife that can be lifted vertically, and can adjust the height of the air knife according to the position of the kelp. When the second lifting frame moves, the transmission unit and the drive wheel cooperate to drive the boom and the kelp to rotate, so that the kelp is exposed to the wind in all directions during the drying process, and the moisture on the surface of the kelp is removed more quickly, thereby improving the production efficiency of the entire kelp drying process.
[0018] Secondly, the present invention ensures the synchronous raising and lowering of the primary and secondary high-pressure air knives through the coordination of the connecting rod and sleeve, as well as the drive of the second linear actuator. During the drying process, the connecting rod and sleeve cooperate with the first and second lifting frames to limit the position of the kelp, preventing it from being blown around by the wind, thereby improving the quality and effectiveness of the drying process.
[0019] Third, the present invention facilitates the adjustment of the airflow angles of the primary and secondary high-pressure air knives by aligning the locking lever with various positioning holes. The airflow direction of the air knives can be flexibly adjusted based on the shape and thickness of the kelp, as well as the different drying stages. This allows for more precise wind force on the kelp, improving drying efficiency and quality, and meeting diverse drying needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an automatic double-sided high-pressure air knife kelp drying device in the first working state. Figure 1 ;
[0021] Figure 2 This is a main view of an automated double-sided high-pressure air knife kelp drying device in the first working state;
[0022] Figure 3 yes Figure 2 Cross-sectional view at AA of FIG;
[0023] Figure 4 It is an automatic double-sided high-pressure air knife kelp drying device in the first working state. Figure 2 ;
[0024] Figure 5 yes Figure 4 A partial enlarged view of point B;
[0025] Figure 6 It is a three-dimensional diagram of an automated double-sided high-pressure air knife kelp drying device in its second working state;
[0026] Figure 7 It is a three-dimensional cross-sectional view of an automated double-sided high-pressure air knife kelp drying device in the second working state;
[0027] Figure 8 yes Figure 7 A partial enlarged view of point C;
[0028] Figure 9 This is a three-dimensional diagram of the main high-pressure air knife and the auxiliary high-pressure air knife of the automated double-sided high-pressure air knife kelp drying device in the second working state;
[0029] Figure 10 This is a three-dimensional structural decomposition of the main high-pressure air knife and the auxiliary high-pressure air knife of an automated double-sided high-pressure air knife kelp drying device. Figure 1 ;
[0030] Figure 11 yes Figure 10 A partial enlarged view of point D;
[0031] Figure 12 This is a three-dimensional structural decomposition of the main high-pressure air knife and the auxiliary high-pressure air knife of an automated double-sided high-pressure air knife kelp drying device. Figure 2 ;
[0032] Figure 13 yes Figure 12 A local enlarged view of point E;
[0033] Figure 14 It is a side view of an automated double-sided high-pressure air knife kelp drying device in the third working state.
[0034] The numbers in the figure are: 1. Lifting conveyor belt; 11. Moving seat; 12. Hanging rod; 121. Friction column; 2. Main high-pressure air knife; 21. First fixed bracket; 211. First slide rail; 212. First positioning rod; 213. Magnetic positioning block; 22. First lifting frame; 221. Connecting sleeve; 222. Top block; 223. Magnet; 224. Locking rod; 23. Shaft; 231. Spline groove; 233. Adjusting ring; 234. Positioning hole; 235. Limiting ring; 236. Second spring; 3. Secondary high-pressure air knife; 31. Second fixed bracket; 311. First linear drive; 312. First guide sleeve; 32. Transverse bracket; 321. Second slide rail; 322, second positioning rod; 323, first guide rod; 324, second linear drive; 325, first positioning block; 33, second lifting frame; 331, connecting rod; 34, driving wheel; 341, first extension frame; 342, driven wheel; 343, synchronous belt; 344, second extension frame; 345, pressing wheel; 346, second guide rod; 347, limiting head; 348, first spring; 349, limiting baffle; 35, transmission unit; 351, first bevel gear; 352, second bevel gear; 353, transmission gear; 354, transmission belt; 355, guide wheel; 356, counterweight slider; 357, longitudinal slide rail. DETAILED DESCRIPTION
[0035] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0036] Reference Figures 1 to 14 :
[0037] An automated double-sided high-pressure air knife kelp drying device comprises a hoisting conveyor belt 1, a plurality of equally spaced movable seats 11 are provided on the hoisting conveyor belt 1, a hanger 12 for hanging kelp is rotatably installed on the movable seat 11, the hoisting conveyor belt 1 drives the hanger 12 to move step by step, a horizontal main high-pressure air knife 2 and a secondary high-pressure air knife 3 are provided on the moving path of the hanger 12, the main high-pressure air knife 2 and the secondary high-pressure air knife 3 are respectively located on both sides of the hanger 12 and the air outlets are arranged opposite to each other, a first fixed bracket 21 and a second fixed bracket 31 are respectively provided on both sides of the moving path of the hanger 12, a vertically extending first slide rail 211 is provided on the first slide rail 211, a first lifting frame 22 is slidably installed, the main high-pressure air knife 2 is installed on the first lifting frame 22; the second fixed bracket 31 slides toward one side of the first fixed bracket 21 and is installed It is equipped with a transverse bracket 32, and the second fixed bracket 31 is provided with a first linear drive 311 for driving the transverse bracket 32 to move toward the first fixed bracket 21. The transverse bracket 32 is provided with a vertically extending second slide rail 321 on the side facing the first fixed bracket 21, and a second lifting frame 33 is slidably installed on the second slide rail 321. The auxiliary high-pressure air knife 3 is installed on the second lifting frame 33. The first lifting frame 22 and the second lifting frame 33 drive the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 to vertically lift and lower the kelp on the boom 12 to dry the kelp; a friction column 121 is coaxially provided at the top of the boom 12, and a driving wheel 34 for fitting with the friction column 121 is provided at the top of the transverse bracket 32. A transmission unit 35 is provided on the transverse bracket 32. When the second lifting frame 33 moves, it cooperates with the transmission unit 35 to drive the driving wheel 34 and the friction column 121 to rotate around the axis of the boom 12.
[0038] When the present invention is in use, the staff hangs the fresh kelp on the rotatably installed boom 12 on the movable seat 11 of the hanging conveyor belt 1, and the hanging conveyor belt 1 drives the boom 12 to move step by step, so that the kelp enters the drying station, and the first linear drive 311 drives the transverse bracket 32 on the second fixed bracket 31 to move toward the first fixed bracket 21. The first linear drive 311 can be a cylinder, an oil cylinder or an electric push rod, etc. When the transverse bracket 32 moves to the appropriate position, the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are respectively located on both sides of the kelp, and then the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are started, and the first lifting frame 22 is in the The first slide rail 211 on the first fixed bracket 21 slides, driving the main high-pressure air knife 2 to rise and fall vertically. The second lifting frame 33 slides on the second slide rail 321, driving the auxiliary high-pressure air knife 3 to rise and fall vertically. The main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are respectively located on both sides of the kelp to blow air from top to bottom. During the vertical lifting process, the second lifting frame 33 drives the drive wheel 34 to rotate through the transmission unit 35. The drive wheel 34 is in contact with the friction column 121 on the boom 12. Since the boom 12 is rotatably mounted on the movable base 11, the rotation of the drive wheel 34 can drive the friction column 121 and the boom 12 to rotate around their axis. During the rotation process, the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 continue to blow air, achieving all-round drying of the kelp. This embodiment provides a main high-pressure air knife 2 and an auxiliary high-pressure air knife 3 that can be raised and lowered vertically, and can adjust the height of the air knife according to the position of the kelp. When the second lifting frame 33 moves, the transmission unit 35 and the drive wheel 34 cooperate to drive the boom 12 and the kelp to rotate, so that the kelp is exposed to the wind in all directions during the drying process, and the moisture on the surface of the kelp is removed more quickly, thereby improving the production efficiency of the entire kelp drying process.
[0039] In order to solve the problem of how the transmission unit 35 realizes the rotation of the driving wheel 34 by utilizing the lifting of the second lifting frame 33, the following features are specifically provided:
[0040] The driving wheel 34 is rotatably mounted on a first extension frame 341 fixedly mounted on the top of the transverse bracket 32. The axis of the driving wheel 34 is vertically arranged. The first extension frame 341 extends horizontally toward the first fixed bracket 21 along the moving direction of the transverse bracket 32. A driven wheel 342 is rotatably mounted on the first extension frame 341. The axis of the driven wheel 342 is parallel to the driving wheel 34. The driving wheel 34 and the driven wheel 342 are connected to each other through a synchronous belt 343. The transmission unit 35 includes a first bevel gear 351 coaxially connected to the driven wheel 342, and a second bevel gear 352 meshing with the first bevel gear 351. The second bevel gear 352 rotates The second bevel gear 352 is installed on the first extension frame 341, and the axis of the second bevel gear 352 is horizontally arranged along the length direction of the first extension frame 341. The transmission gear 353 is coaxially installed on the second bevel gear 352; the transmission unit 35 also includes a transmission belt 354, which is meshed with the transmission gear 353. One end of the transmission belt 354 is fixedly connected to the top of the second lifting frame 33. When the second lifting frame 33 descends and drives the transmission belt 354 to move, the transmission gear 353, the second bevel gear 352, the first bevel gear 351, the driven wheel 342 and the driving wheel 34 rotate, and the driving wheel 34 contacts the friction column 121 to drive the boom 12 to rotate.
[0041] In this embodiment, when the boom 12 reaches the predetermined position, the first linear actuator 311 drives the traversing bracket 32 on the second fixed bracket 31 toward the first fixed bracket 21. Once the traversing bracket 32 has reached the desired position, the drive wheel 34 on the first extension bracket 341 engages one side of the friction post 121. The second lifting bracket 33 then begins to descend on the second slide rail 321. Because one end of a transmission belt 354 is fixedly connected to the top of the second lifting bracket 33, the descent of the second lifting bracket 33 drives the transmission belt 354. The transmission belt 354 can be a chain-type transmission belt, for example. As the transmission belt 354 moves, it interacts with the transmission gear 353, causing the transmission gear 353 to rotate. Because the transmission gear 353 is coaxially mounted with the second bevel gear 352, its rotation drives the second bevel gear 352 to rotate synchronously. Furthermore, because the second bevel gear 352 is meshed with the first bevel gear 351, its rotation drives the first bevel gear 351 to rotate. The first bevel gear 351 is coaxially connected to the driven wheel 342, and the rotation of the first bevel gear 351 will drive the driven wheel 342 to rotate. Since the driving wheel 34 and the driven wheel 342 are connected by a synchronous belt 343, the rotation of the driven wheel 342 will drive the driving wheel 34 to rotate through the synchronous belt 343. When the driving wheel 34 rotates, it fits the friction column 121, and drives the friction column 121 and the boom 12 to rotate around the axis of the boom 12 through friction, thereby realizing the rotation of the kelp during the drying process, so as to dry it in all directions. In this embodiment, while the second lifting frame 33 descends to blow the kelp, the driving wheel 34 rotates synchronously to drive the boom 12 to rotate, so that the blowing action of the wind knife and the rotation action of the kelp can be carried out synchronously, ensuring the continuity and efficiency of the drying process, improving the drying effect, and ensuring that the kelp can be dried in all directions and evenly.
[0042] In order to ensure that the transmission gear 353 can be driven to rotate by the transmission belt 354 when the second lifting frame 33 moves upward, the following features are specifically provided:
[0043] Several guide wheels 355 are rotatably installed on the top of the transverse bracket 32, and the transmission belt 354 is sleeved on the guide wheel 355. The axis of the guide wheel 355 is parallel to the axis of the transmission gear 353. A counterweight slider 356 is fixedly installed on the end of the transmission belt 354 away from the transverse bracket 32. The counterweight slider 356 is slidably installed on the longitudinal slide rail 357 set on the transverse bracket 32, and the longitudinal slide rail 357 extends in the vertical direction.
[0044] In this embodiment, after the boom 12 reaches the predetermined position, the second lifting frame 33 begins to descend on the second slide rail 321. Because a transmission belt 354 is connected to the second lifting frame 33 and is mounted on a plurality of guide wheels 355 rotatably mounted on the top of the transverse support 32, the second lifting frame 33 descends, driving one end of the transmission belt 354 downward. At this point, the other end of the transmission belt 354 pulls the counterweight slider 356 upward along the longitudinal slide rail 357. When the kelp is dried to a certain degree or is completely dried, the second lifting frame 33 begins to ascend. At this point, due to the weight of the counterweight slider 356, gravity causes it to slide downward along the longitudinal slide rail 357, driving the transmission belt 354 in the opposite direction. This reverse movement of the transmission belt 354 is also redirected by the guide wheels 355, again driving the transmission gear 353 to rotate. By setting the counterweight slider 356 and the guide wheel 355, no matter whether the second lifting frame 33 is rising or falling, the movement of the transmission belt 354 can be used to drive the transmission gear 353 to rotate, and then the drive wheel 34 can be rotated, ensuring that the boom 12 can continue to rotate during the entire drying process, achieving all-round and uniform drying of the kelp, and improving the drying effect and quality.
[0045] In order to ensure the friction transmission effect between the driving wheel 34 and the friction column 121, the following features are specifically set:
[0046] The top of the transverse bracket 32 is slidably installed with a second extension bracket 344 which is arranged parallel to the first extension bracket 341. The second extension bracket 344 is rotatably installed with a pressing wheel 345 at one end away from the transverse bracket 32. The axis of the pressing wheel 345 is parallel to the axis of the driving wheel 34. At least two second guide rods 346 perpendicular to the second extension bracket 344 are provided on the second extension bracket 344. The second guide rods 346 are inserted into the first extension bracket 341. A limiting head 347 is provided at one end of the second guide rod 346 away from the second extension bracket 344. A first spring 348 is sleeved on the second guide rod 346. The first spring 348 elastically connects the first extension bracket 341 and the limiting head 347. The elastic force of the first spring 348 makes the second extension bracket 344 approach the first extension bracket 341, and the pressing wheel 345 cooperates with the driving wheel 34 to clamp the friction column 121.
[0047] In this embodiment, after the boom 12 reaches the predetermined position, the first linear actuator 311 drives the transverse bracket 32 to move toward the first fixed bracket 21. During the movement of the transverse bracket 32, the driving wheel 34 and the pressing wheel 345 gradually approach the friction column 121. As the transverse bracket 32 moves, when the driving wheel 34 contacts the friction column 121, the pressing wheel 345 also contacts the friction column 121. Since the second extension frame 344 is slidably mounted on the top of the transverse bracket 32, the second extension frame 344 can drive the pressing wheel 345 to move along the surface of the friction column 121, and the second extension frame 344 moves away from the first extension frame 341. Finally, the pressing wheel 345 cooperates with the driving wheel 34 to clamp the friction column 121. The elastic force of the first spring 348 maintains close contact between the pressing wheel 345, the driving wheel 34 and the friction column 121. In this embodiment, the friction column 121 is clamped by the pressing wheel 345 in cooperation with the driving wheel 34, thereby increasing the friction between the driving wheel 34 and the friction column 121, ensuring that the driving wheel 34 can stably drive the friction column 121 to rotate, so that the kelp can continuously and stably rotate in all directions during the drying process, thereby improving the drying effect and quality.
[0048] In order to ensure that there is enough clearance between the pressing wheel 345 and the driving wheel 34 to allow the friction column 121 to be inserted, the following features are specifically provided:
[0049] A limit baffle 349 is fixedly installed on the top of the transverse moving bracket 32 , and the limit baffle 349 is located between the first extension frame 341 and the second extension frame 344 .
[0050] In this embodiment, the limit baffle 349 is located between the first extension frame 341 and the second extension frame 344. The elastic force of the first spring 348 causes the second extension frame 344 to fit into the limit baffle 349 when the pressing wheel 345 does not contact the friction column 121, ensuring that there is sufficient clearance between the pressing wheel 345 and the driving wheel 34 to allow the friction column 121 to be inserted.
[0051] In order to ensure that the driving wheel 34 and the pressing wheel 345 are precisely aligned with both sides of the friction column 121 when the transverse moving bracket 32 stops moving, the following features are specifically provided:
[0052] A plurality of first positioning rods 212 are provided on the top of the first fixed bracket 21 and extend horizontally toward one side of the transverse bracket 32. A second positioning rod 322, the same number as the first positioning rod 212 and located on the same straight line, is fixedly installed on the top of the transverse bracket 32. When the transverse bracket 32 moves toward the first fixed bracket 21 until the second positioning rod 322 is in contact with the first positioning rod 212, the driving wheel 34 and the pressing wheel 345 are respectively in contact with both sides of the friction column 121.
[0053] In this embodiment, the first linear actuator 311 drives the transverse bracket 32 to move toward the first fixed bracket 21. During the movement of the transverse bracket 32, the driving wheel 34 and the pressing wheel 345 move toward the friction column 121 along with the transverse bracket 32. When the transverse bracket 32 continues to move toward the first fixed bracket 21 until the second positioning rod 322 on the transverse bracket 32 abuts the first positioning rod 212 on the first fixed bracket 21, the driving wheel 34 and the pressing wheel 345 can then be precisely affixed to both sides of the friction column 121. By providing the first positioning rod 212 and the second positioning rod 322, this embodiment provides a precise positioning reference for the movement of the transverse bracket 32. When the second positioning rod 322 abuts the first positioning rod 212, it can ensure that the driving wheel 34 and the pressing wheel 345 are precisely affixed to both sides of the friction column 121, ensuring effective contact and stable transmission between the driving wheel 34 and the friction column 121 during the rotary drying of the kelp, thereby improving the drying effect and quality.
[0054] In order to ensure the stability of the lateral moving bracket 32 during horizontal movement, the following features are specifically set:
[0055] A plurality of horizontally extending first guide rods 323 are provided on one side of the transverse bracket 32 facing the second fixed bracket 31 . The first guide rods 323 are inserted into first guide sleeves 312 provided on the second fixed bracket 31 .
[0056] In this embodiment, the cooperation between the first guide rod 323 and the first guide sleeve 312 provides stable guidance and support for the horizontal movement of the transverse bracket 32, effectively preventing the transverse bracket 32 from shaking, deflecting or tilting during movement, and ensuring that the transverse bracket 32 can accurately move along the predetermined horizontal direction.
[0057] In order to achieve the purpose of synchronously raising and lowering the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 for drying, the following features are specifically set:
[0058] A second linear driver 324 is fixedly mounted on the transverse bracket 32, and the second lifting frame 33 is fixedly mounted on the working end of the second linear driver 324, and the working end of the second linear driver 324 is set to move in the vertical direction; both ends of the second lifting frame 33 are respectively provided with connecting rods 331 extending horizontally toward the first lifting frame 22, and the first lifting frame 22 is provided with a connecting sleeve 221 extending toward one side of the first lifting frame 22. When the first linear driver 311 drives the transverse bracket 32 to move until the second positioning rod 322 is in contact with the top block 222, the connecting rod 331 is inserted into the connecting sleeve 221 to make the first lifting frame 22 and the second lifting frame 33 rise and fall synchronously.
[0059] In this embodiment, the first linear actuator 311 drives the transverse bracket 32 toward the first fixed bracket 21. During this movement, the second positioning rod 322 on the transverse bracket 32 gradually approaches the first positioning rod 212 on the first fixed bracket 21. When the transverse bracket 32 moves until the second positioning rod 322 abuts the first positioning rod 212, the connecting rod 331 on the second lifting frame 33 fits neatly into the connecting sleeve 221 of the first lifting frame 22, integrally connecting the first and second lifting frames 22 and 33. The second linear actuator 324, which can be a linear slide, is activated. Its working end moves vertically, driving the second lifting frame 33 upward and downward. Because the first and second lifting frames 22 and 33 are connected via the connecting rod 331 and connecting sleeve 221, the first lifting frame 22 moves synchronously with the second lifting frame 33. Consequently, the main and auxiliary high-pressure air knives 2 and 3 descend simultaneously, drying the kelp on the boom 12 on both sides. When the kelp is dried, the second linear actuator 324 drives the second lifting frame 33 to rise, and the first lifting frame 22 rises synchronously. Afterwards, the first linear actuator 311 drives the transverse bracket 32 to move away from the first fixed bracket 21, and the connecting rod 331 is pulled out of the connecting sleeve 221. The first lifting frame 22 and the second lifting frame 33 return to their initial state, waiting for the next kelp to enter the drying area to repeat the above process. This embodiment ensures that the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 can be raised and lowered synchronously through the cooperation of the connecting rod 331 and the connecting sleeve 221, as well as the drive of the second linear actuator 324. During the drying process, the connecting rod 331 and the connecting sleeve 221 cooperate with the first lifting frame 22 and the second lifting frame 33 to limit the kelp, preventing the kelp from flying around due to the wind, thereby improving the quality and effect of the kelp drying.
[0060] In order to solve the problem of how to ensure that the connecting rod 331 can be accurately inserted into the connecting sleeve 221 in the initial state, the following features are specifically set:
[0061] The first fixing bracket 21 is provided with a magnetic positioning block 213 on one side of the first slide rail 211, and the first lifting frame 22 is provided with a top block 222 located directly below the magnetic positioning block 213. A magnet 223 is provided on the top of the top block 222. The magnet 223 attracts the magnetic positioning block 213 to fix the first lifting frame 22 at the highest position on the first slide rail 211; the second positioning rod 322 is provided with a first positioning block 325. When the second lifting frame 33 moves up to fit the bottom of the first positioning block 325, the connecting rod 331 and the connecting sleeve 221 are in the same straight line.
[0062] In the initial state of this embodiment, the magnet 223 on the top block 222 of the first lifting frame 22 is attracted to the magnetic positioning block 213 on the first fixed bracket 21, thereby securing the first lifting frame 22 at the highest position of the first slide rail 211. Simultaneously, the second lifting frame 33 moves upward before operation and stops when it abuts the bottom of the first positioning block 325 on the second positioning rod 322. In this position, the connecting rod 331 and the connecting sleeve 221 are aligned. Therefore, when the first linear actuator 311 drives the transverse bracket 32 toward the first fixed bracket 21, the connecting rod 331 can be precisely inserted into the connecting sleeve 221. In this embodiment, by setting the magnetic positioning block 213, the top block 222, the magnet 223 and the first positioning block 325, it is ensured that the connecting rod 331 and the connecting sleeve 221 are in the same straight line in the initial state, thereby ensuring that when the transverse bracket 32 moves into place, the connecting rod 331 can be accurately inserted into the connecting sleeve 221, realizing a reliable connection between the first lifting frame 22 and the second lifting frame 33, ensuring that the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 can be raised and lowered synchronously, and improving the accuracy and effect of blow-drying.
[0063] In order to achieve the purpose of being able to adjust the air outlet direction of the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3, the following features are specifically set:
[0064] Both ends of the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are provided with a shaft 23. The main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are respectively rotatably mounted on the first lifting frame 22 and the second lifting frame 33 through the shaft 23. The outer wall of the shaft 23 is provided with a plurality of spline grooves 231 extending along the axis direction of the shaft 23. A spline sleeve is slidably mounted on the spline groove 231. An adjusting ring 233 is coaxially provided on the spline sleeve. The adjusting ring 233 is provided with a plurality of positioning holes 234 distributed at equal angles around the axis of the shaft 23. Both ends of the first lifting frame 22 and the second lifting frame 33 are provided with locking rods 224 with the same diameter as the positioning holes 234. The locking rods 224 are inserted into different positioning holes 234 to adjust the air outlet angles of the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3; a limiting ring 235 is provided at the top of the shaft rod 23, and a second spring 236 is sleeved on the shaft rod 23. The second spring 236 elastically connects the adjusting ring 233 and the limiting ring 235, and the elastic force of the second spring 236 pushes the adjusting ring 233 to fit the locking rod 224.
[0065] In this embodiment, to adjust the airflow angle of the main high-pressure air knife 2 or the auxiliary high-pressure air knife 3, the user first overcomes the force of the second spring 236 and pushes the adjustment ring 233 upward along the shaft 23, separating the adjustment ring 233 from the locking rod 224. The splined sleeve then slides on the spline groove 231, causing the adjustment ring 233 to rotate about the shaft 23. The adjustment ring 233 is rotated to align the various positioning holes 234 with the locking rod 224. The user selects the appropriate positioning hole 234 based on their actual drying needs, then releases the adjustment ring 233. Under the force of the second spring 236, the adjustment ring 233 moves downward until it again engages the locking rod 224. The locking rod 224 then inserts into the newly selected positioning hole 234, securing the new airflow angle of the main high-pressure air knife 2 or the auxiliary high-pressure air knife 3. This embodiment, through the coordination of the locking rod 224 with the various positioning holes 234, allows for convenient adjustment of the airflow angles of the main high-pressure air knife 2 or the auxiliary high-pressure air knife 3. The air outlet direction of the wind knife can be flexibly adjusted according to the shape, thickness and different drying stages of the kelp, so that the wind force acts on the kelp more accurately, improving the drying effect and quality and meeting different drying needs.
[0066] Working principle: The staff hangs the fresh kelp on the boom 12 rotatably installed on the movable seat 11 of the lifting conveyor belt 1. The lifting conveyor belt 1 drives the boom 12 to move step by step, so that the kelp enters the drying station. The first linear drive 311 drives the transverse bracket 32 on the second fixed bracket 31 to move toward the first fixed bracket 21. When the transverse bracket 32 moves to the appropriate position, the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are respectively located on both sides of the kelp. Then the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are started. The main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 are respectively located on both sides of the kelp to blow the kelp from top to bottom; during the vertical lifting process, the second lifting frame 33 drives the driving wheel 34 to rotate through the transmission unit 35, and the driving wheel 34 is in contact with the friction column 121 on the boom 12. Since the boom 12 is rotatably installed on the movable seat 11, the driving wheel 34 can drive the friction column 121 and the boom 12 to rotate around its axis when it rotates. During the rotation process, the main high-pressure air knife 2 and the auxiliary high-pressure air knife 3 continue to blow air to achieve all-round drying of the kelp.
[0067] The above embodiments merely represent one or several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. An automated double-sided high-pressure air knife kelp drying device, comprising a hoisting conveyor belt, a plurality of equally spaced movable seats provided on the hoisting conveyor belt, a boom for hanging kelp being rotatably mounted on the movable seat, the hoisting conveyor belt driving the boom to move in a step-by-step manner, a horizontal main high-pressure air knife and a secondary high-pressure air knife provided on the moving path of the boom, the main high-pressure air knife and the secondary high-pressure air knife being respectively located on both sides of the boom and the air outlets being arranged opposite to each other, characterized in that: A first fixed bracket and a second fixed bracket are respectively provided on both sides of the moving path of the boom, a vertically extending first slide rail is provided on the first fixed bracket, a first lifting frame is slidably mounted on the first slide rail, and the main high-pressure air knife is mounted on the first lifting frame; A transverse bracket is slidably mounted on the second fixed bracket on one side thereof toward the first fixed bracket, a first linear actuator for driving the transverse bracket to move toward the first fixed bracket is mounted on the second fixed bracket, a second vertically extending slide rail is provided on the side of the transverse bracket facing the first fixed bracket, a second lifting frame is slidably mounted on the second slide rail, the auxiliary high-pressure air knife is mounted on the second lifting frame, and the first lifting frame and the second lifting frame drive the main high-pressure air knife and the auxiliary high-pressure air knife to vertically lift and lower to dry the kelp on the boom; A friction column is coaxially arranged at the top of the boom, a driving wheel for contacting the friction column is arranged at the top of the transverse bracket, and a transmission unit is arranged on the transverse bracket. When the second lifting frame moves, the transmission unit drives the driving wheel and the friction column to rotate around the boom axis.
2. The automatic double-sided high-pressure air knife kelp drying device according to claim 1 is characterized in that: The driving wheel is rotatably mounted on a first extension frame fixedly mounted on the top of the transverse bracket, the axis of the driving wheel is vertically arranged, the first extension frame extends horizontally toward the first fixed bracket along the moving direction of the transverse bracket, a driven wheel is rotatably mounted on the first extension frame, the axis of the driven wheel is parallel to the driving wheel, and the driving wheel and the driven wheel are connected by a synchronous belt transmission; The transmission unit includes a first bevel gear coaxially connected to the driven wheel, and a second bevel gear meshing with the first bevel gear, the second bevel gear is rotatably mounted on the first extension frame, the axis of the second bevel gear is horizontally arranged along the length direction of the first extension frame, and a transmission gear is coaxially mounted on the second bevel gear; The transmission unit also includes a transmission belt, which is meshed with the transmission gear. One end of the transmission belt is fixedly connected to the top of the second lifting frame. When the second lifting frame descends and drives the transmission belt to move, the transmission gear, the second bevel gear, the first bevel gear, the driven wheel and the driving wheel rotate. The driving wheel contacts the friction column to drive the boom to rotate.
3. The automatic double-sided high-pressure air knife kelp drying device according to claim 2 is characterized in that: Several guide wheels are rotatably installed on the top of the transverse bracket, and the transmission belt is sleeved on the guide wheels. The axis of the guide wheel is parallel to the axis of the transmission gear. A counterweight slider is fixedly installed on the end of the transmission belt away from the transverse bracket. The counterweight slider is slidably installed on the longitudinal slide rail provided on the transverse bracket, and the longitudinal slide rail extends in the vertical direction.
4. The automatic double-sided high-pressure air knife kelp drying device according to claim 2 is characterized in that: The top of the transverse bracket is slidably installed with a second extension bracket arranged parallel to the first extension bracket, and the second extension bracket is rotatably installed with a pressing wheel at one end away from the transverse bracket, and the axis of the pressing wheel is parallel to the axis of the driving wheel. The second extension bracket is provided with at least two second guide rods perpendicular to the second extension bracket, the second guide rod is inserted into the first extension bracket, and a limiting head is provided at one end of the second guide rod away from the second extension bracket, and a first spring is sleeved on the second guide rod, the first spring elastically connects the first extension bracket and the limiting head, and the elastic force of the first spring makes the second extension bracket approach the first extension bracket, and the pressing wheel cooperates with the driving wheel to clamp the friction column.
5. The automatic double-sided high-pressure air knife kelp drying device according to claim 4 is characterized in that: A limit baffle is fixedly installed on the top of the transverse bracket, and the limit baffle is located between the first extension frame and the second extension frame.
6. The automatic double-sided high-pressure air knife kelp drying device according to claim 4 is characterized in that: A plurality of first positioning rods extending horizontally toward one side of the transverse bracket are provided on the top of the first fixed bracket, and a second positioning rod having the same number as the first positioning rod and being located on the same straight line is fixedly installed on the top of the transverse bracket. When the transverse bracket moves toward the first fixed bracket until the second positioning rod is in contact with the first positioning rod, the driving wheel and the pressing wheel are respectively in contact with both sides of the friction column.
7. The automatic double-sided high-pressure air knife kelp drying device according to claim 6 is characterized in that: A plurality of horizontally extending first guide rods are provided on one side of the transverse bracket facing the second fixed bracket. The first guide rods are inserted into first guide sleeves provided on the second fixed bracket.
8. The automatic double-sided high-pressure air knife kelp drying device according to claim 7 is characterized in that: A second linear actuator is fixedly mounted on the transverse support, and a second lifting frame is fixedly mounted on a working end of the second linear actuator, wherein the working end of the second linear actuator is configured to move in a vertical direction; Both ends of the second lifting frame are respectively provided with connecting rods extending horizontally toward the first lifting frame, and the first lifting frame is provided with a connecting sleeve extending toward one side of the first lifting frame. When the first linear drive drives the transverse moving bracket to move until the second positioning rod is in contact with the top block, the connecting rod is inserted into the connecting sleeve to make the first lifting frame and the second lifting frame rise and fall synchronously.
9. The automatic double-sided high-pressure air knife kelp drying device according to claim 8, characterized in that: The first fixing bracket is provided with a magnetic positioning block on one side of the first slide rail, and the first lifting frame is provided with a top block located directly below the magnetic positioning block. A magnet is provided on the top of the top block, and the magnet attracts the magnetic positioning block to fix the first lifting frame to the highest position on the first slide rail; The second positioning rod is provided with a first positioning block. When the second lifting frame moves up to fit the bottom of the first positioning block, the connecting rod and the connecting sleeve are in the same straight line.
10. The automatic double-sided high-pressure air knife kelp drying device according to claim 1, characterized in that: Both ends of the main high-pressure air knife and the auxiliary high-pressure air knife are provided with shafts, and the main high-pressure air knife and the auxiliary high-pressure air knife are respectively rotatably mounted on the first lifting frame and the second lifting frame through the shafts, the outer wall of the shaft is provided with a plurality of spline grooves extending along the axis direction of the shaft, a spline sleeve is slidably mounted on the spline groove, an adjustment ring is coaxially provided on the spline sleeve, and a plurality of positioning holes distributed at equal angles around the axis of the shaft are provided on the adjustment ring, and both ends of the first lifting frame and the second lifting frame are provided with locking rods with the same diameter as the positioning holes, and the locking rods are inserted in different positioning holes to adjust the air outlet angles of the main high-pressure air knife and the auxiliary high-pressure air knife; A limiting ring is provided at the top end of the shaft rod, and a second spring is sleeved on the shaft rod. The second spring elastically connects the adjusting ring and the limiting ring, and the elastic force of the second spring pushes the adjusting ring to fit the locking rod.
Citation Information
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