Chemical production safety production dust removal device

The problem of dust accumulation in chemical production equipment is solved by separating bubbles by separating components, spraying water mist and separating small water droplets and dust intercepted by the manifold, thereby improving the operating efficiency and stability of the equipment.

CN120325021BActive Publication Date: 2025-10-21DONGYING HAIXIN HEATING SUPPLY CO LTD
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Patent Information

Application Number
CN202510822423.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-10-21
Estimated Expiration
2045-06-19

AI Technical Summary

Technical Problem

After long-term use, the existing chemical production organic waste gas recovery and treatment device will form tiny dust floating objects inside the hydrolysis box, affecting the normal operation of the device. It needs to be shut down for cleaning regularly, resulting in a decrease in operating efficiency.

Method used

The separation component is used to initially filter the air and break up the bubbles. The foam liquid film is destroyed by spraying water mist to promote the contact between air and liquid. The manifold is used to intercept small water droplets and dust. The piston squeezes the dust into blocks and discharges it. The guide plate and guide channel are combined to improve the separation efficiency.

Benefits of technology

It achieves efficient separation of dust and liquid, reduces the frequency of shutdown for cleaning, and improves the operating stability and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a dust removal device for chemical production safety, and belongs to the technical field of chemical dust removal. The dust removal device for chemical production safety comprises a dust removal box, a separation assembly for separating dust is arranged on the inner wall of the dust removal box, and the separation assembly comprises a connecting sleeve and a spraying mechanism which are arranged on the inner wall of the dust removal box. The air preliminarily filtered by the separation assembly is injected into the inside of a hydrolysis bin through a pipeline, and a crushing mechanism is matched to crush the bubbles in the liquid, so that the contact between the air and the liquid is promoted; then, water mist is sprayed to the surface of the liquid, the liquid film balance of the foam is destroyed, the bubbles are broken, the contact between the air and the liquid is promoted again, and the tiny dust overflowing outward is captured; the dust floating on the surface of the liquid enters the inside of the connecting sleeve through a water inlet, the liquid is extruded into the inside of a filtering bin through the extrusion of a piston, and the dust is extruded into blocks and discharged through a discharge pipe.
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Description

Technical Field

[0001] The present invention relates to the technical field of chemical dust removal, in particular to a dust removal device for safe chemical production. Background Art

[0002] With the development of industrialization, large amounts of dust and particulate matter are emitted into the atmosphere, polluting the environment and posing a serious threat to human health. To address this issue, dust removal technologies have emerged to reduce dust emissions from industrial production processes, improve air quality, and protect the ecological environment and human health. Wet dust removal, among other technologies, utilizes water or other liquids in contact with dust to capture and separate it from the airstream. Wet dust removal offers high dust removal efficiency, eliminates fire and explosion risks, and is suitable for handling hot or sticky dust.

[0003] Chinese patent CN116712814B announced on November 3, 2023 discloses a chemical production organic waste gas recovery and treatment device. By setting a dust scraping part, the dust scraping part can scrape off the dust adsorbed on the filter plate, so that the filter plate can be used continuously for a long time, reducing the number of times the filter plate is shut down for maintenance and replacement. At the same time, by setting a movable defoaming rod, the driving part will drive the sleeve to rotate, thereby driving the movable defoaming rod to move to eliminate bubbles on the liquid surface of the dissolved liquid, reducing the number of shutdowns for maintenance of the hydrolysis box, so that the chemical production organic waste gas recovery and treatment device can continue to operate for a long time, thereby improving the efficiency of waste gas treatment work. However, in this chemical production organic waste gas recovery and treatment device, some tiny dust will be captured by the liquid inside the hydrolysis box after entering the hydrolysis box. After long-term use, the dust entering the hydrolysis box will become more and more, and a layer of floating matter will form on the surface of the liquid. In order not to affect the normal operation of the device, it is necessary to shut down regularly for cleaning. Summary of the Invention

[0004] The purpose of the present invention is to provide a dust removal device for chemical production safety to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dust removal device for chemical production safety, comprising a dust removal box, a discharge pipe is installed on the outer wall of the bottom end of the dust removal box, an electric valve is installed on the outer wall of the discharge pipe, the interior of the dust removal box is divided into a hydrolysis bin and a filtration bin by a partition, and the interior of the hydrolysis bin contains a liquid for water flow filtering of dust in the air, a separation component for separating dust from liquid is provided on the inner wall of the dust removal box, the separation component comprises a connecting sleeve and a spray mechanism installed on the inner wall of the dust removal box, the spray mechanism comprises a sprinkler pipe installed on the inner wall of the hydrolysis bin, and the outer edge of the sprinkler pipe has spray nozzles distributed at equal intervals along the circumferential direction. Head, a crushing mechanism for crushing the gas is provided on the outer wall of the connecting sleeve, and the crushing mechanism is installed on the outer wall of the connecting sleeve in a rotating manner along the circumferential direction of the connecting sleeve. The crushing mechanism includes a second grid stirring blade provided on the outer wall of the connecting sleeve, and a rotating sleeve is rotatably connected to the outer wall of the top end of the connecting sleeve. A connecting shaft is fixedly connected to the outer wall of the top end of the rotating sleeve. A motor adapted to the connecting shaft is provided on the outer wall of the dust removal box, and a water inlet is provided on the inner wall of the top end of the rotating sleeve. A reciprocating screw adapted to the rotating sleeve is provided on the inner wall of the connecting sleeve, and a piston adapted to the connecting sleeve is provided on the outer wall of the reciprocating screw.

[0006] Furthermore, a V-shaped busbar is fixedly connected to the top outer wall of the dust removal box, and the V-shaped busbar includes a busbar body, a V-shaped busbar groove is provided on the top outer wall of the busbar body, and multiple groups of leakage holes are provided on the outer wall of the V-shaped busbar groove, and multiple groups of busbars are provided on the bottom outer wall of the busbar body.

[0007] Furthermore, the separation component also includes a baffle arranged on the inner wall of the rotating sleeve and adapted to the water inlet, and a connecting rod slidably connected to the piston, the inner wall of the rotating sleeve is provided with a damping rod adapted to the baffle, a sealing ring is fixedly connected to the outer wall of one end of the damping rod, a conical block adapted to the sealing ring is provided on the inner wall of the bottom end of the rotating sleeve, a connecting ring adapted to the connecting rod is provided on the outer wall of the bottom end of the damping rod, a first limiting plate is fixedly connected to the outer wall of the top end of the connecting rod, a second limiting plate is fixedly connected to the outer wall of the bottom end of the connecting rod, and the outer wall of the bottom end of the piston is adhered to the outer wall A filter sponge is connected, a conical groove is provided on the top outer wall of the piston, a discharge hole is opened on the outer wall of the piston at the bottom end of the conical groove, a connecting column is slidably connected to the inner wall of the piston, a connecting spring adapted to the connecting column is provided on the inner wall of the piston, a limit block adapted to the discharge hole is provided on the outer wall of one end of the connecting column, a push rod adapted to the limit block is provided on the inner wall of the connecting sleeve, the sealing ring includes a sealing ring body, a guide surface is provided on the top outer wall of the sealing ring body, and a fitting surface adapted to the conical block is provided on the outer wall of the sealing ring body.

[0008] Furthermore, the separation assembly also includes a slider installed on the outer wall of the piston, and a limit plate rotatably connected to the inner wall of the dust collector box, a slide groove adapted to the slider is provided on the inner wall of the connecting sleeve, a spiral rod is rotatably connected on the inner wall of the slide groove, a transmission gear adapted to the spiral rod is provided on the inner wall of the dust collector box, a return spring adapted to the spiral rod is provided on the inner wall of the dust collector box, a protrusion adapted to the transmission gear is provided on the outer wall of the limit plate, the limit plate includes a limit plate body, an opening is provided on the outer wall of the limit plate body, a scraping surface adapted to the filter sponge is provided on the inner wall of one end of the opening, and a discharge port adapted to the opening is provided on the inner wall of the bottom end of the dust collector box.

[0009] Furthermore, the separation component also includes a water outlet arranged on the inner wall of the bottom end of the dust removal box, located directly below the connecting sleeve, a filter is installed on the inner wall of the water outlet close to the connecting sleeve, a conical rubber sleeve is installed on the inner wall of the water outlet, and the end of the conical rubber sleeve away from the connecting sleeve is a bell mouth, a fixing block adapted for the water outlet is provided on the top outer wall of the bell mouth, an arc-shaped spring sheet adapted for the bell mouth is provided on the outer wall of the fixing block, and the arc-shaped spring sheet is connected to the bottom outer wall of the bell mouth.

[0010] Furthermore, the spray mechanism includes a water pump installed on the outer wall of the top of the dust removal box, and a sprinkler pipe arranged on the inner wall of the top of the dust removal box. A water suction pipe adapted to the filter bin is provided on the outer wall of one end of the water pump, and a water injection pipe adapted to the sprinkler pipe is provided on the outer wall of one end of the water pump. Multiple groups of nozzles are provided on the outer wall of the sprinkler pipe.

[0011] Furthermore, the crushing mechanism includes a first mesh stirring blade installed on the outer wall of the rotating sleeve, and a connecting sleeve arranged on the outer wall of the connection between the connecting sleeve and the rotating sleeve, the second mesh stirring blade is fixedly connected to the outer wall of the connecting sleeve, an outer gear ring is fixedly connected to the outer wall of the bottom end of the rotating sleeve, a connecting gear adapted to the outer gear ring is provided on the outer wall of the top end of the connecting sleeve, and an inner gear ring adapted to the connecting gear is provided on the inner wall of the connecting sleeve.

[0012] Furthermore, multiple groups of first guide plates are arranged at equal intervals on the inner wall of the dust removal box, and there is a gap between the inner periphery of the first guide plate and the outer wall of the rotating sleeve. Multiple groups of second guide plates are arranged at equal intervals on the outer wall of the rotating sleeve, and there is a gap between the outer edge of the second guide plate and the inner wall of the dust removal box, and cooperate with the first guide plate to form a guide channel.

[0013] The difference from the prior art is that the beneficial effect of the present application is that: the air that is first preliminarily filtered by the separation component is injected into the interior of the water decomposition chamber through the pipe, and the bubbles in the liquid are broken by the crushing mechanism to promote the contact between air and liquid, and then water mist is sprayed on the liquid surface to destroy the liquid film balance of the foam and cause the bubbles to burst, which can promote the contact between air and liquid again and capture the tiny dust that overflows outward. After the dust floating on the liquid surface enters the interior of the connecting sleeve through the water inlet, the liquid is squeezed into the interior of the filter chamber by the squeezing of the piston, and the dust is squeezed into blocks and discharged through the discharge pipe; when the dust and small water droplets float upward with the air, the convergence plate can intercept the small water droplets and dust in the air, so that the small water droplets mixed with dust can slide down along the surface of the convergence plate body and the bus bar and gather into water droplets and fall to the liquid surface, and the small water droplets entering the V-shaped convergence groove will also converge with each other and drip onto the liquid surface through the leakage hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the appearance structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the internal structure of the dust removal box of the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of the outer gear ring and the connecting gear cooperating with each other in the present invention;

[0017] Figure 4 This is a schematic structural diagram of the first guide plate and the second guide plate of the present invention;

[0018] Figure 5 This is a schematic diagram of the structure of the water pump and the water injection pipe cooperating with each other in the present invention;

[0019] Figure 6 This is a schematic diagram of the V-shaped busbar structure of the present invention;

[0020] Figure 7 This is a schematic diagram of the structure of the water inlet and the baffle cooperating with each other in the present invention;

[0021] Figure 8 This is a schematic diagram of the sealing ring structure of the present invention;

[0022] Figure 9 This is a schematic diagram of the structure of the connection column and the connection spring cooperating with each other in the present invention;

[0023] Figure 10 This is a schematic diagram of the structure of the opening and the scraping surface cooperating with each other in the present invention;

[0024] Figure 11 For the present invention Figure 10 A in the middle is an enlarged structural diagram;

[0025] Figure 12 For the present invention Figure 7 Enlarged structural diagram at point B in the middle.

[0026] In the figure: 1. dust removal box; 2. discharge pipe; 3. electric valve; 4. partition; 5. connecting sleeve; 6. rotating sleeve; 7. connecting shaft; 8. motor; 9. first grid stirring blade; 10. connecting sleeve; 11. second grid stirring blade; 12. outer gear ring; 13. connecting gear; 14. inner gear ring; 15. first guide plate; 16. second guide plate; 17. water extraction pipe; 18. water pump; 19. water injection pipe; 20. sprinkler pipe; 21. nozzle; 22. V-shaped manifold; 2201. manifold body; 2202. V-shaped manifold groove; 2203. leakage hole; 23. manifold bar; 24. water inlet; 25. baffle; 26. damping rod; 27. blocking ring; 2701. blocking ring body; 2702. guide Flow surface; 2703, fitting surface; 28, conical block; 29, connecting ring; 30, connecting rod; 31, first limit plate; 32, second limit plate; 33, reciprocating screw; 34, piston; 35, filter sponge; 36, conical groove; 37, discharge hole; 38, connecting column; 39, connecting spring; 40, limit block; 41, slider; 42, slide; 43, push rod; 44, screw rod; 45, transmission gear; 46, return spring; 47, limit plate; 4701, limit plate body; 4702, opening; 4703, scraping surface; 48, protrusion; 49, discharge port; 50, water outlet; 51, filter screen; 52, conical rubber sleeve; 53, bell mouth; 54, fixing block; 55, arc-shaped spring sheet. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. Example

[0029] See also Figures 1-12The present invention provides a technical solution: a dust removal device for chemical production safety, comprising a dust removal box 1, a discharge pipe 2 is installed on the outer wall of the bottom end of the dust removal box 1, an electric valve 3 is installed on the outer wall of the discharge pipe 2, the interior of the dust removal box 1 is divided into a hydrolysis bin and a filtration bin by a partition 4, and the interior of the hydrolysis bin contains a liquid for water flow filtering of dust in the air, a separation component for separating dust from liquid is provided on the inner wall of the dust removal box 1, the separation component comprises a connecting sleeve 5 and a spray mechanism installed on the inner wall of the dust removal box 1, the spray mechanism comprises a watering pipe 20 installed on the inner wall of the hydrolysis bin, the outer edge of the watering pipe 20 is provided with nozzles 21 distributed at equal intervals along the circumferential direction, the connecting sleeve 5 is provided with a crushing mechanism for crushing the gas, and the crushing mechanism is installed on the outer wall of the connecting sleeve 5 in a rotating manner along the circumferential direction of the connecting sleeve 5. The crushing mechanism includes a second grid stirring blade 11 provided on the outer wall of the connecting sleeve 5, and a rotating sleeve 6 is rotatably connected to the outer wall of the top end of the connecting sleeve 5. A connecting shaft 7 is fixedly connected to the outer wall of the top end of the rotating sleeve 6. A motor 8 adapted to the connecting shaft 7 is provided on the outer wall of the dust removal box 1, and a water inlet 24 is provided on the inner wall of the top end of the rotating sleeve 6. A reciprocating screw 33 adapted to the rotating sleeve 6 is provided on the inner wall of the connecting sleeve 5, and a piston 34 adapted to the connecting sleeve 5 is provided on the outer wall of the reciprocating screw 33.

[0030] During use, the preliminarily filtered air is injected into the interior of the hydrolysis chamber through the pipeline, and bubbles are formed in the liquid inside the hydrolysis chamber. At this time, the external power supply is connected to start the motor 8 to drive the crushing mechanism to work through the connecting shaft 7 and the rotating sleeve 6, thereby crushing the bubbles in the liquid and breaking them into countless tiny bubbles, thereby promoting the contact between air and liquid and improving the separation efficiency of the liquid from dust in the air. When the small bubbles rise to the surface of the liquid, water mist is sprayed onto the surface of the liquid through the spray mechanism. When the water mist particles hit the foam surface at a certain speed, they will produce a mechanical force on the foam, destroy the liquid film balance of the foam, and cause the bubbles to burst, which can promote the contact between air and liquid again. At the same time, the sprayed liquid will fully contact and mix with the air overflowing from the inside of the liquid, and the overflowing dust will be The tiny dust is captured and falls downward into the liquid surface under the action of force and floats on the liquid surface. As the liquid inside the filtration bin enters the hydrolysis bin through the spray mechanism, the liquid level inside the hydrolysis bin rises, so that the dust on the liquid surface enters the rotating sleeve 6 together with the liquid through the water inlet 24. When the reciprocating screw 33 drives the piston 34 to rise to the top of the connecting sleeve 5, the liquid and dust inside the rotating sleeve 6 will enter the space below the piston 34 inside the connecting sleeve 5. Then, the piston 34 moves downward to press the liquid, squeeze the liquid into the interior of the filtration bin, and squeeze the dust. Through the squeezing of the piston 34, the dust is squeezed into blocks and enters the interior of the discharge pipe 2. Then, the electric valve 3 is started to discharge the dust.

[0031] In order to prevent some dust from floating toward the air outlet with the air after spraying water mist into the hydrolysis chamber, please refer to Figure 5 and Figure 6 A V-shaped busbar 22 is fixedly connected to the top outer wall of the dust removal box 1. The V-shaped busbar 22 includes a busbar body 2201. A V-shaped busbar groove 2202 is provided on the top outer wall of the busbar body 2201. Multiple groups of leakage holes 2203 are provided on the outer wall of the V-shaped busbar groove 2202. Multiple groups of busbars 23 are provided on the bottom outer wall of the busbar body 2201.

[0032] During use, when dust and small water droplets float upward with the air, the busbar body 2201 can intercept the small water droplets and dust in the air, so that the dust adheres to the surface of the busbar body 2201 and the busbar 23 through the small water droplets. Through the V-shaped design of the busbar body 2201 and the busbar 23, the small water droplets mixed with dust can slide downward along the surface of the busbar body 2201 and the busbar 23. In this process, multiple small water droplets will gather together into water droplets and fall to the surface of the liquid, and the small water droplets entering the V-shaped busbar groove 2202 will also gather together and drip onto the surface of the liquid through the leakage hole 2203.

[0033] See also Figure 7 、 Figure 8 and Figure 9 The separation component also includes a baffle 25 arranged on the inner wall of the rotating sleeve 6 and adapted to the water inlet 24, and a connecting rod 30 slidably connected to the piston 34. The inner wall of the rotating sleeve 6 is provided with a damping rod 26 adapted to the baffle 25, and a sealing ring 27 is fixedly connected to the outer wall of one end of the damping rod 26. The sealing ring 27 includes a sealing ring body 2701, a guide surface 2702 is provided on the top outer wall of the sealing ring body 2701, and a fitting surface 2703 adapted to the conical block 28 is provided on the outer wall of the sealing ring body 2701. The inner wall of the bottom end of the rotating sleeve 6 is provided with a conical block 28 adapted to the sealing ring 27, and the outer wall of the bottom end of the damping rod 26 is provided with a connecting rod 30 adapted to Connecting ring 29, a first limit plate 31 is fixedly connected to the outer wall of the top end of the connecting rod 30, a second limit plate 32 is fixedly connected to the outer wall of the bottom end of the connecting rod 30, a filter sponge 35 is bonded to the outer wall of the bottom end of the piston 34, a conical groove 36 is provided on the outer wall of the top end of the piston 34, a discharge hole 37 is provided on the outer wall of the piston 34 at the bottom end of the conical groove 36, a connecting column 38 is slidably connected to the inner wall of the piston 34, a connecting spring 39 adapted to the connecting column 38 is provided on the inner wall of the piston 34, a limit block 40 adapted to the discharge hole 37 is provided on the outer wall of one end of the connecting column 38, and a push rod 43 adapted to the limit block 40 is provided on the inner wall of the connecting sleeve 5.

[0034] When in use, as the liquid level inside the hydrolysis chamber rises, the dust on the surface of the liquid enters the interior of the rotating sleeve 6 along with the liquid through the water inlet 24. At the same time, the rotating sleeve 6 can drive the reciprocating screw 33 to rotate synchronously. Through the rotation of the reciprocating screw 33, the rotational motion of the reciprocating screw 33 and the piston 34 can be converted into a linear motion of the piston 34 inside the rotating sleeve 6. When the piston 34 slides upward inside the rotating sleeve 6 until it contacts the first limit plate 31, the piston 34 continues to move upward. When the piston 34 moves upward, it pushes the connecting rod 30 upward through the first limiting plate 31, thereby lifting the connecting ring 29 and the damping rod 26. When the damping rod 26 slides upward, it can push the sealing ring body 2701 to move upward synchronously, so that the fitting surface 2703 is separated from the conical block 28. At the same time, the damping rod 26 will push the baffle 25 upward and limit the water inlet 24, so that the liquid and dust inside the rotating sleeve 6 enter the interior of the connecting sleeve 5. At the same time, as the piston 34 rises, the top The rod 43 pushes the limit block 40 down and releases the limit on the discharge hole 37, so that the limit block 40 pulls the connecting column 38 to slide downward and squeeze the connecting spring 39. At this time, the liquid and dust entering the interior of the rotating sleeve 6 will gather on the surface of the discharge hole 37 through the tapered groove 36 and enter the position below the piston 34 through the discharge hole 37. Then, the piston 34 is pushed downward by the rotation of the reciprocating screw 33. At this time, the connecting spring 39 is pulled back by the force to make the limit block 40 reset, so that the piston 34 squeezes Liquid and dust. During this process, the liquid will be squeezed into the interior of the filter bin, and the dust will be trapped inside the connecting sleeve 5. When the piston 34 moves downward and contacts the second limit plate 32, the piston 34 continues to move downward, causing the piston 34 to press the second limit plate 32, thereby pulling the connecting rod 30 downward, thereby driving the sealing ring 27 and the conical block 28 to close, and pulling the baffle 25 to release the limit on the water inlet 24, allowing dust and liquid to enter the interior of the rotating sleeve 6 again.

[0035] See also Figure 10 and Figure 11 The separation component also includes a slider 41 mounted on the outer wall of the piston 34, and a limit plate 47 rotatably connected to the inner wall of the dust removal box 1. A slide groove 42 adapted to the slider 41 is provided on the inner wall of the connecting sleeve 5, and a screw rod 44 is rotatably connected on the inner wall of the slide groove 42. A transmission gear 45 adapted to the screw rod 44 is provided on the inner wall of the dust removal box 1, and a return spring 46 adapted to the screw rod 44 is provided on the inner wall of the dust removal box 1. A protrusion 48 adapted to the transmission gear 45 is provided on the outer wall of the limit plate 47. The limit plate 47 includes a limit plate body 4701, an opening 4702 is provided on the outer wall of the limit plate body 4701, and a scraping surface 4703 adapted to the filter sponge 35 is provided on the inner wall of one end of the opening 4702, and a discharge port 49 adapted to the opening 4702 is provided on the inner wall of the bottom end of the dust removal box 1.

[0036] When in use, when the piston 34 descends, it can drive the slider 41 to slide inside the slide groove 42. When the piston 34 slides downward to a certain position, the slider 41 will push the screw rod 44 to move downward and squeeze the return spring 46. Through the threaded connection between the screw rod 44 and the transmission gear 45, the screw rod 44 can drive the transmission gear 45 to rotate when it moves downward. Through the engagement of the transmission gear 45 with the protrusion 48, the transmission gear 45 can drive the limit plate 47 to rotate synchronously through the protrusion 48 when rotating. When the limit plate 47 rotates, it can release the restriction on the discharge port 49. At the same time, the scraping surface 4703 can scrape the dust on the surface of the filter sponge 35 into the inside of the opening 4702, and cooperate with the rotation of the limit plate body 4701 to transport the dust to the inside of the discharge port 49. When the piston 34 rises, the force of the return spring 46 pushes the screw rod 44 to return to its original position, and drives the limit plate 47 to rotate through the transmission gear 45, so that the limit plate 47 limits the discharge port 49 again.

[0037] See also Figure 12 The separation component also includes a water outlet 50 arranged on the inner wall of the bottom end of the dust removal box 1, directly below the connecting sleeve 5. A filter screen 51 is installed on the inner wall of the water outlet 50 at one end close to the connecting sleeve 5, and a conical rubber sleeve 52 is installed on the inner wall of the water outlet 50. The end of the conical rubber sleeve 52 away from the connecting sleeve 5 is a bell mouth 53. A fixing block 54 adapted to the water outlet 50 is provided on the outer wall of the top end of the bell mouth 53, and an arc-shaped spring piece 55 adapted to the bell mouth 53 is provided on the outer wall of the fixing block 54, and the arc-shaped spring piece 55 is connected to the outer wall of the bottom end of the bell mouth 53.

[0038] During use, when the piston 34 squeezes the liquid and dust inside the connecting sleeve 5, the liquid will pass through the filtration of the filter screen 51 and enter the inside of the water outlet 50. Then, the liquid will exert pressure on the bottom surface of the conical rubber sleeve 52, causing the arc-shaped spring sheet 55 to deform under the action of the force, thereby causing the bell mouth 53 to deform, thereby releasing the conical rubber sleeve 52 from limiting the water outlet 50. At this time, the liquid can pass through the water outlet 50 and enter the inside of the filter bin. When the piston 34 moves upward, the liquid inside the filter bin will enter the inside of the conical rubber sleeve 52 through the bell mouth 53, thereby applying a tension to the conical rubber sleeve 52, and the force generated by the arc-shaped spring sheet 55 can push the bell mouth 53 of the conical rubber sleeve 52 to fully open, thereby limiting the water outlet 50.

[0039] See also Figure 5The spray mechanism includes a water pump 18 installed on the outer wall of the top of the dust removal box 1, and a sprinkler pipe 20 arranged on the inner wall of the top of the dust removal box 1. A water suction pipe 17 adapted to the filter bin is provided on the outer wall of one end of the water pump 18, and a water injection pipe 19 adapted to the sprinkler pipe 20 is provided on the outer wall of one end of the water pump 18. Multiple groups of nozzles 21 are provided on the outer wall of the sprinkler pipe 20.

[0040] During use, connect an external power source to start the water pump 18 to extract the liquid inside the filter bin through the water extraction pipe 17, and inject it into the sprinkler pipe 20 through the water injection pipe 19, so that the water pressure inside the sprinkler pipe 20 increases, and then spray water mist to the hydrolysis bin through the nozzle 21. By spraying water mist to the hydrolysis bin, the bubbles on the liquid surface can be broken, and the dust in the air can be captured and its weight increased, so that the dust falls into the liquid surface.

[0041] See also Figure 3 The crushing mechanism includes a first mesh stirring blade 9 installed on the outer wall of the rotating sleeve 6, and a connecting sleeve 10 provided on the outer wall of the connection sleeve 5 and the rotating sleeve 6. The second mesh stirring blade 11 is fixedly connected to the outer wall of the connecting sleeve 10, and an outer gear ring 12 is fixedly connected to the outer wall of the bottom end of the rotating sleeve 6. A connecting gear 13 adapted to the outer gear ring 12 is provided on the outer wall of the top end of the connecting sleeve 5, and an inner gear ring 14 adapted to the connecting gear 13 is provided on the inner wall of the connecting sleeve 10.

[0042] During use, when the rotating sleeve 6 rotates, it can drive the first grid stirring blade 9 and the outer ring gear 12 to rotate synchronously. Through the mutual engagement of the outer ring gear 12, the connecting gear 13 and the inner ring gear 14, the rotating sleeve 6 can drive the connecting sleeve 10 and the second grid stirring blade 11 to rotate in the opposite direction of the first grid stirring blade 9. Through the rotation of the first grid stirring blade 9 and the second grid stirring blade 11, the grids on the surfaces of the first grid stirring blade 9 and the second grid stirring blade 11 cut and break the bubbles in the liquid, thereby promoting the contact between air and liquid and improving the separation efficiency of the liquid from dust in the air.

[0043] See also Figure 4 A plurality of first guide plates 15 are arranged at equal intervals on the inner wall of the dust removal box 1, and there is a gap between the inner periphery of the first guide plates 15 and the outer wall of the rotating sleeve 6. A plurality of second guide plates 16 are arranged at equal intervals on the outer wall of the rotating sleeve 6, and there is a gap between the outer edge of the second guide plates 16 and the inner wall of the dust removal box 1, and cooperate with the first guide plates 15 to form a guide channel.

[0044] During use, the gas enters the hydrolysis chamber and reacts with the liquid to form bubbles, which will rise. When the bubbles rise to the point where they come into contact with the bottom surface of the first guide plate 15, the bottom ends of the first guide plate 15 and the second guide plate 16 are inclined, so that the bubbles can move along the bottom inclined surface of the first guide plate 15 toward the gap between the first guide plate 15 and the outer wall of the rotating sleeve 6, and enter the channel between the first guide plate 15 and the second guide plate 16 through the gap, and then along the bottom inclined surface of the second guide plate 16 toward the gap between the second guide plate 16 and the inner wall of the dust removal box 1. The dust moves and makes the bubbles rise to the upper surface of the second guide plate 16 through the gap. After the bubbles are broken by the water mist, the dust floats on the surface of the liquid. When the floating dust flows into the interior of the rotating sleeve 6 through the water inlet 24 together with the liquid, the liquid below can only rise to the surface through the gap between the outer edge of the second guide plate 16 and the inner wall of the dust removal box 1. The dust floating on the surface of the liquid will flow along the surface of the uppermost second guide plate 16 to the surface of the water inlet 24, and finally flow into the interior of the rotating sleeve 6 through the water inlet 24.

[0045] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A dust removal device for chemical production safety, comprising a dust removal box (1), a discharge pipe (2) mounted on the outer wall of the bottom end of the dust removal box (1), and an electric valve (3) mounted on the outer wall of the discharge pipe (2), characterized in that: The interior of the dust removal box (1) is divided into a hydrolysis chamber and a filtration chamber by a partition (4), and liquid for water flow filtering of dust in the air is stored in the hydrolysis chamber. A separation component for separating dust from liquid is provided on the inner wall of the dust removal box (1), and the separation component comprises a connecting sleeve (5) and a spray mechanism installed on the inner wall of the dust removal box (1). The spray mechanism comprises a watering pipe (20) installed on the inner wall of the hydrolysis chamber, and nozzles (21) are distributed at equal intervals along the circumferential direction on the outer edge of the watering pipe (20). A crushing mechanism for crushing gas is provided on the outer wall of the connecting sleeve (5), and the crushing mechanism is installed on the outer wall of the connecting sleeve (5) in a rotating manner along the circumferential direction of the connecting sleeve (5). The crushing mechanism comprises a second grid stirring blade (11) provided on the outer wall of the connecting sleeve (5). A rotating sleeve (6) is rotatably connected to the outer wall of the top end of the connecting sleeve (5). The top end of the rotating sleeve (6) A connecting shaft (7) is fixedly connected to the outer wall, a motor (8) adapted to the connecting shaft (7) is provided on the outer wall of the dust removal box (1), a water inlet (24) is provided on the inner wall of the top end of the rotating sleeve (6), a reciprocating screw (33) adapted to the rotating sleeve (6) is provided on the inner wall of the connecting sleeve (5), and a piston (34) adapted to the connecting sleeve (5) is provided on the outer wall of the reciprocating screw (33), and dust on the surface of the liquid enters the liquid together with the liquid through the water inlet (24). When the reciprocating screw (33) drives the piston (34) to rise to the top of the connecting sleeve (5) inside the rotating sleeve (6), the liquid and dust inside the rotating sleeve (6) will enter the space below the piston (34) inside the connecting sleeve (5). Then, the piston (34) moves downward to press the liquid, squeezing the liquid into the interior of the filter bin. The piston (34) squeezes the dust into blocks and enters the interior of the discharge pipe (2), and the electric valve (3) is activated to discharge the dust.

2. A dust removal device for chemical production safety according to claim 1, characterized in that: A V-shaped busbar (22) is fixedly connected to the top outer wall of the dust removal box (1), the V-shaped busbar (22) comprising a busbar body (2201), a V-shaped busbar groove (2202) being provided on the top outer wall of the busbar body (2201), a plurality of leakage holes (2203) being provided on the outer wall of the V-shaped busbar groove (2202), and a plurality of busbars (23) being provided on the bottom outer wall of the busbar body (2201).

3. A dust removal device for chemical production safety according to claim 1, characterized in that: The separation assembly further comprises a baffle (25) provided on the inner wall of the rotating sleeve (6) and adapted to the water inlet (24), and a connecting rod (30) slidably connected to the piston (34), the inner wall of the rotating sleeve (6) being provided with a damping rod (26) adapted to the baffle (25), a blocking ring (27) being fixedly connected to the outer wall of one end of the damping rod (26), a conical block (28) adapted to the blocking ring (27) being provided on the inner wall of the bottom end of the rotating sleeve (6), a connecting ring (29) adapted to the connecting rod (30) being provided on the outer wall of the bottom end of the damping rod (26), a first limiting plate (31) being fixedly connected to the outer wall of the top end of the connecting rod (30), and a second limiting plate (31) being fixedly connected to the outer wall of the bottom end of the connecting rod (30). A positioning plate (32) is provided, a filter sponge (35) is bonded to the outer wall of the bottom end of the piston (34), a conical groove (36) is provided on the outer wall of the top end of the piston (34), a discharge hole (37) is provided on the outer wall of the piston (34) at the bottom end of the conical groove (36), a connecting column (38) is slidably connected to the inner wall of the piston (34), a connecting spring (39) adapted to the connecting column (38) is provided on the inner wall of the piston (34), a limiting block (40) adapted to the discharge hole (37) is provided on the outer wall of one end of the connecting column (38), a push rod (43) adapted to the limiting block (40) is provided on the inner wall of the connecting sleeve (5), and the blocking ring (27) includes a blocking ring body (2701), A guide surface (2702) is provided on the outer wall of the top end of the sealing ring body (2701), and a fitting surface (2703) adapted to the conical block (28) is provided on the outer wall of the sealing ring body (2701). The rotating sleeve (6) can drive the reciprocating screw (33) to rotate synchronously. Through the rotation of the reciprocating screw (33), the rotational motion of the reciprocating screw (33) and the piston (34) can be converted into a linear motion of the piston (34) inside the rotating sleeve (6). When the piston (34) slides upward inside the rotating sleeve (6) to contact the first limit plate (31), the piston (34) can push the connecting rod (30) to move upward through the first limit plate (31), thereby moving the connecting ring (29) and the damping rod (26) upward. When the damping rod (26) is lifted up and slides upward, it can push the sealing ring body (2701) to move upward synchronously, so that the fitting surface (2703) is separated from the tapered block (28). At the same time, the damping rod (26) will push the baffle (25) to move upward and limit the water inlet (24), so that the liquid and dust inside the rotating sleeve (6) enter the interior of the connecting sleeve (5). At the same time, as the piston (34) rises, the push rod (43) pushes the limit block (40) to descend and release the limit on the discharge hole (37), so that the limit block (40) pulls the connecting column (38) to slide downward and squeeze the connecting spring (39). At this time, the liquid and dust entering the interior of the rotating sleeve (6) will gather on the surface of the discharge hole (37) through the tapered groove (36).It enters the position below the piston (34) through the discharge hole (37), and then pushes the piston (34) to slide downward through the rotation of the reciprocating screw (33). At this time, the connecting spring (39) is forced to pull the limit block (40) back to its original position, so that the piston (34) squeezes the liquid and dust.

4. A dust removal device for chemical production safety according to claim 3, characterized in that: The separation assembly further comprises a slider (41) mounted on the outer wall of the piston (34), and a limit plate (47) rotatably connected to the inner wall of the dust removal box (1); a slide groove (42) adapted for the slider (41) is provided on the inner wall of the connecting sleeve (5); a spiral rod (44) is rotatably connected to the inner wall of the slide groove (42); a transmission gear (45) adapted for the spiral rod (44) is provided on the inner wall of the dust removal box (1); a return spring (46) adapted for the spiral rod (44) is provided on the inner wall of the dust removal box (1); A protrusion (48) adapted for the transmission gear (45) is provided on the outer wall of the limiting plate (47), the limiting plate (47) comprises a limiting plate body (4701), an opening (4702) is provided on the outer wall of the limiting plate body (4701), a scraping surface (4703) adapted for the filter sponge (35) is provided on the inner wall of one end of the opening (4702), a discharge port (49) adapted for the opening (4702) is provided on the inner wall of the bottom end of the dust removal box (1), and the piston (34) can drive the slider (41) when descending. Sliding inside the slide groove (42), when the piston (34) slides downward to a certain position, the slider (41) pushes the screw rod (44) to move downward and squeezes the return spring (46). Through the threaded connection between the screw rod (44) and the transmission gear (45), the screw rod (44) can drive the transmission gear (45) to rotate when it moves downward. Through the meshing of the transmission gear (45) and the protrusion (48), the transmission gear (45) can drive the limit plate (47) to rotate synchronously through the protrusion (48). The limit plate (47) is rotated. 7) When rotating, the limit on the discharge port (49) can be released, and at the same time, the scraping surface (4703) can scrape the dust on the surface of the filter sponge (35) into the inside of the opening (4702), and cooperate with the rotation of the limit plate body (4701) to transport the dust to the inside of the discharge port (49). When the piston (34) rises, the return spring (46) is forced to push the screw rod (44) to reset, and drives the limit plate (47) to rotate through the transmission gear (45), so that the limit plate (47) can re-limit the discharge port (49).

5. A dust removal device for chemical production safety according to claim 4, characterized in that: The separation component further includes a water outlet (50) provided on the inner wall of the bottom end of the dust removal box (1) and located directly below the connecting sleeve (5); a filter screen (51) is installed on the inner wall of the water outlet (50) at one end close to the connecting sleeve (5); a conical rubber sleeve (52) is installed on the inner wall of the water outlet (50); the end of the conical rubber sleeve (52) away from the connecting sleeve (5) is a bell mouth (53); a fixing block (54) adapted to the water outlet (50) is provided on the outer wall of the top end of the bell mouth (53); an arc-shaped spring piece (55) adapted to the bell mouth (53) is provided on the outer wall of the fixing block (54), and the arc-shaped spring piece (55) is connected to the outer wall of the bottom end of the bell mouth (53); when the piston (34) squeezes the liquid and dust inside the connecting sleeve (5), the piston (34) , the liquid will enter the interior of the water outlet (50) through the filtration of the filter (51), and then the liquid will exert pressure on the bottom surface of the conical rubber sleeve (52), causing the arc-shaped spring sheet (55) to deform under the force, thereby causing the bell mouth (53) to deform, so that the conical rubber sleeve (52) releases the restriction on the water outlet (50). At this time, the liquid can pass through the water outlet (50) and enter the interior of the filter bin. When the piston (34) moves upward, the liquid inside the filter bin will enter the interior of the conical rubber sleeve (52) through the bell mouth (53), thereby exerting a tension on the conical rubber sleeve (52), and through the force generated by the arc-shaped spring sheet (55), the bell mouth (53) of the conical rubber sleeve (52) can be pushed to fully open, thereby limiting the water outlet (50).

6. A dust removal device for chemical production safety according to claim 1, characterized in that: The spray mechanism comprises a water pump (18) mounted on the outer wall of the top end of the dust removal box (1), and a watering pipe (20) arranged on the inner wall of the top end of the dust removal box (1), a water extraction pipe (17) adapted to the filter bin is arranged on the outer wall of one end of the water pump (18), a water injection pipe (19) adapted to the watering pipe (20) is arranged on the outer wall of one end of the water pump (18), and a plurality of nozzles (21) are arranged on the outer wall of the watering pipe (20).

7. A dust removal device for chemical production safety according to claim 1, characterized in that: The crushing mechanism comprises a first grid stirring blade (9) mounted on the outer wall of the rotating sleeve (6), and a connecting sleeve (10) arranged on the outer wall of the connection portion between the connecting sleeve (5) and the rotating sleeve (6), a second grid stirring blade (11) being fixedly connected to the outer wall of the connecting sleeve (10), an outer gear ring (12) being fixedly connected to the outer wall of the bottom end of the rotating sleeve (6), a connecting gear (13) adapted to the outer gear ring (12) being arranged on the outer wall of the top end of the connecting sleeve (5), and an inner gear ring (14) adapted to the connecting gear (13) being arranged on the inner wall of the connecting sleeve (10).

8. The dust removal device for chemical production safety according to claim 1, characterized in that: A plurality of groups of first guide plates (15) are arranged at equal intervals on the inner wall of the dust removal box (1), and a gap exists between the inner periphery of the first guide plates (15) and the outer wall of the rotating sleeve (6). A plurality of groups of second guide plates (16) are arranged at equal intervals on the outer wall of the rotating sleeve (6), and a gap exists between the outer edge of the second guide plates (16) and the inner wall of the dust removal box (1), and cooperate with the first guide plates (15) to form a guide channel.

Citation Information

Patent Citations

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