Machining equipment
By designing fully automatic processing equipment, using fast plug modules to connect support, drive, assembly line, positioning and operating mechanisms, efficient and stable automated production is achieved, solving the integration and versatility of traditional equipment, and improving production efficiency and quality control.
Patent Information
- Application Number
- CN202510569917.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-18
AI Technical Summary
Traditional semi-automatic processing equipment has poor integration, difficulty in assembly of equipment, poor versatility, low processing efficiency, poor batch consistency, weak quality control capabilities, and manual intervention is required.
A fully automatic processing equipment including support mechanism, drive mechanism, assembly line mechanism, positioning mechanism, operating mechanism and main control mechanism is designed, and a quick plug module is used to achieve convenient connection and control of each mechanism, so as to realize fully automated production.
It improves the integration and automation level of processing equipment, improves operating efficiency and quality stability, reduces labor costs, and simplifies equipment assembly and line building.
Smart Images

Figure CN120326062A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of production equipment, and more specifically, to a processing equipment. Background Art
[0002] In recent years, with the continuous development of science and technology, the traditional semi-automatic processing equipment used in the production process of many products can no longer meet the market demand. Semi-automatic processing equipment often has disadvantages such as poor integration, difficult equipment assembly, and poor versatility. In addition, due to the existence of a manual operation line in the semi-automatic processing process, its processing efficiency is low, there is no precise standard operation procedure, resulting in poor batch processing consistency, weak quality control ability, and low first-pass rate.
[0003] In view of this, a new technical solution needs to be proposed to solve the above technical problems. Summary of the Invention
[0004] An object of this application is to provide a new technical solution for a processing equipment.
[0005] According to the first aspect of this application, a processing equipment is provided, and the processing equipment includes:
[0006] A support mechanism, the support mechanism is provided with a first quick-insert module;
[0007] A driving mechanism, the driving mechanism is installed on the support mechanism, the driving mechanism is provided with a second quick-insert module, and the second quick-insert module is inserted into the first quick-insert module;
[0008] An assembly line mechanism, the assembly line mechanism is installed on the support mechanism, and the assembly line mechanism is used to transfer the turnover tooling;
[0009] A positioning mechanism, the positioning mechanism is arranged on the assembly line mechanism, and the positioning mechanism is used to position the turnover tooling; the positioning mechanism is provided with a third quick-insert module, and the third quick-insert module is inserted into the first quick-insert module;
[0010] An operating mechanism, the operating mechanism is installed on the driving mechanism, and the operating mechanism is used to process the workpiece carried on the turnover tooling;
[0011] A main control mechanism, the main control mechanism is installed on the support mechanism, the main control mechanism is provided with a fourth quick-insert module, and the fourth quick-insert module is inserted into the first quick-insert module; the main control mechanism is used to control the driving mechanism, the assembly line mechanism, the positioning mechanism and the operating mechanism.
[0012] Optionally, the support mechanism includes a frame body and a mounting plate. The frame body includes a plurality of mounting areas, and the mounting plate is disposed in one of the mounting areas. The mounting plate is used for mounting the driving mechanism, and the mounting plate has a mating portion adapted to the driving mechanism.
[0013] Optionally, the support mechanism further includes two first side doors and two second side doors. Both of the two first side doors are mounted on the frame body and are respectively located on both sides of the mounting plate. A first quick-insert module is provided corresponding to one of the first side doors;
[0014] Both of the two second side doors are hinged to the frame body. The second side doors are correspondingly arranged on the same side of the first side doors and are located above the first side doors;
[0015] When the two second side doors rotate upward relative to the frame body and approach each other, the second side doors are switched from the closed state to the open state; when the two second side doors rotate downward relative to the frame body and move away from each other, the second side doors are switched from the open state to the closed state.
[0016] Optionally, the support mechanism further includes a guard plate. The guard plate is mounted on the frame body. The guard plate is located above the first side door and is disposed on the adjacent side of the first side door; the guard plate is made of a transparent material.
[0017] Optionally, the driving mechanism includes a carrier plate. A three-axis assembly is mounted on the top surface of the carrier plate, and a mating member is provided on the bottom surface of the carrier plate. The mating member is adaptively connected to the mating portion provided on the mounting plate so that the carrier plate is mounted on the mounting plate.
[0018] Optionally, the three-axis assembly includes a first motion execution axis, a second motion execution axis, a third motion execution axis, and a mounting bracket. The first motion execution axis can provide power for moving along a first direction, and it is mounted on the top surface of the carrier plate; the second motion execution axis can provide power for moving along a second direction, and it is mounted on the first motion execution axis; the third motion execution axis can provide power for moving along a third direction, and it is mounted on the second motion execution axis; the mounting bracket is disposed on the third motion execution axis, and the mounting bracket is used for mounting the operating mechanism.
[0019] Optionally, the mounting bracket has at least two adjacent and / or opposite mounting surfaces, and the operating mechanism is mounted on any one of the mounting surfaces.
[0020] Optionally, the driving mechanism includes a feeding plate. The feeding plate is mounted on the carrier plate and is spaced above the first motion execution axis;
[0021] The three-axis assembly further includes two side support plates. The two side support plates are oppositely arranged on both sides of the feeding plate along the second direction, and the second movement execution axis is installed on the two side support plates.
[0022] Optionally, the driving mechanism includes a control box. The control box is installed on the top surface of the bearing plate, and the second quick-insert module is arranged in the control box.
[0023] Optionally, the positioning mechanism includes a first positioning component, a second positioning component, and a third positioning component, and further includes a support frame and a limiting plate. The first positioning component, the second positioning component, and the third positioning component are all installed on the support frame, and the limiting plate is arranged at the top of the support frame;
[0024] In the direction of the transfer tooling by the pipeline mechanism, the first positioning component, the second positioning component, and the third positioning component are arranged in sequence; the first positioning component, the second positioning component, and the third positioning component can all move up and down independently;
[0025] The third positioning component is used to stop the current transfer tooling, the second positioning component is used to lift the current transfer tooling to the limiting plate, and the first positioning component is used to stop the next transfer tooling.
[0026] Optionally, the support frame includes a bottom plate and two vertical plates arranged oppositely. The bottoms of the two vertical plates are connected to the bottom plate, and the tops of the two vertical plates are respectively connected to a limiting plate;
[0027] The first positioning component, the second positioning component, and the third positioning component are all installed on the bottom plate and located between the two vertical plates.
[0028] Optionally, the third quick-insert module is arranged on the outer side of one of the vertical plates facing away from the other vertical plate.
[0029] Optionally, the first positioning component includes a first air cylinder and a first stop plate connected to each other. The first air cylinder drives the first stop plate to move up and down;
[0030] The second positioning component includes a second air cylinder and a jacking plate connected to each other. The second air cylinder drives the jacking plate to move up and down;
[0031] The third positioning component includes a third air cylinder and a second stop plate connected to each other. The third air cylinder drives the second stop plate to move up and down.
[0032] Using the processing equipment provided by the embodiments of the present application, the entire processing process is a fully automatic process without manual intervention, with high operation efficiency and operation quality stability, which is conducive to saving labor costs. Moreover, the integrated degree and automatic production level of the processing equipment are relatively high, and it can be used immediately and conveniently assembled, and the line body construction is more simplified.
[0033] Other features and advantages of the present application will become clear from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The drawings incorporated in and constituting a part of this specification illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.
[0035] Figure 1 FIG. shows a schematic diagram of the overall structure of the processing equipment according to an embodiment of the present application;
[0036] Figure 2 FIG. shows a schematic diagram of the structure of the support mechanism in the processing equipment according to an embodiment of the present application;
[0037] Figures 3a - 3b FIG. shows a schematic diagram of the structure of the driving mechanism in the processing equipment according to an embodiment of the present application;
[0038] Figure 4 FIG. shows a schematic diagram of the structure of the positioning mechanism in the processing equipment according to an embodiment of the present application;
[0039] Figure 5 FIG. shows a schematic diagram of the structure of the main control mechanism in the processing equipment according to an embodiment of the present application.
[0040] DESCRIPTION OF THE REFERENCE NUMERALS:
[0041] 1. Processing equipment; 11. Support mechanism; 110. First quick-insert module; 111. Frame body; 112. Mounting plate; 113. First side door; 114. Second side door; 115. Protective plate; 116. Information display component; 117. Handle; 118. Warning light; 12. Driving mechanism; 120. Second quick-insert module; 121. Carrier plate; 1211. Roller; 1212. Support block; 1213. Armrest; 1214. Stop pin; 122. First motion execution shaft; 123. Second motion execution shaft; 124. Third motion execution shaft; 125. Mounting frame; 126. Feeding plate; 1260. Mounting hole; 127. Side support plate; 128. Control box; 129. Guide; 13. Conveyor line mechanism; 14. Positioning mechanism; 140. Third quick-insert module; 141. First positioning component; 1411. First cylinder; 1412. First stop plate; 142. Second positioning component; 1421. Second cylinder; 1422. Lifting plate; 143. Third positioning component; 1431. Third cylinder; 1432. Second stop plate; 144. Support frame; 1441. Bottom plate; 1442. Vertical plate; 145. Limiting plate; 15. Operating mechanism; 16. Main control mechanism; 160. Fourth quick-insert module; 161. Housing; 162. Switch. Detailed implementation manners
[0042] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application.
[0043] The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as a limitation to the present application or its application or use.
[0044] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the specification.
[0045] In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values.
[0046] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0047] Refer to Figures 1 - 5As shown, according to an embodiment of the present application, a processing device 1 is provided. The processing device 1 includes a support mechanism 11, a driving mechanism 12, a pipeline mechanism 13, a positioning mechanism 14, an operating mechanism 15, and a main control mechanism 16. The support mechanism 11 is provided with a first quick-insert module 110;
[0048] The driving mechanism 12 is installed on the support mechanism 11. The driving mechanism 12 is provided with a second quick-insert module 120, and the second quick-insert module 120 is inserted into the first quick-insert module 110;
[0049] The pipeline mechanism 13 is installed on the support mechanism 11, and the pipeline mechanism 13 is used for transporting and transferring the tooling;
[0050] The positioning mechanism 14 is arranged on the pipeline mechanism 13, and the positioning mechanism 14 is used for positioning the transferred tooling; the positioning mechanism 14 is provided with a third quick-insert module 140, and the third quick-insert module 140 is inserted into the first quick-insert module 110;
[0051] The operating mechanism 15 is installed on the driving mechanism 12, and the operating mechanism 15 is used for processing the workpiece carried on the transferred tooling;
[0052] The main control mechanism 16 is installed on the support mechanism 11. The main control mechanism 16 is provided with a fourth quick-insert module 160, and the fourth quick-insert module 160 is inserted into the first quick-insert module 110; the main control mechanism 16 is used for controlling the driving mechanism 12, the pipeline mechanism 13, the positioning mechanism 14, and the operating mechanism 15.
[0053] In the processing device 1 provided by the embodiment of the present application, the transferred tooling is transported through the pipeline mechanism 13. When the transferred tooling is transported to the position where the positioning mechanism 14 is located on the pipeline mechanism 13, the positioning mechanism 14 positions the transferred tooling, so that the transferred tooling is temporarily fixed; then under the driving force of the driving mechanism 12, the operating mechanism 15 can move to a suitable position to process the workpiece carried on the transferred tooling. The main control mechanism 16 outputs control for executing instructions on the corresponding actions of each mechanism. The entire processing process of the processing device 1 is a fully automatic process without manual intervention, and its operation efficiency and operation quality stability are relatively high, which is conducive to saving labor costs.
[0054] When the processing device 1 provided by the embodiment of the present application is assembled, the second quick-insert module 120 of the driving mechanism 12, the third quick-insert module 140 of the positioning mechanism 14, and the fourth quick-insert module 160 of the main control mechanism 16 are all inserted into the first quick-insert module 110 provided on the support mechanism 11, so as to realize the electrical connection of the driving mechanism 12 and the positioning mechanism 14 to the main control mechanism 16. The integrated degree and the level of automated production of the processing device 1 are relatively high, it can be plug-and-play, the assembly and use are very convenient, and the line body construction is more simplified.
[0055] Referring to Figure 2 As shown, in one embodiment, the support mechanism 11 includes a frame body 111 and a mounting plate 112. The frame body 111 includes a plurality of mounting areas, the mounting plate 112 is arranged in one of the mounting areas, the mounting plate 112 is used for mounting the driving mechanism 12, and the mounting plate 112 has a matching portion adapted to the driving mechanism 12.
[0056] In this specific example, the frame body 111 includes a plurality of mounting areas for partitioning and mounting different mechanisms. Among them, the mounting plate 112 arranged in one of the mounting areas is used for mounting the driving mechanism 12; during installation, the matching portion of the mounting plate 112 can be adapted to the corresponding structure of the driving mechanism 12, so as to improve the convenience and stability of the installation of the driving mechanism 12.
[0057] Referring to Figure 2 As shown, in one embodiment, the support mechanism 11 further includes two first side doors 113 and two second side doors 114. Both of the two first side doors 113 are mounted on the frame body 111 and are respectively located on both sides of the mounting plate 112, and the first quick-insert module 110 is provided corresponding to one of the first side doors 113;
[0058] Both of the two second side doors 114 are hinged to the frame body 111, and the second side doors 114 are arranged on the same side of the first side doors 113 one by one and are located above the first side doors 113;
[0059] When the two second side doors 114 rotate upward relative to the frame body 111 and approach each other, the second side doors 114 switch from the closed state to the open state; when the two second side doors 114 rotate downward relative to the frame body 111 and move away from each other, the second side doors 114 switch from the open state to the closed state.
[0060] In this specific example, the two first side doors 113 installed on the frame 111 are respectively located on both sides of the mounting plate 112. Among them, the first first side door 113 is closer to the mounting plate 112, and when this first side door 113 is opened, it is convenient to install the driving mechanism 12 onto the mounting plate 112. The second first side door 113 is farther from the mounting plate 112, and a first quick-insert module 110 is provided corresponding to it. Opening this first side door 113 can facilitate the maintenance of the first quick-insert module 110. Both of the two first side doors 113 adopt hidden built-in handles, making the appearance more beautiful.
[0061] The two second side doors 114 respectively arranged at the upper parts on the same side of the two first side doors 113 adopt an upward-opening manner. After being opened, there is a relatively large operating space, which is convenient for installation and maintenance. For example, when installing the driving mechanism 12 onto the mounting plate 112, while opening the first first side door 113 closer to the mounting plate 112, the second side door 114 corresponding to this first side door 113 is opened simultaneously, and the operable space during installation is larger. The second side door 114 is equipped with a handle 117, making it more convenient to open.
[0062] In addition, an information display component 116 is provided at the top of the frame 111 to realize the information display of each mechanism, and the operating data conditions of each mechanism are clear at a glance. A warning light 118 is provided on the second side door 114, making the display of the operating states of each mechanism more obvious.
[0063] Refer to Figure 2 As shown, in one embodiment, the support mechanism 11 further includes a guard plate 115. The guard plate 115 is installed on the frame 111. The guard plate 115 is located above the first side door 113 and is arranged on the adjacent side of the first side door 113. The guard plate 115 is made of a transparent material.
[0064] In this specific example, the guard plate 115 located on the adjacent side of the second side door 114 is made of a transparent material, so as to improve the observability inside the frame 111. The number of the guard plates 115 provided is two, and the two guard plates 115 are arranged oppositely.
[0065] Refer to Figures 3a - 3b As shown, in one embodiment, the driving mechanism 12 includes a carrier plate 121. A three-axis assembly is installed on the top surface of the carrier plate 121. A mating part is provided on the bottom surface of the carrier plate 121, and the mating part is adaptively connected to the mating portion provided on the mounting plate 112, so that the carrier plate 121 is installed on the mounting plate 112.
[0066] In this specific example, the driving mechanism 12 is installed on the mounting plate 112 of the supporting mechanism 11 through the bearing plate 121. Specifically, a fitting is provided on the bottom surface of the bearing plate 121, and the fitting includes a roller 1211 and a support block 1212. During installation, first, the driving mechanism 12 is rolled onto the mounting plate 112 by using the roller 1211, and after rolling in place, the support block 1212 is used for in-place support. It can be understood that the fitting portion of the mounting plate 112 includes a track adapted to the roller 1211 and a support portion cooperating with the support block 1212. Moreover, after the driving mechanism 12 is installed in place, a stop pin 1214 provided on the bearing plate 121 is used for stopping to prevent unnecessary position changes of the driving mechanism 12. It can be understood that a pin hole cooperating with the stop pin 1214 is provided on the mounting plate 112. In addition, a handrail 1213 is also provided on the bearing plate 121 to facilitate the installation of the driving mechanism 12.
[0067] Referring to Figures 3a - 3b As shown, in one embodiment, the three-axis assembly includes a first motion execution axis 122, a second motion execution axis 123, a third motion execution axis 124, and a mounting bracket 125. The first motion execution axis 122 can provide power for moving along the first direction, and it is installed on the top surface of the bearing plate 121. The second motion execution axis 123 can provide power for moving along the second direction, and it is installed on the first motion execution axis 122. The third motion execution axis 124 can provide power for moving along the third direction, and it is installed on the second motion execution axis 123. The mounting bracket 125 is arranged on the third motion execution axis 124, and the mounting bracket 125 is used for installing the operating mechanism 15.
[0068] In this specific example, the three-axis assembly can be used to drive the mounting bracket 125 to perform translational motions along the first direction, the second direction, and the third direction. Specifically, under the driving force of the first motion execution axis 122, the second motion execution axis 123 provided thereon drives the third motion execution axis 124 and the mounting bracket 125 to perform translational motion along the first direction together. Under the driving force of the second motion execution axis 123, the third motion execution axis 124 and the mounting bracket 125 provided thereon perform translational motion along the second direction together. Under the driving force of the third motion execution axis 124, the mounting bracket 125 provided thereon performs translational motion along the third direction. Thus, the operating mechanism 15 provided on the mounting bracket 125 can follow the mounting bracket 125 to perform translational motions along the first direction, the second direction, and the third direction to process the workpiece carried on the transfer fixture at a suitable position.
[0069] Referring to Figures 3a - 3b As shown, the first direction is Figures 3a - 3b the Y direction in Figures 3a - 3b and the second direction is the X direction inFigures 3a - 3b in the Z direction.
[0070] Further, in order to improve the straightness of the translational movement, a guiding member can be provided for guiding; for example, a guiding member 129 is provided corresponding to the first motion execution axis 122.
[0071] Referring to Figures 3a - 3b As shown, in one embodiment, the mounting frame 125 has at least two adjacent and / or opposite mounting surfaces, and the operating mechanism 15 is mounted on any one of the mounting surfaces.
[0072] In this specific example, the mounting frame 125 has at least two adjacent and / or opposite mounting surfaces, so that when mounting the operating mechanism 15, flexible multi-directional selection for mounting can be made according to actual needs; in addition, when the number of operating mechanisms 15 is more than two, multiple operating mechanisms 15 can be simultaneously mounted on multiple mounting surfaces respectively.
[0073] Referring to Figures 3a - 3b As shown, in one embodiment, the driving mechanism 12 includes a feeding plate 126, and the feeding plate 126 is mounted on the bearing plate 121 and is spaced above the first motion execution axis 122; optionally, the feeding plate 126 is mounted on the bearing plate 121 through a bracket and is spaced above the first motion execution axis 122;
[0074] The three-axis assembly further includes two side support plates 127, and the two side support plates 127 are oppositely arranged along the second direction on both sides of the feeding plate 126, and the second motion execution axis 123 is mounted on the two side support plates 127.
[0075] In this specific example, the feeding plate 126 can be used to carry the raw materials required for processing; for example, a plurality of mounting holes 1260 are provided on the feeding plate 126, and the plurality of mounting holes 1260 can be arranged in a matrix, for example. By mounting the feeding plate 126 above the first motion execution axis 122 and arranging the second motion execution axis 123 through the two side support plates 127 oppositely arranged along the second direction on both sides of the feeding plate 126, the operating mechanism 15 can accurately pick up the raw materials placed in any one of the mounting holes 1260 under the driving forces of the first motion execution axis 122, the second motion execution axis 123 and the third motion execution axis 124, and the material taking process is more accurate.
[0076] Referring to Figures 3a - 3b As shown, in one embodiment, the driving mechanism 12 includes a control box 128, the control box 128 is mounted on the top surface of the bearing plate 121, and the second quick-insert module 120 is provided in the control box 128.
[0077] In this specific example, the drive mechanism 12 is provided with an independent control box 128 to cooperate with the main control mechanism 16; among them, general control devices are arranged in the main control mechanism 16, and customized control devices for the drive mechanism 12 are arranged in the control box 128; if there is a process change in the drive mechanism 12, only the control box 128 needs to be adjusted accordingly, without adjusting the main control mechanism 16, so that the universality of the processing equipment 1 is higher.
[0078] Referring to Figure 4 As shown, in one embodiment, the positioning mechanism 14 includes a first positioning component 141, a second positioning component 142, a third positioning component 143, and further includes a support frame 144 and a limiting plate 145. The first positioning component 141, the second positioning component 142, and the third positioning component 143 are all installed on the support frame 144, and the limiting plate 145 is arranged at the top of the support frame 144;
[0079] In the direction of the flow line mechanism 13 for transporting and rotating the tooling, the first positioning component 141, the second positioning component 142, and the third positioning component 143 are arranged in sequence; the first positioning component 141, the second positioning component 142, and the third positioning component 143 can all move independently up and down;
[0080] The third positioning component 143 is used to stop the current rotating tooling, the second positioning component 142 is used to lift the current rotating tooling to the limiting plate 145, and the first positioning component 141 is used to stop the next rotating tooling.
[0081] In this specific example, the first positioning component 141, the second positioning component 142, and the third positioning component 143 cooperate with each other to position the rotating tooling transported by the flow line mechanism 13. The rotating tooling is transported from the side close to the first positioning component 141 towards the third positioning component 143; when the current rotating tooling that needs to be processed by the operating mechanism 15 is transported near the third positioning component 143, it is stopped by the third positioning component 143 and no longer continues to be transported, and then the second positioning component 142 lifts the current rotating tooling and the limiting plate 145 limits its lifting height. After the current rotating tooling is lifted in place, the operating mechanism 15 performs corresponding processing operations on the workpiece arranged on it; at the same time, the first positioning component 141 stops the next rotating tooling transported by the flow line mechanism 13 to avoid interfering with the operation of the operating mechanism 15.
[0082] Through the orderly cooperation of the first positioning component 141, the second positioning component 142, and the third positioning component 143, reliable guarantee is provided for the high-quality processing operation of the operating mechanism 15.
[0083] Referring toFigure 4 As shown, in one embodiment, the support frame 144 includes a bottom plate 1441 and two oppositely arranged vertical plates 1442. The bottoms of the two vertical plates 1442 are connected to the bottom plate 1441, and the tops of the two vertical plates 1442 are respectively connected to one of the limiting plates 145.
[0084] The first positioning component 141, the second positioning component 142, and the third positioning component 143 are all installed on the bottom plate 1441 and located between the two vertical plates 1442.
[0085] In this specific example, the bottom plate 1441 and the two oppositely arranged vertical plates 1442 enclose a space capable of installing the first positioning component 141, the second positioning component 142, and the third positioning component 143; the limiting plates 145 are arranged in one-to-one correspondence with the vertical plates 1442, that is, the number of the limiting plates 145 is also two. The top of each vertical plate 1442 is connected to one of the limiting plates 145, and the two limiting plates 145 are opposite and spaced apart.
[0086] Refer to Figure 4 As shown, in one embodiment, the third quick-insert module 140 is provided on the outer side surface of one of the vertical plates 1442 facing away from the other vertical plate 1442.
[0087] In this specific example, the third quick-insert module 140 is provided on the outer side surface of one of the vertical plates 1442 to facilitate the insertion of the third quick-insert module 140 into the first quick-insert module 110. Among them, the opposite side surfaces of the two vertical plates 1442 are inner side surfaces, and the side surfaces of the two vertical plates 1442 facing away from each other are outer side surfaces.
[0088] Refer to Figure 4 As shown, in one embodiment, the first positioning component 141 includes a first air cylinder 1411 and a first stop plate 1412 connected to each other, and the first air cylinder 1411 drives the first stop plate 1412 to move up and down.
[0089] The second positioning component 142 includes a second air cylinder 1421 and a jacking plate 1422 connected to each other, and the second air cylinder 1421 drives the jacking plate 1422 to move up and down.
[0090] The third positioning component 143 includes a third air cylinder 1431 and a second stop plate 1432 connected to each other, and the third air cylinder 1431 drives the second stop plate 1432 to move up and down.
[0091] In this specific example, the transfer tooling is transferred from the side close to the first positioning component 141 towards the third positioning component 143; when the current transfer tooling that needs to be processed by the operating mechanism 15 is transferred near the third positioning component 143, first, the third cylinder 1431 drives the second stop plate 1432 to rise to stop the current transfer tooling so that it no longer continues to be transferred; then, the second cylinder 1421 drives the lifting plate 1422 to rise to lift the current transfer tooling to the limiting plate 145, and the operating mechanism 15 performs corresponding processing operations on the workpiece arranged thereon; meanwhile, the first cylinder 1411 drives the first stop plate 1412 to rise to stop the next transfer tooling transferred by the pipeline mechanism 13.
[0092] When the processing operation of the operating mechanism 15 is in progress or after it ends, first, the third cylinder 1431 drives the second stop plate 1432 to descend and reset; in the case where the processing operation of the operating mechanism 15 is completely ended, the second cylinder 1421 drives the lifting plate 1422 to descend and reset to allow the current transfer tooling to carry the workpiece that has completed the processing operation to continue to be transferred under the action of the pipeline mechanism 13 and break away from the positioning mechanism 14; finally, the first cylinder 1411 drives the first stop plate 1412 to descend and reset to allow the next transfer tooling to repeat the above steps.
[0093] Refer to Figure 5 As shown, in one embodiment, the main control mechanism 16 includes a housing 161, a fourth quick-insert module 160 is arranged on the side surface of the housing 161, and a switch 162 is arranged on the top surface of the housing 161. This main control mechanism 16 serves as the CPU of the processing device 1 and acts as the instruction issuing place of the processing device 1. This main control mechanism 16 performs spatial integration on the interior of the distribution box, fully integrates and encapsulates it in a box, and all external connections are realized by aviation plugs for quick insertion and quick replacement, which fully improves the modular integration level of the mechanism.
[0094] The processing device 1 provided by the embodiment of the present application combines the high integration of each mechanism and the quick-insert technology, greatly improves the reuse rate of each mechanism, thereby improving the overall utilization rate of the device, and has a relatively high degree of integrated integration; thus shortening the cycle of automated development and improving the operation efficiency.
[0095] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A processing device, characterized in that, The processing equipment includes: a support mechanism (11), and the support mechanism (11) is provided with a first quick-insert module (110); a driving mechanism (12), the driving mechanism (12) is installed on the support mechanism (11), the driving mechanism (12) is provided with a second quick-insert module (120), and the second quick-insert module (120) is inserted into the first quick-insert module (110); an assembly line mechanism (13), the assembly line mechanism (13) is installed on the support mechanism (11), and the assembly line mechanism (13) is used for transporting and transferring tooling; a positioning mechanism (14), the positioning mechanism (14) is arranged on the assembly line mechanism (13), and the positioning mechanism (14) is used for positioning the transferred tooling; the positioning mechanism (14) is provided with a third quick-insert module (140), and the third quick-insert module (140) is inserted into the first quick-insert module (110); an operating mechanism (15), the operating mechanism (15) is installed on the driving mechanism (12), and the operating mechanism (15) is used for processing the workpieces carried on the transferred tooling; a main control mechanism (16), the main control mechanism (16) is installed on the support mechanism (11), the main control mechanism (16) is provided with a fourth quick-insert module (160), and the fourth quick-insert module (160) is inserted into the first quick-insert module (110); the main control mechanism (16) is used for controlling the driving mechanism (12), the assembly line mechanism (13), the positioning mechanism (14) and the operating mechanism (15).
2. The processing device according to claim 1, characterized in that, The support mechanism (11) includes a frame body (111) and a mounting plate (112), the frame body (111) includes a plurality of installation areas, the mounting plate (112) is arranged in one of the installation areas, the mounting plate (112) is used for installing the driving mechanism (12), and the mounting plate (112) has a matching portion adapted to the driving mechanism (12).
3. The processing equipment according to claim 2, characterized in that, The support mechanism (11) further includes two first side doors (113) and two second side doors (114), both of the two first side doors (113) are installed on the frame body (111) and are respectively located on both sides of the mounting plate (112), and the first quick-insert module (110) is provided corresponding to one of the first side doors (113); both of the two second side doors (114) are hinged to the frame body (111), and the second side doors (114) are arranged on the same side of the corresponding first side doors (113) and are located above the first side doors (113); When the two second side doors (114) rotate upward relative to the frame body (111) and approach each other, the second side doors (114) are switched from the closed state to the open state; when the two second side doors (114) rotate downward relative to the frame body (111) and move away from each other, the second side doors (114) are switched from the open state to the closed state.
4. The processing equipment according to claim 3, characterized in that, The support mechanism (11) further includes a guard plate (115). The guard plate (115) is installed on the frame body (111). The guard plate (115) is located above the first side door (113) and is arranged on the adjacent side of the first side door (113). The guard plate (115) is made of a transparent material.
5. The processing equipment according to claim 2, characterized in that, The driving mechanism (12) includes a carrier plate (121). A three-axis assembly is installed on the top surface of the carrier plate (121). A fitting is arranged on the bottom surface of the carrier plate (121). The fitting is adaptively connected to the fitting portion arranged on the mounting plate (112) so that the carrier plate (121) is installed on the mounting plate (112).
6. The processing equipment according to claim 5, wherein, The three-axis assembly includes a first motion execution axis (122), a second motion execution axis (123), a third motion execution axis (124), and a mounting frame (125). The first motion execution axis (122) can provide power for moving along the first direction and is installed on the top surface of the carrier plate (121). The second motion execution axis (123) can provide power for moving along the second direction and is installed on the first motion execution axis (122). The third motion execution axis (124) can provide power for moving along the third direction and is installed on the second motion execution axis (123). The mounting frame (125) is arranged on the third motion execution axis (124). The mounting frame (125) is used to mount the operating mechanism (15).
7. The processing equipment according to claim 6, characterized in that The mounting frame (125) has at least two adjacent and / or opposite mounting surfaces. The operating mechanism (15) is installed on any one of the mounting surfaces.
8. The processing device according to claim 6, characterized in that, The driving mechanism (12) includes a feeding plate (126). The feeding plate (126) is installed on the carrier plate (121) and is spaced above the first motion execution axis (122). The three-axis assembly further includes two side support plates (127). The two side support plates (127) are arranged opposite to each other along the second direction on both sides of the feeding plate (126). The second motion execution axis (123) is installed on the two side support plates (127).
9. The processing equipment according to claim 5, characterized in that, The driving mechanism (12) includes a control box (128). The control box (128) is installed on the top surface of the carrier plate (121). The second quick-insert module (120) is arranged in the control box (128).
10. The processing equipment according to claim 1, characterized in that The positioning mechanism (14) includes a first positioning component (141), a second positioning component (142), a third positioning component (143), and further includes a support frame (144) and a limiting plate (145). The first positioning component (141), the second positioning component (142), and the third positioning component (143) are all installed on the support frame (144). The limiting plate (145) is arranged at the top of the support frame (144). In the direction of transporting and transferring the tooling by the pipeline mechanism (13), the first positioning component (141), the second positioning component (142), and the third positioning component (143) are arranged in sequence; the first positioning component (141), the second positioning component (142), and the third positioning component (143) can all move up and down independently; The third positioning component (143) is used to stop the current transferred tooling, the second positioning component (142) is used to lift the current transferred tooling to the limiting plate (145), and the first positioning component (141) is used to stop the next transferred tooling.
11. The processing device according to claim 10, characterized in that, The support frame (144) includes a bottom plate (1441) and two oppositely arranged vertical plates (1442), the bottoms of the two vertical plates (1442) are connected to the bottom plate (1441), and the tops of the two vertical plates (1442) are respectively connected to a limiting plate (145); The first positioning component (141), the second positioning component (142), and the third positioning component (143) are all installed on the bottom plate (1441) and located between the two vertical plates (1442).
12. The processing equipment according to claim 11, characterized in that The third quick-insert module (140) is arranged on the outer side surface of one of the vertical plates (1442) facing away from the other vertical plate (1442).
13. The processing equipment according to claim 10, characterized in that, The first positioning component (141) includes a first air cylinder (1411) and a first stop plate (1412) connected to each other, and the first air cylinder (1411) drives the first stop plate (1412) to move up and down; The second positioning component (142) includes a second air cylinder (1421) and a jacking plate (1422) connected to each other, and the second air cylinder (1421) drives the jacking plate (1422) to move up and down; The third positioning component (143) includes a third air cylinder (1431) and a second stop plate (1432) connected to each other, and the third air cylinder (1431) drives the second stop plate (1432) to move up and down.