One-time forming device of paper cup and using method

Abstract

The invention discloses a paper cup one-time forming device and a using method, and relates to the field of paper cup production.The paper cup one-time forming device comprises a fixing frame, a deck plate is arranged at the top end of the fixing frame, and a movable paper cup forming die roller, a material returning mechanism, a material storing mechanism, a gluing mechanism, a feeding mechanism and a transferring mechanism are arranged on the deck plate; the material returning mechanism comprises a static paper cup forming die roller matched with the movable paper cup forming die roller and a die sleeve arranged on the static paper cup forming die roller in a sleeving mode, a feeding notch is formed in the bottom of the die sleeve, and the material storage mechanism is used for storing fan-shaped paper pieces. The full-automatic paper cup production line integrally integrates paper cup storage, automatic feeding, automatic gluing, automatic roll forming, automatic returning and automatic transferring, one-time processing forming of paper cups can be achieved, operation of multiple devices is not needed, assembly line type production processing of the paper cups is achieved, frequent transfer and transportation of the paper cups among the multiple devices are avoided, the repeated transfer process is shortened, and the production efficiency is improved. Management and maintenance are convenient, and the production efficiency of the paper cups is greatly improved.

Description

Technical Field

[0001] The present invention relates to the field of paper cup production, specifically to a one-step forming device and a usage method for paper cups. Background Art

[0002] As an indispensable disposable tableware in modern life, paper cups are widely used in places such as food delivery, coffee shops, fast food restaurants, convenience stores, etc., as well as daily drinking scenarios such as offices and meeting rooms. With the acceleration of the pace of life and the rise of the food delivery market, the demand for paper cups continues to increase.

[0003] During the process of processing a paper cup from a fan-shaped paper sheet, it usually needs to go through multiple processes such as feeding, gluing, shaping, and bonding and forming. Currently, the production process of paper cup processing procedures often involves multiple devices to perform processes such as feeding, gluing, shaping, and bonding and forming step by step. During the paper cup forming process, the paper cup blanks often need to be repeatedly transferred between multiple devices. This not only increases the number of devices, resulting in increased equipment investment and labor input costs, but also reduces the efficiency of paper cup forming and processing. For this reason, the present invention proposes a one-step forming device and a usage method for paper cups. Summary of the Invention

[0004] Based on this, the purpose of the present invention is to provide a one-step forming device and a usage method for paper cups to solve the technical problems of high cost and low efficiency existing in the current paper cup forming and processing that require multiple device operations.

[0005] To achieve the above object, the present invention provides the following technical solution: A one-step forming device for paper cups, including a fixed frame. The top end of the fixed frame has a table board. On the table board, there are arranged a moving paper cup forming die roller, a blanking mechanism, a storage mechanism, a gluing mechanism, a feeding mechanism, and a transfer mechanism. The blanking mechanism includes a static paper cup forming die roller adapted to the moving paper cup forming die roller and a die sleeve sleeved on the static paper cup forming die roller. An inlet slot is opened at the bottom of the die sleeve. The storage mechanism is used to store fan-shaped paper sheets. The feeding mechanism is used to sequentially convey the fan-shaped paper sheets between the moving paper cup forming die roller and the static paper cup forming die roller. The gluing mechanism is used to apply glue to the fan-shaped paper sheets conveyed between the moving paper cup forming die roller and the static paper cup forming die roller. The rotation of the moving paper cup forming die roller can cause the fan-shaped paper sheets to penetrate between the static paper cup forming die roller and the die sleeve and be extruded to form paper cups. The blanking mechanism is used to push the formed paper cups out of the die sleeve. The transfer mechanism is used to remove the formed paper cups from the static paper cup forming die roller and transfer them to the next process.

[0006] The present invention is further configured such that a forming frame is fixed to the lower surface of the table board. A roller frame is movably arranged within the forming frame. The moving paper cup forming die roller is rotatably installed within the roller frame. A forming motor for driving the rotation of the moving paper cup forming die roller is installed at one end of the roller frame. A through groove is formed in the table board. The top of the moving paper cup forming die roller passes through the through groove. A forming electric push rod is vertically fixed to the bottom of the forming frame. The telescopic end of the forming electric push rod is connected to the roller frame. A first guide rod is vertically fixed to the roller frame and vertically penetrates the bottom wall of the forming frame.

[0007] The present invention is further configured such that the unloading mechanism further includes a slide rail fixed to the table board. The slide rail is located on the side of the larger radius end of the static paper cup forming die roller and the die sleeve. A slider is slidably arranged on the slide rail. A connecting rod is connected between the slider and the static paper cup forming die roller. The die sleeve is fixed to the table board. A unloading electric push rod is arranged at one end of the slide rail away from the static paper cup forming die roller. The telescopic end of the unloading electric push rod is connected to the slider. The telescopic movement of the unloading electric push rod drives the static paper cup forming die roller to extend into or withdraw from the die sleeve.

[0008] The present invention is further configured such that the storage mechanism includes a material cylinder vertically penetrating the table board. The cross-section of the material cylinder is in a fan-shaped structure. The upper end surface of the material cylinder is flush with the upper surface of the table board. A mounting plate is fixedly sleeved on the material cylinder. The mounting plate is fixed to the lower surface of the table board. A feeding electric push rod is vertically fixed to the bottom of the mounting plate. The bottom end of the feeding electric push rod is connected to a connecting plate. A feeding rod is vertically fixed to the connecting plate and extends into the material cylinder.

[0009] The present invention is further configured such that the gluing mechanism includes a gluing frame fixed to the lower surface of the table board. A gluing electric push rod is vertically fixed to the bottom of the gluing frame. The telescopic end of the gluing electric push rod is vertically upward and connected to a glue box. The top end of the glue box movably penetrates the table board. The glue box is located between the moving paper cup forming die roller and the storage mechanism. The glue box is distributed parallel to one of the hypotenuses of the material cylinder. An impregnated cotton is embedded at the top of the shuttle glue box and protrudes from the upper end surface of the glue box. A glue injection port is arranged at the top of the side wall of the glue box. A glue discharge port is arranged at the bottom wall of the glue box.

[0010] The present invention is further configured such that a stop block is arranged on the outer wall of the smaller radius end of the static paper cup forming die roller. The stop block is located between the static paper cup forming die roller and the die sleeve. A pressing plate is arranged on the side of the die sleeve facing the glue box. The pressing plate is inclined upward.

[0011] The present invention is further configured such that the feeding mechanism includes a pair of fixing blocks fixed to the upper surface of the table board near the position of the material cylinder. A feeding shaft rod is rotatably installed between the pair of fixing blocks. A pair of fixing plates are rotatably sleeved on the feeding shaft rod. A feeding wheel is rotatably installed between the ends of the pair of fixing plates. A pulley is coaxially arranged on one side of the feeding wheel and on the feeding shaft rod. A synchronous belt is sleeved between the pair of pulleys. The feeding wheel rotatably presses against the fan-shaped paper pieces in the material cylinder. A feeding motor for driving the feeding shaft rod to rotate is installed on one of the fixing blocks.

[0012] The present invention is further configured such that the transfer mechanism includes a vertical rod rotatably installed on the upper surface of the table board on one side of the slide rail. A transfer motor for driving the vertical rod to rotate is installed at the bottom of the table board. A cross arm is horizontally fixed to the top end of the vertical rod. A transfer electric push rod is vertically installed at the end of the cross arm. The telescopic end of the transfer electric push rod is vertically downward and is equipped with a suction cup. The suction cup is adapted to the outer surface of the paper cup and can adsorb the formed paper cup.

[0013] The present invention is further configured such that a connecting frame is fixed to the telescopic end of the transfer electric push rod. A cantilever is hinged to the bottom of the connecting frame. The suction cup is installed at the bottom end of the cantilever. A steering motor for driving the cantilever to swing is installed on one side of the connecting frame. A second guide rod is vertically fixed to the connecting frame and movably penetrates through the cross arm.

[0014] The usage method of the one-time forming device for paper cups includes the following steps:

[0015] Step 1: Preparation for paper cup forming. A number of fan-shaped paper pieces for making paper cups are pre-cut and stacked and loaded into the material cylinder. Glue for bonding the interfaces of the paper cups is poured into the glue box. The glue soaks the glue-soaked cotton. The feeding wheel is pushed to rotate around the feeding shaft rod and presses against the fan-shaped paper pieces in the material cylinder.

[0016] Step 2: Feeding and gluing. The feeding motor is started to drive the feeding shaft rod to rotate. Under the transmission cooperation of the pulleys and the synchronous belt, the feeding wheel is driven to rotate. The feeding wheel rotates to convey the uppermost fan-shaped paper piece in the material cylinder past the upper part of the glue box. The glue-applying electric push rod pushes the glue box upward to make the glue-soaked cotton contact and apply glue to one side of the fan-shaped paper piece parallel to it. At the same time, the leading end of the fan-shaped paper piece is lifted. The fan-shaped paper piece with the leading end lifted is sent between the moving paper cup forming die roller and the static paper cup forming die roller under the limiting cooperation of the pressing plate.

[0017] Step 3: Paper cup forming. Start the forming electric push rod to move the roller frame upward, so that the fan-shaped paper sheet is clamped between the moving paper cup forming die roller and the static paper cup forming die roller. Start the forming motor to drive the rotation of the moving paper cup forming die roller, so that the fan-shaped paper sheet penetrates between the static paper cup forming die roller and the die sleeve, and is bent and wound into a paper cup shape. After the fan-shaped paper sheet surrounds the static paper cup forming die roller for one circle, the forming electric push rod pushes the forming frame to move upward continuously, so that the moving paper cup forming die roller squeezes the overlapping parts at both ends of the fan-shaped paper sheet, and the two ends of the fan-shaped paper sheet are bonded with glue, and the paper cup is formed.

[0018] Step 4: Material discharging. Start the retracting of the discharging electric push rod. The discharging electric push rod drives the static paper cup forming die roller to disengage from the die sleeve through the connecting rod, and the static paper cup forming die roller cooperates with the stop block to drive the formed paper cup out of the die sleeve at the same time.

[0019] Step 5: Transfer of the formed paper cup. Start the transfer motor to drive the vertical rod to rotate, so that the suction cup is aligned with the formed paper cup pushed out of the die sleeve. Start the transfer electric push rod to push the suction cup downward to adsorb the formed paper cup on the static paper cup forming die roller. Immediately afterwards, the discharging electric push rod retracts again, and the formed paper cup disengages from the static paper cup forming die roller. Then the transfer electric push rod retracts, and the formed paper cup and the static paper cup forming die roller are vertically misaligned. The discharging electric push rod pushes the static paper cup forming die roller to embed into the die sleeve to continue the forming process of the next paper cup. Start the steering motor to drive the cantilever to rotate and swing to adjust the positive and negative angles of the formed paper cup. Start the transfer motor to drive the vertical rod to rotate, so that the formed paper cup adsorbed by the suction cup is transferred to the next process.

[0020] In summary, the present invention mainly has the following beneficial effects: Through the cooperation of the storage mechanism and the feeding mechanism, the neatly stacked fan-shaped paper sheets can be continuously transported between the moving paper cup forming die roller and the static paper cup forming die roller for the roll forming of the paper cup, realizing automatic feeding. Through the setting of the gluing mechanism, the fan-shaped paper sheets transported to between the moving paper cup forming die roller and the static paper cup forming die roller can be glued. Under the roll forming cooperation of the moving paper cup forming die roller, the static paper cup forming die roller and the die sleeve, the paper cup can be quickly formed and bonded, realizing the automatic roll forming of the paper cup. Through the setting of the discharging mechanism, the roll-formed paper cup can be automatically taken out of the die sleeve, and under the setting of the transfer mechanism, the formed paper cup can be disengaged from the static paper cup forming die roller and rotated and adjusted in angle and then transported to the next process. The whole integrates paper cup storage, automatic feeding, automatic gluing, automatic roll forming, automatic discharging, and automatic transfer, and can realize the one-time processing and forming of the paper cup, without the need for multiple equipment operations, realizing the assembly line production and processing of the paper cup, avoiding the frequent transfer and transportation of the paper cup between multiple equipment, reducing the repeated transfer process, being convenient for management and maintenance, reducing the labor cost and equipment cost, and at the same time greatly improving the production efficiency of the paper cup. Description of the Drawings

[0021] Figure 1 It is the overall structural schematic diagram of the present invention;

[0022] Figure 2 is a schematic structural diagram of the storage mechanism of the present invention;

[0023] Figure 3 is a schematic structural diagram of the glue - applying mechanism of the present invention;

[0024] Figure 4 is a schematic structural diagram of the material - discharging mechanism of the present invention;

[0025] Figure 5 is a schematic structural diagram of the moving paper - cup forming die roller of the present invention;

[0026] Figure 6 is a schematic structural diagram of the feeding mechanism of the present invention;

[0027] Figure 7 is a schematic structural diagram of the transfer mechanism of the present invention.

[0028] In the figure: 1, fixed frame; 2, table board; 3, through - slot; 4, moving paper - cup forming die roller; 5, material - discharging mechanism; 6, storage mechanism; 7, glue - applying mechanism; 8, feeding mechanism; 9, transfer mechanism; 10, material cylinder; 11, mounting plate; 12, feeding electric push rod; 13, connecting plate; 14, feeding rod; 15, glue box; 16, dipping cotton; 17, glue injection port; 18, glue discharge port; 19, glue - applying frame; 20, glue - applying electric push rod; 21, slide rail; 22, slider; 23, connecting rod; 24, static paper - cup forming die roller; 25, die sleeve; 26, stop block; 27, feeding slot opening; 28, pressing plate; 29, material - discharging electric push rod; 30, roller frame; 31, forming motor; 32, forming frame; 33, forming electric push rod; 34, first guide rod; 35, fixed block; 36, feeding shaft rod; 37, fixing plate; 38, feeding wheel; 39, belt pulley; 40, synchronous belt; 41, feeding motor; 42, vertical rod; 43, transfer motor; 44, cross arm; 45, transfer electric push rod; 46, connecting frame; 47, cantilever; 48, suction cup; 49, steering motor; 50, second guide rod. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0030] A one - step forming device for paper cups, as Figures 1-7As shown in the figure, it includes a fixed frame 1. The top end of the fixed frame 1 has a table board 2. On the table board 2, there are a moving paper cup forming die roller 4, a material discharging mechanism 5, a material storage mechanism 6, a glue coating mechanism 7, a feeding mechanism 8 and a transfer mechanism 9. The material discharging mechanism 5 includes a static paper cup forming die roller 24 adapted to the moving paper cup forming die roller 4 and a die sleeve 25 sleeved on the static paper cup forming die roller 24. The bottom of the die sleeve 25 is provided with a feeding slot 27. The material storage mechanism 6 is used for storing fan-shaped paper sheets. The feeding mechanism 8 is used for conveying the fan-shaped paper sheets to the space between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24 one by one. The glue coating mechanism 6 is used for coating glue on the fan-shaped paper sheets conveyed to the space between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24. The rotation of the moving paper cup forming die roller 4 can make the fan-shaped paper sheets penetrate between the static paper cup forming die roller 24 and the die sleeve 25 and be extruded to form paper cups. The material discharging mechanism 5 is used for pushing the formed paper cups away from the die sleeve 25. The transfer mechanism 9 is used for separating the formed paper cups from the static paper cup forming die roller 24 and transferring them to the next process. It integrates paper cup material storage, automatic feeding, automatic glue coating, automatic roll forming, automatic material discharging and automatic transfer, can realize the one-time processing and forming of paper cups, does not require multiple equipment operations, realizes the pipeline production and processing of paper cups, and greatly improves the production efficiency of paper cups.

[0031] In this embodiment, a forming frame 32 is fixed on the lower surface of the table board 2. A roller frame 30 is movably arranged in the forming frame 32. The moving paper cup forming die roller 4 is rotatably installed in the roller frame 30. One end of the roller frame 30 is installed with a forming motor 31 for driving the rotation of the moving paper cup forming die roller 4. A through groove 3 is opened on the table board 2. The top of the moving paper cup forming die roller 4 passes through the through groove 3. A forming electric push rod 33 is vertically fixed at the bottom of the forming frame 32. The telescopic end of the forming electric push rod 33 is connected to the roller frame 30. A first guide rod 34 is vertically fixed on the roller frame 30. The first guide rod 34 vertically penetrates the bottom wall of the forming frame 32. After the fan-shaped paper sheet is coated with glue and sent between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24, the forming electric push rod 33 is started to push the roller frame 30 upward, so that the fan-shaped paper sheet is clamped between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24. The forming motor 31 is started to drive the rotation of the moving paper cup forming die roller 4, so that the fan-shaped paper sheet penetrates between the static paper cup forming die roller 24 and the die sleeve 25 and is bent and wound into a paper cup shape. After the fan-shaped paper sheet surrounds the static paper cup forming die roller 24 for one circle, the forming electric push rod 33 pushes the forming frame 32 to continue to move upward, so that the moving paper cup forming die roller 4 squeezes the overlapping parts at both ends of the fan-shaped paper sheet, and the two ends of the fan-shaped paper sheet are bonded by glue, and the paper cup can be formed.

[0032] In this embodiment, the material discharging mechanism 5 further includes a slide rail 21 fixed on the table board 2. The slide rail 21 is located at the side of the larger radius end of the static paper cup forming die roller 24 and the die sleeve 25. A slider 22 is slidably arranged on the slide rail 21. A connecting rod 23 is connected between the slider 22 and the static paper cup forming die roller 24. The die sleeve 25 is fixed on the table board 2. A material discharging electric push rod 29 is arranged at one end of the slide rail 21 away from the static paper cup forming die roller 24. The telescopic end of the material discharging electric push rod 29 is connected to the slider 22. The telescopic movement of the material discharging electric push rod 29 drives the static paper cup forming die roller 24 to extend into or withdraw from the die sleeve 25. A stop block 26 is arranged on the outer wall of the smaller radius end of the static paper cup forming die roller 24. The stop block 26 is located between the static paper cup forming die roller 24 and the die sleeve 25. By this structural method, when the material discharging electric push rod 29 is started to contract, the material discharging electric push rod 29 drives the static paper cup forming die roller 24 to withdraw from the die sleeve 25 through the connecting rod 23. The static paper cup forming die roller 24 cooperates with the stop block 26 to drive the formed paper cup to withdraw from the die sleeve 25 at the same time, realizing the material discharging of the paper cup.

[0033] In a further embodiment, the transfer mechanism 9 includes a vertical rod 42 rotatably installed on the upper surface of the table board 2 on one side of the slide rail 21. A transfer motor 43 for driving the vertical rod 42 to rotate is installed at the bottom of the table board 2. A cross arm 44 is horizontally fixed at the top end of the vertical rod 42. A transfer electric push rod 45 is vertically installed at the end of the cross arm 44. The telescopic end of the transfer electric push rod 45 is vertically downward and is equipped with a suction cup 48. The suction cup 48 is adapted to the outer surface of the paper cup and can adsorb the formed paper cup. A connecting frame 46 is fixed at the telescopic end of the transfer electric push rod 45. A cantilever 47 is hinged at the bottom of the connecting frame 46. The suction cup 48 is installed at the bottom end of the cantilever 47. A steering motor 49 for driving the cantilever 47 to swing is installed on one side of the connecting frame 46. A second guide rod 50 is vertically fixed on the connecting frame 46. The second guide rod 50 movably penetrates through the cross arm 44. When the transfer motor 43 is started to drive the vertical rod 42 to rotate, the suction cup 48 is aligned with the formed paper cup pushed out of the die sleeve 25. When the transfer electric push rod 45 is started to push the suction cup 48 to move downward, the formed paper cup on the static paper cup forming die roller 24 is adsorbed. Immediately afterwards, the material discharging electric push rod 29 contracts again, and the formed paper cup is separated from the static paper cup forming die roller 24. The transfer electric push rod 45 contracts, and the formed paper cup can be vertically displaced from the static paper cup forming die roller 24. The material discharging electric push rod 29 pushes the static paper cup forming die roller 24 into the die sleeve 25 to continue the next paper cup forming process. When the steering motor 49 is started to drive the cantilever 47 to rotate and swing, the positive and negative angles of the formed paper cup can be adjusted, facilitating the processing of the next process. When the transfer motor 43 is started to drive the vertical rod 42 to rotate, the formed paper cup adsorbed by the suction cup 48 can be transferred to the next process.

[0034] In this embodiment, the material storage mechanism 6 includes a material cylinder 10 vertically penetrating through the table top plate 2. The cross-section of the material cylinder 10 is in a fan-shaped structure. The upper end surface of the material cylinder 10 is flush with the upper surface of the table top plate 2. An installation plate 11 is fixedly sleeved on the material cylinder 10. The installation plate 11 is fixed to the lower surface of the table top plate 2. A feeding electric push rod 12 is vertically fixed to the bottom of the installation plate 11. The bottom end of the feeding electric push rod 12 is connected to a connecting plate 13. A feeding rod 14 is vertically fixed to the connecting plate 13. The feeding rod 14 extends into the material cylinder 10. The material cylinder 10 is used for stacking fan-shaped paper sheets for paper cup forming.

[0035] In this embodiment, the feeding mechanism 8 includes a pair of fixed blocks 35 fixed on the upper surface of the table top plate 2 near the material cylinder 10. A feeding shaft rod 36 is rotatably installed between the pair of fixed blocks 35. A pair of fixing plates 37 are rotatably sleeved on the feeding shaft rod 36. A feeding wheel 38 is rotatably installed between the ends of the pair of fixing plates 37. A belt pulley 39 is coaxially arranged on one side of the feeding wheel 38 and on the feeding shaft rod 36. A synchronous belt 40 is sleeved between the pair of belt pulleys 39. The feeding wheel 38 rotates and presses against the fan-shaped paper sheet in the material cylinder 10. A feeding motor 41 for driving the feeding shaft rod 36 to rotate is installed on one of the fixed blocks 35. The gluing mechanism 7 includes a gluing frame 19 fixed to the lower surface of the table top plate 2. A gluing electric push rod 20 is vertically fixed to the bottom of the gluing frame 19. The telescopic end of the gluing electric push rod 20 is vertically upward and is connected to a glue box 15. The top end of the glue box 15 movably penetrates through the table top plate 2. The glue box 15 is located between the moving paper cup forming die roller 4 and the material storage mechanism 6. The glue box 15 is distributed parallel to one of the hypotenuses of the material cylinder 10. An impregnated cotton 16 is embedded at the top of the shuttle glue box 15. The impregnated cotton 16 protrudes from the upper end surface of the glue box 15. A glue injection port 17 is arranged at the top of the side wall of the glue box 15. A glue discharge port 18 is arranged on the bottom wall of the glue box 15. A pressing plate 28 is arranged on the side of the die sleeve 25 facing the glue box 15. The pressing plate 28 is inclined upward. When the feeding motor 41 is started to drive the feeding shaft rod 36 to rotate, under the transmission cooperation of the belt pulleys 39 and the synchronous belt 40, the feeding wheel 38 is driven to rotate. The rotation of the feeding wheel 38 can convey the uppermost fan-shaped paper sheet in the material cylinder 10 above the glue box 15. The gluing electric push rod 20 pushes the glue box 15 upward, so that one side of the impregnated cotton 16 in parallel with the fan-shaped paper sheet contacts for gluing, and at the same time, the leading end of the fan-shaped paper sheet can be lifted. The fan-shaped paper sheet with the leading end lifted is sent between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24 under the limiting cooperation of the pressing plate 28, achieving the purpose of automatic feeding.

[0036] This embodiment also provides a method for using a one-time forming device for paper cups, including the following steps:

[0037] Step 1: Preparation for paper cup forming. Cut several fan-shaped paper sheets for making paper cups in advance. Stack the several fan-shaped paper sheets and load them into the material cylinder 10. Pour glue for bonding the paper cup joints into the glue box 15. The glue soaks the glue-soaked cotton 16. Push the feeding wheel 38 to rotate around the feeding shaft rod 36 and press it on the fan-shaped paper sheets in the material cylinder 10.

[0038] Step 2: Feeding and glue application. Start the feeding motor 41 to drive the feeding shaft rod 36 to rotate. Under the transmission and cooperation of the belt pulley 39 and the synchronous belt 40, drive the feeding wheel 38 to rotate. The feeding wheel 38 rotates to convey the uppermost fan-shaped paper sheet in the material cylinder 10 above the glue box 15. The glue application electric push rod 20 pushes the glue box 15 upward, making one side of the glue-soaked cotton 16 in contact with the fan-shaped paper sheet for glue application in parallel, and at the same time lifting the head end of the fan-shaped paper sheet. The fan-shaped paper sheet with the head end lifted is fed between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24 under the limit cooperation of the pressing plate 28.

[0039] Step 3: Paper cup forming. Start the forming electric push rod 33 to push the roller frame 30 upward, clamping the fan-shaped paper sheet between the moving paper cup forming die roller 4 and the static paper cup forming die roller 24. Start the forming motor 31 to drive the moving paper cup forming die roller 4 to rotate, making the fan-shaped paper sheet pass through between the static paper cup forming die roller 24 and the die sleeve 25 and bend and wind into a paper cup shape. After the fan-shaped paper sheet winds around the static paper cup forming die roller 24 for one circle, the forming electric push rod 33 pushes the forming frame 32 to continue to move upward, so that the moving paper cup forming die roller 4 squeezes the overlapping parts at both ends of the fan-shaped paper sheet, and the two ends of the fan-shaped paper sheet are bonded with glue, and the paper cup is formed.

[0040] Step 4: Material discharging. Start the discharging electric push rod 29 to contract. The discharging electric push rod 29 drives the static paper cup forming die roller 24 to disengage from the die sleeve 25 through the connecting rod 23, and the static paper cup forming die roller 24 cooperates with the stop block 26 to drive the formed paper cup to disengage from the die sleeve 25 at the same time.

[0041] Step 5: Transfer of the formed paper cup. Start the transfer motor 43 to drive the vertical rod 42 to rotate, aligning the suction cup 48 with the formed paper cup pushed out of the die sleeve 25. Start the transfer electric push rod 45 to push the suction cup 48 downward to adsorb the formed paper cup on the static paper cup forming die roller 24. Immediately, the discharging electric push rod 29 contracts again, and the formed paper cup disengages from the static paper cup forming die roller 24. Then the transfer electric push rod 45 contracts, and the formed paper cup and the static paper cup forming die roller 24 are vertically misaligned. The discharging electric push rod 29 pushes the static paper cup forming die roller 24 into the die sleeve 25 to continue the next paper cup forming process. Start the steering motor 49 to drive the cantilever 47 to rotate and swing to adjust the front and back angles of the formed paper cup. Start the transfer motor 43 to drive the vertical rod 42 to rotate, and transfer the formed paper cup adsorbed by the suction cup 48 to the next process.

[0042] Integrating the functions of paper cup storage, automatic feeding, automatic gluing, automatic roll forming, automatic unloading, and automatic transfer, it can achieve the one-time processing and forming of paper cups without the need for multiple equipment operations. It realizes the assembly-line production and processing of paper cups, avoids the frequent transfer and transportation of paper cups between multiple equipment, reduces the repeated transfer process, is convenient for management and maintenance, reduces labor costs and equipment costs, and significantly improves the production efficiency of paper cups.

[0043] Although the embodiments of the present invention have been shown and described, the specific embodiments are only explanations of the present invention and not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions, and variations that do not contribute creatively to the embodiments as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. One - time forming device for paper cups, including a fixing frame (1), characterized in that: At the top of the fixing frame (1) there is a table board (2). On the table board (2), there are arranged a moving paper - cup forming die roller (4), a material discharging mechanism (5), a material storage mechanism (6), a gluing mechanism (7), a feeding mechanism (8) and a transfer mechanism (9). The material discharging mechanism (5) includes a static paper - cup forming die roller (24) adapted to the moving paper - cup forming die roller (4) and a die sleeve (25) sleeved on the static paper - cup forming die roller (24). An inlet slot (27) is opened at the bottom of the die sleeve (25). The material storage mechanism (6) is used for storing fan - shaped paper sheets. The feeding mechanism (8) is used for sequentially conveying the fan - shaped paper sheets between the moving paper - cup forming die roller (4) and the static paper - cup forming die roller (24). The gluing mechanism (6) is used for gluing the fan - shaped paper sheets conveyed between the moving paper - cup forming die roller (4) and the static paper - cup forming die roller (24). The rotation of the moving paper - cup forming die roller (4) can enable the fan - shaped paper sheets to penetrate between the static paper - cup forming die roller (24) and the die sleeve (25) and be extruded to form paper cups. The material discharging mechanism (5) is used for pushing the formed paper cups out of the die sleeve (25). The transfer mechanism (9) is used for separating the formed paper cups from the static paper - cup forming die roller (24) and transferring them to the next process.

2. The one-step forming device for paper cups according to claim 1, wherein: A forming frame (32) is fixed on the lower surface of the table board (2). A roller frame (30) is movably arranged inside the forming frame (32). The moving paper - cup forming die roller (4) is rotatably installed inside the roller frame (30). One end of the roller frame (30) is equipped with a forming motor (31) for driving the rotation of the moving paper - cup forming die roller (4). A through - slot (3) is opened on the table board (2). The top of the moving paper - cup forming die roller (4) passes through the through - slot (3). A forming electric push rod (33) is vertically fixed at the bottom of the forming frame (32). The telescopic end of the forming electric push rod (33) is connected to the roller frame (30). A first guide rod (34) is vertically fixed on the roller frame (30), and the first guide rod (34) vertically penetrates the bottom wall of the forming frame (32).

3. The one-step forming device for paper cups according to claim 2, characterized in that: The material discharging mechanism (5) further includes a slide rail (21) fixed on the table board (2). The slide rail (21) is located on the side of the larger - radius end of the static paper - cup forming die roller (24) and the die sleeve (25). A slider (22) is slidably arranged on the slide rail (21). A connecting rod (23) is connected between the slider (22) and the static paper - cup forming die roller (24). The die sleeve (25) is fixed on the table board (2). A material discharging electric push rod (29) is arranged at the end of the slide rail (21) far from the static paper - cup forming die roller (24). The telescopic end of the material discharging electric push rod (29) is connected to the slider (22). The telescopic movement of the material discharging electric push rod (29) drives the static paper - cup forming die roller (24) to extend into or withdraw from the die sleeve (25).

4. The one-step forming device for paper cups according to claim 1, characterized in that: The storage mechanism (6) includes a material cylinder (10) vertically penetrating through the table top plate (2). The cross-section of the material cylinder (10) is in a fan-shaped structure. The upper end surface of the material cylinder (10) is flush with the upper surface of the table top plate (2). An installation plate (11) is fixedly sleeved on the material cylinder (10), and the installation plate (11) is fixed to the lower surface of the table top plate (2). A feeding electric push rod (12) is vertically fixed to the bottom of the installation plate (11). The bottom end of the feeding electric push rod (12) is connected to a connecting plate (13). A feeding rod (14) is vertically fixed to the connecting plate (13), and the feeding rod (14) extends into the material cylinder (10).

5. The one-step forming device for paper cups according to claim 4, wherein: The glue coating mechanism (7) includes a glue coating frame (19) fixed to the lower surface of the table top plate (2). A glue coating electric push rod (20) is vertically fixed to the bottom of the glue coating frame (19). The telescopic end of the glue coating electric push rod (20) is vertically upward and connected to a glue box (15). The top end of the glue box (15) movably penetrates through the table top plate (2). The glue box (15) is located between the moving paper cup forming die roller (4) and the storage mechanism (6). The glue box (15) is distributed parallel to one of the hypotenuses of the material cylinder (10). An impregnated cotton (16) is embedded at the top of the shuttle glue box (15), and the impregnated cotton (16) protrudes from the upper end surface of the glue box (15). A glue injection port (17) is arranged at the top of the side wall of the glue box (15), and a glue discharge port (18) is arranged on the bottom wall of the glue box (15).

6. The one-time forming device for paper cups according to claim 5, characterized in that: A stopper (26) is arranged on the outer wall of the end with a smaller radius of the static paper cup forming die roller (24). The stopper (26) is located between the static paper cup forming die roller (24) and the die sleeve (25). A pressing plate (28) is arranged on the side of the die sleeve (25) facing the glue box (15), and the pressing plate (28) is arranged obliquely upward.

7. The one-step forming device for paper cups according to claim 4, characterized in that: The feeding mechanism (8) includes a pair of fixing blocks (35) fixed to the upper surface of the table top plate (2) near the material cylinder (10). A feeding shaft rod (36) is rotatably installed between the pair of fixing blocks (35). A pair of fixing plates (37) are rotatably sleeved on the feeding shaft rod (36). A feeding wheel (38) is rotatably installed between the ends of the pair of fixing plates (37). A belt pulley (39) is coaxially arranged on one side of the feeding wheel (38) and on the feeding shaft rod (36). A synchronous belt (40) is sleeved between the pair of belt pulleys (39). The feeding wheel (38) rotates and presses against the fan-shaped paper sheet in the material cylinder (10). A feeding motor (41) for driving the rotation of the feeding shaft rod (36) is installed on one of the fixing blocks (35).

8. The one-step forming device for paper cups according to claim 3, characterized in that: The transfer mechanism (9) includes a vertical rod (42) rotatably installed on the upper surface of the table top plate (2) on one side of the slide rail (21). A transfer motor (43) for driving the rotation of the vertical rod (42) is installed at the bottom of the table top plate (2). A horizontal arm (44) is horizontally fixed to the top end of the vertical rod (42). A transfer electric push rod (45) is vertically installed at the end of the horizontal arm (44). The telescopic end of the transfer electric push rod (45) is vertically downward and is equipped with a suction cup (48). The suction cup (48) is adapted to the outer surface of the paper cup and can adsorb the formed paper cup.

9. The one-step forming device for paper cups according to claim 8, wherein: A connecting frame (46) is fixed to the telescopic end of the transfer electric push rod (45). A cantilever (47) is hinged to the bottom of the connecting frame (46). The suction cup (48) is installed at the bottom end of the cantilever (47). A steering motor (49) for driving the cantilever (47) to swing is installed on one side of the connecting frame (46). A second guide rod (50) is vertically fixed to the connecting frame (46), and the second guide rod (50) movably penetrates through the cross arm (44).

10. Method of using a one - step forming device for paper cups, applicable to the one - step forming device for paper cups described in any one of claims 1 - 9, characterized in that, It includes the following steps: Step 1: Preparation for paper cup forming. A number of fan-shaped paper sheets for making paper cups are pre-cut. The number of fan-shaped paper sheets are stacked and loaded into the material cylinder (10). Glue for bonding the paper cup interfaces is poured into the glue box (15). The glue soaks the glue-impregnated cotton (16). The feeding wheel (38) is pushed to rotate around the feeding shaft rod (36) and press on the fan-shaped paper sheets in the material cylinder (10). Step 2: Feeding and gluing. The feeding motor (41) is started to drive the feeding shaft rod (36) to rotate. Under the transmission cooperation of the belt pulley (39) and the synchronous belt (40), the feeding wheel (38) is driven to rotate. The feeding wheel (38) rotates to convey the uppermost fan-shaped paper sheet in the material cylinder (10) above the glue box (15). The glue-applying electric push rod (20) pushes the glue box (15) upward, so that the glue-impregnated cotton (16) comes into side contact with the parallel side of the fan-shaped paper sheet for gluing, and at the same time, the leading end of the fan-shaped paper sheet is lifted. The fan-shaped paper sheet with the leading end lifted is fed between the moving paper cup forming die roller (4) and the static paper cup forming die roller (24) under the limiting cooperation of the pressing plate (28). Step 3: Paper cup forming. The forming electric push rod (33) is started to push the roller frame (30) upward, so that the fan-shaped paper sheet is clamped between the moving paper cup forming die roller (4) and the static paper cup forming die roller (24). The forming motor (31) is started to drive the moving paper cup forming die roller (4) to rotate, so that the fan-shaped paper sheet penetrates between the static paper cup forming die roller (24) and the die sleeve (25) and is bent and wound into a paper cup shape. After the fan-shaped paper sheet surrounds the static paper cup forming die roller (24) for one circle, the forming electric push rod (33) pushes the forming frame (32) to continue to move upward, so that the moving paper cup forming die roller (4) squeezes the overlapping parts at both ends of the fan-shaped paper sheet, and the two ends of the fan-shaped paper sheet are bonded with glue, and the paper cup is formed. Step 4: Unloading. The unloading electric push rod (29) is started to contract. The unloading electric push rod (29) drives the static paper cup forming die roller (24) to disengage from the die sleeve (25) through the connecting rod (23). The static paper cup forming die roller (24) cooperates with the stop block (26) to drive the formed paper cup to disengage from the die sleeve (25) at the same time. Step Five: Transfer the formed paper cups. Start the transfer motor (43) to drive the vertical rod (42) to rotate, align the suction cup (48) with the formed paper cups in the ejection die sleeve (25). Start the transfer electric push rod (45) to push the suction cup (48) downward to adsorb the formed paper cups on the static paper cup forming die roller (24). Immediately, the ejection electric push rod (29) contracts again, and the formed paper cups are separated from the static paper cup forming die roller (24). Then the transfer electric push rod (45) contracts, and the formed paper cups are vertically misaligned with the static paper cup forming die roller (24). The ejection electric push rod (29) pushes the static paper cup forming die roller (24) into the die sleeve (25) to continue the next paper cup forming process. Start the steering motor (49) to drive the cantilever (47) to rotate and swing to adjust the front and back angles of the formed paper cups. Start the transfer motor (43) to drive the vertical rod (42) to rotate, and transfer the formed paper cups adsorbed by the suction cup (48) to the next process.

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