Goods shelf intelligent counter and intelligent goods shelf

Abstract

The invention relates to a goods shelf intelligent counter and an intelligent goods shelf, and belongs to the technical field of goods checking. The intelligent counter for the goods shelf comprises a box body with an opening in the upper end, a plurality of weighing sensors are arranged on the bottom face of an inner cavity of the box body, and a supporting plate is erected on the weighing sensors. And a controller is arranged outside the box body and is electrically connected with the weighing sensor. The controller is used for distinguishing the types of articles placed in the box body and calculating the number of the articles in the box body according to the types of the articles and the weight information transmitted by the weighing sensor. According to the invention, automatic counting can be carried out in a weighing mode, the system is connected with the material management system, information such as the stock of materials and the time and quantity of entering and exiting from the warehouse is automatically counted in the material management system, intelligent warehousing construction is realized, and the labor cost and the labor intensity are reduced.

Description

Technical Field

[0001] This application belongs to the technical field of goods inventory, and specifically relates to a shelf intelligent counter and an intelligent shelf. Background Art

[0002] During the operation and maintenance of power facilities, it is necessary to store a certain amount of vulnerable parts, such as electric meters, cables, terminal blocks, etc. Existing warehouse shelves can only meet the need of storing materials. When the warehouse keeper conducts an inventory check, only manual counting can be carried out. During the counting process, problems such as confusion of materials and quantity errors are likely to occur. Although the inventory check can be carried out by repeated verification, it greatly consumes personnel energy. Summary of the Invention

[0003] The technical problem to be solved by this application is: to overcome the deficiencies of the prior art and provide a shelf intelligent counter and an intelligent shelf. This application can automatically count by weighing and connect to the material management system, automatically counting information such as the inventory quantity of materials and the time and quantity of incoming and outgoing materials in the material management system, realizing the construction of intelligent warehousing, reducing labor costs and labor intensity.

[0004] The technical solution adopted by this application to solve the problems existing in the prior art is:

[0005] A shelf intelligent counter includes a box body with an open upper end. On the bottom surface of the inner cavity of the box body, there are several weighing sensors, and a support plate is arranged on the weighing sensors.

[0006] A controller is arranged outside the box body, and the controller is electrically connected to the weighing sensors.

[0007] The controller is used to identify the types of items placed inside the box body, and calculate the quantity of items inside the box body according to the types of items and the weight information transmitted by the weighing sensors.

[0008] Preferably, several buttons are arranged on the controller, and each button corresponds to a type of item. The types of items inside the box body are identified by manually selecting buttons.

[0009] Or a camera device is arranged in the upper part of the inner cavity of the box body. The camera device is electrically connected to the controller, and an image recognition software is arranged inside the controller. The types of items inside the box body are judged by analyzing the pictures taken by the camera device.

[0010] Preferably, a lifting assembly is arranged outside the box body, and the lifting assembly controls the up and down movement of the support plate.

[0011] Preferably, the lifting assembly includes a winch, a cable and a guiding mechanism.

[0012] A vertical slideway is provided on the back panel of the described box body. A T-shaped slider protrudes from the back of the support plate, and the T-shaped slider is slidably arranged inside the slideway.

[0013] The free end of the cable is connected to the T-shaped slider located outside the box body.

[0014] Preferably, the guiding mechanism includes an upper pulley and a lower pulley. The upper pulley and the lower pulley are respectively arranged on the upper and lower sides of the back panel of the box body. The winch is arranged below the bottom surface of the box body, and the bottom of the box body is supported by a support frame.

[0015] The free end of the cable is guided by the lower pulley and the upper pulley and then connected to the T-shaped slider.

[0016] Preferably, the bottom of the slideway is lower than the support surface of the weighing sensor.

[0017] Preferably, at least two vertically arranged slideways are provided on the back panel of the box body. A T-shaped slider fixedly connected to the support plate is slidably arranged inside each slideway, and the free end of the cable is connected to each T-shaped slider.

[0018] Preferably, a horizontally arranged lifting rod is slidably arranged outside the back panel of the box body. The free end of the cable is fixedly connected to the central position of the lifting rod. A plurality of clamping sleeves are provided on the lifting rod, and the clamping sleeves are sleeved on the T-shaped sliders.

[0019] An upper limit plate is provided at the top of the T-shaped slider, and the outer dimension of the upper limit plate is larger than the outer dimension of the clamping sleeve.

[0020] Preferably, a vertical rear chute is provided on each side of the back panel of the box body, and the two ends of the lifting rod are respectively slidably arranged inside the rear chute.

[0021] An intelligent shelf includes the above-mentioned shelf intelligent counter and a shelf body. A conveyor belt assembly is provided on the shelf body. The internal support frame of the conveyor belt assembly is fixedly connected to the shelf body (), and side baffles fixedly connected to the shelf body are provided on both sides above the conveyor belt assembly.

[0022] Two relatively arranged vertical linear modules are provided at the end of the shelf body in the length direction of the conveyor belt assembly. The box body is arranged between the two linear modules, and the box body is connected to the sliding part of the linear module through a rotational drive assembly.

[0023] Compared with the prior art, the beneficial effects of the present application are as follows:

[0024] (1) By combining the item type recognition function and the weighing function, the number of items inside the box body is automatically calculated without manual counting, reducing the labor intensity of operators and improving the statistical efficiency at the same time.

[0025] (2) It is connected to the material management system through a remote transmission module and a wireless network module, and can automatically update and count the quantity of incoming and outgoing goods.

[0026] (3) Connect the intelligent shelf counter to the shelf assembly through the conveyor belt assembly and the linear module. The formed intelligent shelf can realize the functions of material classification, automatic placement, and automatic counting of the incoming and outgoing quantity. Description of the Drawings

[0027] The present application will be further described below in conjunction with the drawings and embodiments.

[0028] Figure 1 It is the first structure diagram of an intelligent shelf counter of the present application.

[0029] Figure 2 It is the second structure diagram of an intelligent shelf counter of the present application.

[0030] Figure 3 It is the third structure diagram of an intelligent shelf counter of the present application.

[0031] Figure 4 It is the sectional view of an intelligent shelf counter of the present application.

[0032] Figure 5 It is the structure diagram after the support plate on the intelligent shelf counter of the present application is moved upward.

[0033] Figure 6 It is the structure diagram of an intelligent shelf of the present application.

[0034] Figure 7 It is the structure diagram of an intelligent shelf of the present application after removing the side baffle.

[0035] Figure 8 It is the structure diagram when the intelligent shelf counter on the intelligent shelf of the present application is in the discharging position.

[0036] Figure 9 It is the structure diagram when the intelligent shelf counter on the intelligent shelf of the present application is in the feeding position.

[0037] In the figure: In the figure: 1 - box body, 101 - front baffle, 102 - rear chute, 103 - slideway, 2 - support feet, 3 - support plate, 301 - vertical plate, 302 - T-shaped slider, 303 - upper limit plate, 4 - weighing sensor, 5 - lifting rod, 501 - clamping sleeve, 6 - cable, 7 - upper pulley, 8 - lower pulley, 9 - winch, 10 - controller, 11 - linear module, 12 - rotation drive assembly, 13 - telescopic device, 14 - shelf body, 15 - internal support frame, 16 - rotating roller, 17 - conveyor belt, 18 - motor, 19 - side baffle. Detailed implementation mode

[0038] The present application will be further described in detail in conjunction with the accompanying drawings with respect to an intelligent counter for a shelf and an intelligent shelf, but it is not intended to limit the present application.

[0039] As shown by Figures 1 to 5 An intelligent counter for a shelf includes a box body 1 with an open upper end. A plurality of weighing sensors 4 are arranged on the bottom surface of the inner cavity of the box body 1, and a support plate 3 is arranged on the weighing sensors 4.

[0040] A controller 10 is arranged outside the box body 1, and the controller 10 is electrically connected to the weighing sensors 4.

[0041] The controller 10 is used to identify the types of items placed inside the box body 1, and calculate the number of items inside the box body 1 according to the types of items and the weight information transmitted by the weighing sensors 4.

[0042] There are two ways for the controller 10 to identify the types of items:

[0043] First, a plurality of buttons are arranged on the controller 10, and each button corresponds to a type of item. The types of items inside the box body 1 are identified by manually selecting the buttons.

[0044] Second, a camera device is arranged in the upper part of the inner cavity of the box body 1. The camera device is electrically connected to the controller 10, and an image recognition software is arranged inside the controller 10. The types of items inside the box body 1 are judged by analyzing the pictures taken by the camera device.

[0045] An intelligent shelf includes the above-mentioned intelligent counter for a shelf and a shelf body 14. A conveyor belt assembly is arranged on the shelf body 14. The conveyor belt assembly includes an internal support frame 15. Rotating rollers 16 are rotatably connected to both ends of the internal support frame 15. A conveyor belt 17 is sleeved on the rotating rollers 16. A horizontal plate is arranged on the top of the internal support frame 15, and the horizontal plate is arranged below the upper end surface of the conveyor belt 17 to support it. One of the rotating rollers 16 is connected to a motor 18, and the motor 18 is fixedly connected to the internal support frame 15.

[0046] The internal support frame 15 of the conveyor belt assembly is fixedly connected to the shelf body 14. Side baffles 19 fixedly connected to the shelf body 14 are arranged on both sides above the conveyor belt assembly. The side baffles 19 prevent the items supported above from falling during the operation of the conveyor belt 17.

[0047] At the end of the shelf body 14 in the longitudinal direction of the total length of the conveyor belt, there are two vertically arranged linear modules 11 arranged oppositely. The linear module 11 adopts an electric linear module. The box body 1 is arranged between the two linear modules 11, and the box body 1 is connected to the sliding part of the linear module 11 through a rotational drive assembly 12. The rotational drive assembly 12 can adopt an outer rotor motor, and the stator and rotor of the outer rotor motor are respectively fixedly connected to the outer wall of the box body 1 and the sliding part of the linear module 11. It can drive the box body 1 to rotate on the premise of reducing the occupied space.

[0048] The linear module 11 is connected to the shelf body 14 through a plurality of electric telescopic devices 13, and the telescopic device 13 can adopt an electric cylinder.

[0049] Through the cooperative connection of the linear module 11 and the rotational drive assembly 12, the lifting and rotation of the box body 1 are realized, which is convenient for automatically storing and retrieving items on the conveyor belt assembly.

[0050] To achieve the above purpose, the support plate 3 needs to be movable, and then push out the items inside the box body 1. An elevating assembly is arranged outside the box body 1, and the elevating assembly controls the up and down movement of the support plate 3.

[0051] The elevating assembly includes a winch 9, a cable 6 and a guiding mechanism. The guiding mechanism includes an upper pulley 7 and a lower pulley 8. The upper pulley 7 and the lower pulley 8 are respectively arranged on the upper and lower sides of the back plate of the box body 1. The winch 9 is arranged below the bottom surface of the box body 1, and the bottom of the box body 1 is supported by a support frame 2.

[0052] A vertical slideway 103 is arranged on the back plate of the box body 1. A T-shaped slider 302 protrudes from the back of the support plate 3, and the T-shaped slider 302 is slidably arranged inside the slideway 103.

[0053] The free end of the cable 6 is guided by the lower pulley 8 and the upper pulley 7 and then connected to the T-shaped slider 302 located outside the box body 1.

[0054] In order to enable the weighing sensor 4 to perform effective weighing, the bottom of the slideway 103 is lower than the support surface of the weighing sensor 4.

[0055] At least two vertically arranged slideways 103 are arranged on the back plate of the box body 1. A T-shaped slider 302 fixedly connected to the support plate 3 is slidably arranged inside each slideway 103, and the free end of the cable 6 is connected to each T-shaped slider 302.

[0056] A horizontally arranged lifting rod 5 is slidably arranged outside the back plate of the box body 1. The free end of the cable 6 is fixedly connected to the central position of the lifting rod 5. A plurality of clamping sleeves 501 are arranged on the lifting rod 5, and the clamping sleeves 501 are sleeved on the T-shaped slider 302.

[0057] The top of the T-shaped slider 302 is provided with an upper limit plate 303, and the outer dimension of the upper limit plate 303 is larger than the outer dimension of the clamping sleeve 501.

[0058] In order to keep the lifting rod 5 sliding up and down in parallel arrangement, a vertically arranged rear sliding groove 102 is respectively provided on both sides of the back plate of the box body 1, and both ends of the lifting rod 5 are respectively slidably arranged inside the rear sliding groove 102.

[0059] The front end of the support plate 3 is provided with a vertical plate 301, and the two are vertically intersected. The front end of the box body 1 is arranged in an open manner, and front baffle plates 101 are provided on both sides of the opening to perform limit clamping on the vertical plate 301. In this way, after the support plate 3 is lifted, the weighing sensor 4 at the bottom of the box body 1 can be exposed, which is convenient for overhaul and replacement of the weighing sensor 4.

[0060] Steps for storing items in the intelligent shelf:

[0061] Put several items into the box body 1. The controller 10 determines the types of the items, and combines with the weight detected by the weighing sensor 4 to calculate the number of items inside the box body 1. The intelligent shelf is preset with the types of items stored on each layer, and the linear module 11 drives the box body 1 to move to the corresponding layer. The rotation drive assembly 12 drives the box body 1 to rotate until the opening of the box body 1 faces the conveyor belt 17 horizontally.

[0062] The connection part of the rotation drive assembly 12 and the box body 1 is located below the center of the box body 1. Therefore, after the box body 1 rotates 90°, the box body 1 can be placed on the upper end of the conveyor belt 17.

[0063] After the box body 1 rotates 90°, the lifting and lowering assembly drives the support plate 3 to move towards the opening position of the box body 1, and pushes the items inside the box body 1 onto the conveyor belt, completing the item storage step.

[0064] Steps for taking items:

[0065] Input the types and quantities of the items to be taken through the controller 10. The linear module 11 drives the box body 1 to the lower part of the conveyor belt 17 where the specified items are stored. The telescopic device 13 drives the linear module 11 and the box body 1 to move horizontally, so that the opening of the box body 1 partially overlaps with the end of the conveyor belt 17, and the items sliding down from the conveyor belt 17 can fall into the box body 1.

[0066] After the box body 1 is in place, the conveyor belt 17 moves, and the items above move to the end of the conveyor belt 17 and then fall into the box body 1. The weight is measured by the weighing sensor 4. When the weight reaches the threshold, the conveyor belt 17 stops moving, completing the work of quantitatively taking items, and at the same time, the quantity of the taken items is displayed on the display screen of the controller 10.

[0067] If too many items are taken, the extra items can be put back into the interior of the box body 1, and the steps of storing items in the intelligent shelf can be repeated.

[0068] During the above two steps, the controller 10 is connected to the material management system through the remote transmission module, and the access information of the items is recorded in real time to achieve intelligent statistics.

[0069] A human body recognition device, such as a fingerprint recognition device or a face recognition device, can be added to the controller 10. After the human body is recognized, the operation can be performed on it, and then the material management information can be completed.

[0070] The embodiments of the present application have been described in detail above in conjunction with the accompanying drawings. However, the present application is not limited to the above embodiments, and various changes can be made without departing from the purpose of the present application within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. An intelligent shelf counter, characterized in that: It includes a box body (1) with an open upper end. On the bottom surface of the inner cavity of the box body (1), there are several weighing sensors (4), and a support plate (3) is arranged on the weighing sensors (4); A controller (10) is arranged outside the box body (1), and the controller (10) is electrically connected to the weighing sensors (4); The controller (10) is used to identify the types of items placed inside the box body (1), and calculate the quantity of items inside the box body (1) according to the types of items and the weight information transmitted by the weighing sensors (4).

2. The intelligent shelf counter according to claim 1, characterized in that: Several buttons are arranged on the controller (10), and each button corresponds to a type of item. The types of items inside the box body (1) are identified by manually selecting the buttons; Or a camera device is arranged in the upper part of the inner cavity of the box body (1). The camera device is electrically connected to the controller (10), and an image recognition software is arranged inside the controller (10). By analyzing the pictures taken by the camera device, the types of items inside the box body (1) are judged.

3. The intelligent shelf counter according to claim 1, characterized in that: A lifting assembly is arranged outside the box body (1), and the lifting assembly controls the up and down movement of the support plate (3).

4. The intelligent shelf counter according to claim 3, characterized in that: The lifting assembly includes a winch (9), a cable (6) and a guiding mechanism; A vertical slideway (103) is arranged on the back plate of the box body (1). A T-shaped slider (302) protrudes from the back of the support plate (3), and the T-shaped slider (302) is slidably arranged inside the slideway (103); The free end of the cable (6) is connected to the T-shaped slider (302) located outside the box body (1).

5. The intelligent shelf counter according to claim 4, characterized in that: The guiding mechanism includes an upper pulley (7) and a lower pulley (8). The upper pulley (7) and the lower pulley (8) are respectively arranged on the upper and lower sides of the back plate of the box body (1). The winch (9) is arranged below the bottom surface of the box body (1), and the bottom of the box body (1) is supported by a support frame (2); The free end of the cable (6) is connected to the T-shaped slider (302) after being guided by the lower pulley (8) and the upper pulley (7).

6. The intelligent shelf counter according to claim 5, characterized in that: The bottom of the slideway (103) is lower than the support surface of the weighing sensor (4).

7. The intelligent shelf counter according to claim 6, characterized in that: At least two vertical slideways (103) are arranged on the back plate of the box body (1). A T-shaped slider (302) fixedly connected to the support plate (3) is slidably arranged inside each slideway (103), and the free end of the cable (6) is connected to each T-shaped slider (302).

8. The intelligent shelf counter according to claim 7, characterized in that: A horizontal lifting rod (5) is slidably arranged outside the back plate of the box body (1). The free end of the cable (6) is fixedly connected to the central position of the lifting rod (5). A plurality of clamping sleeves (501) are arranged on the lifting rod (5), and the clamping sleeves (501) are sleeved with the T-shaped sliders (302). An upper limit plate (303) is arranged on the top of the T-shaped slider (302), and the outer dimension of the upper limit plate (303) is larger than the outer dimension of the clamping sleeve (501).

9. An intelligent counter for a shelf according to claim 8, wherein: A vertical rear chute (102) is respectively arranged on both sides of the back plate of the box body (1), and both ends of the lifting rod (5) are slidably arranged inside the rear chute (102).

10. An intelligent shelf, comprising an intelligent counter for a shelf according to any one of claims 3 to 9 and a shelf body (14), wherein: A conveyor belt assembly is arranged on the shelf body (14). The inner support frame (15) of the conveyor belt assembly is fixedly connected to the shelf body (14), and side baffles (19) fixedly connected to the shelf body (14) are arranged on both sides above the conveyor belt assembly; Two opposite vertical linear modules (11) are arranged at the end of the shelf body (14) in the length direction of the conveyor belt assembly. The box body (1) is arranged between the two linear modules (11), and the box body (1) is connected to the sliding part of the linear module (11) through a rotation driving assembly (12).

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