A winding production device and method based on magnetic inductance

Abstract

The application belongs to the technical field of electronic component processing, and particularly relates to a winding production device and method based on magnetic inductance. In the winding process, only magnetic rings of the same size can be fixed, thereby reducing the production effect of the device. Moreover, due to more manual operations, the production efficiency of the winding device is reduced. The present application proposes the following scheme, which comprises a tool support frame, the upper side of the tool support frame is fixedly connected with a winding support table, a winding module is arranged above the winding support table, the winding module comprises a guide conveying frame, the upper side of the winding support table is fixedly connected with L-shaped support plates at equal distances in a circle, and a limiting slot is formed in one side of each of the L-shaped support plates. The winding production device and method based on magnetic inductance have the effect of fixing magnetic rings of different sizes, thereby improving the production effect of the device, reducing manual operations in the winding process, and improving the production efficiency of the winding device.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic component processing, and particularly relates to a winding production equipment and method based on magnetic inductance. BACKGROUND

[0002] Magnetic inductance winding refers to the process of winding a wire on a magnetic core to form a coil, thereby manufacturing an inductor. Such an inductor is usually made of a magnetic core made of a magnetic material such as ferrite, silicon steel sheet, and nickel-zinc ferrite, which enhances the magnetic field generated by the coil, thereby improving the performance of the inductor. Magnetic inductance winding is mainly used in power supply circuits and is widely used in electronic products such as micro televisions, liquid crystal televisions, and cameras. Winding is a very important process in the production of inductors, and the quality of inductance winding directly affects the performance of the inductor.

[0003] The existing inductance winding equipment needs to fix the magnetic ring first during use, and then perform winding operation. Since it can only fix magnetic rings of the same size, the production effect of the equipment is reduced, and since manual operation is more, the production efficiency of the winding equipment is reduced. SUMMARY

[0004] The present application discloses a winding production equipment and method based on magnetic inductance, aiming to solve the technical problem in the background art that only magnetic rings of the same size can be fixed, thereby reducing the production effect of the equipment, and since manual operation is more, the production efficiency of the winding equipment is reduced.

[0005] The winding production equipment based on magnetic inductance provided by the present application comprises a tool support frame, the upper side of the tool support frame is fixedly connected with a winding support table, a winding module is arranged above the winding support table, and the winding module comprises a guide conveying frame. The upper side of the winding support table is fixedly connected with L-shaped support plates at equal distances in a circle, a limiting slot is formed in one side of each of the L-shaped support plates, an adjusting sliding block is slidably connected in each of the limiting slots, a round sliding hole is formed in one side of each of the limiting slots, a round sliding column is slidably connected in each of the round sliding holes, one side of the round sliding column is fixedly connected with one side of the adjusting sliding block, an installation block is fixedly connected with the other side of each of the round sliding columns, a round hole one is formed in one side of each of the installation blocks, a rubber limiting round roller is connected with each of the round holes one through a bearing, and one and the same magnetic ring body is clamped on one side of each of the rubber limiting round rollers.

[0006] In one preferred scheme, one side of one of the installation blocks is fixedly connected with an adjusting motor, the driving end of the adjusting motor is connected with one end of the corresponding rubber limiting round roller through a shaft coupling, one side of each of the adjusting sliding blocks is fixedly connected with a return spring, one side of the return spring is fixedly connected with one side of the limiting slot, and the return spring surrounds the outside of the round sliding column.

[0007] In a preferred scheme, the plurality of said adjusting sliders are provided with a circular hole two on one side of the winding support table, and the interiors of the plurality of circular holes two are connected with rotating cylinders through bearings, the upper side of the winding support table is fixedly connected with a limiting circular track, the interior of the limiting circular track is slidably connected with a winding circular frame, the exterior of the winding circular frame is respectively wound with a paying-off rope with the exterior of the plurality of rotating cylinders, the upper side of the winding support table is connected with an L support base through bolts, one side of the L support base is fixedly connected with a servo motor, the driving end of the servo motor and the exterior of the winding circular frame are fixedly connected with pulleys, and the exteriors of the two pulleys are slidably connected with the same belt.

[0008] In a preferred scheme, the upper side of the winding support table is fixedly connected with a telescopic air cylinder, and the driving end of the telescopic air cylinder is fixedly connected with a winding rod, one side of one of the L support plates is provided with a fixing mechanism, the upper side of the winding support table is provided with a winding mechanism, one side of one of the L support plates is connected with two mounting plates through bolts, one side of the two mounting plates is fixedly connected with the same electric drive rod, the driving end of the electric drive rod is fixedly connected with a bending limiting plate, the interior of the guide conveying frame is slidably connected with a copper wire body, one side of the guide conveying frame is provided with a driving box, the driving port of the driving box is fixedly connected with a cutting blade, and one side of the guide conveying frame and the fixing mechanism is fixedly connected with the same winding grabbing mechanism.

[0009] By setting the winding module, when winding the magnetic ring body, first place the magnetic ring body at the center position of the plurality of rubber limiting circular rollers, then start the servo motor, and drive the belt to slide the winding circular frame in the limiting circular track through the servo motor. At this time, the winding circular frame winds the paying-off rope, the adjusting slider slides in the limiting slot, the rubber limiting circular roller above the mounting block at one end of the round sliding column moves, the magnetic ring body is clamped and fixed, the winding grabbing mechanism grabs the copper wire body, one end of the copper wire body is pulled into the fixing mechanism, the fixing mechanism clamps and fixes one end of the copper wire body, the driving box is started, the driving box drives the cutting blade to cut the copper wire body, the telescopic air cylinder drives the winding rod to reciprocatingly move up and down, the electric drive rod drives the bending limiting plate to move to one side above the magnetic ring body, and the winding mechanism cooperates with the winding rod to wind the copper wire body outside the magnetic ring body. The winding is started at the same time, the corresponding rubber limiting circular roller is driven to rotate through the adjusting motor, so that the magnetic ring body rotates, the copper wire body is evenly wound outside the magnetic ring body, the magnetic ring body is wound, and the next magnetic ring body is wound by repeating the above operation. The winding module is used to fix magnetic rings of different sizes, thereby improving the production effect of the equipment, reducing manual operation during winding, and improving the production efficiency of the winding equipment.

[0010] In a preferred solution, a conveying cleaning module is provided on the upper side of the winding support platform, and the conveying cleaning module includes a tooling support rod, two tooling support rods are fixedly connected to a guide plate on one side, two guide plates are opened on one side, the inside of the two circular openings is connected to the same reciprocating rotating circular frame through bearings, the inside of the reciprocating rotating circular frame is provided with extrusion springs distributed at equal distances around the circumference, and one side of multiple extrusion springs located on the same side is fixedly connected to the same cleaning brush plate.

[0011] In a preferred solution, the outside of the reciprocating rotating circular frame is fixedly connected to the mounting circular frame, and the outside of the mounting circular frame is fixedly connected to a linkage round tooth plate, the opposite sides of the two guide plates are fixedly connected to the same cleaning dust collecting frame, the upper side of the winding support platform is fixedly connected to a dust suction pump, the dust suction end of the dust suction pump is connected to the inside of the cleaning dust collecting frame through a dust suction pipe, the upper side of the winding support platform is fixedly connected to a dust collecting box, the dust discharge end of the dust suction pump is connected to the inside of the dust collecting box through a pipe, and an opening is provided on one side of the cleaning dust collecting frame.

[0012] In a preferred solution, one side of the two guide plates is connected to a tooling support rod 2 by bolts, and the side surfaces of the two tooling support rods 2 are provided with a circular hole 3, the interior of the two circular holes 3 is connected to the same rotating circular rod through a bearing, and the outside of the rotating circular rod is fixedly connected to a T-shaped reciprocating gear rod, the tooth block end of the T-shaped reciprocating gear rod is engaged with the linkage circular gear plate, and a slide is provided on the side of the T-shaped reciprocating gear rod.

[0013] In a preferred solution, a driving motor is fixedly connected to the side of one of the tooling support rods 2, and a rotating push rod is fixedly connected to the driving end of the driving motor. A circular hole 4 is provided on the side of the rotating push rod, and a push roller is connected to the inside of the circular hole 4 through a bearing. The push roller slides inside the slideway, and a limited guide wheel is provided on the side of one of the guide plates, and a copper wire reel is fixedly connected to the upper side of the winding support platform.

[0014] By providing a conveying cleaning module, when the copper wire body is conveyed and wound, the copper wire body enters the reciprocating rotating circular frame through the copper wire reel, and the driving motor is started at this time, and the driving motor drives the rotating push rod to move in a circle, so that the pushing roller drives the tooth block end of the T-shaped reciprocating gear rod to move back and forth in an arc shape, so that the linked circular tooth plate drives the reciprocating rotating circular frame to rotate in both directions, so that the cleaning brush plate on the extrusion spring inside the reciprocating rotating circular frame cleans the outside of the copper wire body, avoiding impurities on the surface of the copper wire body during winding, affecting the use effect of the inductor after production, and while cleaning, starting the dust suction pump, and sucking the impurities collected in the cleaning dust collection frame through the dust suction pipe, and then discharging them into the dust collection box, to avoid secondary contamination of the copper wire body by impurities.

[0015] In a preferred scheme, the upper side of the winding support table is connected with a protective frame through bolts, and the upper side of the protective frame is fixedly connected with a tool cover plate. An installation opening is formed in the upper side of the tool cover plate above the magnetic ring body. A hollow air blowing plate is fixedly connected inside the installation opening. Air blowing openings are equidistantly formed in the side of the hollow air blowing plate facing the magnetic ring body. A pump body is fixedly connected to the upper side of the tool cover plate. The air blowing end of the pump body is connected to the inside of the hollow air blowing plate through an air blowing pipe. A refrigeration device is fixedly connected to the outside of the protective frame. The suction end of the pump body is connected to one side of the refrigeration device through a conveying pipe.

[0016] By being provided with the hollow air blowing plate, the pump body, the conveying pipe, the refrigeration device and the air blowing pipe, when the copper wire body is wound, the refrigeration device is started, and cold air is conveyed to the inside of the hollow air blowing plate through the pump body, the conveying pipe and the air blowing pipe, so that the copper wire body and the magnetic ring body are cooled, and the high temperature generated during winding is avoided, which affects the use effect of the inductor after winding.

[0017] A use method of a winding production equipment based on a magnetic inductor, using the winding production equipment based on a magnetic inductor as described above, comprising the following steps:

[0018] Step one, when the magnetic ring body is wound, first place the magnetic ring body at the center of the plurality of rubber limiting rollers, then start the servo motor, and drive the winding frame to slide in the limiting circular track through the servo motor, at this time, the winding frame winds the unwinding rope, and the adjusting slide moves in the limiting slot, so that the rubber limiting roller above the mounting block at one end of the round slide column moves, so that the magnetic ring body is clamped and fixed;

[0019] Step two, then the copper wire body is grabbed by the winding grabbing mechanism, one end of the copper wire body is pulled into the fixing mechanism, one end of the copper wire body is clamped and fixed by the fixing mechanism, then the driving box is started, and the cutting blade cuts the copper wire body under the driving of the driving box;

[0020] Step three, then the winding rod is driven by the telescopic air cylinder to move up and down reciprocally, and the bending limiting plate is driven by the electric driving rod to move to the side above the magnetic ring body, and the copper wire body is wound outside the magnetic ring body by the winding mechanism cooperating with the winding rod. At the same time, the adjusting motor is started, and the corresponding rubber limiting roller is driven to rotate by the adjusting motor, so that the magnetic ring body rotates, and the copper wire body is uniformly wound outside the magnetic ring body;

[0021] Step four, after the winding of the magnetic ring body is completed, it is manually taken down, and the above operation is repeated to wind the next magnetic ring body.

[0022] From the above, the winding production equipment based on magnetic inductance provided by the present application has the beneficial effect of realizing the fixation of magnetic rings of different sizes, thereby improving the production effect of the equipment, reducing manual operation during winding, and improving the production efficiency of the winding equipment. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The main body structure schematic diagram of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0024] Figure 2 The side view structure schematic diagram of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0025] Figure 3 The structure schematic diagram above the winding support table of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0026] Figure 4 The winding module structure schematic diagram of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0027] Figure 5 The winding module part structure schematic diagram of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0028] Figure 6 The A part enlarged structure schematic diagram of Figure 4 .

[0029] Figure 7 The conveying and cleaning module structure schematic diagram of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0030] Figure 8 The B part enlarged structure schematic diagram of Figure 7 .

[0031] Figure 9 The internal explosion structure schematic diagram of the cleaning dust collection frame of the winding production equipment based on magnetic inductance provided by the present application is shown in the figure.

[0032] Figure 10 The C part enlarged structure schematic diagram of Figure 9 .

[0033] As shown in the figure: 1, tool support frame; 2, protective frame; 3, tool cover plate; 4, winding support table; 5, winding module; 501, L support plate; 502, limiting notch; 503, winding mechanism; 504, fixing mechanism; 505, mounting plate; 506, electric drive rod; 507, bending limiting plate; 508, guide conveying frame; 509, copper wire body; 510, magnetic ring body; 511, adjusting slider; 512, round slide column; 513, mounting block; 514, rubber limiting round roller; 515, adjusting motor; 516, unwinding rope; 517, rotating cylinder; 518, telescopic cylinder; 519, winding rod; 520, limiting circular track; 521, winding circular frame; 522, L support seat; 523, servo motor; 524, belt; 525, return spring; 526, drive box; 527, cutting blade; 528, winding grabbing mechanism; 6, conveying and cleaning module; 601, tool support rod one; 602, guide plate; 603, cleaning dust collecting frame; 604, tool support rod two; 605, rotating circular rod; 606, dust suction pipe; 607, dust suction pump; 608, dust collecting box; 609, limiting guide wheel; 610, copper wire disc; 611, T-shaped reciprocating tooth rod; 612, drive motor; 613, rotating push rod; 614, push roller; 615, reciprocating rotating circular frame; 616, mounting circular frame; 617, linkage circular tooth plate; 618, extrusion spring; 619, cleaning brush plate; 7, hollow air drum plate; 8, pump body; 9, conveying pipe; 10, refrigerator; 11, air pipe. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0035] The winding production equipment disclosed in the present application is mainly applied to the scene that only the same size magnetic ring can be fixed, thereby reducing the production effect of the equipment, and the production efficiency of the winding equipment is reduced due to more manual operations.

[0036] REFERENCE Figures 1-6A winding production equipment based on magnetic inductance, comprising a tool support frame 1, a winding support table 4 is fixedly connected to the upper side of the tool support frame 1, and a winding module 5 is arranged above the winding support table 4, and the winding module 5 comprises a guide conveying frame 508, a plurality of L-shaped support plates 501 are fixedly connected to the upper side of the winding support table 4 in a circumferential and equidistant manner, and a limiting slot 502 is formed in one side of each of the plurality of L-shaped support plates 501, an adjusting slide 511 is slidably connected to the inside of each of the plurality of limiting slots 502, a round sliding hole is formed in one side of each of the plurality of limiting slots 502, and a round sliding column 512 is slidably connected to the inside of each of the plurality of round sliding holes, one side of the round sliding column 512 is fixedly connected to one side of the adjusting slide 511, an installation block 513 is fixedly connected to the other side of each of the plurality of round sliding columns 512, a round hole one is formed in one side of each of the plurality of installation blocks 513, a rubber limiting round roller 514 is connected to the inside of each of the plurality of round holes one through a bearing, and the same magnetic ring body 510 is clamped on one side of each of the plurality of rubber limiting round rollers 514.

[0037] Referring to Figures 1-6 One side of each of the plurality of installation blocks 513 is fixedly connected to an adjusting motor 515, a driving end of the adjusting motor 515 is connected to one end of a corresponding rubber limiting round roller 514 through a shaft coupling, one side of each of the plurality of adjusting slides 511 is fixedly connected to a return spring 525, one side of the return spring 525 is fixedly connected to one side of the limiting slot 502, and the return spring 525 surrounds the outside of the round sliding column 512.

[0038] Referring to Figures 1-6 One side of each of the plurality of adjusting slides 511 is fixedly connected to a round hole two, and a rotating cylinder 517 is connected to the inside of each of the plurality of round holes two through a bearing, the upper side of the winding support table 4 is fixedly connected to a limiting circular track 520, the inside of the limiting circular track 520 is slidably connected to a winding circular frame 521, the outside of the winding circular frame 521 and the outside of each of the plurality of rotating cylinders 517 are respectively wound with a pay-off rope 516, the upper side of the winding support table 4 is connected to an L-shaped support base 522 through bolts, one side of the L-shaped support base 522 is fixedly connected to a servo motor 523, a driving end of the servo motor 523 and the outside of the winding circular frame 521 are fixedly connected to a belt pulley, and the outside of the two belt pulleys is slidably connected to the same belt 524.

[0039] Referring to Figures 1-6The upper side of the winding support table 4 is fixedly connected with a telescopic air cylinder 518, and the driving end of the telescopic air cylinder 518 is fixedly connected with a winding rod 519. One side of one of the L-shaped support plates 501 is provided with a fixing mechanism 504, and the upper side of the winding support table 4 is provided with a winding mechanism 503. One side of one of the L-shaped support plates 501 is connected with two mounting plates 505 through bolts, and one side of the two mounting plates 505 is fixedly connected with the same electric drive rod 506. The driving end of the electric drive rod 506 is fixedly connected with a bending limiting plate 507. The inside of the guide conveying frame 508 is slidably connected with a copper wire body 509. One side of the guide conveying frame 508 is provided with a driving box 526, and the driving port of the driving box 526 is fixedly connected with a cutting blade 527. The guide conveying frame 508 and one side of the fixing mechanism 504 are fixedly connected with the same winding grabbing mechanism 528.

[0040] In a specific application scenario, when winding the magnetic ring body 510, first place the magnetic ring body 510 at the center of the plurality of rubber limiting circular rollers 514, then start the servo motor 523, and drive the belt 524 to slide the winding circular frame 521 inside the limiting circular track 520 through the servo motor 523. At this time, the winding circular frame 521 winds the unwinding rope 516, so that the adjusting slide block 511 slides inside the limiting slot 502, thereby moving the rubber limiting circular roller 514 above the mounting block 513 at one end of the round slide column 512, so as to clamp and fix the magnetic ring body 510. Then grab the copper wire body 509 through the winding grabbing mechanism 528, so that one end of the copper wire body 509 is pulled into the fixing mechanism 504, and one end of the copper wire body 509 is clamped and fixed through the fixing mechanism 504. Then start the driving box 526, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509. Then drive the winding rod 519 to reciprocatingly move up and down through the telescopic air cylinder 518, and at the same time, the electric drive rod 506 drives the bending limiting plate 507 to move to one side above the magnetic ring body 510, and the winding mechanism 503 cooperates with the winding rod 519 to wind the copper wire body 509 outside the magnetic ring body 510. At the same time, start the adjusting motor 515 to drive the corresponding rubber limiting circular roller 514 to rotate, so that the magnetic ring body 510 rotates, so that the copper wire body 509 is evenly wound outside the magnetic ring body 510. After the winding of the magnetic ring body 510 is completed, it is manually taken down, and the above operation is repeated to wind the next magnetic ring body 510.

[0041] Referring to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10The upper side of the winding support table 4 is provided with a conveying and cleaning module 6, and the conveying and cleaning module 6 comprises a tool support rod one 601, and the side of each of the two tool support rod ones 601 is fixedly connected with a guide plate 602, and the side of each of the two guide plates 602 is provided with a round hole, and the inside of the two round holes is connected with the same reciprocating rotating circular frame 615 through a bearing, and the inside of the reciprocating rotating circular frame 615 is circumferentially and equidistantly distributed with a plurality of extrusion springs 618, and the side of the plurality of extrusion springs 618 located on the same side is fixedly connected with the same cleaning brush plate 619.

[0042] With reference to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , the outside of the reciprocating rotating circular frame 615 is fixedly connected with a mounting circular frame 616, and the outside of the mounting circular frame 616 is fixedly connected with a linkage circular tooth plate 617, and the opposite side of the two guide plates 602 is fixedly connected with the same cleaning dust collecting frame 603, and the upper side of the winding support table 4 is fixedly connected with a dust collection pump 607, and the dust collection end of the dust collection pump 607 is connected to the inside of the cleaning dust collecting frame 603 through a dust collection pipe 606, and the upper side of the winding support table 4 is fixedly connected with a dust collecting box 608, and the dust discharge end of the dust collection pump 607 is connected to the inside of the dust collecting box 608 through a pipeline, and the side of the cleaning dust collecting frame 603 is provided with an opening.

[0043] With reference to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , the side of each of the two guide plates 602 is connected with a tool support rod two 604 through a bolt, and the side of each of the two tool support rod twos 604 is provided with a round hole three, and the inside of the two round hole threes is connected with the same rotating circular rod 605 through a bearing, and the outside of the rotating circular rod 605 is fixedly connected with a T-shaped reciprocating tooth rod 611, and the tooth block end of the T-shaped reciprocating tooth rod 611 is engaged with the linkage circular tooth plate 617, and the side of the T-shaped reciprocating tooth rod 611 is provided with a slide.

[0044] With reference to Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , the side of one of the tool support rod twos 604 is fixedly connected with a driving motor 612, and the driving end of the driving motor 612 is fixedly connected with a rotating push rod 613, and the side of the rotating push rod 613 is provided with a round hole four, and the inside of the round hole four is connected with a push roller 614 through a bearing, and the push roller 614 slides in the slide, and the side of one of the guide plates 602 is provided with a limiting guide wheel 609, and the upper side of the winding support table 4 is fixedly connected with a copper wire reel 610.

[0045] In a specific application scenario, when the copper wire body 509 is transported and wound, the copper wire body 509 enters the reciprocating rotating circular frame 615 through the copper wire disc 610 at this time, the driving motor 612 is started at this time, the rotating push rod 613 is driven to move in a circle by the driving motor 612, so that the pushing roller 614 drives the tooth block end of the T-shaped reciprocating tooth rod 611 to move in an arc, the linkage circular tooth plate 617 drives the reciprocating rotating circular frame 615 to rotate in both directions, so that the cleaning brush plate 619 on the extrusion spring 618 in the reciprocating rotating circular frame 615 cleans the outside of the copper wire body 509, avoids that the copper wire body 509 has impurities on the surface when winding, and affects the use effect of the inductor after production. At the same time of cleaning, the dust suction pump 607 is started, the impurities collected in the cleaning dust collecting frame 603 are sucked through the dust suction pipe 606, and then are uniformly discharged into the dust collecting box 608, so as to avoid secondary pollution of the copper wire body 509 by the impurities.

[0046] With reference to Figure 1 and Figure 2 The upper side of the winding support table 4 is connected with a protective frame 2 through bolts, and the upper side of the protective frame 2 is fixedly connected with a tool cover plate 3. The tool cover plate 3 is provided with a mounting opening above the magnetic ring body 510. The inside of the mounting opening is fixedly connected with a hollow air blowing plate 7. The side of the hollow air blowing plate 7 facing the magnetic ring body 510 is equally provided with air blowing openings. The upper side of the tool cover plate 3 is fixedly connected with a pump body 8. The air blowing end of the pump body 8 is connected to the inside of the hollow air blowing plate 7 through an air blowing pipe 11. The outside of the protective frame 2 is fixedly connected with a refrigeration device 10. The suction end of the pump body 8 is connected to one side of the refrigeration device 10 through a conveying pipe 9.

[0047] In a specific application scenario, the copper wire body 509 is wound during the winding process. At this time, the refrigeration device 10 is started, and the pump body 8 sends cold air to the inside of the hollow air blowing plate 7 through the conveying pipe 9 and the air blowing pipe 11, so that the cold air cools the copper wire body 509 and the magnetic ring body 510, avoiding high temperature generated during winding.

[0048] A use method of a winding production equipment based on a magnetic inductor, using a winding production equipment based on a magnetic inductor as described above, comprising the following steps:

[0049] Step 1: When winding the magnetic ring body 510, first place the magnetic ring body 510 at the center of the multiple rubber limiting rollers 514, and then start the servo motor 523. The servo motor 523 causes the belt 524 to drive the winding frame 521 to slide inside the limiting circular track 520. At this time, the winding frame 521 reels the unwinding rope 516, causing the adjusting slider 511 to slide inside the limiting notch 502, thereby moving the rubber limiting roller 514 above the mounting block 513 at one end of the smooth column 512, thereby clamping and fixing the magnetic ring body 510.

[0050] Step 2: The copper wire body 509 is then grabbed by the winding grabbing mechanism 528, so that one end of the copper wire body 509 is pulled into the fixing mechanism 504, and the fixing mechanism 504 clamps and fixes one end of the copper wire body 509. Then, the driving box 526 is started, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509;

[0051] Step 3: The telescopic cylinder 518 then drives the winding rod 519 to move back and forth up and down, while the electric drive rod 506 drives the bending limit plate 507 to move to the side above the magnetic ring body 510. At the same time, the winding mechanism 503 cooperates with the winding rod 519 to wind the copper wire body 509 around the outside of the magnetic ring body 510. While winding, the adjustment motor 515 is started, and the corresponding rubber limit roller 514 is driven to rotate by the adjustment motor 515, thereby rotating the magnetic ring body 510, so that the copper wire body 509 is evenly wound around the outside of the magnetic ring body 510.

[0052] Step 4: After the winding of the magnetic ring body 510 is completed, it is manually removed and the above operation is repeated to perform the winding operation on the next magnetic ring body 510.

[0053] Working principle: When the copper wire body 509 is being conveyed and wound, the copper wire body 509 enters the reciprocating rotating circular frame 615 through the copper wire reel 610, and the driving motor 612 is started. The driving motor 612 drives the rotating push rod 613 to move in a circular shape, so that the pushing roller 614 drives the tooth block end of the T-shaped reciprocating gear rod 611 to move back and forth in an arc shape, so that the linkage circular tooth plate 617 drives the reciprocating rotating circular frame 615 to rotate in both directions, so that the cleaning brush plate 619 on the extrusion spring 618 inside the reciprocating rotating circular frame 615 cleans the outside of the copper wire body 509, so as to prevent impurities from being contained on the surface of the copper wire body 509 during winding, which affects the use effect of the inductor after production. The cleaning result is achieved by starting the dust suction pump 607, sucking the impurities collected inside the cleaning dust collection frame 603 through the dust suction pipe 606, and then uniformly discharging them into the dust collection box 608 to prevent the impurities from secondary contamination of the copper wire body 509, and then placing the magnetic ring body 510 at the center of multiple rubber limiting rollers 514, and then starting the servo motor 523, and the servo motor 523 makes the belt 524 drive the winding circular frame 521 to slide inside the limiting circular track 520. At this time, the winding circular frame 521 reels the unwinding rope 516, so that the adjusting slider 511 slides inside the limiting notch 502, thereby making the rubber limiting roller 513 above the mounting block 513 at one end of the smooth column 512 The positioning roller 514 moves, thereby clamping and fixing the magnetic ring body 510, and then the copper wire body 509 is grabbed by the winding grabbing mechanism 528, so that one end of the copper wire body 509 is pulled into the fixing mechanism 504, and one end of the copper wire body 509 is clamped and fixed by the fixing mechanism 504, and then the driving box 526 is started, and the driving box 526 drives the cutting blade 527 to cut the copper wire body 509, and then the telescopic cylinder 518 drives the winding rod 519 to move back and forth up and down, and at the same time the electric driving rod 506 drives the bending limit plate 507 to move to the side above the magnetic ring body 510, and at the same time the winding mechanism 503 cooperates with the winding rod 519 to wind the copper wire body 509 to On the outside of the magnetic ring body 510, the adjusting motor 515 is started while winding, and the corresponding rubber limiting roller 514 is driven to rotate by the adjusting motor 515, so that the magnetic ring body 510 is rotated, so that the copper wire body 509 is evenly wound around the outside of the magnetic ring body 510. After the winding of the magnetic ring body 510 is completed, it is manually removed, and the above operation is repeated to wind the next magnetic ring body 510. During the winding process of the copper wire body 509, the refrigerator 10 is started at this time, and the cold air is transported to the inside of the hollow air blowing plate 7 through the delivery pipe 9 and the air blowing pipe 11 through the pump body 8, so that the cold air cools the copper wire body 509 and the magnetic ring body 510 to avoid the high temperature generated during winding.

[0054] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A magnetic inductance-based winding production device comprising a tool support frame (1), characterized by, The upper side of the tool support frame (1) is fixedly connected with a winding support table (4), and the upper side of the winding support table (4) is provided with a winding module (5), and the winding module (5) comprises a guide conveying frame (508), the upper side of the winding support table (4) is fixedly connected with L support plates (501) at equal distances in a circle, one side of each of the plurality of L support plates (501) is provided with a limiting slot (502), the inside of each of the plurality of limiting slots (502) is slidably connected with an adjusting sliding block (511), one side of each of the plurality of limiting slots (502) is provided with a round sliding hole, the inside of each of the plurality of round sliding holes is slidably connected with a round sliding column (512), one side of the round sliding column (512) is fixedly connected with one side of the adjusting sliding block (511), the other side of each of the plurality of round sliding columns (512) is fixedly connected with a mounting block (513), one side of each of the plurality of mounting blocks (513) is provided with a round hole one, the inside of each of the plurality of round holes one is connected with a rubber limiting round roller (514) through a bearing, one side of each of the plurality of rubber limiting round rollers (514) clamps the same magnetic ring body (510), one side of each of the mounting blocks (513) is fixedly connected with an adjusting motor (515), and the driving end of the adjusting motor (515) is connected with one end of the corresponding rubber limiting round roller (514) through a shaft coupling, one side of each of the plurality of adjusting sliding blocks (511) is fixedly connected with a return spring (525), one side of the return spring (525) is fixedly connected with one side of the limiting slot (502), the return spring (525) surrounds the outside of the round sliding column (512), one side of each of the plurality of adjusting sliding blocks (511) facing the winding support table (4) is provided with a round hole two, and the inside of each of the plurality of round holes two is connected with a rotating cylinder (517) through a bearing, the upper side of the winding support table (4) is fixedly connected with a limiting circular track (520), the inside of the limiting circular track (520) is slidably connected with a winding circular frame (521), the outside of the winding circular frame (521) and the outside of the plurality of rotating cylinders (517) are respectively wound with a paying-off rope (516), the upper side of the winding support table (4) is connected with an L support base (522) through bolts, one side of the L support base (522) is fixedly connected with a servo motor (523), the driving end of the servo motor (523) and the outside of the winding circular frame (521) are fixedly connected with a belt pulley, the outside of the two belt pulleys is slidably connected with the same belt (524).

2. The magnetic inductance-based winding production device according to claim 1, characterized in that, The upper side of the winding support table (4) is fixedly connected with a telescopic air cylinder (518), and the driving end of the telescopic air cylinder (518) is fixedly connected with a winding rod (519). One side of one of the L-shaped support plates (501) is provided with a fixing mechanism (504), and the upper side of the winding support table (4) is provided with a winding mechanism (503). One side of one of the L-shaped support plates (501) is connected with two mounting plates (505) through bolts, and the same electric drive rod (506) is fixedly connected to one side of the two mounting plates (505). The driving end of the electric drive rod (506) is fixedly connected with a bending limiting plate (507). The inside of the guide conveying frame (508) is slidably connected with a copper wire body (509). One side of the guide conveying frame (508) is provided with a drive box (526), and the drive port of the drive box (526) is fixedly connected with a cutting blade (527). The guide conveying frame (508) and one side of the fixing mechanism (504) are fixedly connected with the same winding grabbing mechanism (528).

3. A magnetic inductance-based wire winding production device according to claim 2, characterized in that, The upper side of the winding support table (4) is provided with a conveying and cleaning module (6), and the conveying and cleaning module (6) comprises a tool support rod one (601). The sides of the two tool support rod ones (601) are fixedly connected with guide plates (602). The sides of the two guide plates (602) are both provided with circular openings. The inside of the two circular openings is connected with the same reciprocating rotating circular frame (615) through bearings. The inside of the reciprocating rotating circular frame (615) is circumferentially and equidistantly distributed with extrusion springs (618). The sides of the extrusion springs (618) on the same side are all fixedly connected with the same cleaning brush plate (619).

4. The magnetic inductance-based wire winding production device according to claim 3, characterized in that, The outside of the reciprocating rotating circular frame (615) is fixedly connected with a mounting circular frame (616), and the outside of the mounting circular frame (616) is fixedly connected with a linkage circular tooth plate (617). The opposite sides of the two guide plates (602) are fixedly connected with the same cleaning dust collecting frame (603). The upper side of the winding support table (4) is fixedly connected with a dust collection pump (607). The dust collection end of the dust collection pump (607) is connected to the inside of the cleaning dust collecting frame (603) through a dust collection pipe (606). The upper side of the winding support table (4) is fixedly connected with a dust collecting box (608). The dust discharge end of the dust collection pump (607) is connected to the inside of the dust collecting box (608) through a pipeline. One side of the cleaning dust collecting frame (603) is provided with an opening.

5. A magnetic inductance-based wire winding production apparatus according to claim 4, characterized in that, The sides of the two guide plates (602) are both connected with tool support rod twos (604) through bolts, and the sides of the two tool support rod twos (604) are both provided with circular holes three. The inside of the two circular holes three is connected with the same rotating circular rod (605) through bearings. The outside of the rotating circular rod (605) is fixedly connected with a T-shaped reciprocating tooth rod (611). The tooth block end of the T-shaped reciprocating tooth rod (611) is engaged with the linkage circular tooth plate (617). The side of the T-shaped reciprocating tooth rod (611) is provided with a sliding groove.

6. A magnetic inductance-based wire winding production apparatus according to claim 5, characterized in that, One side of the tool support rod two (604) is fixedly connected with a driving motor (612), and the driving end of the driving motor (612) is fixedly connected with a rotating push rod (613), a circular hole four is formed in the side of the rotating push rod (613), a push roller (614) is connected in the circular hole four through a bearing, and the push roller (614) slides in the slide. The side of one of the guide plates (602) is provided with a limiting guide wheel (609), and the upper side of the wire winding support table (4) is fixedly connected with a copper wire disc (610).

7. A magnetic inductance based wire winding production apparatus according to claim 6, characterized in that, The upper side of the wire winding support table (4) is connected with a protective frame (2) through bolts, and the upper side of the protective frame (2) is fixedly connected with a tool cover plate (3). The tool cover plate (3) is located above the magnetic ring body (510) and is provided with a mounting port on the side thereof. The mounting port is fixedly connected with a hollow air blowing plate (7) in the inside thereof. The hollow air blowing plate (7) is provided with air blowing ports equidistantly on the side facing the magnetic ring body (510). The upper side of the tool cover plate (3) is fixedly connected with a pump body (8). The air blowing end of the pump body (8) is connected to the inside of the hollow air blowing plate (7) through an air blowing pipe (11). The outside of the protective frame (2) is fixedly connected with a refrigerator (10). The suction end of the pump body (8) is connected to one side of the refrigerator (10) through a conveying pipe (9).

8. A method of using a magnetic inductance based wire winding production apparatus, using a magnetic inductance based wire winding production apparatus as claimed in claim 7, characterized in that, The method comprises the following steps: Step one, when winding the magnetic ring body (510), first place the magnetic ring body (510) at the center of the plurality of rubber limiting circular rollers (514), then start the servo motor (523), and drive the belt (524) to slide the winding circular frame (521) in the limiting circular track (520) through the servo motor (523). At this time, the winding circular frame (521) winds the unwinding rope (516), so that the adjusting slide block (511) slides in the limiting slot (502), so that the rubber limiting circular roller (514) above the mounting block (513) at one end of the circular slide column (512) moves, so that the magnetic ring body (510) is clamped and fixed; Step two, then the copper wire body (509) is grabbed by the wire winding grabbing mechanism (528), so that one end of the copper wire body (509) is pulled into the fixing mechanism (504), and one end of the copper wire body (509) is clamped and fixed by the fixing mechanism (504), and then the driving box (526) is started, and the cutting blade (527) is driven by the driving box (526) to cut the copper wire body (509). Step three, then through the telescopic cylinder (518) drive winding rod (519) reciprocating up and down, while the electric drive rod (506) drive bending limit plate (507) to the magnetic ring body (510) above one side, while winding mechanism (503) cooperation winding rod (519) will copper wire body (509) winding in the magnetic ring body (510) outside, winding at the same time start adjusting motor (515), through the adjusting motor (515) drive corresponding rubber limit round roller (514) rotation, so that the magnetic ring body (510) rotation, so that the copper wire body (509) evenly wound in the magnetic ring body (510) outside; Step four, after the magnetic ring body (510) winding, manual removal, repeat the above operation on the next magnetic ring body (510) winding operation.

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