Conductive film

Through the multi-layer structure and the conductive film manufactured by the controlled cooling process, the problems of brittleness and insufficient barrier properties of the conductive film in the prior art are solved, and high barrier properties and widespread applications are achieved.

CN120345038AInactive Publication Date: 2025-07-18GUNZE LTD
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Patent Information

Application Number
CN202380086969.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-02-03
Filing Date
2023-12-21
Publication Date
2025-07-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the conventional conductive film contains resin and a large amount of conductive filler, it is prone to become brittle, and the air-tightness and liquid-tightness are reduced, and the barrier properties are insufficient, which limits its use.

Method used

A conductive film with a multi-layer structure is adopted, wherein the first resin layer is dispersed with a first conductive filler, and the second resin layer is dispersed with a second conductive filler, with a slight hardness of 100 [N/mm2] or more. The cooling process of the molten material is controlled by a specific manufacturing method to ensure high crystallinity.

Benefits of technology

The barrier properties of the conductive film are improved and can be used for a wide range of uses, including charged films and decapsulation films for electronic equipment such as copiers and printers, and enhance the airtightness and liquid tightness.

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Abstract

The invention provides a conductive film. This conductive film is provided with: a first resin layer in which a first conductive filler is dispersed; and a second resin layer formed on the first resin layer and having a second conductive filler dispersed therein. The conductive film has a minute hardness of 100 [N / mm2] or more.
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Description

Technical Field

[0001] The present invention relates to a conductive film. Background Art

[0002] Japanese Unexamined Patent Application Publication No. 2019-179732 (Patent Document 1) discloses a conductive film. The conductive film contains a crystalline olefin resin, a thermoplastic elastomer, and a conductive filler. Prior Art Documents Patent Documents

[0003] Patent Document 1: Japanese Unexamined Patent Application Publication No. 2019-179732 Summary of the Invention Problems to be Solved by the Invention

[0004] As in the conductive film disclosed in Patent Document 1 above, from the viewpoints of moldability and chemical resistance, etc., a resin is sometimes contained in the conductive film. In addition, in order to improve the conductivity of the conductive film, a relatively large amount of a conductive filler needs to be contained in the conductive film. However, a conductive film containing a resin and a relatively large amount of a conductive filler tends to become brittle, the airtightness and / or liquid tightness decreases, and the property of blocking the permeation of a fluid (hereinafter sometimes referred to as barrier property) decreases. As a result, the use of such a conductive film is limited.

[0005] The present invention has been completed to solve such problems, and an object thereof is to provide a conductive film that can be used for a wide range of applications. Means for Solving the Problems

[0006] The conductive film according to one aspect of the present invention includes: a first resin layer in which a first conductive filler is dispersed; and a second resin layer formed on the first resin layer, in which a second conductive filler is dispersed, and the microhardness is 100 [N / mm 2 or more.

[0007] In this conductive film, the microhardness is 100 [N / mm 2 or more. Thus, in this conductive film, the barrier property of blocking the permeation of a fluid such as a gas or a liquid can be improved. As a result, this conductive film can be used for a wide range of applications.

[0008] In this conductive film, the first conductive filler is a conductive carbon filler, and the second conductive filler is a metal-based filler.

[0009] In this conductive film, it may be that the volume percentage concentration of the first conductive filler in the first resin layer and the volume percentage concentration of the second conductive filler in the second resin layer are 6 vol% or more.

[0010] According to this conductive film, since the concentration of the conductive filler is high enough, the resistance value of the conductive film can be reduced.

[0011] Another aspect of the method for manufacturing a conductive film according to the present invention is the method for manufacturing the above-mentioned conductive film, including the following steps: a step of manufacturing a first molten material by heating and melting a material containing a resin and a first conductive filler; a step of manufacturing a second molten material by heating and melting a material containing a resin and a second conductive filler; a step of simultaneously extruding the first molten material and the second molten material from a die through a die lip of the die; and a step of manufacturing a conductive film by receiving, in a winding manner by a cooling roll, the first molten material and the second molten material simultaneously extruded from the die through the die lip, and cooling the first molten material and the second molten material by contacting them with the cooling roll. The temperature difference between the die lip and the cooling roll is 200°C or less.

[0012] In this method for manufacturing a conductive film, the temperature difference between the die lip through which the molten material extruded from the die passes and the cooling roll with which the molten material contacts after passing through the die lip is small. As a result, according to this manufacturing method, the molten material can be gradually cooled, and a conductive film with a relatively high crystallinity can be manufactured. Therefore, in the conductive film manufactured by this manufacturing method, the barrier property against the permeation of fluids such as gases or liquids can be improved. As a result, this conductive film can be used for a wide range of applications. Advantages of the Invention

[0013] According to the present invention, a conductive film that can be used for a wide range of applications can be provided. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a diagram schematically showing a cross-section of a conductive film of one embodiment. Figure 2 is a diagram schematically showing the configuration of a manufacturing apparatus for a conductive film of one embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0015] Hereinafter, an embodiment of one aspect of the present invention (hereinafter also referred to as "the present embodiment") will be described in detail with reference to the drawings. In addition, the same or corresponding parts in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated. In addition, for ease of understanding, each drawing schematically depicts the object with appropriate omissions or exaggerations.

[0016] [1. Embodiment] <1-1. Configuration of the Conductive Film> Figure 1FIG. is a cross-sectional view schematically showing the conductive film 10 of the present embodiment. The conductive film 10 is used, for example, as a charging film or a static-eliminating film for copiers, printers, etc.; various functional films for other electrical and electronic devices and components. In addition, surface treatment such as corona, plasma, coating, or sputtering can be performed on the conductive film 10, or not. The thickness of the conductive film 10 is, for example, 25 μm or more and 100 μm or less.

[0017] The conductive film 10 contains a resin and conductive fillers dispersed in the resin. In addition, a part or all of additives such as a dispersant, an antioxidant, an anti-blocking agent, and an anti-ultraviolet agent can also be dispersed in the resin.

[0018] As Figure 1 shown, the conductive film 10 of the present embodiment is a multilayer film. The conductive film 10 includes a first resin layer 101 and a second resin layer 102, and these layers 101 and 102 are laminated in order. The second resin layer 102 is formed on the first resin layer 101. One of the surface of the second resin layer 102 on the side opposite to the first resin layer 101 and the surface of the first resin layer 101 on the side opposite to the second resin layer 102 forms the surface of the conductive film 10, and the other forms the back surface. The first conductive filler 111 is dispersed in the first resin layer 101, and the second conductive filler 112 is dispersed in the second resin layer 102.

[0019] In the first resin layer 101, only one resin may be included, or two or more resins may be mixed. Similarly, in the second resin layer 102, only one resin may be included, or two or more resins may be mixed. In addition, in the first resin layer 101, only one conductive filler may be included, or two or more conductive fillers may be mixed. Similarly, in the second resin layer 102, only one conductive filler may be included, or two or more conductive fillers may be mixed. The type or its composition of the resin contained in the first resin layer 101 and the type or its composition of the resin contained in the second resin layer 102 may be the same or different. In addition, the type or its composition of the first conductive filler 111 contained in the first resin layer 101 and the type or its composition of the second conductive filler 112 contained in the second resin layer 102 may be the same or different.

[0020] Examples of the resin contained as a base material in the first resin layer 101 and the second resin layer 102 include polyolefin resins, polyamide resins, polyester resins, and polystyrene resins. Examples of polyolefin resins include polypropylene, polyethylene, polymethylpentene, and cyclic polyolefins. Examples of polyamide resins include polyamide 6, polyamide 66, and polyhexamethylene adipamide. Examples of polyester resins include polyethylene terephthalate and polybutylene terephthalate.

[0021] Among polyolefin resins, polypropylene is preferred from the viewpoints of moisture-proof properties and mechanical strength. As examples of polypropylene, homopolypropylene, atactic polypropylene, block polypropylene, polypropylene having a long-chain branched structure, and acid-modified polypropylene can be selected.

[0022] Cyclic polyolefin (cyclic olefin resin) contains a cyclic olefin component as a copolymer component, and there is no particular limitation as long as it is a polyolefin resin containing a cyclic olefin component in the main chain. Preferred examples of cyclic polyolefin include addition polymers of cyclic olefins or their hydrogenated products, and addition copolymers of cyclic olefins and α-olefins or their hydrogenated products. In addition, substances obtained by further grafting and / or copolymerizing an unsaturated compound having a hydrophilic group with the above polymers are included in the cyclic polyolefin.

[0023] Preferred examples of polar groups include carboxyl group, acid anhydride group, epoxy group, amino group, amide group, ester group, hydroxyl group, sulfonic acid group, phosphonyl group, and phosphino group. Examples of unsaturated compounds having a polar group include (meth)acrylic acid, maleic acid, maleic anhydride, itaconic anhydride, glycidyl (meth)acrylate, alkyl (C1-C10) (meth)acrylate, alkyl (C1-C10) maleate, (meth)acrylamide, and 2-hydroxyethyl (meth)acrylate.

[0024] Examples of the first conductive filler 111 and the second conductive filler 112 include conductive carbon fillers and metal-based fillers. Among metal-based fillers, for example, metal fillers, metal oxide fillers, and conductive fillers formed by metal plating (hereinafter referred to as metal-plated fillers) are included. In these examples, the use of metal-based fillers is particularly excellent in terms of improving the microhardness of the conductive film 10 and easily suppressing minute damage to the conductive film 10. On the other hand, the use of conductive carbon fillers is particularly excellent in terms of improving the adhesion at the interface between the conductive filler and the resin in which it is dispersed and easily suppressing a decrease in barrier properties due to the interface.

[0025] Examples of the conductive carbon filler include graphite, carbon black (acetylene black, Ketjen black, furnace black, channel black, thermal lamp black, etc.), carbon nanotubes, and carbon fibers. Examples of the shape of the conductive carbon filler include powder and fiber. As a particularly preferred example, powdered carbon black can be cited.

[0026] Examples of the metal filler include platinum, gold, silver, copper, SUS (stainless steel), nickel, titanium, tin, aluminum, brass, iron, and zinc. Examples of the shape of the metal filler include powder, fiber, and foil. As a particularly preferred example, powdered nickel can be cited.

[0027] Examples of the metal oxide filler include tin oxide, indium oxide, and zinc oxide, and examples of their shape include powder. Examples of the metal-coated filler include the filler obtained by coating glass beads, the filler obtained by coating mica powder, the filler obtained by coating glass fiber, and the filler obtained by coating carbon fiber, and examples of their shape include powder and fiber.

[0028] Regarding the types or the combination of the resin and the conductive filler contained in each of the first resin layer 101 and the second resin layer 102, various combinations can be considered. Among them, as an example of a preferable combination, the following example can be cited. That is, the first conductive filler 111 can be a conductive carbon filler (particularly powdery carbon black), and the second conductive filler 112 can be a metal-based filler (particularly powdery nickel). Further, in this example, the resins constituting the first resin layer 101 and the second resin layer 102 can all be polyolefin resins (particularly polypropylene).

[0029] As described above, since the base material of the conductive film 10 is resin, it is excellent in terms of moldability and chemical resistance. On the other hand, the conductivity of the conductive film 10 is imparted by the conductive filler. Therefore, from the viewpoint of improving the conductivity of the conductive film 10, the volume percentage concentration of the overall conductive filler in the conductive film 10 is preferably 6 vol% or more, more preferably 10 vol% or more, and still more preferably 12 vol% or more. When such numerical conditions are satisfied, the concentration of the conductive filler can be sufficiently increased, and thus the resistance value of the conductive film 10 can be reduced. In addition, the volume percentage concentration of the overall conductive filler in the conductive film 10 is preferably 25 vol% or less.

[0030] Regarding the above numerical conditions related to the volume percentage concentration of the conductive filler, it is preferably satisfied in at least one of the plurality of resin layers constituting the conductive film 10, more preferably satisfied in a plurality of layers, and still more preferably satisfied in all layers. That is, the volume percentage concentration of the first conductive filler 111 in the first resin layer 101 and the volume percentage concentration of the second conductive filler 112 in the second resin layer 102 are each preferably 6 vol% or more, more preferably 10 vol% or more, and still more preferably 12 vol% or more. In addition, the volume percentage concentration of the first conductive filler 111 in the first resin layer 101 and the volume percentage concentration of the second conductive filler 112 in the second resin layer 102 are each preferably 25 vol% or less.

[0031] However, generally speaking, conductive films containing resin and a relatively large amount of conductive filler tend to become brittle, have reduced airtightness and / or liquid tightness, and reduced barrier properties. As a result, the uses of such conductive films are often limited. In this regard, the present inventors obtained the following insights through the experiments disclosed as examples below: In order to ensure sufficient barrier properties and enable the conductive film 10 to be used for a wide range of applications, it is preferable to satisfy the following conditions.

[0032] The microhardness of the conductive film 10 is preferably 100 [N / mm 2 or more, more preferably 110 [N / mm 2 or more, further preferably 120 [N / mm 2 or more, more preferably 130 [N / mm 2 or more, further preferably 140 [N / mm 2 or more. According to the insights discovered by the present inventors, the higher the microhardness of the conductive film 10, the lower the oxygen permeability of the conductive film 10. That is, it can be seen that the higher the microhardness of the conductive film 10, the lower the possibility of fluid leakage through the conductive film 10, and the more the airtightness and / or liquid tightness of the conductive film 10 can be improved. Therefore, when the above numerical conditions related to the microhardness are satisfied, the barrier properties of the conductive film 10 can be improved.

[0033] The oxygen permeability of the conductive film 10 is preferably 1800 [cm 3 / (m 2 ·24h·atm)] or less, more preferably 1700 [cm 3 / (m 2 ·24h·atm)] or less, further preferably 1600 [cm 3 / (m 2 ·24h·atm)] or less, more preferably 1500 [cm 3 / (m 2 ·24h·atm)] or less, further preferably 1400 [cm 3 / (m 2 ·24h·atm)] or less, more preferably 1300 [cm 3 / (m 2 ·24h·atm)] or less, further preferably 1200 [cm 3 / (m 2 ·24h·atm)] or less. When such numerical conditions are satisfied, the possibility of fluid leakage through the conductive film 10 can be reduced, the airtightness and / or liquid tightness of the conductive film 10 can be improved, and it can be ensured that the conductive film 10 has sufficient barrier properties.

[0034] The surface resistivity of the conductive film 10 is preferably 2000 [Ω / sq] or less, more preferably 1900 [Ω / sq] or less, still more preferably 1800 [Ω / sq] or less, even more preferably 1700 [Ω / sq] or less, and still even more preferably 1600 [Ω / sq] or less. When such numerical conditions are satisfied, the conductive film 10 can exhibit excellent conductivity.

[0035] The yield point elongation ratio of the conductive film 10 is preferably 1.40 or less, more preferably 1.30 or less, and still more preferably 1.10 or less. In addition, the yield point elongation ratio is a value obtained by dividing the yield point elongation in the MD (Machine Direction, longitudinal direction) by the yield point elongation in the TD (Traverse Direction, transverse direction).

[0036] The yield point strength in the MD (Machine Direction) of the conductive film 10 is preferably 28 [MPa] or more, more preferably 29 [MPa] or more, still more preferably 30 [MPa] or more, even more preferably 31 [MPa] or more, and still even more preferably 32 [MPa] or more.

[0037] <1-2. Manufacturing Method of Conductive Film> Figure 2 is a diagram schematically showing the configuration of the manufacturing apparatus 20 for the conductive film 10. As Figure 2 shown, the manufacturing apparatus 20 includes a T-die 200, a contact roll 205, casting rolls 210 and 220, and a winding roll 230.

[0038] The T-die 200 is configured to heat and melt a material containing a resin and a conductive filler to produce a molten material, and to extrude the molten material. The T-die 200 includes a T-die main body 201 and raw material input portions 240 and 250. An extrusion port (hereinafter referred to as a die lip) 202 is provided at the lower part of the T-die main body 201. The molten material is extruded from the T-die main body 201 through the die lip 202.

[0039] The resin and the conductive filler 111, which are raw materials for forming the first resin layer 101, are put into the raw material input section 240. The resin and the conductive filler 112, which are raw materials for forming the second resin layer 102, are put into the raw material input section 250. Thus, the raw materials for forming the first resin layer 101 are heated and melted to produce the first molten material, and the raw materials for forming the second resin layer 102 are heated and melted to produce the second molten material. The T-die body 201 co-extrudes the first molten material and the second molten material, which are composed of the raw materials input via the raw material input sections 240 and 250, via the die lip 202. Thus, the first molten material and the second molten material, which are the melts of the raw materials respectively put into the raw material input sections 240 and 250, are fused with each other to form an integrated film (molten material) in which the first molten material and the second molten material are laminated (i.e., the first resin layer 101 and the second resin layer 102 are laminated).

[0040] The casting rollers 210 and 220 are configured to cool the molten material (the laminate of the first molten material and the second molten material) simultaneously extruded from the T-die body 201 via the die lip 202 and convey it downstream. More specifically, the molten material extruded from the die lip 202 is received in a winding manner by the most upstream casting roller 210 among the plurality of casting rollers 210 and 220, which is the closest to the die lip 202. The contact roller 205 is arranged side by side with the casting roller 210 and presses the molten material wound on the casting roller 210 from the outside against the casting roller 210. Thus, the molten material is sandwiched between the contact roller 205 and the casting roller 210 and is in firm contact with the casting roller 210. The molten material is first cooled by contact with the casting roller 210, and then is also cooled by contact with the downstream casting roller 220. The take-up roller 230 is configured to pull and wind up the molten material cooled by the casting rollers 210 and 220 at a specified speed. Through the above cooling process, the molten material is solidified to produce the conductive film 10.

[0041] The temperature of the casting roller 210 can be set, for example, to be 50°C or higher and 120°C or lower. The specified speed at which the take-up roller 230 pulls the molten material can be set, for example, to be 3 m / minute or higher and 15 m / minute or lower.

[0042] The temperature difference between the die lip 202 and the casting roller 210 is preferably 200°C or lower, more preferably 170°C or lower, further preferably 140°C or lower, and still more preferably 100°C or lower. According to the findings of the present inventors, the smaller the temperature difference between the die lip 202 and the casting roller 210, the higher the micro-hardness of the conductive film 10 and the lower the oxygen permeability. Therefore, when the above numerical range related to the temperature difference between the die lip 202 and the casting roller 210 is satisfied, the barrier property of the conductive film 10 can be improved. As a result, such a conductive film 10 can be used for a wide range of applications.

[0043] In addition, according to further investigations by the present inventors, when the temperature difference between the die lip 202 and the casting roll 210 satisfies the above numerical range related to the temperature difference, the temperature difference between the die lip 202 and the casting roll 210 becomes relatively small. That is, the temperature difference between the temperature of the die lip 202 through which the molten material is extruded from the T-die 200 and the temperature of the casting roll 210 with which the molten material first contacts after passing through the die lip 202 becomes relatively small. As a result, the molten material can be gradually cooled, and a conductive film 10 with relatively high crystallinity can be manufactured. Thus, in the conductive film 10 manufactured under the above manufacturing conditions, it is considered that the barrier properties can be improved.

[0044] <1-3. Features> As described above, in the conductive film 10 of the present embodiment, the microhardness is 100 [N / mm 2 or more. Thus, in the conductive film 10, excellent barrier properties can be exhibited. As a result, the conductive film 10 can be used for a wide range of applications.

[0045] [2. Variation Example] One embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment, and various modifications can be made as long as the gist of the present invention is not deviated from.

[0046] For example, in the above embodiment, the conductive film 10 is a two-layer film, but it is not limited thereto, and it may also be a film of three or more layers. In this example, the types and compositions of the resins and conductive fillers constituting each layer are preferably selected from the contents shown in the description of the above embodiment. In addition, in this example, various parameters (microhardness, oxygen permeability, surface resistivity, yield point elongation ratio, and yield point strength) of the entire conductive film 10 also preferably satisfy the same numerical range as the above embodiment. In addition, as such an example, the second resin layer 102 of the above embodiment can be divided into multiple layers. For example, it can be composed of multiple layers with different metal filler concentrations. Examples

[0047] [3. Examples] Examples of the present invention will be described below. In addition, the present invention is not limited to the following examples.

[0048] Use Figure 2The manufacturing apparatus 20 shown manufactured the conductive films of Examples 1 to 4 and the comparative examples. More specifically, in both Examples 1 to 4 and the comparative examples, a first resin layer was formed by kneading powdery carbon black and polypropylene. Further, in both Examples 1 to 4 and the comparative examples, a second resin layer was formed by kneading powdery nickel and polypropylene. In addition, in both Examples 1 to 4 and the comparative examples, the addition amount of carbon black in the first resin layer was set to 15 vol%, and the addition amount of nickel in the second resin layer was set to 20 vol%. In addition, in both Examples 1 to 4 and the comparative examples, the overall thickness of the conductive film was set to 50 μm, and the ratio of the thicknesses of the first resin layer and the second resin layer was set to 3:1 in sequence.

[0049] When manufacturing the conductive films of Examples 1 to 4 and the comparative examples, the temperature difference between the die lip 202 and the casting roll 210 was changed as shown in Table 1 below. Then, for each of the manufactured conductive films of Examples 1 to 4 and the comparative examples, the oxygen permeability, microhardness, surface resistivity, yield point elongation ratio, and yield point strength in the MD direction were measured by the following methods. The results are shown in Table 1.

[0050] [Table 1]

[0051] From the results in Table 1, it can be seen that the conductive films of Examples 1 to 4 have a lower oxygen permeability, higher microhardness, lower surface resistivity, smaller yield point elongation ratio, and higher yield point strength in the MD direction than the conductive films of the comparative examples. Therefore, it can be known that the conductive films of Examples 1 to 4 can be used for a wide range of applications.

[0052] <3-1. Measurement of oxygen permeability> The oxygen permeability was measured according to the ASTM D1434-75M method. The sample was cut into a size of 10 cm square, and using a gas permeability measuring device (GTR TESTER M-C1 manufactured by Toyo Seiki Seisaku-sho, Ltd.), the oxygen permeability of the sample was measured by the pressure difference method with the second resin layer side as the low-pressure side under the conditions of an adapter of 10 cc, a set pressure of 101 kPa, and a set temperature of 23.0°C.

[0053] <3-2. Measurement of microhardness> Using the method in accordance with ISO14577-1, the Martens hardness (HMT115) of a Vickers indenter based on an included angle between edges of 115° was measured on the side of the second resin layer. Using a dynamic microhardness tester (DUH-211S manufactured by Shimadzu Corporation), the test mode was set to indentation depth set load, the minimum test force was set to 0.02 mN, the set depth was set to 10 μm, the load speed (test speed) was set to 1.0 mN / second, the load holding time was set to 2 seconds, different parts of 5 identical samples were measured, and the average value thereof was used as the measured value.

[0054] <3-3. Measurement of surface resistivity> A test piece of 30 mm square was cut out, and the surface resistance was measured from the side of the second resin layer using a simple low-resistance meter Loresta AX MCP-T370 manufactured by Nittoseiko Analytech Co., Ltd. As a probe, a PSP probe MCP-TP06P RMH112 was used. The value obtained by multiplying the resistance value (Ω) measured by the low-resistance meter by the correction coefficient (4.532) was used as the surface resistivity (Ω / square).

[0055] <3-4. Measurement of yield point elongation ratio> Using the method in accordance with JIS-K-6732, the yield point elongations in the MD and TD directions were measured, and the yield point elongation ratio was calculated by dividing the yield point elongation in the MD direction by the yield point elongation in the TD direction. The size of the sample was a rectangle with a width of 10 mm and a length of 110 mm or more. Using AUTOGRAPH (AGS-100A type manufactured by Shimadzu Corporation), the sample was pulled under the conditions that the tensile speed was set to 200 mm / min, the chart speed was set to 200 mm / min, and the distance between the clamps was set to 40 mm, and the elongation at the moment of the yield point was measured.

[0056] <3-5. Measurement of yield point strength> Using the method in accordance with JIS-K-6732, the yield point strength in the MD direction was measured. The width of the sample size was set to 10 mm and the length was set to 110 mm or more (the length of the marked line on the sample was 40 mm ± 0 - 2). The thickness of the sample was measured at 5 points equally spaced in the length direction, and the average thickness was calculated based on the measured thickness at the 5 points. The measurement was performed using AUTOGRAPH (Shimadzu precision universal testing machine AG-X 500N), the tensile speed was set to 200 mm / min, the distance between the clamps was set to 40 mm, and the maximum strength (yield point strength) was calculated based on the output graph. Description of reference numerals:

[0057] 10: Conductive film; 20: Manufacturing apparatus; 101: First resin layer; 102: Second resin layer; 111: First conductive filler; 112: Second conductive filler; 200: T-die; 201: T-die body; 202: Die lip; 205: Contact roll; 210, 220: Casting roll; 230: Take-up roll; 240, 250: Raw material input section.

Claims

1. A conductive film, wherein, Comprising: A first resin layer in which a first conductive filler is dispersed; and A second resin layer formed on the first resin layer, in which a second conductive filler is dispersed, The microhardness is 100 [N / mm 2 or more.

2. The conductive film according to claim 1, wherein The first conductive filler is a conductive carbon filler, The second conductive filler is a metal-based filler.

3. The conductive film according to claim 1 or 2, wherein The volume percentage concentration of the first conductive filler in the first resin layer and the volume percentage concentration of the second conductive filler in the second resin layer are 6 vol% or more.

4. A method for manufacturing a conductive film, which is the method for manufacturing the conductive film according to claim 1 or 2, wherein, Including the following steps: A step of manufacturing a first molten material by heating and melting a material containing a resin and the first conductive filler; A step of manufacturing a second molten material by heating and melting a material containing a resin and the second conductive filler; A step of simultaneously extruding the first molten material and the second molten material from a die through a die lip of the die; And A step of manufacturing the conductive film by receiving, in a winding manner by a cooling roll, the first molten material and the second molten material simultaneously extruded from the die through the die lip, and cooling the first molten material and the second molten material by bringing them into contact with the cooling roll, The temperature difference between the die lip and the cooling roll is 200°C or less.

Citation Information

Patent Citations

  • Conductive film

    JP2019179732A