Laser cutting device for photovoltaic panel of photovoltaic prefabricated cabin
By introducing water tanks, spray components and adjustable support components into the laser cutting device, the automatic cleaning and cooling of the saw blades is achieved, and the problems of slag cleaning and safety hazards are solved, the equipment space layout is optimized, and the efficiency and safety of laser cutting are improved.
Patent Information
- Application Number
- CN202510819510.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-07-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The contradiction between slag cleaning and continuous production during the cutting process of existing laser cutting devices, safety hazards of high-temperature operations and unreasonable equipment space layout, affecting production efficiency and safety.
Using a laser cutting device including a water tank, spray assembly, adjustable support assembly and active drive assembly, the serrated blade rotates and sprays to achieve automated cleaning and cooling, and optimize equipment space utilization.
Effectively clean slag, reduce safety hazards, improve production continuity and space utilization, and improve laser cutting efficiency and safety.
Smart Images

Figure CN120347405A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser cutting, and particularly to a laser cutting device for photovoltaic panels of a photovoltaic prefabricated cabin. Background Art
[0002] Currently, the laser cutting devices in the prior art generally consist of a three-axis moving mechanism, a laser cutting assembly, and a support frame. During operation, the operator needs to first place the photovoltaic panel to be cut on the surface of the support frame. After positioning and fixing, the three-axis moving mechanism is controlled to drive the laser cutting assembly to perform cutting along a preset path. After the processing is completed, the finished product is then removed manually by the operator. There are multiple technical problems in this process: First, the high-temperature molten slag generated during the cutting process is likely to splash onto the surface of the cutting table and form an iron slag adhesion layer after cooling and solidification. Long-term accumulation will significantly reduce the support accuracy and flatness of the cutting table, forcing the operator to interrupt the operation for cleaning after each cutting, seriously restricting continuous production; Second, the high-temperature molten slag and the residual heat on the cutting table surface increase the safety risk of the loading and unloading operation. The operator not only faces the risk of scalding, but also may cause personal injury if accidentally touching the equipment start button and the laser assembly runs unexpectedly; Third, in order to adapt to the cutting requirements of large-sized photovoltaic panels, the existing support frames are often large, resulting in a sharp increase in the overall floor area of the equipment. In the limited space environment of the workshop, it not only increases the difficulty of site management, but also is not conducive to the flexible storage of the equipment. Summary of the Invention
[0003] The purpose of the present invention is to solve the contradiction between molten slag cleaning and continuous production during the cutting process, reduce the safety hazards of high-temperature operations, and optimize the spatial layout of the equipment, so as to comprehensively improve the efficiency, safety, and space utilization rate of the laser cutting operation of photovoltaic panels, and a laser cutting device for photovoltaic panels of a photovoltaic prefabricated cabin is proposed.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions: A laser cutting device for photovoltaic panels of a photovoltaic prefabricated cabin, including a cutting assistance mechanism, and a laser cutting device is arranged above the cutting assistance mechanism; The cutting assistance mechanism includes a water tank, a spraying assembly is arranged on the water tank, adjustable support assemblies are arranged on both sides of the water tank, the adjustable support assemblies are used to support photovoltaic panels of different lengths, two adjustment assemblies are connected above the water tank, a limiting assembly is connected to one side of the adjustment assembly, and the adjustment assembly realizes the limitation of different photovoltaic panels by adjusting the limiting assembly; An active drive assembly and a cleaning assembly are provided inside the water tank. The active drive assembly is in transmission connection with the cleaning assembly, and multiple serrated blades for cutting and supporting the photovoltaic panel are provided on the active drive assembly. Two active transmission assemblies are connected to the active drive assembly, and the two active transmission assemblies are in transmission connection with the cooling assembly, and the cooling assembly is used to cool the cut photovoltaic panel.
[0005] Preferably, a filter plate is fixedly installed inside the water tank.
[0006] Preferably, the adjustable support assembly includes two groups of adjusting plates. The number of adjusting plates in each group is multiple. The lower part of the multiple adjusting plates is hinged to the telescopic frame, and two of the adjusting plates are fixedly connected to the water tank, and the bottom of the remaining adjusting plates is fixedly connected with moving wheels.
[0007] Preferably, a guiding roller is rotatably connected between the two adjusting plates. A sliding groove is formed in the adjusting plate, and a sliding block is slidably connected in the sliding groove. The multiple sliding blocks are hinged to the telescopic frame, and an extension piece is fixedly connected to one side of one of the sliding blocks, and the extension piece is locked to the adjusting plate by a bolt.
[0008] Preferably, the spraying assembly includes a water pump. The water pump is installed on the water tank, and the water inlet of the water pump extends into the water tank. The water outlet of the water pump is communicated with a water delivery pipe, and the water delivery pipe penetrates into the water tank and is communicated with a nozzle group, and the nozzle group is fixedly installed in the water tank.
[0009] Preferably, the adjusting assembly includes an upper support frame. The laser cutting device is fixedly installed on the two upper support frames. The upper support frame is fixedly connected above the water tank. Two guide rods are fixedly connected to the top wall of the upper support frame, and the bottom ends of the guide rods are fixedly connected to the water tank. A movable sleeve is slidably connected to the guide rod. An activity plate is fixedly installed on the two movable sleeves. A nut is installed on the activity plate. The nut is threadedly connected to a screw rod. The screw rod is rotatably installed on the upper support frame through a bearing, and the top end of the screw rod is fixedly connected with an operation wheel.
[0010] Preferably, the limiting assembly includes two belt shafts. The two belt shafts are both rotatably installed on the activity plate through bearings. One end of the belt shaft is fixedly installed with a belt pulley, and the two belt pulleys are in transmission connection through a limiting transmission belt.
[0011] Preferably, the cleaning assembly includes a brush shaft. The brush shaft is rotatably installed on the water tank through two bearings. A roller brush is installed on the brush shaft, and the roller brush cleans the passing serrated blades.
[0012] Preferably, the active driving assembly includes a driving shaft and a driven shaft, and the driven shaft is drivingly connected to the brush shaft through two belt transmission structures. Both the driving shaft and the driven shaft are rotatably mounted on the water tank through two bearings. One end of the driving shaft is fixedly connected to the output shaft of the motor, and a fixing bracket is fixedly connected to one side of the motor. The fixing bracket is fixedly connected to the water tank; Two driving wheels are fixedly mounted on the driving shaft, two driven wheels are fixedly mounted on the driven shaft, a conveyor belt is drivingly connected between the driving wheel and the driven wheel, and a plurality of sawtooth blades are fixedly mounted on the two conveyor belts.
[0013] Preferably, the active transmission assembly includes a fixing plate and a rotating shaft. The rotating shaft is rotatably mounted on the fixing plate through a bearing. The fixing plate is fixedly connected to the side wall of the water tank. A second bevel gear and a third bevel gear are respectively fixedly mounted at both ends of the rotating shaft. The second bevel gear meshes with the first bevel gear, and the first bevel gear is fixedly mounted on the driving shaft; The cooling assembly includes a support plate and two fan shafts. The support plate is fixedly connected in the water tank. Both fan shafts are rotatably mounted on the support plate through bearings. A fan structure and a fourth bevel gear are respectively fixedly mounted at both ends of the fan shaft. The fourth bevel gear meshes with the third bevel gear.
[0014] Compared with the prior art, the present invention provides a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin, and has the following beneficial effects: 1. The laser cutting device for the photovoltaic panel of the photovoltaic prefabricated cabin drives the sawtooth blade to rotate through the active driving assembly, so that the sawtooth blade is immersed in the water in the water tank for preliminary cleaning. Moreover, the active driving assembly can also drive the cleaning assembly to rotate, so that the roller brush can rotate and can separately clean the passing sawtooth blade, and can achieve deep cleaning of the sawtooth blade, improve the cleaning effect, and further avoid the adhesion of residues affecting the stable support of the photovoltaic panel. Secondly, through the adjustability of the support surface of the adjustable support assembly, the support operation of the photovoltaic panel can be satisfied, and it can be contracted to reduce the volume and occupied space.
[0015] 2. The laser cutting device for the photovoltaic panel of the photovoltaic prefabricated cabin drives the sawtooth blade to rotate through the active driving assembly, so that the sawtooth blade is immersed in the water inside the water tank for cooling, and then further cooled by the spraying assembly, so that the sawtooth blade is convenient for heat exchange with the photovoltaic panel. Moreover, the active driving assembly also drives the active transmission assembly, and the active transmission assembly drives the cooling assembly to rotate, so that the fan structure speeds up the air flow velocity and can accelerate the movement of water molecules on the sawtooth blade, further improving the cooling operation of the photovoltaic panel, facilitating subsequent picking and placing, and being beneficial to the laser cutting operation of the photovoltaic panel.
[0016] 3. The laser cutting device for the photovoltaic panel of the photovoltaic prefabricated cabin drives the serrated blade to rotate through the active drive assembly, so that the serrated blade switches into the liquid in the water tank one by one, thereby initially cooling down and filtering out impurities. Moreover, the active drive assembly drives the cleaning assembly to rotate, so that the cleaning assembly cleans the serrated blade, and the wet serrated blade is easier to clean. After cleaning, the spray assembly can be further used for spray cooling and washing away the residual impurities of the cleaning, avoiding the adhesion of impurities on the photovoltaic panel. And through the transmission connection between the active transmission assembly and the cooling assembly, the cooling effect of the photovoltaic panel is remarkable. This method can form a processing system, and the structures are interconnected with each other, which can effectively optimize the cooling and cleaning effects, reduce the processing difficulty, and meet the operation of automatic processing, thereby ensuring the continuous laser cutting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. 6 is a perspective view of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 2 FIG. 9 is a perspective view of the connection between the water tank and the adjustable support assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 3 FIG. 12 is a perspective view of the cross-section of the water tank of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 4 FIG. 15 is a perspective view of the connection between the spray assembly and the water tank of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 5 FIG. 18 is a perspective view of the adjustable support assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 6 FIG. 21 is a perspective view of the cross-section connection between the water tank and the adjustment assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 7 FIG. 24 is a perspective view of the connection between the adjustment assembly and the limit assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 8 FIG. 27 is a perspective view of the connection between the active drive assembly and the cleaning assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 9 FIG. 30 is a perspective view of the cross-section of the active drive assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention; Figure 10 FIG. 33 is a perspective view of the connection between the active transmission assembly and the cooling assembly of a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to the present invention.
[0018] In the figure: 100, laser cutting equipment; 200, cutting auxiliary mechanism; 201, water tank; 202, adjustable support assembly; 2021, adjustment plate; 2022, guiding roller; 2023, slider; 2024, extension piece; 2025, sliding groove; 2026, telescopic frame; 203, cleaning assembly; 2031, brush shaft; 2032, roller brush; 2033, belt drive structure; 204, filter plate; 205, adjustment assembly; 2051, movable plate; 2052, movable sleeve; 2053, nut; 2054, guide rod; 2055, screw rod; 2056, operation wheel; 2057, upper support frame; 206, limiting assembly; 2061, limiting drive belt; 2062, belt pulley; 2063, belt shaft; 207, spraying assembly; 2071, water pump; 2072, water delivery pipe; 2073, nozzle group; 208, active drive assembly; 2081, motor; 2082, fixed frame; 2083, active shaft; 2084, active wheel; 2085, conveyor belt; 2086, driven wheel; 2087, driven shaft; 209, active transmission assembly; 2091, first bevel gear; 2092, second bevel gear; 2093, fixed plate; 2094, rotating shaft; 2095, third bevel gear; 210, cooling assembly; 2101, support plate; 2102, fourth bevel gear; 2103, fan blade structure; 2104, fan blade shaft; 211, serrated blade. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0021] Embodiment 1: Refer to Figures 1-9 , a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin, including a cutting auxiliary mechanism 200, and a laser cutting device 100 is arranged above the cutting auxiliary mechanism 200; The cutting auxiliary mechanism 200 includes a water tank 201. A filter plate 204 is fixedly installed inside the water tank 201. The filter plate 204 can intercept impurities to avoid the problem of damage caused by impurities entering the water pump 2071. A spraying component 207 is arranged on the water tank 201. Adjustable support components 202 are arranged on both sides of the water tank 201. The adjustable support component 202 includes two groups of adjusting plates 2021. The number of each group of adjusting plates 2021 is multiple. The lower part of the multiple adjusting plates 2021 is hinged to the telescopic frame 2026. The telescopic frame 2026 has the characteristic of being telescopic, and the end points of the telescopic frame 2026 are connected to multiple adjusting plates 2021, so that the telescopic movement of the telescopic frame 2026 can drive multiple adjusting plates 2021 to expand and contract. In this way, the distance between the guide rollers 2022 can be adjusted to facilitate the support of the photovoltaic panel, and it can be retracted to reduce space occupation and facilitate transportation. Two of the adjusting plates 2021 are fixedly connected to the water tank 201, and the bottom of the remaining adjusting plates 2021 is fixedly connected with moving wheels. The moving wheels can support the adjusting plates 2021 to keep the adjusting plates 2021 stably supporting the photovoltaic panel, and the moving wheels can move along with the adjusting plates 2021, so as to keep the smooth adjustment of the adjusting plates 2021. Guide rollers 2022 are rotatably connected between the adjusting plates 2021. The guide rollers 2022 can support the photovoltaic panel, and the rotation of the guide rollers 2022 can reduce the frictional resistance with the photovoltaic panel, thus facilitating the smooth conveying of the photovoltaic panel. A sliding groove 2025 is formed in the adjusting plate 2021, and a sliding block 2023 is slidably connected in the sliding groove 2025. The telescopic frame 2026 can move smoothly in a telescopic manner through the sliding of the sliding block 2023 in the sliding groove 2025. Multiple sliding blocks 2023 are hinged to the telescopic frame 2026, and an extension piece 2024 is fixedly connected to one side of one of the sliding blocks 2023. The extension piece 2024 is locked to the adjusting plate 2021 by bolts. After the adjusting plate 2021 is adjusted, it is locked to the adjusting plate 2021 by bolts, so that the telescopic length of the telescopic frame 2026 can be fixed. The adjustable support component 202 is used to support photovoltaic panels of different lengths; Above the water tank 201, two adjusting components 205 are connected. The adjusting component 205 includes an upper support frame 2057. The laser cutting device 100 is fixedly installed on the two upper support frames 2057. The upper support frame 2057 is fixedly connected above the water tank 201. Two guide rods 2054 are fixedly connected to the top wall of the upper support frame 2057. The movable sleeve 2052 can be guided by the guide rods 2054, so that the movable sleeve 2052 can slide up and down smoothly, and thus the movable plate 2051 can move up and down smoothly. The bottom ends of the guide rods 2054 are fixedly connected to the water tank 201. A movable sleeve 2052 is slidably connected to the guide rods 2054. A movable plate 2051 is fixedly installed on the two movable sleeves 2052. A nut 2053 is installed on the movable plate 2051. The nut 2053 is threadedly connected to the screw rod 2055. The screw rod 2055 is rotatably installed on the upper support frame 2057 through a bearing, and the top end of the screw rod 2055 is fixedly connected to an operation wheel 2056. By using the operation wheel 2056 as the force application point, the screw rod 2055 can be operated to rotate, and the threaded transmission connection between the screw rod 2055 and the nut 2053 can drive the movable plate 2051 to be adjusted up and down. In this way, the position of the limiting component 206 can be adjusted to facilitate the limiting operation of different photovoltaic panels according to actual needs. One side of the adjusting component 205 is connected to the limiting component 206. The limiting component 206 includes two belt shafts 2063. The two belt shafts 2063 are both rotatably installed on the movable plate 2051 through bearings. One end of the belt shaft 2063 is fixedly installed with a belt pulley 2062. The belt shaft 2063 can rotate smoothly through the bearing, so that the belt pulley 2062 can rotate smoothly, and further the limiting transmission belt 2061 can move smoothly, so that the limiting transmission belt 2061 can limit the photovoltaic panel, and the movement of the photovoltaic panel drives the limiting transmission belt 2061 to move, which can reduce the movement resistance of the photovoltaic panel. The two belt pulleys 2062 are connected by a limiting transmission belt 2061. The adjusting component 205 realizes the limiting of different photovoltaic panels by adjusting the limiting component 206; Inside the water tank 201, there are an active drive component 208 and a cleaning component 203. The active drive component 208 includes an active shaft 2083 and a driven shaft 2087. The driven shaft 2087 is drivingly connected to a brush shaft 2031 through two belt drive structures 2033. Through the belt drive structures 2033, the power can be transmitted over a long distance, so as to drive the brush shaft 2031 to rotate smoothly. Both the active shaft 2083 and the driven shaft 2087 are rotatably mounted on the water tank 201 through two bearings. One end of the active shaft 2083 is fixedly connected to the output shaft of a motor 2081. One side of the motor 2081 is fixedly connected to a fixing bracket 2082. The motor 2081 can be fixed through the fixing bracket 2082 to ensure the stability of the motor 2081. The motor 2081 drives the active shaft 2083 to rotate, causing the active shaft 2083 to drive an active pulley 2084 to rotate. The active pulley 2084 is drivingly connected to a driven pulley 2086 through a conveyor belt 2085, enabling the conveyor belt 2085 to convey the saw blades 211 smoothly, facilitating the cyclic switching of the saw blades 211, allowing the saw blades 211 to continuously perform cooling and cleaning operations, and ensuring the support operation of the saw blades 211 for the photovoltaic panel. The fixing bracket 2082 is fixedly connected to the water tank 201. Two active pulleys 2084 are fixedly mounted on the active shaft 2083. Two driven pulleys 2086 are fixedly mounted on the driven shaft 2087. A conveyor belt 2085 is drivingly connected between the active pulley 2084 and the driven pulley 2086. Multiple saw blades 211 are fixedly mounted on the two conveyor belts 2085. The active drive component 208 is drivingly connected to the cleaning component 203. The cleaning component 203 includes a brush shaft 2031. The brush shaft 2031 is rotatably mounted on the water tank 201 through two bearings. A roller brush 2032 is mounted on the brush shaft 2031. The brush shaft 2031 can rotate stably through the bearings, causing the brush shaft 2031 to drive the roller brush 2032 to rotate stably, so that the roller brush 2032 can stably clean the saw blades 211. The roller brush 2032 cleans the passing saw blades 211. There are multiple saw blades 211 for cutting and supporting the photovoltaic panel on the active drive component 208. Two active drive components 209 are connected to the active drive component 208. The two active drive components 209 are drivingly connected to a cooling component 210, and the cooling component 210 is used to cool the cut photovoltaic panel.
[0022] In this embodiment: The motor 2081 drives the rotation of the driving shaft 2083. The driving shaft 2083 drives the rotation of the driving wheel 2084. The driving wheel 2084 is in transmission connection with the driven wheel 2086 through the conveyor belt 2085, so that the conveyor belt 2085 conveys the saw blade 211 to move, and the saw blade 211 is immersed in the water in the water tank 201 for preliminary cleaning. During the rotation of the driven wheel 2086, it also drives the rotation of the driven shaft 2087. The driven shaft 2087 drives the rotation of the brush shaft 2031 through the belt transmission structure 2033, so that the brush shaft 2031 drives the rotation of the roller brush 2032, and the roller brush 2032 can perform separate cleaning on the passing saw blade 211, and realize the deep cleaning of the saw blade 211, improve the cleaning effect, and thus avoid the adhesion of residues from affecting the stable support of the photovoltaic panel. Secondly, due to the flexibility of the telescopic frame 2026, the telescopic frame 2026 drives the linkage adjusting plate 2021 to expand synchronously, meeting the adjustment characteristics, so as to meet the support operation of the photovoltaic panel, and can be contracted to reduce the volume and occupied space.
[0023] Embodiment 2: Refer to Figures 8-10 , a laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin, including a spraying assembly 207. The spraying assembly 207 includes a water pump 2071. The water pump 2071 pumps water and conveys it smoothly through a delivery pipe, so that the liquid is sprayed onto the saw blade 211 through the nozzle group 2073, and thus the saw blade 211 can be washed and cooled. The water pump 2071 is installed on the water tank 201, and the water inlet of the water pump 2071 extends into the water tank 201. The water outlet of the water pump 2071 is communicated with a water delivery pipe 2072. The water delivery pipe 2072 penetrates into the water tank 201 and is communicated with the nozzle group 2073. The nozzle group 2073 is fixedly installed in the water tank 201; The active driving assembly 208 includes a driving shaft 2083 and a driven shaft 2087. The driven shaft 2087 is in transmission connection with the brush shaft 2031 through two belt transmission structures 2033. The driving shaft 2083 and the driven shaft 2087 are both rotatably installed on the water tank 201 through two bearings. One end of the driving shaft 2083 is fixedly connected to the output shaft of the motor 2081. One side of the motor 2081 is fixedly connected to a fixing frame 2082. The fixing frame 2082 is fixedly connected to the water tank 201. Two driving wheels 2084 are fixedly installed on the driving shaft 2083. Two driven wheels 2086 are fixedly installed on the driven shaft 2087. A conveyor belt 2085 is in transmission connection between the driving wheel 2084 and the driven wheel 2086. And a plurality of saw blades 211 are fixedly installed on the two conveyor belts 2085; The active transmission component 209 includes a fixing plate 2093 and a rotating shaft 2094. The rotating shaft 2094 is rotatably mounted on the fixing plate 2093 through a bearing. The fixing plate 2093 ensures stable support for the rotating shaft 2094 through the bearing, and the rotating shaft 2094 can rotate stably through the bearing, so that the second bevel gear 2092 and the third bevel gear 2095 maintain stable rotation. The fixing plate 2093 is fixedly connected to the side wall of the water tank 201. The two ends of the rotating shaft 2094 are respectively fixedly installed with a second bevel gear 2092 and a third bevel gear 2095. The second bevel gear 2092 meshes with the first bevel gear 2091. Through the transmission connection between the first bevel gear 2091 and the second bevel gear 2092, power transmission can be realized, so that the second bevel gear 2092 can drive the rotating shaft 2094 to rotate. The first bevel gear 2091 is fixedly installed on the driving shaft 2083; The cooling component 210 includes a support plate 2101 and two fan shafts 2104. The support plate 2101 is fixedly connected in the water tank 201. The two fan shafts 2104 are rotatably mounted on the support plate 2101 through bearings. The fan shafts 2104 can rotate stably through the bearings and can stably support the fan structure 2103. The two ends of the fan shafts 2104 are respectively fixedly installed with a fan structure 2103 and a fourth bevel gear 2102. Through the transmission connection between the third bevel gear 2095 and the fourth bevel gear 2102, power transmission can be realized, so that the fourth bevel gear 2102 drives the fan shaft 2104 to rotate. The fan shaft 2104 drives the fan structure 2103 to rotate, which can play a role in cooling the photovoltaic panel. The fourth bevel gear 2102 meshes with the third bevel gear 2095.
[0024] In this embodiment: The driving shaft 2083 is driven by the motor 2081 to drive the driving wheel 2084 to rotate. The driving wheel 2084 is in transmission connection with the driven wheel 2086 through the conveyor belt 2085, so that the conveyor belt 2085 drives the saw blade 211 to move, and the saw blade 211 is immersed in the water inside the water tank 201 for cooling. Then, the liquid inside the water tank 201 is pumped by the water pump 2071, and the liquid enters the nozzle group 2073 through the delivery pipe and is sprayed onto the saw blade 211, so that the saw blade 211 is convenient for heat exchange with the photovoltaic panel. Moreover, the driving shaft 2083 also drives the first bevel gear 2091 to be in transmission connection with the second bevel gear 2092, so that the rotating shaft 2094 drives the third bevel gear 2095 to be in transmission connection with the fourth bevel gear 2102. The fourth bevel gear 2102 drives the fan shaft 2104 to rotate, and the fan shaft 2104 drives the fan structure 2103 to rotate, so that the fan structure 2103 accelerates the air flow speed and can accelerate the movement of water molecules on the saw blade 211, further improving the cooling operation of the photovoltaic panel, facilitating subsequent picking and placing, and being beneficial to the laser cutting operation of the photovoltaic panel.
[0025] Example 3: Refer to Figures 3-4 and Figure 6, a laser cutting device for photovoltaic panels in a photovoltaic prefabricated cabin, including a cutting auxiliary mechanism 200. The cutting auxiliary mechanism 200 includes a water tank 201. A spraying component 207 is arranged on the water tank 201. Adjustable support components 202 are arranged on both sides of the water tank 201. The adjustable support components 202 are used to support photovoltaic panels of different lengths. Two adjusting components 205 are connected above the water tank 201. One side of the adjusting component 205 is connected with a limiting component 206. The adjusting component 205 realizes the limitation of different photovoltaic panels by adjusting the limiting component 206; An active driving component 208 and a cleaning component 203 are arranged inside the water tank 201. The active driving component 208 is in transmission connection with the cleaning component 203. And a plurality of sawtooth blades 211 for supporting the cutting of photovoltaic panels are arranged on the active driving component 208. Two active transmission components 209 are connected to the active driving component 208. The two active transmission components 209 are in transmission connection with a cooling component 210. The cooling component 210 is used to cool the cut photovoltaic panels.
[0026] In this embodiment: The active driving component 208 drives the sawtooth blades 211 to rotate, so that the sawtooth blades 211 are successively switched into the liquid in the water tank 201, thereby initially cooling and filtering out impurities. And the active driving component 208 drives the cleaning component 203 to rotate, so that the cleaning component 203 cleans the sawtooth blades 211. And the wet sawtooth blades 211 are easier to clean. After cleaning, the spraying component 207 can be used for further spraying and cooling, and washing away the residual impurities of the cleaning, to avoid impurities adhering to the photovoltaic panels. And through the transmission connection between the active transmission component 209 and the cooling component 210, the cooling effect of the photovoltaic panels is remarkable. This method can form a processing system, and the structures are interrelated with each other, which can effectively optimize the cooling and cleaning effects, reduce the processing difficulty, and meet the requirements of automatic processing operations, so as to ensure the continuous laser cutting operation.
[0027] Working principle: When performing the cutting operation of the photovoltaic panel, the photovoltaic panel is placed on the guiding roller 2022 and transported to the sawtooth blade 211 along the guiding roller 2022. And the photovoltaic panel moves onto the limiting transmission belt 2061. The limiting transmission belt 2061 limits the photovoltaic panel. When the photovoltaic panel moves to the cutting area, at this time, the laser cutting device 100 performs the cutting operation; When it is necessary to push for photovoltaic panel cutting, the motor 2081 drives the rotation of the driving shaft 2083, the driving shaft 2083 drives the rotation of the driving wheel 2084, and under the driving action of the conveyor belt 2085, the driven wheel 2086 rotates. At this time, the conveyor belt 2085 drives the saw blade 211 to rotate, enabling the saw blade 211 to convey the photovoltaic panel, and further enabling the photovoltaic panel to perform a moving cutting operation. Moreover, the driving shaft 2083 also drives the rotation of the first bevel gear 2091. The first bevel gear 2091 is in transmission connection with the second bevel gear 2092, the second bevel gear 2092 drives the rotation of the rotating shaft 2094, the rotating shaft 2094 drives the rotation of the third bevel gear 2095, the third bevel gear 2095 is in transmission connection with the fourth bevel gear 2102, the fourth bevel gear 2102 drives the rotation of the fan shaft 2104, and the fan shaft 2104 drives the rotation of the fan structure 2103. The fan structure 2103 accelerates the air flow velocity, and thus the cooling operation can be carried out; When cleaning is required, the saw blade 211 is conveyed through the conveyor belt 2085 for movement. And the driven shaft 2087 drives the rotation of the brush shaft 2031 through the belt drive structure 2033. The brush shaft 2031 drives the rotation of the roller brush 2032. The roller brush 2032 can clean the passing saw blade 211. The cleaned saw blade 211 is conveyed upward. Moreover, the water pump 2071 pumps the liquid inside the water tank 201, enabling the liquid to be conveyed through the delivery pipe and sprayed out through the nozzle group 2073, so that the liquid is sprayed onto the saw blade 211 for flushing and cooling. After cooling, it cooperates with the fan structure 2103 to better perform the cooling operation on the photovoltaic panel and the saw blade 211. In this way, the cooling and cleaning operations can be carried out cyclically.
[0028] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin, comprising a cutting assistance mechanism (200), characterized in that, Above the cutting assistance mechanism (200) is provided a laser cutting device (100); The cutting assistance mechanism (200) includes a water tank (201). A spraying component (207) is arranged on the water tank (201). Adjustable support components (202) are arranged on both sides of the water tank (201). The adjustable support components (202) are used to support photovoltaic panels of different lengths. Two adjusting components (205) are connected above the water tank (201). One side of the adjusting component (205) is connected with a limiting component (206). The adjusting component (205) realizes the limitation of different photovoltaic panels by adjusting the limiting component (206); Inside the water tank (201) are arranged an active driving component (208) and a cleaning component (203). The active driving component (208) is in transmission connection with the cleaning component (203). And a plurality of sawtooth blades (211) for supporting the cutting of photovoltaic panels are arranged on the active driving component (208). Two active transmission components (209) are connected to the active driving component (208). The two active transmission components (209) are in transmission connection with a cooling component (210). The cooling component (210) is used to cool the cut photovoltaic panels.
2. The laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 1, characterized in that, A filter plate (204) is fixedly installed inside the water tank (201).
3. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 1, characterized in that, The adjustable support component (202) includes two groups of adjusting plates (2021). The number of each group of adjusting plates (2021) is multiple. The lower parts of the multiple adjusting plates (2021) are hinged to a telescopic frame (2026). And two of the adjusting plates (2021) are fixedly connected to the water tank (201). The bottoms of the remaining adjusting plates (2021) are fixedly connected with moving wheels.
4. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 3, characterized in that, A guiding roller (2022) is rotatably connected between the two adjusting plates (2021). A sliding groove (2025) is formed in the adjusting plate (2021). A sliding block (2023) is slidably connected in the sliding groove (2025). The multiple sliding blocks (2023) are hinged to the telescopic frame (2026). And one side of one of the sliding blocks (2023) is fixedly connected with an extension piece (2024). The extension piece (2024) is locked to the adjusting plate (2021) by a bolt.
5. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 1, characterized in that, The spraying component (207) includes a water pump (2071). The water pump (2071) is installed on the water tank (201). And the water inlet of the water pump (2071) extends into the water tank (201). The water outlet of the water pump (2071) is communicated with a water delivery pipe (2072). The water delivery pipe (2072) penetrates into the water tank (201) and is communicated with a spray head group (2073). The spray head group (2073) is fixedly installed in the water tank (201).
6. The laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 1, wherein, The adjustment component (205) comprises an upper support frame (2057), the laser cutting equipment (100) is fixedly mounted on two upper support frames (2057), the upper support frames (2057) are fixedly connected above the water tank (201), the top wall of the upper support frame (2057) is fixedly connected to two guide rods (2054), the bottom ends of the guide rods (2054) are fixedly connected to the water tank (201), the guide rods (2054) are slidably connected to movable sleeves (2052), movable plates (2051) are fixedly mounted on the two movable sleeves (2052), nuts (2053) are mounted on the movable plates (2051), the nuts (2053) are threadedly connected to the screw rod (2055), the screw rod (2055) is rotatably mounted on the upper support frame (2057) via a bearing, and the top end of the screw rod (2055) is fixedly connected to an operating wheel (2056).
7. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 6, characterized in that, The limiting assembly (206) comprises two belt shafts (2063), both of which are rotatably mounted on the movable plate (2051) via bearings, a belt pulley (2062) being fixedly mounted on one end of the belt shaft (2063), and the two belt pulleys (2062) are connected in transmission via a limiting transmission belt (2061).
8. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 1, characterized in that, The cleaning assembly (203) comprises a brush shaft (2031), the brush shaft (2031) being rotatably mounted on the water tank (201) via two bearings, a roller brush (2032) being mounted on the brush shaft (2031), and the roller brush (2032) cleaning the sawtooth blade (211) passing through.
9. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 8, characterized in that, The active drive assembly (208) comprises an active shaft (2083) and a driven shaft (2087), and the driven shaft (2087) is connected to the brush shaft (2031) via two belt drive structures (2033); the active shaft (2083) and the driven shaft (2087) are both rotatably mounted on the water tank (201) via two bearings; one end of the active shaft (2083) is fixedly connected to an output shaft of the motor (2081); one side of the motor (2081) is fixedly connected to a fixing frame (2082), and the fixing frame (2082) is fixedly connected to the water tank (201); Two driving wheels (2084) are fixedly mounted on the driving shaft (2083), two driven wheels (2086) are fixedly mounted on the driven shaft (2087), a conveyor belt (2085) is transmission-connected between the driving wheels (2084) and the driven wheels (2086), and a plurality of sawtooth pieces (211) are fixedly mounted on the two conveyor belts (2085).
10. A laser cutting device for a photovoltaic panel of a photovoltaic prefabricated cabin according to claim 9, characterized in that, The active transmission assembly (209) includes a fixing plate (2093) and a rotating shaft (2094). The rotating shaft (2094) is rotatably installed on the fixing plate (2093) through bearings. The fixing plate (2093) is fixedly connected to the side wall of the water tank (201). Second bevel gears (2092) and third bevel gears (2095) are fixedly installed at both ends of the rotating shaft (2094) respectively. The second bevel gear (2092) meshes with the first bevel gear (2091), and the first bevel gear (2091) is fixedly installed on the driving shaft (2083). The cooling component (210) includes a support plate (2101) and two fan shafts (2104). The support plate (2101) is fixedly connected in the water tank (201). The two fan shafts (2104) are rotatably installed on the support plate (2101) through bearings. Fan blade structures (2103) and fourth bevel gears (2102) are fixedly installed at both ends of the fan shaft (2104) respectively. The fourth bevel gear (2102) meshes with the third bevel gear (2095).
Citation Information
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