A modular processing device for photovoltaic power generation components

Through the modular processing device of components for photovoltaic power generation, the automatic docking, positioning and disconnection of components is achieved by using transmission components and elastic components, which solves the safety hazards and cumbersome operation problems of welding devices, realizes continuous production and automatic detection, reduces equipment costs, and improves welding efficiency.

CN120347436BActive Publication Date: 2025-08-22FUJIA NEW ENERGY TECHNOLOGY (SHANDONG) CO LTD
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Patent Information

Application Number
CN202510811511.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2025-08-22
Estimated Expiration
2045-06-18

AI Technical Summary

Technical Problem

The existing welding devices have safety hazards when used, which can easily lead to personal injury. The fixing and unfixation operations are cumbersome, making it difficult to achieve continuous production. At the same time, the automation equipment has a complex structure, high cost and is difficult to detect incomplete welding in a timely manner.

Method used

A modular processing device for photovoltaic power generation components is adopted, including welding auxiliary mechanism, which uses transmission components to drive the movement of elastic components and limit cavity, so that the components are automatically docked, positioned and fall off, and continuous production is achieved through transmission components, and the welding quality is automatically detected after welding to ensure the qualification rate of the finished product.

Benefits of technology

It realizes automatic positioning of components and automatic material removal after welding, ensuring the continuity of welding and the final product pass rate, reducing equipment costs, and automatically reflowing when welding fails, improving welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a modular processing device for components for photovoltaic power generation, which belongs to the technical field of photovoltaic modular processing. The device includes a welding auxiliary mechanism, wherein a welding device is arranged above the welding auxiliary mechanism, and the welding auxiliary mechanism includes a transmission component and two annular plates. The present invention drives the elastic component and the limit cavity to move through the transmission component, so that the components are transported to the welding area for welding. After welding, the two components form a group of component modules, and the component modules are transported to the bottom of the transmission component. At this time, the moving wheel of the elastic component moves to the concave portion. If the component module is not welded in place, the elastic component is reset to drive the two components to be disassembled, and the propulsion component is staggered with the notch, so that the positioning component keeps positioning the component module, and the component is transported to the top again for welding operation. This method can detect whether the component module is welded in place and ensure the qualified rate of finished products.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic modular processing, and in particular to a modular processing device for photovoltaic power generation components. Background Art

[0002] In the process of modular processing of photovoltaic power generation components, it is often necessary to weld two connectors. At present, common welding devices generally require workers to dock the two connectors and fix them inside the fixture, and then control the welding head to fall for welding. After welding, the fixture is released and taken out, and the welding of multiple connectors is achieved reciprocatingly. If the welding head is accidentally triggered to fall during the entire picking and placing process, it is easy to hurt people, and the fixing and unfixing process is more troublesome, making it difficult to achieve continuous production. Although some automated equipment can achieve multi-station welding, it uses more drive devices, has a more complex structure, and the cost of the entire equipment is higher. In addition, it is difficult to detect in time when the welding is not in place.

[0003] In response to the above problems, the present invention proposes a modular processing device for photovoltaic power generation components. Summary of the Invention

[0004] The purpose of the present invention is to solve certain safety hazards in the use of existing welding devices. If the welding head is accidentally triggered to fall, it may easily cause injury; and the operations of fixing and releasing the fixation are relatively cumbersome, making it difficult to achieve continuous production. Although some automated equipment can achieve multi-station welding, these devices have many driving devices, complex structures, high equipment costs, and are difficult to detect and correct in time when incomplete welding occurs. A modular processing device for photovoltaic power generation components is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A modular processing device for photovoltaic power generation components, comprising a welding auxiliary mechanism, wherein a welding device is provided above the welding auxiliary mechanism;

[0007] The welding auxiliary mechanism includes a transmission component and two annular plates, the two annular plates are connected to the transmission component, and a concave portion and two second oblique surfaces are provided below the annular plates, the two second oblique surfaces are communicated with the concave portion, and two annular frames are connected to the transmission component, the annular frames are provided with a notch below, and a notch and two first oblique surfaces are provided above the inner wall of the annular frames, the two first oblique surfaces are communicated with the notch;

[0008] The transmission component is also provided with multiple elastic components, and two limiting cavities are connected to the elastic component. A positioning component and a propulsion component are provided on the limiting cavity. The positioning component is in contact with the propulsion component, and the elastic component is driven to move through the transmission component, so that the moving wheel of the elastic component moves along the second inclined surface to the annular plate, so that the limiting cavity drives the components to dock. When the roller of the propulsion component moves along the first inclined surface to the annular frame, the propulsion component squeezes the positioning component to position the component. Secondly, when the propulsion component moves to the notch and the elastic component moves to the concave portion, the propulsion component and the elastic component are reset, so that the component automatically falls off downward.

[0009] Preferably, the transmission assembly includes two support frames and two transmission shafts, a mounting base is installed between the two support frames, an ion blower is installed on the mounting base, the welding equipment is fixedly installed above the two support frames, and the two annular frames are respectively fixedly connected to the opposite surfaces of the two support frames, and two fixing rods are fixedly connected to one side of the support frame, and the two fixing rods are fixedly connected to the annular plate.

[0010] Preferably, the two transmission shafts are rotatably mounted on two support frames through two bearings, one of the transmission shafts is fixedly connected to the output shaft of the motor, the motor is fixedly mounted on the support frame through a machine base, and two transmission wheels are fixedly mounted on the transmission shaft, and the two transmission wheels are connected through a transmission belt.

[0011] Preferably, the elastic component includes two guide rods, a connecting piece is fixedly connected between the two guide rods, one end of the guide rod is fixedly connected to a fixed block, the fixed block is fixedly installed on the conveyor belt, one side of the fixed block is fixedly connected to a third spring, the end of the third spring away from the fixed block is fixedly connected to the guide sleeve, and the guide sleeve is slidably connected to the guide rod.

[0012] Preferably, a movable plate is fixedly mounted on the guide sleeve, a side of the movable plate away from the limiting cavity is fixedly connected to a moving wheel, the movable plate is fixedly connected to the limiting cavity, and the limiting cavity is used to limit the components.

[0013] Preferably, the opposing surfaces of the two limiting cavities are fixedly connected with support plates, one of the support plates is provided with a positioning opening, and the other support plate is fixedly connected with a positioning rod, the size of the positioning rod being adapted to the size of the positioning opening.

[0014] Preferably, the propulsion assembly includes a guide frame, a movable rod is passed through the guide frame, and one end of the movable rod is fixedly connected to a triangular plate.

[0015] Preferably, the other end of the movable rod is fixedly connected to the roller, the guide frame is fixedly connected to a first spring, and one end of the first spring away from the guide frame is fixedly connected to the roller.

[0016] Preferably, the positioning assembly includes a sliding sleeve, the sliding sleeve is fixedly mounted on the limiting cavity, a sliding rod is slidably connected in the sliding sleeve, one end of the sliding rod is fixedly connected to a pulley, and the pulley is overlapped with the triangular plate.

[0017] Preferably, the other end of the sliding rod is fixedly connected to a positioning plate, the positioning plate slides in the limiting cavity, one side of the positioning plate is fixedly connected to a second spring, and the end of the second spring away from the positioning plate is fixedly connected to the sliding sleeve.

[0018] Compared with the prior art, the present invention provides a modular processing device for photovoltaic power generation components, which has the following beneficial effects:

[0019] 1. The modular processing device for photovoltaic power generation components drives the elastic component and the limit cavity to move through the transmission component, so that the components are transported to the welding area for welding. After welding, two components are grouped together to form a component module, and the formed component module is transported to the bottom of the transmission component. At this time, the moving wheel of the elastic component moves to the concave portion. If the component module is not welded in place, the elastic component resets to drive the two components to separate, and the propulsion component is staggered with the notch, so that the positioning component maintains the positioning of the component, and the component is transported to the top again for welding operation. This method can detect whether the component module is welded in place and ensure the qualified rate of finished products.

[0020] 2. The modular processing device for photovoltaic power generation components drives the elastic component to move through the transmission component, so that the moving wheel generates an extrusion movement when passing through the second oblique surface, which is convenient for the subsequent docking operation of the two components. When the roller moves from the first oblique surface to the annular frame, the propulsion component is squeezed and can push the positioning component through the triangle plate to position the component, maintain the stability of the component, and thus facilitate the welding operation of the component. After welding, the component is transferred to the bottom of the transmission component. When the roller corresponds to the notch, the propulsion component is reset, so that the positioning component loosens the fixation on the component, and the component automatically falls off. The above process can realize the automatic positioning of the components and the automatic material removal after welding, and then cooperate with the transmission component to realize continuous fixing and removal operations.

[0021] 3. The modular processing device for photovoltaic power generation components drives the elastic component to move through the transmission component, and places the components into the limiting cavity before the propulsion component moves to the notch. When the propulsion component is squeezed with the first oblique surface, the propulsion component controls the positioning component to position the component. After positioning, the component is transferred to the welding area, and the welding equipment is used for welding. After welding, the component is transported to the bottom of the transmission component. When the elastic component moves to the concave portion and resets, the component is separated and continues to be transported upward for welding. If the elastic component remains stationary, the propulsion component is aligned with the notch, and the positioning component automatically removes the component positioning, so that the component automatically falls off downward. This method can realize a cyclic system for fixing, detecting and releasing the fixation of components, maintains continuity for welding operations, and does not require the addition of corresponding equipment separately, thereby reducing costs. Moreover, after failing the inspection, it can also automatically reflow, without the need to remove it separately and then put it back in, thereby improving welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional view of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0023] Figure 2 A three-dimensional view of the connection between a transmission assembly and a welding device of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0024] Figure 3 A three-dimensional view of the connection between a transmission assembly and a ring frame of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0025] Figure 4 This is a three-dimensional view of the connection between the transmission component and the elastic component of the modular processing device for photovoltaic power generation components proposed by the present invention;

[0026] Figure 5 A three-dimensional view of a support frame of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0027] Figure 6 A three-dimensional view of a conveyor belt of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0028] Figure 7 A three-dimensional view of a ring frame of a modular processing device for photovoltaic power generation components proposed by the present invention;

[0029] Figure 8 This is a three-dimensional view of the connection between the elastic component and the limiting cavity of the modular processing device for photovoltaic power generation components proposed by the present invention;

[0030] Figure 9A three-dimensional view of a modular processing device for photovoltaic power generation components proposed by the present invention, in which components are fixed in a limiting cavity;

[0031] Figure 10 For the present invention Figure 9 A magnified view of the .

[0032] In the figure: 100, welding equipment; 200, welding auxiliary mechanism; 201, transmission assembly; 2011, support frame; 2012, motor; 2013, transmission wheel; 2014, transmission belt; 2015, transmission shaft; 202, annular frame; 203, notch; 204, notch; 205, propulsion assembly; 2051, triangle plate; 2052, first spring; 2053, guide frame; 2054, roller; 2055, movable rod; 206, positioning assembly; 2061, slide rod; 2062, pulley; 2063. Sliding sleeve; 2064. Second spring; 2065. Positioning plate; 207. Elastic assembly; 2071. Fixed block; 2072. Third spring; 2073. Guide rod; 2074. Guide sleeve; 2075. Movable plate; 2076. Moving wheel; 2077. Connecting piece; 208. Limiting cavity; 209. Fixed rod; 210. Annular plate; 211. Concave portion; 212. Ion blower; 213. Mounting seat; 214. Support plate; 215. First oblique surface; 216. Second oblique surface. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0035] Example 1: Reference Figures 1-9 , a modular processing device for photovoltaic power generation components, including a welding auxiliary mechanism 200, with a welding device 100 disposed above the welding auxiliary mechanism 200;

[0036] The welding auxiliary mechanism 200 includes a transmission component 201 and two annular plates 210. The transmission component 201 includes two support frames 2011 and two transmission shafts 2015. A mounting seat 213 is installed between the two support frames 2011. An ion blower 212 is installed on the mounting seat 213. The ion blower 212 accelerates the flow of air, thereby quickly cooling the welding part of the component. The welding equipment 100 is fixedly installed above the two support frames 2011. The two annular frames 202 are fixedly connected to the opposite surfaces of the two support frames 2011 respectively. One side of the support frame 2011 is fixedly connected to Two fixed rods 209 are fixedly connected to the annular plate 210. The two transmission shafts 2015 are rotatably mounted on the two support frames 2011 through two bearings. The transmission shaft 2015 can maintain stable rotation through the bearings, thereby ensuring stable transmission between the transmission wheel 2013 and the transmission belt 2014, facilitating the stable transmission of components by the transmission belt 2014. One of the transmission shafts 2015 is fixedly connected to the output shaft of the motor 2012. The motor 2012 is fixedly mounted on the support frame 2011 through the machine base. Two transmission wheels 2013 are fixedly mounted on the transmission shaft 2015. 2012 drives the transmission shaft 2015 and the transmission wheel 2013 to rotate, so that the transmission belt 2014 moves. The transmission belt 2014 can drive the elastic component 207 and the limit cavity 208 to move, thereby transporting the components to the welding area for welding operations. The conveying operation can meet the needs of continuous component processing. The two transmission wheels 2013 are connected by the transmission belt 2014. The two annular plates 210 are connected to the transmission component 201, and the lower part of the annular plate 210 is provided with a concave portion 211 and two second inclined surfaces 216. The concave portion 211 can provide a movable space for the moving wheel 2076. The third spring 2072 can smoothly perform a reset action, and when the moving wheel 2076 is transferred from the second inclined surface 216 to the annular plate 210, the second inclined surface 216 can squeeze the moving wheel 2076 to move, causing the two limiting cavities 208 to move relative to each other, facilitating the docking between components. The two second inclined surfaces 216 are in communication with the concave portion 211. Two annular frames 202 are connected to the transmission assembly 201. A notch 204 is formed below the annular frame 202, and a notch 203 and two first inclined surfaces 215 are provided above the inner wall of the annular frame 202. The two first inclined surfaces 215 are in communication with the notch 203.

[0037] The transmission component 201 is also provided with a plurality of elastic components 207, the elastic component 207 includes two guide rods 2073, a connector 2077 is fixedly connected between the two guide rods 2073, one end of the guide rod 2073 is fixedly connected to a fixed block 2071, the fixed block 2071 is fixedly mounted on the transmission belt 2014, and one side of the fixed block 2071 is fixedly connected to a third spring 2072. The reset of the third spring 2072 can drive the guide sleeve 2074 to reset. If the two limit cavities 208 are away from each other, it can be detected that the components are not welded in place, and the reset of the third spring 2072 can drive the propulsion component 205 to move, so that the roller 2054 is aligned with the notch 2014. 04 staggered, the roller 2054 keeps moving on the annular frame 202 to prevent the first spring 2052 from resetting and causing the positioning assembly 206 to remove the positioning of the components. The end of the third spring 2072 away from the fixed block 2071 is fixedly connected to the guide sleeve 2074, and the guide sleeve 2074 is slidably connected to the guide rod 2073. The guide sleeve 2074 can slide smoothly on the guide rod 2073, so that the movable plate 2075 can move smoothly. A movable plate 2075 is fixedly installed on the guide sleeve 2074. The side of the movable plate 2075 away from the limiting cavity 208 is fixedly connected to the moving wheel 2076. The movable plate 2075 is fixedly connected to the limiting cavity 208, and can be moved through the limiting cavity 208. The components are initially positioned to maintain their stability. The limiting cavity 208 is used to limit the components. The opposite surfaces of the two limiting cavities 208 are fixedly connected to support plates 214. A positioning hole is opened on one of the support plates 214, and a positioning rod is fixedly connected to the other support plate 214. The size of the positioning rod is adapted to the size of the positioning hole. The positioning rod is inserted into the positioning hole to maintain the two support plates 214 stably docked, so that the support plates 214 stably support the welding parts of the components, which is convenient for the welding equipment 100 to perform welding operations. Two limiting cavities 208 are connected to the elastic component 207. The limiting cavity 208 is provided with a positioning component 206 and a propulsion component 206. 5. The positioning component 206 contacts the propulsion component 205, and drives the elastic component 207 to move through the transmission component 201, so that the moving wheel 2076 of the elastic component 207 moves along the second inclined surface 216 to the annular plate 210, so that the limiting cavity 208 drives the components to dock. When the roller 2054 of the propulsion component 205 moves along the first inclined surface 215 to the annular frame 202, the propulsion component 205 squeezes the positioning component 206 to position the components. Secondly, when the propulsion component 205 moves to the notch 204 and the elastic component 207 moves to the concave portion 211, the propulsion component 205 and the elastic component 207 are reset, so that the components automatically fall off downward.

[0038] In this embodiment, the transmission shaft 2015 and the transmission wheel 2013 are driven to rotate by the motor 2012, so that the transmission wheel 2013 drives the transmission belt 2014 to rotate, and the transmission belt 2014 drives the elastic component 207 and the limit cavity 208 to move, so that the components are transported to the welding area for welding. After welding, the components continue to be transported, and the components are transported to the bottom of the transmission component 201. At this time, the moving wheel 2076 moves to the concave portion 211. If the components are not welded in place, the third spring 2072 drives the guide sleeve 2074 and the movable plate 2075 to reset, so that the two limit cavities 208 are separated, and the two components can be driven to be separated. At this time, the propulsion component 205 is staggered with the notch 204 and keeps moving on the annular frame 202, so that the positioning component 206 keeps the components positioned and transports the components to the top again for welding operation. This method can detect whether the components are welded in place and ensure the qualified rate of finished products.

[0039] Example 2: Reference Figures 6-10 A modular processing device for photovoltaic power generation components includes a propulsion assembly 205, which includes a guide frame 2053. The guide frame 2053 can guide the movable rod 2055 so that the movable rod 2055 can slide up and down smoothly. The guide frame 2053 is provided with a movable rod 2055. One end of the movable rod 2055 is fixedly connected to a triangular plate 2051. The inclined surface of the triangular plate 2051 can squeeze the pulley 2062 to move, so that the pulley 2062 can drive the positioning plate 2065 to move the component through the slide rod 2061. The other end of the movable rod 2055 is fixedly connected to the roller 2054. The roller 2054 can reduce the friction resistance between the movable rod 2055 and the annular frame 202, so as to keep the propulsion assembly 205 moving smoothly. The guide frame 2053 is fixedly connected to the first spring 2052. The first spring 2052 drives the movable rod 2055 to reset, so that the triangular plate 2051 is reset, and then the positioning assembly 206 can be smoothly reset to complete the component removal operation. The end of the first spring 2052 away from the guide frame 2053 is fixedly connected to the roller 2054.

[0040] The elastic component 207 includes two guide rods 2073, and a connecting piece 2077 is fixedly connected between the two guide rods 2073. One end of the guide rod 2073 is fixedly connected to a fixed block 2071, and the fixed block 2071 is fixedly installed on the conveyor belt 2014. One side of the fixed block 2071 is fixedly connected to a third spring 2072. The end of the third spring 2072 away from the fixed block 2071 is fixedly connected to a guide sleeve 2074. The guide sleeve 2074 is slidably connected to the guide rod 2073. A movable plate 2075 is fixedly installed on the guide sleeve 2074. The side of the movable plate 2075 away from the limiting cavity 208 is fixedly connected to a moving wheel 2076. The movable plate 2075 moves on the annular plate 210 through the moving wheel 2076, thereby reducing movement resistance, keeping the moving wheel 2076 rolling smoothly, and reducing operation resistance. The movable plate 2075 is fixedly connected to the limiting cavity 208, and the limiting cavity 208 is used to limit components.

[0041] The transmission component 201 includes two support frames 2011 and two transmission shafts 2015. A mounting seat 213 is installed between the two support frames 2011, and an ion blower 212 is installed on the mounting seat 213. The welding equipment 100 is fixedly installed above the two support frames 2011. A notch 204 is provided below the annular frame 202. The notch 204 can provide a movable space for the roller 2054, so that the first spring 2052 can smoothly release the elastic potential energy. A notch 203 and two first inclined surfaces 215 are provided above the inner wall of the annular frame 202. The inclined design of the first inclined surface 215 not only facilitates the smooth passage of the roller 2054, but also allows the first inclined surface 215 to smoothly squeeze the roller 2054. The wheel 2054 moves, the two first oblique surfaces 215 are in communication with the recess 203, the two annular frames 202 are fixedly connected to the opposite surfaces of the two support frames 2011, one side of the support frame 2011 is fixedly connected to two fixing rods 209, the two fixing rods 209 are fixedly connected to the annular plate 210, the two transmission shafts 2015 are rotatably mounted on the two support frames 2011 through two bearings, one of the transmission shafts 2015 is fixedly connected to the output shaft of the motor 2012, the motor 2012 is fixedly mounted on the support frame 2011 through a base, two transmission wheels 2013 are fixedly mounted on the transmission shaft 2015, and the two transmission wheels 2013 are connected through a transmission belt 2014;

[0042] The second spring 2064 drives the positioning plate 2065 to reset, so that the positioning plate 2065 can loosen the fixation of the component, facilitating the automatic falling of the component to realize the blanking operation. The second spring 2064 is fixedly connected to the sleeve 2063 at one end away from the positioning plate 2065.

[0043] In this embodiment, the transmission shaft 2015 is driven to rotate by the motor 2012, the transmission shaft 2015 drives the transmission wheel 2013 to rotate, the transmission wheel 2013 drives the transmission belt 2014 to move, so that the transmission belt 2014 controls the elastic component 207 to move, so that the moving wheel 2076 generates an extrusion movement when passing through the second inclined surface 216, and the two limiting cavities 208 are driven to move relative to each other by the movable plate 2075, so as to facilitate the subsequent docking operation of the two components. When the roller 2054 moves from the first inclined surface 215 to the annular frame 202, the first inclined surface 215 squeezes the roller 2054 to move, the movable rod 2055 drives the triangular plate 2051 to move, the triangular plate 2051 squeezes the pulley 2062, and the pulley 2062 passes through the slide rod 2 061 drives the positioning plate 2065 to move, so that the positioning plate 2065 positions the components and maintains the stability of the components, thereby facilitating the welding operation of the components. After welding, the two components form a component module, and the composed component module is transferred to the bottom of the transmission component 201. When the roller 2054 corresponds to the notch 204, the first spring 2052 drives the movable rod 2055 and the triangle plate 2051 to reset, so that the second spring 2064 drives the positioning plate 2065 to reset, and the positioning plate 2065 loosens the fixation on the component module, so that the component module automatically falls off. The above process can realize the automatic positioning of the components and the automatic material removal after welding, and then cooperate with the transmission component 201 to realize continuous fixing and removal operations.

[0044] Example 3: Reference Figure 4-Figure 8A modular processing device for photovoltaic power generation components includes a welding auxiliary mechanism 200, which includes a transmission component 201 and two annular plates 210. The two annular plates 210 are connected to the transmission component 201, and a concave portion 211 and two second inclined surfaces 216 are provided below the annular plates 210. The two second inclined surfaces 216 communicate with the concave portion 211. Two annular frames 202 are connected to the transmission component 201. A notch 204 is provided below the annular frame 202, and a notch 203 and two first inclined surfaces 215 are provided above the inner wall of the annular frame 202. The two first inclined surfaces 215 communicate with the notch 203.

[0045] The transmission component 201 is also provided with multiple elastic components 207, and two limiting cavities 208 are connected to the elastic component 207. The limiting cavity 208 is provided with a positioning component 206 and a propulsion component 205. The positioning component 206 contacts the propulsion component 205, and the elastic component 207 is driven to move by the transmission component 201, so that the moving wheel 2076 of the elastic component 207 moves along the second inclined surface 216 to the annular plate 210, so that the limiting cavity 208 drives the components to dock. When the roller 2054 of the propulsion component 205 moves to the annular frame 202 along the first inclined surface 215, the propulsion component 205 squeezes the positioning component 206 to position the component. Secondly, when the propulsion component 205 moves to the notch 204 and the elastic component 207 moves to the concave portion 211, the propulsion component 205 and the elastic component 207 are reset, so that the component automatically falls off downward.

[0046] In this embodiment, the transmission component 201 drives the elastic component 207 to move, and before the propulsion component 205 moves to the recess 203, the components are placed into the limiting cavity 208. When the propulsion component 205 is squeezed with the first oblique surface 215, the propulsion component 205 controls the positioning component 206 to position the components. After positioning, the components are transferred to the welding area, and the welding device 100 is used for welding. After welding, the two components form a group of component modules, and then the component modules are transported to the bottom of the transmission component 201. When the elastic component 207 moves to the recess The face 211 is reset, and the two components of the component module are separated at this time, and continue to be transported upward for welding. If the elastic component 207 remains stationary, the propulsion component 205 corresponds to the notch 204, and the positioning component 206 automatically removes the component positioning, so that the component automatically falls off downward. This method can realize a cyclic system for fixing, detecting and releasing the fixed components, maintain continuity for welding operations, and does not require the addition of corresponding equipment separately, reducing costs. Moreover, after failing the inspection, it can also automatically reflow, without the need to remove it separately and then put it back, thereby improving welding efficiency.

[0047] Working principle: When performing welding operation, components are placed into the limiting cavity 208, and then the motor 2012 drives the transmission shaft 2015 to rotate, and the transmission shaft 2015 drives the transmission wheel 2013 to rotate, so that the transmission wheel 2013 drives the transmission belt 2014 to rotate, and the transmission belt 2014 drives the elastic component 207 and the limiting cavity 208 to move, and the propulsion component 205 follows the movement of the limiting cavity 208 and transports the components. When the roller 2054 moves to the notch 203 and moves along the notch 203 to the first inclined Toward surface 215, the roller 2054 is pressed against the first oblique surface 215 to move. The roller 2054 drives the first spring 2052 to deform, and the roller 2054 drives the movable rod 2055 to move. The movable rod 2055 drives the triangular plate 2051 to move. The inclined surface of the triangular plate 2051 presses the pulley 2062. The pulley 2062 drives the sliding rod 2061 to move. The sliding rod 2061 drives the positioning plate 2065 to move. The positioning plate 2065 drives the second spring 2064 to deform, and the positioning plate 2065 advances to position the component.

[0048] When the components are transferred to the bottom of the welding device 100, the welding device 100 performs welding operations on the components, and can continue to add components during the welding process, and the ion fan 212 can cool the components;

[0049] After welding, the transmission assembly 201 continues to transport components, so that the components to be welded are transferred to the welding area again to wait for welding operations, and the component module formed after welding is transferred to the bottom of the conveyor belt 2014. When the moving wheel 2076 moves the concave portion 211, if the third spring 2072 drives the guide sleeve 2074 to reset, the guide sleeve 2074 drives the limiting cavity 208 to move through the movable plate 2075, so that the two support plates 214 are separated, and the two components are separated. At the same time, the propulsion assembly 205 moves, so that the propulsion assembly 205 is staggered with the notch 204 and continues to move on the annular frame 202. When the moving wheel 2076 moves from the second oblique surface 216 to the annular plate 210 again, the second oblique surface 216 squeezes the moving wheel 2076, so that the two limiting cavities 208 move relative to each other, so that the support plates 214 are docked, and then the components are docked again, and then flow back upward to continue a new round of welding operations.

[0050] If the two components are firmly welded, the third spring 2072 remains stationary. At this time, the roller 2054 moves to the notch 204 position. At this time, the first spring 2052 drives the movable rod 2055 to reset, so that the triangle plate 2051 is reset. At this time, the second spring 2064 drives the positioning plate 2065 to reset, so that the positioning plate 2065 removes the positioning of the component. Since the component is transported to the bottom of the conveyor belt 2014, it can automatically fall off from the limit cavity 208 by gravity, thereby realizing automatic unloading operation.

[0051] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A modular processing device for photovoltaic power generation components, including a welding auxiliary mechanism, characterized in that: A welding device is provided above the welding auxiliary mechanism; The welding auxiliary mechanism includes a transmission assembly and two annular plates, the two annular plates are connected to the transmission assembly, and a concave portion and two second oblique surfaces are provided below the annular plates, the two second oblique surfaces are communicated with the concave portion, and two annular frames are connected to the transmission assembly, the annular frames are provided with a notch below, and the inner walls of the annular frames are provided with a notch and two first oblique surfaces above, the two first oblique surfaces are communicated with the notch; The transmission component is also provided with multiple elastic components, which are connected to two limit cavities on the elastic component, and a positioning component and a propulsion component are provided on the limit cavity, and the positioning component contacts the propulsion component. The transmission component includes two support frames and two transmission shafts, a mounting seat is installed between the two support frames, an ion blower is installed on the mounting seat, and the welding equipment is fixedly installed above the two support frames, and the two annular frames are fixedly connected to the opposite surfaces of the two support frames respectively. One side of the support frame is fixedly connected to two fixing rods, and the two fixing rods are fixedly connected to the annular plate. The elastic component includes two guide rods, and a connecting piece is fixedly connected between the two guide rods. One end of the guide rod is fixedly connected to a fixed block, and the fixed block is fixedly installed on the transmission belt. One side of the fixed block is fixedly connected to a third spring, and the end of the third spring away from the fixed block is fixedly connected to the guide sleeve, and the guide sleeve is slidably connected to the guide rod, and a movable plate is fixedly installed on the guide sleeve, and the side of the movable plate away from the limit cavity is fixedly connected to a moving wheel. The cam is fixedly mounted on the drive means, and the cam is mounted on a link rod, the cam being arranged to move along the axis circular aperture, the cam being used to limit the movement of the components. The pushing assembly comprises a guide frame, the guide frame being provided with a movable rod, one end of the movable rod being fixedly connected to the triangular plate, and the other end of the movable rod being fixedly connected to the roller. The guide frame is fixedly connected to the first spring, and one end of the movable rod is away from the guide frame and is fixedly connected to the roller. The positioning assembly comprises a sliding sleeve, the sliding sleeve is fixedly mounted on the limiting cavity, the sliding sleeve is slidably connected to a sliding rod, one end of the sliding rod is fixedly connected to the pulley, the pulley overlaps the triangular plate, and the transmission assembly drives the elastic assembly to move the moving wheel of the elastic assembly along the second oblique surface of the annular plate, so that the limiting cavity drives the two components to dock. When the roller of the pushing assembly moves to the annular frame along the first oblique surface, the pushing assembly squeezes the positioning assembly to position the component. Secondly, when the pushing assembly moves to the notch and the elastic assembly moves to the concave portion, the pushing assembly and the elastic assembly are reset, so that the component automatically falls off downward.

2. A modular processing device for photovoltaic power generation components according to claim 1, characterized in that: The two transmission shafts are rotatably mounted on two support frames through two bearings, one of the transmission shafts is fixedly connected to the output shaft of the motor, and the motor is fixedly mounted on the support frame through a machine base. Two transmission wheels are fixedly mounted on the transmission shaft, and the two transmission wheels are connected through a transmission belt.

3. A modular processing device for photovoltaic power generation components according to claim 1, characterized in that: The opposite surfaces of the two limiting cavities are fixedly connected with support plates, one of which is provided with a positioning opening, and the other support plate is fixedly connected with a positioning rod, the size of the positioning rod being adapted to the size of the positioning opening.

4. A modular processing device for photovoltaic power generation components according to claim 1, characterized in that: The other end of the slide rod is fixedly connected to a positioning plate, and the positioning plate slides in the limiting cavity. One side of the positioning plate is fixedly connected to a second spring, and one end of the second spring away from the positioning plate is fixedly connected to the sliding sleeve.

Citation Information

Patent Citations

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