Substrate interface enhanced coating pretreatment device

Through the substrate interface enhanced coating pretreatment device, automatic and precise grinding is achieved using pressure sensing and adjustment mechanisms, which solves the problems of unevenness and low efficiency caused by manual grinding, and improves construction efficiency and coating effect.

CN120347647AActive Publication Date: 2025-07-22GUIZHOU UNIV
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Patent Information

Application Number
CN202510684480.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-07-22
Estimated Expiration
2045-05-26

AI Technical Summary

Technical Problem

The existing building substrate coating is manually polished to remove the oxide layer, which has problems such as uneven polishing surface, low efficiency, dust pollution and high labor intensity.

Method used

The substrate interface reinforced coating pretreatment device is adopted, including a mounting plate, a grinding wheel, a pressure sensing assembly and a pressure adjustment mechanism. The pressure of the grinding wheel to the substrate is monitored in real time through the pressure sensing assembly, and the constant pressure is maintained through the pressure adjustment mechanism, combining the transverse and vertical driving components to achieve automated and precise grinding.

Benefits of technology

The uniformity and flatness of the surface grinding of the substrate is achieved, the grinding efficiency is improved, the dust pollution and labor intensity is reduced, the uniformity of coating adhesion and thermal protection is ensured, and the needs of large-scale construction are met.

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Abstract

The invention relates to the technical field of pretreatment devices, in particular to a substrate interface enhanced coating pretreatment device. In order to solve the problems of uneven polished plane, low efficiency, dust pollution and high labor intensity due to the fact that an oxide layer is removed through manual polishing before coating of an existing building base material, the following technical scheme is provided: the device comprises a mounting plate; the grinding wheel is arranged on one side of the mounting plate, and the side, away from the base material, of the grinding wheel is connected with a connecting plate; the grinding mechanism is mounted on the side surface of the mounting plate and is used for driving a grinding wheel to rotate for grinding; the pressure sensing assembly is arranged on the polishing mechanism and used for monitoring the pressure of the polishing wheel on the base material in real time; and the pressure adjusting mechanism is mounted on the side, away from the polishing mechanism, of the mounting plate. The coating adhesive force and thermal protection uniformity can be guaranteed, the large-scale construction requirement is met, the harm of dust to the human body and the labor intensity are reduced, and the normal exertion of the coating effect is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of pretreatment devices, and in particular, to a substrate interface enhanced coating pretreatment device. Background Art

[0002] In the field of high-temperature protection, the innovative application of thermal response protection material systems is driving the technological innovation of the industry. The existing "hierarchical thermal response fireproof and heat-insulating coating" has achieved a breakthrough in gradient thermal barrier and interface stability in an ultra-high temperature environment above 1300°C through the three-layer collaborative mechanism of a micro-nano porous thermal buffer layer, an amorphous-crystalline composite ceramic conversion layer, and a radiative heat reflection functional layer. Its performance such as second-level thermal response triggering, low-toxicity pyrolysis products, and high interface adhesion is significantly superior to traditional single thermal protection modes.

[0003] However, in the coating application scenario of building substrates, the pretreatment problem of the substrate surface oxide layer has become a key bottleneck restricting the coating performance. Since the oxide attached to the substrate surface is in direct contact with the coating, it is easy for the coating to peel off due to the shedding of the oxide itself. The existing process generally uses manual grinding to remove the oxide layer, but this method has significant defects: on the one hand, it is difficult to ensure the flatness of the grinding plane during manual operation, resulting in local voids or stress concentration at the interface between the coating and the substrate, directly affecting the coating adhesion and the uniformity of thermal protection; on the other hand, the manual grinding efficiency is low, unable to meet the large-scale construction requirements, and the dust generated during the grinding process also poses a threat to the health of construction workers and the labor intensity problem needs to be solved urgently. In view of this, the present invention proposes a substrate interface enhanced coating pretreatment device. Summary of the Invention

[0004] The purpose of the present invention is to address the problems in the background art that when manually grinding to remove the oxide layer before coating building substrates, there are problems such as uneven grinding plane, low efficiency, dust pollution, and high labor intensity, and to propose a substrate interface enhanced coating pretreatment device.

[0005] The technical solution of the present invention: A substrate interface enhanced coating pretreatment device, including a mounting plate; a grinding wheel disposed on one side of the mounting plate, a connecting plate is connected to the side of the grinding wheel away from the substrate; a grinding mechanism installed on the side of the mounting plate, the grinding mechanism is used to drive the grinding wheel to rotate for grinding; a pressure sensing component disposed on the grinding mechanism, the pressure sensing component is used to monitor the pressure of the grinding wheel on the substrate in real time; a pressure regulating mechanism installed on the side of the mounting plate away from the grinding mechanism, the pressure regulating mechanism is used to keep the pressure of the grinding wheel on the substrate constant.

[0006] Optionally, the grinding mechanism includes a first servo motor fixedly connected to one side of the mounting plate. The output end of the first servo motor is fixedly connected to a rotating cylinder. A driving rod is slidably connected in the rotating cylinder. The end of the driving rod away from the first servo motor is fixedly connected to the connecting plate. The driving rod is polygonal prism-shaped.

[0007] Optionally, a plurality of positioning seats are rotatably connected to the outer ring of the rotating cylinder through bearings. The positioning seats are fixedly connected to the side surface of the mounting plate.

[0008] Optionally, the pressure sensing assembly includes a connecting disk fixedly connected to the outer ring of the driving rod. The connecting disk is arranged between the rotating cylinder and the connecting plate. A synchronous disk is rotatably connected to the outer ring of the connecting disk through a bearing. Side plates are respectively fixedly connected to both sides of the synchronous disk. Moving rods are respectively fixedly connected to the sides of the two side plates away from the connecting plate. Adjusting plates are respectively slidably connected to the two moving rods. Both adjusting plates are fixedly connected to the side surface of the mounting plate.

[0009] Optionally, limit disks are respectively fixedly connected to the ends of the two moving rods away from the side plates. Springs are respectively sleeved on the outer rings of the two moving rods. The springs are arranged between the side plates and the adjusting plates. Detection plates are respectively slidably connected to the two moving rods. The detection plates are arranged between the adjusting plates and the springs. Pressure sensors are respectively installed in the two adjusting plates. The detection ends of the pressure sensors are fixedly connected to the detection plates.

[0010] Optionally, the pressure adjusting mechanism includes a first push rod motor fixedly connected to the side of the mounting plate away from the first servo motor. The output end of the first push rod motor is fixedly connected to a moving block. A positioning plate is installed on the side of the moving block away from the mounting plate. A plurality of sliding blocks are fixedly connected to the side of the positioning plate close to the mounting plate. Slide rails are respectively slidably connected in the plurality of sliding blocks. All the slide rails are fixedly connected to the mounting plate.

[0011] Optionally, it further includes a lateral driving assembly for driving the grinding wheel to perform lateral grinding on the base material. The lateral driving assembly includes a driving block fixedly connected to the side of the positioning plate away from the mounting plate. A first threaded rod is threadedly connected in the driving block. One end of the first threaded rod is rotatably connected to a mounting frame. The mounting frame is arranged in a "C" shape. A second servo motor is installed in the mounting frame. The output end of the second servo motor penetrates through the mounting frame and is fixedly connected to the first threaded rod. A first limiting rod is slidably connected in the driving block. The first limiting rod is arranged parallel to the first threaded rod.

[0012] Optionally, it further includes a vertical driving mechanism for driving the grinding wheel to vertically grind the substrate. The vertical driving mechanism includes a bottom plate disposed below the grinding wheel. Two fixing frames are fixedly connected to the top of the bottom plate. One side of the two fixing frames away from the bottom plate is respectively fixedly connected with a vertical plate. The two vertical plates are symmetrically arranged on both sides of the grinding wheel. The tops of the two vertical plates on the side away from each other are respectively fixedly connected with a top plate. A second limiting rod is fixedly connected between one top plate and the bottom plate. A sliding sleeve is slidably connected to the second limiting rod. One end of the first limiting rod and the mounting frame are both fixedly connected to the sliding sleeve. A second threaded rod is rotatably connected between the other top plate and the bottom plate. A threaded sleeve is threadedly connected to the second threaded rod. The other end of the first limiting rod is fixedly connected to the threaded sleeve. One end of the first threaded rod away from the mounting frame is rotatably connected to the threaded sleeve. A third servo motor is installed on the top of the bottom plate. The output end of the third servo motor is fixedly connected with a first bevel gear. A second bevel gear meshing with the first bevel gear is disposed on one side of the first bevel gear. The second bevel gear is fixedly connected to the outer circle of the second threaded rod.

[0013] Optionally, it further includes a calibration component for monitoring the fitting degree between the grinding wheel and the substrate. The calibration component includes multiple fixing plates installed on the side of the bottom plate. Second push rod motors are respectively installed on the tops of the multiple fixing plates. The output end of the second push rod motor is fixedly connected with a first displacement gauge. Fixing frames are installed on both opposite sides of the two vertical plates. Third push rod motors are respectively installed in the two fixing frames. The output end of the third push rod motor is fixedly connected with a second displacement gauge.

[0014] Optionally, it further includes a control display screen. The first servo motor, the pressure sensor, the first push rod motor, the second servo motor, the third servo motor, the second push rod motor, the first displacement gauge, the third push rod motor, and the second displacement gauge are all electrically connected to the control display screen.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] Through the linkage of the pressure sensing component and the pressure regulating mechanism, the present invention realizes the dynamic constant control of the grinding pressure, avoids the problem of uneven surface of the substrate caused by uneven manual grinding force, and at the same time can intelligently identify the protruding position of the substrate according to the data of the pressure sensor and enhance the grinding force targeted, significantly improving the grinding uniformity and flatness;

[0017] Furthermore, through the coordinated movement of the lateral driving component and the vertical driving mechanism, and in cooperation with the fitting degree monitoring of the calibration component, the full-area automatic and precise grinding of the substrate surface can be realized, and the efficiency is greatly improved compared with manual grinding;

[0018] In summary, the present invention can ensure the coating adhesion and thermal protection uniformity, meet the requirements of large-scale construction, reduce the harm of dust to the human body and the labor intensity, and ensure the normal performance of the coating effect. Brief Description of the Drawings

[0019] Figure 1 A structural schematic diagram of a substrate interface enhancement type coating pretreatment device is given;

[0020] Figure 2 It is a structural schematic diagram of the pressure sensing component;

[0021] Figure 3 is Figure 1 a schematic diagram of;

[0022] Figure 4 It is a structural schematic diagram of the vertical driving mechanism;

[0023] Figure 5 is Figure 4 a sectional structural schematic diagram of;

[0024] Figure 6 It is a schematic diagram of the control circuit.

[0025] Reference Signs:

[0026] 1, mounting plate; 2, grinding wheel; 21, connecting plate;

[0027] 3, grinding mechanism; 31, first servo motor; 32, rotating cylinder; 33, driving rod; 34, positioning seat;

[0028] 4, pressure sensing component; 41, connecting disc; 42, synchronizing disc; 43, side plate; 44, moving rod; 45, adjusting plate; 46, limiting disc; 47, spring; 48, detecting plate; 49, pressure sensor;

[0029] 5, pressure regulating mechanism; 51, first push rod motor; 52, moving block; 53, slider; 54, slide rail;

[0030] 6, positioning plate;

[0031] 7, lateral driving component; 71, driving block; 72, first threaded rod; 73, mounting frame; 74, second servo motor; 75, first limiting rod;

[0032] 8, vertical driving mechanism; 81, bottom plate; 82, fixed frame; 83, vertical plate; 84, top plate; 85, second limiting rod; 86, sliding sleeve; 87, second threaded rod; 88, threaded sleeve; 89, third servo motor; 810, first bevel gear; 811, second bevel gear;

[0033] 9. Calibration assembly; 91. Fixed plate; 92. Second push rod motor; 93. First displacement gauge; 94. Fixed bracket; 95. Third push rod motor; 96. Second displacement gauge. Detailed implementation manners

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention.

[0035] Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0036] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0038] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0039] Embodiment

[0040] As Figures 1 to 3As shown in the figure, a substrate interface enhancement type coating pretreatment device proposed by the present invention includes a mounting plate 1, and further includes a grinding wheel 2 disposed on one side of the mounting plate 1. A connecting plate 21 is connected to the side of the grinding wheel 2 away from the substrate. The grinding wheel 2 is connected to the side of the connecting plate 21 through a quick-release design. This is the prior art and will not be elaborated here. At the same time, the grinding wheel 2 can also be replaced with a wire brush head, which is also installed on the side of the connecting plate 21. By reducing the rotation speed, the grinding wheel 2 scratches the surface of the substrate, facilitating the improvement of the contact area between the coating and the substrate.

[0041] Furthermore, the above pretreatment device includes a grinding mechanism 3 installed on the side of the mounting plate 1. The grinding mechanism 3 is used to drive the grinding wheel 2 to rotate for grinding. The grinding mechanism 3 includes a first servo motor 31 fixedly connected to one side of the mounting plate 1. The output end of the first servo motor 31 is fixedly connected to a rotating cylinder 32. After the first servo motor 31 is started, it drives the rotating cylinder 32 to rotate. A plurality of positioning seats 34 are rotatably connected to the outer circle of the rotating cylinder 32 through bearings. The positioning seats 34 are fixedly connected to the side of the mounting plate 1, so that the rotating cylinder 32 rotates in place relative to the mounting plate 1. A driving rod 33 is slidably connected in the rotating cylinder 32. One end of the driving rod 33 away from the first servo motor 31 is fixedly connected to the connecting plate 21. The driving rod 33 is a multi-prismatic shape. Through the edges of the quadrangular prism, the driving rod 33 is driven to rotate synchronously when the rotating cylinder 32 rotates. At the same time, the driving rod 33 can slide in the rotating cylinder 32.

[0042] Further, the above-mentioned pretreatment device further includes a pressure sensing component 4 disposed on the grinding mechanism 3, and the pressure sensing component 4 is used to monitor the pressure of the grinding wheel 2 on the substrate in real time. The pressure sensing component 4 includes a connection disk 41 fixedly connected to the outer circle of the driving rod 33. The connection disk 41 is disposed between the rotating cylinder 32 and the connection plate 21. When the driving rod 33 rotates, it drives the connection disk 41 to rotate synchronously. At the same time, when the driving rod 33 slides in the rotating cylinder 32, the connection disk 41 moves. A synchronous disk 42 is rotatably connected to the outer circle of the connection disk 41 through a bearing. Through the setting of the connection disk 41 and the bearing, when the synchronous disk 42 is restricted from rotating, it will not prevent the driving rod 33 from rotating, and at the same time, the driving rod 33 and the synchronous disk 42 rotate synchronously. Side plates 43 are fixedly connected to both sides of the synchronous disk 42 respectively. When the driving rod 33 moves, it drives the side plates 43 to move synchronously. Moving rods 44 are fixedly connected to the sides of the two side plates 43 away from the connection plate 21 respectively. Adjusting plates 45 are slidably connected to the two moving rods 44 respectively. The two adjusting plates 45 are fixedly connected to the side of the mounting plate 1. Through the limiting effect of the moving rods 44 and the adjusting plates 45, the synchronous disk 42 is prevented from rotating. Limit disks 46 are fixedly connected to the ends of the two moving rods 44 away from the side plates 43 respectively. Through the setting of the limit disks 46, the moving rods 44 are prevented from detaching from the adjusting plates 45. Springs 47 are sleeved and installed on the outer circles of the two moving rods 44 respectively. The springs 47 are disposed between the side plates 43 and the adjusting plates 45. Through the elastic force of the springs 47, after the springs 47 are compressed and then release the elastic force, the grinding wheel 2 is pressed tightly against the substrate. Detection plates 48 are slidably connected to the two moving rods 44 respectively. The detection plates 48 are disposed between the adjusting plates 45 and the springs 47. Pressure sensors 49 are installed in the two adjusting plates 45 respectively. The detection ends of the pressure sensors 49 are fixedly connected to the detection plates 48. The pressure sensors 49 detect the elastic force at one end of the spring 47 through the detection plates 48, so as to know the pressure of the grinding wheel 2 on the substrate.

[0043] A protective cover can be installed at the positions of the synchronous disk 42 and the side plates 43 to isolate the oxidized layer powder and base powder ground off, prevent impurities from entering the sliding positions of the moving rods 44 and the adjusting plates 45, and the sliding positions of the rotating cylinder 32 and the driving rod 33, and ensure smooth movement.

[0044] Specifically, the above-mentioned pretreatment device includes a pressure regulating mechanism 5 installed on the side of the mounting plate 1 away from the grinding mechanism 3. The pressure regulating mechanism 5 is used to keep the pressure of the grinding wheel 2 on the substrate constant. The pressure regulating mechanism 5 includes a first push rod motor 51 fixedly connected to the side of the mounting plate 1 away from the first servo motor 31. The output end of the first push rod motor 51 is fixedly connected with a moving block 52. A positioning plate 6 is installed on the side of the moving block 52 away from the mounting plate 1. After the positioning plate 6 is fixed, when the first push rod motor 51 extends, it drives the mounting plate 1 to move through the reaction force. A plurality of sliding blocks 53 are fixedly connected to the side of the positioning plate 6 close to the mounting plate 1. Slide rails 54 are respectively slidably connected to the plurality of sliding blocks 53. The plurality of slide rails 54 are all fixedly connected to the mounting plate 1. Through the limiting effect of the sliding blocks 53 and the slide rails 54, the movement of the mounting plate 1 is stable.

[0045] In this embodiment, the above-mentioned pretreatment device includes a lateral driving assembly 7 for driving the grinding wheel 2 to perform lateral grinding on the substrate. The lateral driving assembly 7 includes a driving block 71 fixedly connected to the side of the positioning plate 6 away from the mounting plate 1. When the driving block 71 moves, it drives the positioning plate 6 to move synchronously. A first threaded rod 72 is threadedly connected to the driving block 71. When the first threaded rod 72 rotates, it drives the driving block 71 to move along the length direction of the first threaded rod 72. One end of the first threaded rod 72 is rotatably connected to a mounting frame 73. The mounting frame 73 is arranged in a "C" shape. A second servo motor 74 is installed in the mounting frame 73. The output end of the second servo motor 74 passes through the mounting frame 73 and is fixedly connected to the first threaded rod 72. After the second servo motor 74 is started, it drives the first threaded rod 72 to rotate. A first limiting rod 75 is slidably connected to the driving block 71. The first limiting rod 75 is arranged parallel to the first threaded rod 72. By limiting the movement of the driving block 71 when the first limiting rod 75 moves, the movement of the driving block 71 is stable.

[0046] Further, the above-mentioned preprocessing device further includes a vertical driving mechanism 8 for driving the grinding wheel 2 to vertically grind the base material. The vertical driving mechanism 8 includes a bottom plate 81 disposed below the grinding wheel 2. Two fixing frames 82 are fixedly connected to the top of the bottom plate 81. Two vertical plates 83 are respectively fixedly connected to one side of the two fixing frames 82 away from the bottom plate 81, and the positions of the fixing frames 82 and the vertical plates 83 are fixed. The two vertical plates 83 are symmetrically disposed on both sides of the grinding wheel 2. The tops of the two vertical plates 83 on the side away from each other are respectively fixedly connected to a top plate 84. A second limiting rod 85 is fixedly connected between one top plate 84 and the bottom plate 81, and the position of the second limiting rod 85 is fixed. A sliding sleeve 86 is slidably connected to the second limiting rod 85. One end of the first limiting rod 75 and the mounting frame 73 are both fixedly connected to the sliding sleeve 86, and the sliding sleeve 86 cooperates with the second limiting rod 85 to limit the position when the transverse driving assembly 7 moves. A second threaded rod 87 is rotatably connected between the other top plate 84 and the bottom plate 81, and the second threaded rod 87 remains in place and rotates. A threaded sleeve 88 is threadedly connected to the second threaded rod 87. When the second threaded rod 87 rotates, it drives the threaded sleeve 88 to move along the length direction of the second threaded rod 87. The other end of the first limiting rod 75 is fixedly connected to the threaded sleeve 88. One end of the first threaded rod 72 away from the mounting frame 73 is rotatably connected to the threaded sleeve 88. When the threaded sleeve 88 moves, it drives the transverse driving assembly 7 to move, thereby changing the grinding height of the grinding wheel 2. A third servo motor 89 is installed on the top of the bottom plate 81. The output end of the third servo motor 89 is fixedly connected to a first bevel gear 810. A second bevel gear 811 is disposed on one side of the first bevel gear 810 and meshes with it. After the third servo motor 89 is started, it drives the second bevel gear 811 to rotate through the first bevel gear 810. The second bevel gear 811 is fixedly connected to the outer ring of the second threaded rod 87. When the second bevel gear 811 rotates, it drives the second threaded rod 87 to rotate synchronously.

[0047] Furthermore, the above-mentioned preprocessing device further includes a calibration assembly 9 for monitoring the fitting degree between the grinding wheel 2 and the base material. The calibration assembly 9 includes two fixing plates 91 installed on the side surface of the bottom plate 81. Two second push rod motors 92 are respectively installed on the tops of the two fixing plates 91. The output end of the second push rod motor 92 is fixedly connected to a first displacement gauge 93. After the second push rod motor 92 is started, it drives the detection end of the first displacement gauge 93 to contact the base material. Two fixing brackets 94 are respectively installed on the opposite sides of the two vertical plates 83. Two third push rod motors 95 are respectively installed in the two fixing brackets 94. The output end of the third push rod motor 95 is fixedly connected to a second displacement gauge 96. After the third push rod motor 95 is started, it drives the detection end of the second displacement gauge 96 to contact the base material. The position and direction of the bottom plate 81 are adjusted according to the data of the two first displacement gauges 93 and the second displacement gauge 96 to ensure that the grinding wheel 2 is closely fitted with the base material.

[0048] Finally, the above-mentioned preprocessing device further includes a control display screen. The first servo motor 31, the pressure sensor 49, the first push rod motor 51, the second servo motor 74, the third servo motor 89, the second push rod motor 92, the first displacement gauge 93, the third push rod motor 95, and the second displacement gauge 96 are all electrically connected to the control display screen. After the thickness of the grinding wheel 2 becomes thinner after grinding, the distance between the two ends of the spring 47 becomes longer, so that the pressure exerted by the spring 47 on the substrate by the grinding wheel 2 decreases. The first push rod motor 51 is started to drive the mounting plate 1 close to the substrate by the reaction force and squeeze the spring 47, so as to ensure that the pressure of the grinding wheel 2 on the substrate is constant. At the same time, the control display screen obtains the change of the average value of the two groups of pressure sensors 49 to know the change of the pressure of the grinding wheel 2 on the substrate. During the first grinding, due to the unevenness of the substrate surface, a large pressure change occurs at the convex position. Therefore, during the second grinding, the first push rod motor 51 is started at the convex position, and the mounting plate 1 is driven close to the substrate by the reaction force, so as to squeeze the spring 47 to increase the elastic force, making the surface of the substrate smooth.

[0049] In this embodiment, the average value of the two groups of pressure sensors 49 is the pressure and friction force of the grinding wheel 2 on the substrate. When the friction force remains unchanged, the change of the pressure of the grinding wheel 2 on the substrate can be effectively monitored.

[0050] In this embodiment, first, the device is placed beside the substrate, so that the grinding wheel 2 contacts the substrate and squeezes the two groups of springs 47 at the same time. The two groups of second push rod motors 92 and the two groups of third push rod motors 95 are started through the control display screen to drive the first displacement gauge 93 and the second displacement gauge 96 to contact the substrate. By observing the four groups of data displayed on the control display screen, the position and tilt angle of the bottom plate 81 are adjusted so that the data of the two groups of first displacement gauges 93 and the two groups of second displacement gauges 96 are the same. At this time, the grinding surface of the grinding wheel 2 is closely attached to the substrate.

[0051] When grinding, first, the first servo motor 31 is started to drive the rotating cylinder 32 to rotate, and the connecting plate 21 is driven through the driving rod 33, thereby driving the grinding wheel 2 to rotate. The second servo motor 74 is started to drive the first threaded rod 72 to rotate. When the first threaded rod 72 rotates, it drives the driving block 71 to move horizontally. At the same time, the driving block 71 moves smoothly under the limiting action of the first limiting rod 75, driving the grinding wheel 2 to perform horizontal grinding. After the horizontal grinding at the same height is completed, the third servo motor 89 is started to drive the first bevel gear 810 to rotate, and the second threaded rod 87 is driven to rotate through the second bevel gear 811, driving the threaded sleeve 88 to move vertically, so that the driving block 71 and the first limiting rod 75 move smoothly under the limiting action of the second limiting rod 85 and the sliding sleeve 86, thereby driving the grinding wheel 2 to change its height, and comprehensively grinding the substrate through the cooperation of the horizontal driving assembly 7 and the vertical driving mechanism 8.

[0052] During the grinding process, after the thickness of the grinding wheel 2 becomes thinner after grinding, the spring 47 releases elastic force, so that the pressure of the grinding wheel 2 on the substrate decreases, and the elastic force of the spring 47 sensed by the two groups of pressure sensors 49 also decreases. At this time, the first push rod motor 51 is started, and the mounting plate 1 is driven to approach the substrate by the reaction force of the first push rod motor 51. At the same time, the adjusting plate 45 approaches the substrate, so that the spring 47 is squeezed. At the same time, the display screen is controlled to take the average value of the two groups of pressure sensors 49 as the pressure of the grinding wheel 2 on the substrate, and cooperate with the adjustment of the first push rod motor 51 to ensure that the pressure of the grinding wheel 2 on the substrate is constant.

[0053] When the substrate is comprehensively ground for the first time, due to the unevenness of the substrate surface, a large pressure change occurs at the protruding position, and the pressure sensor 49 senses a large change at the protruding position. Therefore, when grinding for the second time, the first push rod motor 51 is started at the protruding position to squeeze the spring 47 to increase the elastic force, so as to increase the pressure of the grinding wheel 2 on the substrate at the protruding position, and make the surface of the substrate smooth.

[0054] After grinding is completed, the grinding wheel 2 is replaced with a wire brush, which is driven by the grinding mechanism 3, and cooperates with the lateral driving assembly 7 and the vertical driving mechanism 8 to scrape the scratches on the surface of the ground substrate, which is convenient for increasing the contact area between the coating and the substrate and ensuring the strength of the coating.

[0055] The above specific embodiments are only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A substrate interface-enhanced coating pretreatment device, characterized in that, Including: Mounting plate (1); A grinding wheel (2) arranged on one side of the mounting plate (1), and a connecting plate (21) is connected to the side of the grinding wheel (2) away from the base material; A grinding mechanism (3) mounted on the side of the mounting plate (1), and the grinding mechanism (3) is used to drive the grinding wheel (2) to rotate for grinding; A pressure sensing component (4) arranged on the grinding mechanism (3), and the pressure sensing component (4) is used to monitor the pressure of the grinding wheel (2) on the base material in real time; A pressure regulating mechanism (5) mounted on the side of the mounting plate (1) away from the grinding mechanism (3), and the pressure regulating mechanism (5) is used to keep the pressure of the grinding wheel (2) on the base material constant.

2. The substrate interface enhanced coating pretreatment device according to claim 1, characterized in that, The grinding mechanism (3) includes a first servo motor (31) fixedly connected to one side of the mounting plate (1), the output end of the first servo motor (31) is fixedly connected with a rotating cylinder (32), a driving rod (33) is slidably connected in the rotating cylinder (32), one end of the driving rod (33) away from the first servo motor (31) is fixedly connected with the connecting plate (21), and the driving rod (33) is polygonal prism-shaped.

3. The substrate interface-enhanced coating pretreatment device according to claim 2, characterized in that, A plurality of groups of positioning seats (34) are rotatably connected to the outer ring of the rotating cylinder (32) through bearings, and the positioning seats (34) are fixedly connected to the side of the mounting plate (1).

4. An interface enhancement type coating pretreatment device for a substrate according to claim 3, characterized in that, The pressure sensing component (4) includes a connecting disk (41) fixedly connected to the outer ring of the driving rod (33), the connecting disk (41) is arranged between the rotating cylinder (32) and the connecting plate (21), a synchronous disk (42) is rotatably connected to the outer ring of the connecting disk (41) through a bearing, side plates (43) are respectively fixedly connected to both sides of the synchronous disk (42), moving rods (44) are respectively fixedly connected to the sides of the two side plates (43) away from the connecting plate (21), adjusting plates (45) are respectively slidably connected to the two moving rods (44), and the two adjusting plates (45) are both fixedly connected to the side of the mounting plate (1).

5. An interface enhancement type coating pretreatment device for a substrate according to claim 4, characterized in that, Limit disks (46) are respectively fixedly connected to the ends of the two moving rods (44) away from the side plates (43), springs (47) are respectively sleeved on the outer rings of the two moving rods (44), the springs (47) are arranged between the side plates (43) and the adjusting plates (45), detection plates (48) are respectively slidably connected to the two moving rods (44), the detection plates (48) are arranged between the adjusting plates (45) and the springs (47), and pressure sensors (49) are respectively installed in the two adjusting plates (45), and the detection ends of the pressure sensors (49) are fixedly connected to the detection plates (48).

6. The substrate interface enhanced coating pretreatment device according to claim 5, characterized in that, The pressure regulating mechanism (5) includes a first push rod motor (51) fixedly connected to the side of the mounting plate (1) away from the first servo motor (31). The output end of the first push rod motor (51) is fixedly connected with a moving block (52). A positioning plate (6) is installed on the side of the moving block (52) away from the mounting plate (1). A plurality of sliding blocks (53) are fixedly connected to the side of the positioning plate (6) close to the mounting plate (1). The plurality of sliding blocks (53) are respectively slidably connected with slide rails (54), and the plurality of slide rails (54) are all fixedly connected to the mounting plate (1).

7. An interface enhancement type coating pretreatment device for a substrate according to claim 6, characterized in that, It further includes a lateral driving assembly (7) for driving the grinding wheel (2) to transversely grind the base material. The lateral driving assembly (7) includes a driving block (71) fixedly connected to the side of the positioning plate (6) away from the mounting plate (1). A first threaded rod (72) is threadedly connected in the driving block (71). One end of the first threaded rod (72) is rotatably connected with a mounting frame (73). The mounting frame (73) is arranged in a "C" shape. A second servo motor (74) is installed in the mounting frame (73). The output end of the second servo motor (74) passes through the mounting frame (73) and is fixedly connected with the first threaded rod (72). A first limiting rod (75) is slidably connected in the driving block (71), and the first limiting rod (75) is arranged parallel to the first threaded rod (72).

8. An interface enhancement type coating pretreatment device for a substrate according to claim 7, characterized in that, It further includes a vertical driving mechanism (8) for driving the grinding wheel (2) to vertically grind the base material. The vertical driving mechanism (8) includes a bottom plate (81) arranged below the grinding wheel (2). Two fixed frames (82) are fixedly connected to the top of the bottom plate (81). Two vertical plates (83) are respectively fixedly connected to the sides of the two fixed frames (82) away from the bottom plate (81). The two vertical plates (83) are symmetrically arranged on both sides of the grinding wheel (2). The tops of the two vertical plates (83) away from each other are respectively fixedly connected with a top plate (84). A second limiting rod (85) is fixedly connected between one top plate (84) and the bottom plate (81). A sliding sleeve (86) is slidably connected to the second limiting rod (85). One end of the first limiting rod (75) and the mounting frame (73) are both fixedly connected to the sliding sleeve (86); A second threaded rod (87) is rotatably connected between the other top plate (84) and the bottom plate (81). A threaded sleeve (88) is threadedly connected to the second threaded rod (87). The other end of the first limiting rod (75) is fixedly connected to the threaded sleeve (88). One end of the first threaded rod (72) away from the mounting frame (73) is rotatably connected to the threaded sleeve (88). A third servo motor (89) is installed on the top of the bottom plate (81). The output end of the third servo motor (89) is fixedly connected with a first bevel gear (810). A second bevel gear (811) meshing with the first bevel gear (810) is arranged on one side of the first bevel gear (810). The second bevel gear (811) is fixedly connected to the outer ring of the second threaded rod (87).

9. An interfacial enhancement type coating pretreatment device for a substrate according to claim 8, characterized in that, It further includes a calibration component (9) for monitoring the fit between the grinding wheel (2) and the substrate. The calibration component (9) includes multiple groups of fixing plates (91) installed on the side of the bottom plate (81). At the tops of the multiple groups of fixing plates (91), second push rod motors (92) are respectively installed. The output ends of the second push rod motors (92) are fixedly connected with first displacement gauges (93). Fixed frames (94) are installed on the opposite sides of the two vertical plates (83). Third push rod motors (95) are respectively installed in the two fixed frames (94). The output ends of the third push rod motors (95) are fixedly connected with second displacement gauges (96).

10. An interfacial enhancement type coating pretreatment device for a substrate according to claim 9, characterized in that, It further includes a control display screen. The first servo motor (31), the pressure sensor (49), the first push rod motor (51), the second servo motor (74), the third servo motor (89), the second push rod motor (92), the first displacement gauge (93), the third push rod motor (95), and the second displacement gauge (96) are all electrically connected to the control display screen.

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