A counting knob, a die lip adjustment unit, a die lip adjustment device, and an adjustment method.

By using a counting knob and a die lip adjustment device, the problem of inaccurate parameter recording in the die lip adjustment unit was solved, enabling accurate parameter display and automatic reset, thus improving production efficiency.

CN120347975BActive Publication Date: 2025-12-02GUANGDONG GUANGXIN MATERIALS INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510695985.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-12-02
Estimated Expiration
2045-05-28

AI Technical Summary

Technical Problem

In the existing technology, the adjustment parameters of the die lip adjustment unit lack reasonable recording methods, which makes the parameters easy to be lost or misread. In particular, the reset is inaccurate after product formula changes or long-term shutdown, which affects production efficiency.

Method used

It employs a counting knob and a die lip adjustment device, and displays the adjustment amount of the adjusting bolt through a sleeve and a dial. Combined with an encoder and controller, it achieves accurate recording and automatic reset of parameters.

Benefits of technology

It enables precise display and automatic reset of adjustment parameters, improving production efficiency, reducing manual debugging time, and reducing reliance on technical experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a counting knob, a die lip adjustment unit, a die lip adjustment device, and an adjustment method. The counting knob includes a base; a sleeve for fixing it around an adjusting bolt, the sleeve being rotatably connected to the base, and the sleeve having a first scale; and a second scale, with a transmission mechanism connecting the second scale and the sleeve, the transmission ratio between the second scale and the sleeve being greater than one. The die lip adjustment device includes a die lip component and multiple die lip adjustment units, each including a support base, an adjusting bolt, an adjusting nut, a pull rod, and a counting knob. The production method uses the die lip adjustment device to adjust the die lip. When the process reaches an ideal state, the operator can simultaneously record the readings of each counting knob and associate them with the process formula parameters to form a traceable benchmark database. When it is necessary to reproduce a specific process, only the corresponding adjusting bolt position parameters need to be retrieved, and the adjustment and reset can be quickly completed based on the counting knob readings.
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Description

Technical Field

[0001] This invention relates to the field of plastic molding technology, and in particular to a counting knob, a die lip adjustment unit, a die lip adjustment device, and an adjustment method. Background Technology

[0002] The die lip is an adjustable component at the end of the plastic film extrusion die, directly affecting the uniformity of film thickness. The die lip generally consists of an upper lip and a lower lip. The upper lip is connected to multiple adjustment units for adjusting the gap width between it and the lower lip. Currently, these adjustment units are commonly adjusted using bolts. After technicians repeatedly rotate the adjustment bolts to achieve the ideal thickness distribution, there is a lack of reasonable methods for recording the adjustment parameters of each bolt. Most companies still rely on manual marking or paper records. This crude recording method is prone to parameter loss or misinterpretation, especially when product formulas are changed and thickness parameters need to be reset, or when restarting production after a long shutdown. This can easily lead to inaccurate resets, requiring significant time and manpower for readjustment, which is detrimental to improving production efficiency. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a counting knob, a die lip adjustment unit, a die lip adjustment device, and an adjustment method.

[0004] A counting knob according to a first aspect embodiment of the present invention includes:

[0005] Base;

[0006] A sleeve is used to fix it outside the adjusting bolt. The sleeve is rotatably connected to the base. The sleeve is provided with a first scale.

[0007] The second dial is rotatably mounted on the base, and a transmission mechanism is connected between the second dial and the sleeve. The transmission ratio between the second dial and the sleeve is greater than one.

[0008] According to the first aspect of the present invention, the counting knob has at least the following technical effects: In use, the base can be fixedly installed on the support seat of the die lip adjustment unit, and the sleeve can be fixedly fitted outside the adjusting bolt of the die lip adjustment unit, so that the adjustment parameter of the adjusting bolt can be accurately displayed by the first scale and the second scale; when the process debugging reaches the ideal state, the operator can simultaneously record the readings of each counting knob and associate them with the process formula parameters to form a traceable benchmark database; when it is necessary to reproduce a specific process, it is only necessary to retrieve the corresponding adjusting bolt position parameters, and the adjustment and reset can be quickly completed according to the reading of the counting knob.

[0009] According to some embodiments of the present invention, the second dial is annular and coaxial with the sleeve.

[0010] According to some embodiments of the present invention, the transmission mechanism includes a first gear disposed on the sleeve, a second gear disposed on the second dial and a third gear rotatably disposed on the base, the first gear and the second gear being coaxial, the third gear being vertically disposed, the upper part and the lower part of the third gear meshing with the first gear and the second gear respectively, and the first gear being an incomplete gear.

[0011] According to some embodiments of the present invention, the number of teeth of the second gear is ten times the number of teeth of the first gear.

[0012] According to a second aspect of the present invention, a die lip adjustment unit includes a support base, an adjusting bolt, an adjusting nut, a pull rod, and the aforementioned counting knob. The adjusting nut is fixedly disposed on the support base, the adjusting bolt is threadedly connected to the adjusting nut, the pull rod is coaxial with the adjusting bolt, one end of the adjusting bolt is rotatably connected to the pull rod, and the pull rod is used to connect the adjusting bolt and the upper lip of the die lip. The base is fixedly disposed relative to the support base, and the sleeve is fixedly sleeved on the adjusting bolt.

[0013] According to the second aspect of the present invention, the die lip adjustment unit has at least the following technical effects: by setting the above-mentioned counting knob, the adjustment amount parameter of the adjusting bolt can be accurately displayed by the first scale and the second scale, and when the die lip adjustment unit needs to be reset, the adjustment and reset can be quickly completed according to the reading of the counting knob.

[0014] According to a third aspect of the present invention, a die lip adjustment device includes a die lip component and a plurality of the above-described die lip adjustment units. The die lip component has a main body, an upper lip, and a lower lip. The plurality of die lip adjustment units are arranged sequentially along the extending direction of the upper lip. The support base is fixedly disposed relative to the main body, and the pull rod is connected between the adjustment bolt and the upper lip.

[0015] According to the third aspect of the present invention, the die lip adjustment device has at least the following technical effects: by setting multiple die lip adjustment units as described above, when it is necessary to reproduce a specific process, it is only necessary to retrieve the adjustment bolt position parameters of the corresponding die lip adjustment unit, and the adjustment and reset of each die lip adjustment unit can be quickly completed according to the reading of the counting knob, thereby quickly completing the adjustment of the die lip.

[0016] According to some embodiments of the present invention, the main body is provided with a translation seat and a first driver for driving the translation seat in a transverse direction, with the axial direction of the adjusting bolt as the first direction. The translation seat is provided with a lifting seat and a second driver for driving the lifting seat in the first direction. The lifting seat is provided with a rotary driver. The drive shaft of the rotary driver is provided with a cutter head for rotating the adjusting bolt. The cutter head is detachably connected to the adjusting bolt.

[0017] According to some embodiments of the present invention, the cutting head is a hexagonal cutting head, and the adjusting bolt is provided with a hexagonal groove adapted to the hexagonal cutting head.

[0018] According to some embodiments of the present invention, the die lip adjustment unit further includes an encoder, the encoder including a rotor disposed on the adjustment bolt and a stator disposed on the support base; the die lip adjustment device includes a controller, the encoder, the first driver, the second driver and the rotary driver are all electrically connected to the controller.

[0019] According to a fourth aspect embodiment of the present invention, a die lip adjustment method is used to adjust the die lip using the above-described die lip adjustment device. The die lip adjustment method includes an adjustment method and a reset method. The adjustment method includes:

[0020] Multiple adjusting bolts are manually rotated to ensure the thickness distribution of the die lip meets the requirements;

[0021] The encoded data of each encoder is acquired and stored in the controller's storage module;

[0022] The reset method includes:

[0023] The first driver and the second driver are controlled to drive the translation seat and the lifting seat, so that the cutter head is connected to the adjusting bolt of the target die lip adjusting unit;

[0024] Obtain the current encoding data of the encoder of the target mold lip adjustment unit;

[0025] The rotary driver is controlled to drive the cutter head so that the current encoded data of the target die lip adjustment unit is consistent with the encoded data in the storage module.

[0026] According to the fourth aspect of the present invention, the die lip adjustment method has at least the following technical effects: by setting an encoder and a controller, when the die lip needs to be reset, the controller can control the first driver, the second driver and the rotary driver to reset the die lip adjustment unit one by one, without the need for manual adjustment and reset, which is beneficial to improving production efficiency.

[0027] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0028] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0029] Figure 1 This is a three-dimensional structural schematic diagram of the die lip adjustment device according to an embodiment of the present invention;

[0030] Figure 2 yes Figure 1 A partial cross-sectional schematic diagram of the die lip adjustment device;

[0031] Figure 3 This is a three-dimensional structural schematic diagram of the counting knob according to an embodiment of the present invention;

[0032] Figure 4 yes Figure 3 A cross-sectional view of the counting knob;

[0033] In the attached image:

[0034] 100-Die lip component; 101-Upper lip; 110-Transfer seat; 111-First driver; 120-Lifting seat; 121-Second driver; 131-Rotary driver; 132-Hexagonal cutter head; 200-Counting knob; 201-Base; 210-First dial; 211-Sleeve; 212-First gear; 220-Second dial; 222-Second gear; 232-Third gear; 300-Support seat; 310-Adjusting bolt; 320-Encoder; 330-Adjusting nut; 340-Pull rod. Detailed Implementation

[0035] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0036] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, "several" means one or more, "multiple" means two or more, "greater than," "less than," "exceeding," etc., are understood to exclude the stated number, while "above," "below," "within," etc., are understood to include the stated number. If "first" or "second" is used, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0037] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.

[0038] The following is for reference. Figures 1 to 4 The present invention describes a counting knob 200, a die lip adjustment unit, a die lip adjustment device, and an adjustment method according to embodiments thereof.

[0039] The counting knob 200 of the first aspect of the present invention, referred to Figure 3 It includes a base 201, a sleeve 211, and a second dial 220.

[0040] The base 201 is used to fix the support 300 to the die lip adjustment unit. The base 201 also serves as the housing of the counting knob 200 to protect the transmission mechanism inside the counting knob 200.

[0041] The sleeve 211 is used to fix it outside the adjusting bolt 310. The sleeve 211 is rotatably connected to the base 201. The sleeve 211 is provided with a first scale 210. With the axis of the sleeve 211 as vertical, the first scale 210 can be fixedly set on the top of the sleeve 211. The first scale 210 is set on the upper surface of the base 201. The base 201 is provided with a first zero point mark corresponding to the first scale 210. The reading of the first scale 210 can be observed from above the counting knob 200.

[0042] The second dial 220 is rotatably mounted on the base 201. The axis of the second dial 220 is vertical. A transmission mechanism is connected between the second dial 220 and the sleeve 211. The transmission ratio between the second dial 220 and the sleeve 211 is greater than one. That is, the rotational speed of the second dial 220, which is the driven component, is smaller than the rotational speed of the sleeve 211, which is the driving component, so that the recorded value range of the second dial 220 is larger than that of the first dial 210.

[0043] In use, the base 201 can be fixedly installed on the support base 300 of the die lip adjustment unit, and the sleeve 211 can be fixedly sleeved on the adjusting bolt 310 of the die lip adjustment unit. The adjustment parameters of the adjusting bolt 310 can be accurately displayed by the first dial 210 and the second dial 220. When the process debugging reaches the ideal state, the operator can simultaneously record the readings of each counting knob 200 and associate them with the process formula parameters to form a traceable benchmark database. When it is necessary to reproduce a specific process, it is only necessary to retrieve the corresponding position parameters of the adjusting bolt 310, and the adjustment and reset can be quickly completed according to the readings of the counting knob 200.

[0044] In some embodiments of the present invention, the second dial 220 is annular and coaxial with the sleeve 211. The second dial 220 is rotatably fitted onto the outside of the sleeve 211, thus allowing smooth rotation of the second dial 220. The second dial 220 is located on the lower side of the sleeve 211, and the scale lines of the second dial 220 are set on its outer periphery. An observation window is provided on the front side of the base 201 corresponding to the second dial 220 to facilitate observation of the scale of the second dial 220. A second zero-point mark corresponding to the second dial 220 is provided on the front side of the base 201, and the reading of the second dial 220 can be observed from the front side of the technical knob.

[0045] In some embodiments of the present invention, reference is made to... Figure 4 The transmission mechanism includes a first gear 212 mounted on the sleeve 211, a second gear 222 mounted on the second dial 220, and a third gear 232 rotatably mounted on the base 201. All three gears are located within the base 201. All three are external gears. The first gear 212 and the second gear 222 are coaxial, while the third gear 232 is vertically positioned on the right rear side of the sleeve 211. The upper and lower parts of the third gear 232 mesh with the first gear 212 and the second gear 222, respectively. The first gear 212 is an incomplete gear. This arrangement results in the first gear 212 and the second gear 222 overlapping axially, creating a reasonable and compact structure that facilitates installation onto the adjusting bolt 310.

[0046] In some embodiments of the present invention, the number of teeth of the second gear 222 is ten times the number of teeth of the first gear 212. Thus, when the first dial 210 rotates ten times, the second dial 220 rotates one time, and the counting knob 200 can visually display the rotation amount from 0 to 9.9 revolutions.

[0047] The mold lip adjustment unit of the second aspect embodiment of the present invention, referred to Figure 2The system includes a support base 300, an adjusting bolt 310, an adjusting nut 330, a pull rod 340, and the aforementioned counting knob 200. The adjusting nut 330 is fixedly mounted on the support base 300, and the adjusting bolt 310 is threadedly connected to the adjusting nut 330. The pull rod 340 is coaxial with the adjusting bolt 310, and one end of the adjusting bolt 310 is rotatably connected to the pull rod 340. The pull rod 340 is used to connect the adjusting bolt 310 and the upper lip 101 of the mold lip. The base 201 is fixedly mounted relative to the support base 300, and the sleeve 211 is fixedly fitted onto the adjusting bolt 310. Specifically, the sleeve 211 is fixedly fitted onto the end of the adjusting bolt 310 away from the pull rod 340, and the adjusting bolt 310 protrudes from the sleeve 211 to facilitate manual rotation adjustment.

[0048] By setting the counting knob 200, the adjustment parameters of the adjusting bolt 310 can be accurately displayed by the first dial 210 and the second dial 220. When the die lip adjustment unit needs to be reset, the adjustment and reset can be quickly completed according to the reading of the counting knob 200.

[0049] The die lip adjustment device according to a third aspect of the present invention, referring to Figure 1 The device includes a die lip component 100 and a plurality of the aforementioned die lip adjustment units. The die lip component 100 has a main body, an upper lip 101 and a lower lip, with the upper lip 101 positioned above the lower lip. The upper lip 101 extends laterally, and the plurality of die lip adjustment units are arranged sequentially along the extension direction of the upper lip 101. The support base 300 is fixedly disposed relative to the main body, and the pull rod 340 is connected between the adjustment bolt 310 and the upper lip 101.

[0050] By setting up multiple die lip adjustment units as described above, when a specific process needs to be reproduced, it is only necessary to retrieve the position parameters of the adjustment bolt 310 of the corresponding die lip adjustment unit, and then quickly complete the adjustment and reset of each die lip adjustment unit according to the reading of the counting knob 200, thereby quickly completing the adjustment of the die lip.

[0051] In some embodiments of the present invention, the main body is provided with a translation seat 110 and a first driver 111 for driving the translation seat 110 laterally, with the axial direction of the adjusting bolt 310 as the first direction. The translation seat 110 is provided with a lifting seat 120 and a second driver 121 for driving the lifting seat 120 along the first direction. The lifting seat 120 is provided with a rotary driver 131. The drive shaft of the rotary driver 131 is provided with a cutter head for rotating the adjusting bolt 310. The cutter head is detachably connected to the adjusting bolt 310. The first driver 111 can be a linear motor or a rotary motor driving a lead screw and nut pair. Specifically, the first driver 111 includes a first guide rail extending laterally, a first slider slidably disposed on the first guide rail, a first motor, and a first lead screw and nut pair. The first guide rail is fixedly disposed on the main body, and the first slider is disposed on the translation seat 110 to achieve a sliding connection between the translation seat 110 and the main body. The first lead screw and nut pair includes a first lead screw and a first nut. The first lead screw is laterally disposed and rotatably disposed on the main body. The drive shaft of the first motor is coaxial with and linked to the first lead screw. The first nut is fixedly disposed on the translation seat 110. Therefore, starting the first motor drives the translation seat 110 to move laterally. The second driver 121 is similar; it can also be a linear motor or a rotary motor driving a lead screw and nut pair. This allows for the adjustment of the adjusting bolts 310 of each die lip adjustment unit via electronic control, facilitating more precise adjustment.

[0052] In some embodiments of the present invention, the cutting head is a hexagonal cutting head 132, and the adjusting bolt 310 is provided with a hexagonal groove adapted to the hexagonal cutting head 132. In this way, the connection between the hexagonal cutting head 132 and the adjusting bolt 310 can be achieved by insertion connection, which is simple in structure and the separation and engagement between the hexagonal cutting head 132 and the adjusting bolt 310 is smooth.

[0053] In some embodiments of the present invention, the die lip adjustment unit further includes an encoder 320, which includes a rotor disposed on the adjusting bolt 310 and a stator disposed on the support base 300; the die lip adjustment device includes a controller, and the encoder 320, the first driver 111, the second driver 121, and the rotary driver 131 are all electrically connected to the controller, which has a storage module. By setting the encoder 320 and the controller, the die lip adjustment device can automatically reset each die lip adjustment unit, which is beneficial for realizing automated production.

[0054] A multi-turn absolute encoder 320 is integrated into each adjusting bolt 310. By monitoring the rotation angle and number of turns of the adjusting bolt 310 in real time, the mechanical displacement is accurately converted into a digital signal and transmitted to the controller via an industrial bus. The high-precision encoder 320 used has an angular resolution of ±0.05°, which ensures that the system achieves micron-level displacement control accuracy.

[0055] The mold lip adjustment method according to a fourth aspect of the present invention uses the above-described mold lip adjustment device to adjust the mold lip. The mold lip adjustment method includes an adjustment method and a reset method. The adjustment method includes:

[0056] In step S100, multiple adjusting bolts 310 are manually rotated to ensure that the thickness distribution of the die lip meets the requirements.

[0057] Step S200: Obtain the encoded data of each encoder 320 and store it in the controller's storage module;

[0058] Reset methods include:

[0059] In step S300, the first driver 111 and the second driver 121 are controlled to drive the translation seat 110 and the lifting seat 120, so that the cutter head is connected to the adjusting bolt 310 of the target die lip adjusting unit.

[0060] Step S400: Obtain the current encoding data of the encoder 320 of the target mold lip adjustment unit;

[0061] In step S500, the rotary driver 131 is controlled to drive the cutter head so that the current encoded data of the target die lip adjustment unit is consistent with the encoded data in the storage module.

[0062] By setting up the encoder 320 and the controller, when the die lip needs to be reset, the controller can control the first driver 111, the second driver 121 and the rotary driver 131 to reset the die lip adjustment unit one by one, without the need for manual adjustment and reset, which is beneficial to improving production efficiency.

[0063] The die lip adjustment device can be manufactured from existing devices by adding components, offering advantages such as simple production, low cost, and ease of promotion. In use, each die lip adjustment unit can be manually adjusted according to real-time conditions during production, or automatically reset via electronic control. This embodiment combines ease of operation and cost-effectiveness, avoiding the drawbacks of traditional manual marking methods that are prone to loss and misreading, while overcoming the high cost and complex maintenance of electronic systems. Operators can perform coarse adjustments without specialized measuring tools, significantly reducing reliance on technical experience. Simultaneously, this solution retains compatibility with traditional operating methods, laying a data foundation for subsequent full digital upgrades, making it an ideal choice for the transition of die lip gap adjustment technology from traditional mechanical to modern digital. In practical applications, this transitional technology not only solves the core pain point of low reset efficiency but also provides a reliable guarantee for the stable reproduction of production processes by establishing a standardized parameter recording system.

[0064] In some embodiments of the present invention, the controller may not have a storage module. Instead, each die lip adjustment unit includes a storage unit and a first signal transmission unit. The lifting base 120 of the die lip adjustment device is provided with a second signal transmission unit adapted to the first signal transmission unit. When the cutter head is connected to the adjusting bolt 310 of the current die lip adjustment unit, the first signal transmission unit is electrically connected to the second signal transmission unit of the current die lip adjustment unit. When the cutter head is separated from the adjusting bolt 310 of the current die lip adjustment unit, the first signal transmission unit is disconnected from the second signal transmission unit of the current die lip adjustment unit, and the signal receiving unit is electrically connected to the controller. The first and second signal transmission units can both be wireless transmission units, or both can be quick connectors.

[0065] In this embodiment, the debugging method includes:

[0066] In step S600, multiple adjusting bolts 310 are manually rotated to ensure that the thickness distribution of the die lip meets the requirements.

[0067] In step S700, the first driver 111 and the second driver 121 are controlled to drive the translation seat 110 and the lifting seat 120, so that the cutter head is connected to the adjusting bolt 310 of the target die lip adjusting unit.

[0068] Step S800: Obtain the encoded data of the encoder 320 of the target die lip adjustment unit and store it in the storage unit of the target die lip adjustment unit;

[0069] Reset methods include:

[0070] In step S900, the first driver 111 and the second driver 121 are controlled to drive the translation seat 110 and the lifting seat 120, so that the cutter head is connected to the adjusting bolt 310 of the target die lip adjusting unit.

[0071] Step S1000: Obtain the current encoding data of the encoder 320 of the target mold lip adjustment unit and the encoding data in the storage unit;

[0072] Step S1100: Control the rotary driver 131 to drive the cutter head so that the current encoded data of the target die lip adjustment unit is consistent with the encoded data in the storage unit.

[0073] The coded data used to reset the current die lip adjustment unit is stored in the current die lip adjustment unit. When a die lip adjustment unit is damaged, only the damaged die lip adjustment unit needs to be replaced and debugged, avoiding changes or interference to the reset data of all die lip adjustment units. This avoids the problem of large-scale data errors that would require staff to spend a lot of time manually debugging all die lip adjustment units again.

[0074] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A die lip adjustment device, characterized in that: The components include a die lip assembly and multiple die lip adjustment units. Each die lip adjustment unit includes a support base, adjusting bolts, adjusting nuts, a pull rod, and a counting knob. The counting knob includes: Base; A sleeve is used to fix it outside the adjusting bolt. The sleeve is rotatably connected to the base. The sleeve is provided with a first scale. The second dial is rotatably mounted on the base. A transmission mechanism is connected between the second dial and the sleeve, and the transmission ratio between the second dial and the sleeve is greater than one. An adjusting nut is fixedly mounted on a support base, and an adjusting bolt is threadedly connected to the adjusting nut. A pull rod is coaxial with the adjusting bolt, and one end of the adjusting bolt is rotatably connected to the pull rod. The pull rod is used to connect the adjusting bolt to the upper lip of the mold lip. The base and the support base are fixedly mounted relative to each other, and a sleeve is fixedly fitted onto the adjusting bolt. The die lip component has a main body, an upper lip, and a lower lip, with multiple die lip adjustment units arranged sequentially along the extension direction of the upper lip; the support base is fixedly arranged relative to the main body, and the tie rod is connected between the adjustment bolt and the upper lip; The main body is provided with a translation seat and a first driver for driving the translation seat in the transverse direction, with the axial direction of the adjusting bolt as the first direction. The translation seat is provided with a lifting seat and a second driver for driving the lifting seat in the first direction. The lifting seat is provided with a rotary driver. The drive shaft of the rotary driver is provided with a cutter head for rotating the adjusting bolt. The cutter head is detachably connected to the adjusting bolt. The die lip adjustment unit also includes an encoder, which includes a rotor located on the adjustment bolt and a stator located on the support base; the die lip adjustment device includes a controller, and the encoder, the first driver, the second driver and the rotary driver are all electrically connected to the controller.

2. The die lip adjustment device according to claim 1, characterized in that: The second dial is annular and coaxial with the sleeve.

3. The die lip adjustment device according to claim 2, characterized in that: The transmission mechanism includes a first gear disposed on the sleeve, a second gear disposed on the second dial, and a third gear rotatably disposed on the base. The first gear and the second gear are coaxial, the third gear is vertically disposed, and the upper and lower parts of the third gear mesh with the first gear and the second gear respectively. The first gear is an incomplete gear.

4. The die lip adjustment device according to claim 3, characterized in that: The number of teeth on the second gear is ten times the number of teeth on the first gear.

5. The die lip adjustment device according to claim 1, characterized in that: The cutter head is a hexagonal cutter head, and the adjusting bolt is provided with a hexagonal groove adapted to the hexagonal cutter head.

6. A method for adjusting a mold lip, characterized in that: The die lip is adjusted using the die lip adjustment device as described in claim 1, wherein the die lip adjustment method includes an adjustment method and a reset method, and the adjustment method includes: Multiple adjusting bolts are manually rotated to ensure the thickness distribution of the die lip meets the requirements; The encoded data of each encoder is acquired and stored in the controller's storage module; The reset method includes: The first driver and the second driver are controlled to drive the translation seat and the lifting seat, so that the cutter head is connected to the adjusting bolt of the target die lip adjusting unit; Obtain the current encoding data of the encoder of the target mold lip adjustment unit; The rotary driver is controlled to drive the cutter head so that the current encoded data of the target die lip adjustment unit is consistent with the encoded data in the storage module.

Citation Information

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