A winding device

By introducing a diameter adjuster and a manipulator into the winding device, the problems of limited application range and complex operation of existing winding devices are solved, enabling the winding of irregularly shaped chain links with different diameter specifications, and improving the safety and efficiency of operation.

CN120347982BActive Publication Date: 2025-11-25SHANGHAI PORT STAR RIGGING CO LTD +1
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510540711.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-11-25
Estimated Expiration
2045-04-27

AI Technical Summary

Technical Problem

Existing winding devices can only wind irregularly shaped chain links of a single diameter, which limits their application range and makes the operation process complex and prone to misoperation.

Method used

A winding device including a first winding rod, a second winding rod, a third winding rod, a fourth winding rod, and a diameter adjuster is adopted. The diameter of the irregular chain link is adjusted by the diameter adjuster, and the cylinder and controller are controlled in coordination by the manipulator, simplifying the operation process.

Benefits of technology

It enables the winding of irregularly shaped chain links with different diameters, expanding the application range, simplifying the operation process, reducing errors, and improving efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120347982B_ABST
    Figure CN120347982B_ABST
Patent Text Reader

Abstract

The present application relates to a kind of winding device, belong to chain processing technical field, solve the problem of limited application range or complex operation process in prior art, prone to misoperation.The winding device of the present application is used to wind special-shaped link, including first winding rod, second winding rod, third winding rod, fourth winding rod and diameter regulator, the first winding rod and fourth winding rod are used to compact the outside of special-shaped link, the second winding rod and third winding rod are used to determine the diameter size of special-shaped link, and the inside of special-shaped link is compacted, the diameter regulator is used to adjust the diameter of special-shaped link.The winding device of the present application adjusts the diameter of special-shaped link by setting diameter regulator, so as to realize that the winding device winds different diameter specifications of special-shaped link, and expands the application range of the winding device.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chain processing, in particular to a winding device. BACKGROUND

[0002] The winding device is used for winding the special-shaped chain ring, and the first winding rod, the second winding rod, the third winding rod and the fourth winding rod are used for pressing the outer side of the special-shaped chain ring. SUMMARY

[0003] In view of the above analysis, the present application aims to provide a winding device to solve the problem of limited application range or complex operation process of the prior art winding device, which is prone to misoperation.

[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0005] A winding device for winding a special-shaped chain ring, comprising a first winding rod, a second winding rod, a third winding rod, a fourth winding rod and a diameter adjuster, the first winding rod and the fourth winding rod being used for pressing the outer side of the special-shaped chain ring, the second winding rod and the third winding rod being used for positioning and determining the diameter size of the special-shaped chain ring and pressing the inner side of the special-shaped chain ring, and the diameter adjuster being used for adjusting the diameter of the special-shaped chain ring.

[0006] Further, the diameter adjuster comprises a lead screw, a drive ring, a connecting rod and a support plate, the drive ring being sleeved on the lead screw and being threadedly connected with the lead screw, the two ends of the connecting rod being hingedly connected with the drive ring and the support plate respectively, and the support plate being capable of extending or retracting to adjust the diameter of the special-shaped chain ring.

[0007] Further, the diameter adjuster further comprises a knob, and the knob is fixedly installed on the lead screw.

[0008] Further, the first winding rod, the second winding rod, the third winding rod and the fourth winding rod are arranged in sequence along a straight line, and the diameter adjuster is installed on the second winding rod and / or the third winding rod.

[0009] Further, it further comprises a first air cylinder, a second air cylinder, a third air cylinder and a fourth air cylinder.

[0010] Further, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder control the first winding rod, the second winding rod, the third winding rod and the fourth winding rod to perform corresponding actions according to the winding process of the special-shaped link.

[0011] Further, the first controller, the second controller, the third controller and the fourth controller are further included.

[0012] Further, the first controller, the second controller, the third controller and the fourth controller are respectively connected with the first cylinder, the second cylinder, the third cylinder and the fourth cylinder to switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the fourth cylinder.

[0013] Further, the winding device further includes an operation table.

[0014] Further, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are all installed on the operation table.

[0015] The technical scheme of the present application can at least achieve one of the following effects:

[0016] (1) The present application provides a winding device for winding a special-shaped link, which comprises a first winding rod, a second winding rod, a third winding rod, a fourth winding rod and a diameter adjuster. The first winding rod and the fourth winding rod are used to compress the outer side of the special-shaped link, the second winding rod and the third winding rod are used to determine the diameter size of the special-shaped link and compress the inner side of the special-shaped link, and the diameter adjuster is used to adjust the diameter of the special-shaped link. The winding device of the present application adjusts the diameter of the special-shaped link through the diameter adjuster, so as to wind special-shaped links of different diameter specifications, thereby expanding the application range of the winding device.

[0017] (2) The winding device of the present application comprises a manipulator. The first controller, the second controller, the third controller and the fourth controller are all installed on the manipulator, and the first controller, the second controller, the third controller and the fourth controller can be controlled to act in cooperation to switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the fourth cylinder through the manipulator, so as to control the first winding rod, the second winding rod, the third winding rod and the fourth winding rod to perform corresponding actions according to the winding process of the special-shaped link. The operator only needs to operate the manipulator, without needing to remember whether to operate the first controller, the second controller, the third controller or the fourth controller, thereby simplifying the operation process, reducing the misoperation, and improving the efficiency of winding the special-shaped link and the safety of operation of the winding device.

[0018] The technical solutions in the present application can be combined with each other to realize more preferred combination solutions. Other features and advantages of the present application will be described in the following description, and some advantages will become apparent from the description, or will be learned by practice of the present application. The objects and other advantages of the present application can be realized and obtained by the content particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are included to provide a further understanding of the present application, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application. In the drawings:

[0020] Figure 1 Structure diagram of the special-shaped link in the embodiment 1 of the present application;

[0021] Figure 2 Structure diagram of the winding device (operation table not shown) in the embodiment 1 of the present application;

[0022] Figure 3 Sectional view of the diameter adjuster in the embodiment 1 of the present application;

[0023] Figure 4 Sectional view of the second winding rod in the embodiment 1 of the present application;

[0024] Figure 5 Structure diagram of the diameter adjuster in the embodiment 1 of the present application;

[0025] Figure 6 Structure diagram of the manipulator in the embodiment 2 of the present application;

[0026] Figure 7 Sectional view of the manipulator in the embodiment 2 of the present application;

[0027] Figure 8 Structure diagram of the process manipulator mechanism in the embodiment 2 of the present application;

[0028] Figure 9 Structure diagram of the first process manipulator track in the embodiment 2 of the present application;

[0029] Figure 10 Structure diagram of the second process manipulator track in the embodiment 2 of the present application;

[0030] Figure 11 Structure diagram of the third process manipulator track in the embodiment 2 of the present application;

[0031] Figure 12 Structure diagram of the fourth process manipulator track in the embodiment 2 of the present application;

[0032] Figure 13A sectional view of the seat body in Embodiment 2 of the present application;

[0033] Figure 14 A structural schematic diagram of the idler wheel in Embodiment 2 of the present application;

[0034] Figure 15 An exploded view of the power mechanism in Embodiment 2 of the present application.

[0035] Reference signs:

[0036] 1, first winding rod; 2, second winding rod; 21, mounting cavity; 22, limiting through slot; 23, storage groove; 3, third winding rod; 4, fourth winding rod; 5, first controller; 6, second controller; 7, third controller; 8, fourth controller; 9, diameter adjuster; 91, lead screw; 92, driving ring; 93, connecting rod; 94, support plate; 95, knob;

[0037] 100, seat body; 110, angle mark; 120, mounting groove; 130, tightening device; 131, first spring; 132, anti-dropping plate; 140, mounting hole; 150, limiting pin; 151, first limiting pin; 152, second limiting pin; 200, process operating mechanism; 210, first operating wheel; 211, first process operating track; 2111, first controller operating section one; 2112, first controller operating section two; 2113, first controller operating section three; 2114, first controller operating section four; 2115, first controller operating section five; 212, second process operating track; 2121, second controller operating section one; 2122, second controller operating section two; 2123, second controller operating section three; 2124, second controller operating section four; 2125, second controller operating section five; 220, second operating wheel; 221, third process operating track; 2211, third controller operating section one; 2212, third controller operating section two; 2213, third controller operating section three; 2214, third controller operating section four; 2215, third controller operating section five; 222, fourth process operating track; 2221, fourth controller operating section one; 2222, fourth controller operating section two; 2223, fourth controller operating section three; 2224, fourth controller operating section four; 2225, fourth controller operating section five; 230, rotating shaft; 231, indication mark; 240, idler wheel; 241, rotating positioning hole; 242, guide sliding slot; 243, idler tooth; 300, positioning mechanism; 310, positioning pin; 320, second spring; 400, power mechanism; 410, power wheel; 420, transmission wheel; 430, operating plate; 440, third spring; 450, one-way brake assembly. DETAILED DESCRIPTION

[0038] The preferred embodiments of the present application will be described in detail below with reference to the drawings, wherein the drawings constitute a part of this application and illustrate the principles of the present application, but are not intended to limit the scope of the present application.

[0039] Embodiment 1

[0040] In one specific embodiment of the present application, a winding device is disclosed for winding a fiber band into a special-shaped link as shown in Figure 1 as shown in Figure 2 and Figure 3 , the winding device comprises a first winding rod 1, a second winding rod 2, a third winding rod 3, a fourth winding rod 4 and a diameter adjuster 9, the first winding rod 1 and the fourth winding rod 4 are used for pressing the outer side of the special-shaped link, the second winding rod 2 and the third winding rod 3 are used for positioning and determining the diameter size of the special-shaped link and pressing the inner side of the special-shaped link, and the diameter adjuster 9 is used for adjusting the diameter of the special-shaped link; compared with the prior art, the embodiment realizes that the winding device winds special-shaped links of different diameter specifications, and expands the application range of the winding device.

[0041] Preferably, the winding device further comprises a first controller 5, a second controller 6, a third controller 7, a fourth controller 8, a first air cylinder, a second air cylinder, a third air cylinder and a fourth air cylinder, the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 are arranged in a straight line in sequence, and the diameter adjuster 9 is installed on the second winding rod 2 and / or the third winding rod 3; the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are connected with the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder respectively, the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 are installed on the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder respectively, and the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 can switch the gas passages of the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder respectively according to the winding process of the special-shaped link, so as to control the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions respectively.

[0042] Preferably, the winding device further comprises an operation table (not shown in the figure), and the first air cylinder, the second air cylinder, the third air cylinder and the fourth air cylinder are all installed on the operation table.

[0043] Preferably, the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are all two-position five-way valves.

[0044] Preferably, the embodiment takes the example that the diameter adjuster 9 is installed on the second winding rod 2 to specifically describe the structure, as shown in Figure 4As shown, the second winding rod 2 is provided with an installation cavity 21, a limiting through groove 22 and a receiving groove 23. The installation cavity 21 extends along the axial direction of the second winding rod 2, and the limiting through groove 22 connects the installation cavity 21 and the receiving groove 23.

[0045] Preferably, such as Figure 5 As shown, the diameter adjuster 9 includes a lead screw 91, a drive ring 92, a connecting rod 93, and a support plate 94. The lead screw 91 is installed in the mounting cavity 21 and can rotate within the mounting cavity 21. The drive ring 92 is sleeved on the lead screw 91 and threadedly connected to it. The connecting rod 93 passes through the limiting groove 22 and can slide within it, while simultaneously restricting the connecting rod 93 from rotating about the axis of the second winding rod 2, so that the connecting rod 93 can only slide along the axial direction of the second winding rod 2. The two ends of the connecting rod 93... The drive ring 92 and the support plate 94 are respectively hinged. The support plate 94 can be stored in the storage groove 23, which can not only adjust the diameter of the irregular chain link, but also support the fiber tape. In use, according to the diameter of the irregular chain link to be wound, the lead screw 91 is rotated to drive the drive ring 92 to slide along the axis of the lead screw 91, thereby controlling the extent to which the support plate 94 extends or retracts into the storage groove 23, thereby adjusting the diameter of the irregular chain link. This allows the winding device to wind irregular chain links of different diameter specifications, expanding the application range of the winding device.

[0046] Preferably, the diameter adjuster 9 further includes a knob 95, which is fixedly mounted on the lead screw 91. By rotating the knob 95, the lead screw 91 can be easily and conveniently rotated, thereby improving the ease of operation.

[0047] Preferably, the knob 95 is provided with a scale, which can accurately adjust the diameter of the irregular chain link and improve the accuracy of the winding device in winding irregular chain links of different diameter specifications.

[0048] Preferably, the first winding rod 1 has a first position and a second position, the first position being the position where the first winding rod 1 is away from the second winding rod 2, and the second position being the position where the first winding rod is close to the second winding rod 2; the second winding rod 2 has a third position and a fourth position, the third position being the position where the second winding rod 2 is close to the first winding rod 1, and the fourth position being the position where the second winding rod 2 is away from the first winding rod 1; the third winding rod 3 has a fifth position and a sixth position, the fifth position being the position where the third winding rod 3 is close to the fourth winding rod 4, and the sixth position being the position where the third winding rod 3 is away from the fourth winding rod 4; the fourth winding rod 4 has a seventh position and an eighth position, the seventh position being the position where the fourth winding rod 4 is away from the third winding rod 3, and the eighth position being the position where the fourth winding rod 4 is close to the third winding rod 3.

[0049] In use:

[0050] Step 1: Adjust the winding device to be in the initial position, at this time, the first winding rod 1 is located at the first position, the second winding rod 2 is located at the third position, the third winding rod 3 is located at the fifth position, and the fourth winding rod 4 is located at the seventh position;

[0051] Step 2: According to the diameter of the special-shaped link to be wound, rotate the lead screw 91 to drive the driving ring 92 to slide along the axis direction of the lead screw 91, control the support plate 94 to extend into the receiving slot 23, so as to adjust the diameter of the special-shaped link;

[0052] Step 3: Wind one circle on the second execution rod 2 and the third execution rod 3, and twist the fiber belt outward by 180° in the latter half circle;

[0053] Step 4: The fiber belt passes through the second execution rod 2 and is wound on the outside of the special-shaped link, control the first execution rod 1 to move to the second position to press the outside and inside of the special-shaped link, then control the third execution rod 3 to move to the sixth position, the fiber belt is twisted inward by 180° into the inside of the special-shaped link, and then control the third execution rod 3 to move to the fifth position, control the fourth execution rod 4 to move to the eighth position to press the inside and outside of the special-shaped link;

[0054] Step 5: Control the first execution rod 1 to move to the first position, control the second execution rod 2 to move to the fourth position, and the fiber belt is wound on the inside of the special-shaped link through the second execution rod 2, then control the second execution rod 2 to move to the third position to press the inside of the special-shaped link;

[0055] Step 6: Twist the fiber belt outward by 180° into the outside of the special-shaped link, and control the fourth execution rod 4 to move to the seventh position;

[0056] Step 7: The fiber belt is wound on the outside of the special-shaped link through the third execution rod 3;

[0057] Step 8: Repeat steps 4 to 7 until the length of the fiber belt is wound up, and then fix the end of the fiber belt to form a complete special-shaped link.

[0058] Example 2

[0059] Example 2 is a further improvement based on example 1, in order to facilitate the cooperative control of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, and improve the winding efficiency, such as Figure 6As shown, the winding device further comprises a manipulator, the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are all installed on the manipulator, and the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 can be controlled to act in cooperation by the manipulator to switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the third cylinder, thereby controlling the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions according to the winding process of the special-shaped link, and the operator only needs to operate the manipulator, without the operator remembering whether the first controller 5, the second controller 6, the third controller 7 or the fourth controller 8 needs to be operated, thereby simplifying the operation process, reducing the misoperation, and improving the efficiency of winding the special-shaped link by the winding device and the safety of operation.

[0060] Preferably, as Figure 7 As shown, the manipulator comprises a seat body 100 and a process manipulation mechanism 200, the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are all installed on the seat body 100, and the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are further connected with the process manipulation mechanism 200; the process manipulation mechanism 200 is installed on the seat body 100 and rotationally connected with the seat body 100, and by rotating the process manipulation mechanism 200, the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 can be controlled to act in cooperation to switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the third cylinder, thereby realizing the control of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions according to the winding process of the special-shaped link, and the operator only needs to operate the manipulator, without the operator remembering whether the first controller 5, the second controller 6, the third controller 7 or the fourth controller 8 needs to be controlled to act, thereby simplifying the operation process, reducing the misoperation, and improving the efficiency of winding the special-shaped link and the safety of operation.

[0061] Preferably, as Figure 8As shown, the process operating mechanism 200 comprises a first operating wheel 210, a second operating wheel 220 and a rotating shaft 230, the rotating shaft 230 is installed on the seat body 100 and is rotationally connected with the seat body 100; the first operating wheel 210 and the second operating wheel 220 are both fixedly installed on the rotating shaft 230 and can rotate with the rotation of the rotating shaft 230; the first operating wheel 210 is provided with a first process operating track 211 and a second process operating track 212, the first process operating track 211 and the second process operating track 212 are oppositely arranged and are respectively located on the opposite two faces of the first operating wheel 210, the first process operating track 211 is in contact with the control handle of the first controller 5 for controlling the first controller 5 to switch the gas passage so as to control the first winding rod 1 to perform the corresponding action; the second process operating track 212 is in contact with the control handle of the second controller 6 for controlling the second controller 6 to switch the gas passage so as to control the second winding rod 2 to perform the corresponding action; the second operating wheel 220 is provided with a third process operating track 221 and a fourth process operating track 222, the third process operating track 221 and the fourth process operating track 222 are oppositely arranged and are respectively located on the opposite two faces of the second operating wheel 220, the third process operating track 221 is in contact with the control handle of the third controller 7 for controlling the third controller 7 to switch the gas passage so as to control the third winding rod 3 to perform the corresponding action; the fourth process operating track 222 is in contact with the control handle of the fourth controller 8 for controlling the fourth controller 8 to switch the gas passage so as to control the fourth winding rod 4 to perform the corresponding action; in use, the synchronous rotation of the first operating wheel 210 and the second operating wheel 220 can be realized by rotating the rotating shaft 230, so as to control the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to switch the gas passage through the cooperation of the first process operating track 211, the second process operating track 212, the third process operating track 221 and the fourth process operating track 222, and then the corresponding actions of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 are respectively controlled, so as to reduce the need of the operator to control the first controller 5, the second controller 6, the third controller 7 or the fourth controller 8 to switch the gas passage, and the operator does not need to remember whether the specific first controller 5 or the second controller 6, the third controller 7 or the fourth controller 8 needs to be operated, so as to simplify the operation process, reduce the misoperation, improve the efficiency of winding the special-shaped link and the safety of operation.

[0062] Preferably, the first process operating track 211, the second process operating track 212, the third process operating track 221 and the fourth process operating track 222 are all annular structures.

[0063] Preferably, as Figure 9As shown, the first process control rail 211 has a first controller control section one 2111, a first controller control section two 2112, a first controller control section three 2113, a first controller control section four 2114 and a first controller control section five 2115, which are sequentially and continuously arranged; the height of the first controller control section one 2111 and the first controller control section five 2115 is equal, the height of the first controller control section two 2112, the first controller control section three 2113 and the first controller control section four 2114 is equal, and the height of the first controller control section one 2111 is lower than that of the first controller control section two 2112; in use, the synchronous rotation of the first control wheel 210 can be realized by rotating the rotating shaft 230, so as to realize the switching of the gas passage of the first controller 5 according to the winding process of the special-shaped chain ring, and then control the first winding rod 1 to perform corresponding actions.

[0064] Preferably, as Figure 10 As shown, the second process control rail 212 has a second controller control section one 2121, a second controller control section two 2122, a second controller control section three 2123, a second controller control section four 2124 and a second controller control section five 2125, which are sequentially and continuously arranged; the height of the second controller control section one 2121, the second controller control section two 2122, the second controller control section three 2123 and the second controller control section four 2124 is equal, and the height of the second controller control section one 2121 is higher than that of the second controller control section five 2125; in use, the synchronous rotation of the first control wheel 210 can be realized by rotating the rotating shaft 230, so as to realize the switching of the gas passage of the second controller 6 according to the winding process of the special-shaped chain ring, and then control the second winding rod 2 to perform corresponding actions.

[0065] Preferably, as Figure 11As shown, the third process control rail 221 has a third controller control section one 2211, a third controller control section two 2212, a third controller control section three 2213, a third controller control section four 2214 and a third controller control section five 2215, which are sequentially and continuously arranged; the heights of the third controller control section one 2211, the third controller control section two 2212, the third controller control section four 2214 and the third controller control section five 2215 are equal, and the height of the third controller control section one 2211 is higher than that of the third controller control section three 2213; in use, the synchronous rotation of the second control wheel 220 can be realized by rotating the rotating shaft 230, so that the control handle in the third controller 7 is in contact with the third controller control section one 2211, the third controller control section two 2212, the third controller control section three 2213, the third controller control section four 2214 and the third controller control section five 2215 in turn, so as to control the third controller 7 to switch the gas passage according to the winding process of the special-shaped chain ring, and further control the third winding rod 3 to perform corresponding actions.

[0066] Preferably, as Figure 12 As shown, the fourth process control rail 222 has a fourth controller control section one 2221, a fourth controller control section two 2222, a fourth controller control section three 2223, a fourth controller control section four 2224 and a fourth controller control section five 2225, which are sequentially and continuously arranged; the heights of the fourth controller control section one 2221, the fourth controller control section two 2222 and the fourth controller control section three 2223 are equal, the heights of the fourth controller control section four 2224 and the fourth controller control section five 2225 are equal, and the height of the fourth controller control section one 2221 is higher than that of the fourth controller control section three 2223; in use, the synchronous rotation of the second control wheel 220 can be realized by rotating the rotating shaft 230, so that the control handle in the fourth controller 8 is in contact with the fourth controller control section one 2221, the fourth controller control section two 2222, the fourth controller control section three 2223, the fourth controller control section four 2224 and the fourth controller control section five 2225 in turn, so as to control the fourth controller 8 to switch the gas passage according to the winding process of the special-shaped chain ring, and further control the fourth winding rod 4 to perform corresponding actions.

[0067] Preferably, the arc of the first controller control segment 1 2111, the first controller control segment 2112, the first controller control segment 3 2113, the first controller control segment 4 2114, and the first controller control segment 5 2115 is 72°; the arc of the second controller control segment 1 2121, the second controller control segment 2122, the second controller control segment 3 2123, the second controller control segment 4 2124, and the second controller control segment 5 2125 is 72°; the arc of the third controller control segment 1 2211, the third controller control segment 2212, the third controller control segment 3 2213, the third controller control segment 4 2214, and the third controller control segment 5 2215 is 72°; and the arc of the fourth controller control segment 1 2221, the fourth controller control segment 2222, the fourth controller control segment 3 2223, the fourth controller control segment 4 2224, and the fourth controller control segment 5 2225 is 72°.

[0068] Preferably, the first controller operation segment 2111, the second controller operation segment 2121, the third controller operation segment 2211, and the fourth controller operation segment 2221 are arranged opposite to each other, and the first controller operation segment 2111, the second controller operation segment 2121, the third controller operation segment 2211, and the fourth controller operation segment 2221 are all initial operation segments.

[0069] Preferably, such as Figure 13 As shown, the base 100 is provided with an angle mark 110; the rotating shaft 230 is provided with an indicator mark 231. When the indicator mark 231 is aligned with different angle marks 110, it can clearly show the angle of rotation of the rotating shaft 230 relative to the initial position. This can reflect which first controller operating segment the control handle in the first controller 5 is in contact with, which second controller operating segment the control handle in the second controller 6 is in contact with, which third controller operating segment the control handle in the third controller 7 is in contact with, and which fourth controller operating segment the control handle in the fourth controller 8 is in contact with. This allows for quick and accurate determination of the next step in the weaving process of the irregular chain link without rotating the rotating shaft 230 back to the initial position. The operation is simple, which not only improves the accuracy of weaving but also improves the efficiency of weaving.

[0070] Preferably, the base 100 is provided with a mounting slot 120, and multiple mounting slots 120 are provided. The multiple mounting slots 120 are arranged sequentially from top to bottom and are respectively used to install the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8.

[0071] Preferably, a top tightener 130 is arranged in each mounting slot 120, the top tightener 130 comprising a first spring 131, one end of the first spring 131 being fixedly connected with the inner wall of the mounting slot 120, the other end being connected with the control handle, the first spring 131 being used to apply an elastic pushing force to the control handle, so as to keep the control handle in the first controller 5 in contact with the first process control track 211, keep the control handle in the second controller 6 in contact with the second process control track 212, keep the control handle in the third controller 7 in contact with the third process control track 221, and keep the control handle in the fourth controller 8 in contact with the fourth process control track 222, so as to improve the control accuracy of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, ensure the accuracy of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 in switching the gas passage, and further improve the reliability of the operation and the winding quality.

[0072] Preferably, the top tightener 130 further comprises an anti-disengagement plate 132, the anti-disengagement plate 132 being fixedly installed on the first spring 131 and always kept in contact with the control handle, the anti-disengagement plate 110 being able to further ensure the connection between the control handle and the first spring 131 and prevent the control handle from disengaging from the first spring 131, so as to further ensure that the control handle in the first controller 5 keeps in contact with the first process control track 211, the control handle in the second controller 6 keeps in contact with the second process control track 212, the control handle in the third controller 7 keeps in contact with the third process control track 221, and the control handle in the fourth controller 8 keeps in contact with the fourth process control track 222, further improve the control accuracy of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, further ensure the accuracy of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 in switching the gas passage, further improve the reliability of the operation and the winding quality.

[0073] Preferably, the control handle of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 is provided with a scroll wheel, so that when the first steering wheel 210 and the second steering wheel 220 are rotated, the scroll wheel on the control handle of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 can be in contact with the first process steering track 211, the second process steering track 212, the third process steering track 221 and the fourth process steering track 222 respectively, reducing the friction between the control handle of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 and the first process steering track 211, the second process steering track 212, the third process steering track 221 and the fourth process steering track 222 respectively, which can not only reduce the wear of the control handle of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, but also reduce the friction resistance, improving the smoothness of operation.

[0074] Preferably, as shown in Figure 14 The process steering mechanism 200 further comprises an auxiliary wheel 240 fixedly installed on the rotating shaft 230, and the auxiliary wheel 240 can drive the rotating shaft 230 to rotate synchronously when the auxiliary wheel 240 rotates; the auxiliary wheel 240 is provided with rotating positioning holes 241, and a plurality of rotating positioning holes 241 are uniformly arranged in a circle, and in the embodiment, five rotating positioning holes 241 are arranged, and the five rotating positioning holes 241 are arranged opposite to the first controller steering section one 2111, the first controller steering section two 2112, the first controller steering section three 2113, the first controller steering section four 2114 and the first controller steering section five 2115 respectively.

[0075] Preferably, the manipulator further comprises a positioning mechanism 300 installed in the mounting hole 140 on the seat body 100 and connected with the process steering mechanism 200, the positioning mechanism 300 is used to limit the rotation angle of the process steering mechanism 200 each time (i.e. the rotation angle of the process steering mechanism 200 each time is 72°), and at the same time, the positioning mechanism 300 is also used to lock the process steering mechanism 200 after rotating 72°, so as to prevent the process steering mechanism 200 from continuing to rotate under the action of inertia, thereby improving the accuracy of the rotation angle of the process steering mechanism 200 each time, reducing the excessive operation of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, and further improving the accuracy of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 in executing corresponding actions, and improving the winding quality of the special-shaped link.

[0076] Preferably, the positioning mechanism 300 comprises a positioning pin 310 and a second spring 320, one end of the positioning pin 310 is capable of being inserted into the rotating positioning hole 241, and the other end is fixedly connected with the second spring 320; the second spring 320 is fixedly installed on the mounting hole 140, and is used to apply an elastic pushing force to the positioning pin 310, so that the positioning pin 310 maintains potential energy inserted into the rotating positioning hole 241, thereby realizing accurate automatic positioning, further simplifying the operation and improving the operation efficiency.

[0077] Preferably, the follower wheel 240 is further provided with a guide sliding groove 242, two ends of the guide sliding groove 242 are connected with two adjacent rotating positioning holes 241 respectively, and the depth of the guide sliding groove 242 gradually decreases in the opposite direction of the rotating direction of the follower wheel 240; when the follower wheel 240 rotates, the positioning pin 310 is first pulled out of the rotating positioning hole 241 and slides into the guide sliding groove 242; since the second spring 320 always applies an elastic pushing force to the positioning pin 310, the positioning pin 310 will apply a component force perpendicular to the radial direction to the guide sliding groove 242, thereby automatically driving the follower wheel 240 to rotate until the positioning pin 310 is inserted into the next rotating positioning hole 241, and the follower wheel 240 stops rotating, which can save the operating force of the operator and improve the convenience of operation.

[0078] Preferably, the manipulator further comprises a power mechanism 400, which is installed on the seat body 100 and connected with the follower wheel 240; the power mechanism 400 is used to drive the follower wheel 240 to rotate 72° each time, thereby driving the rotating shaft 230 to rotate 72° each time, realizing the synchronous rotation of the first manipulator wheel 210 and the second manipulator wheel 220, and then realizing that the first process control track 211, the second process control track 212, the third process control track 221 and the fourth process control track 222 respectively control the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to coordinate to switch the gas passage, so as to realize the control of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions, thereby realizing that the operator only needs to control the follower wheel 240 to rotate through the power mechanism 400 to realize the control of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions, which simplifies the operation process, greatly reduces the misoperation of the operator, improves the winding efficiency of the special-shaped link, and improves the safety of operation.

[0079] Preferably, the follower wheel 240 is further provided with a follower gear 243.

[0080] Preferably, as Figure 15As shown, the power mechanism 400 comprises a power wheel 410 mounted on the seat body 100 and rotationally connected with the seat body 100; the power wheel 410 is further connected with the auxiliary gear 243, and control of the power wheel 410 to rotate 72° each time can drive the auxiliary wheel 240 to rotate 72° each time, thereby driving the rotating shaft 230 to rotate 72° each time, realizing control of the first control wheel 210 and the second control wheel 220 to rotate synchronously, and then realizing that the first process control track 211, the second process control track 212, the third process control track 221 and the fourth process control track 222 respectively control the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to act in coordination to switch the gas passage, so as to realize control of the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions respectively.

[0081] Preferably, the power mechanism 400 further comprises a transmission wheel 420, a control plate 430, a third spring 440 and a one-way brake assembly 450; the transmission wheel 420 is mounted on the seat body 100 and rotationally connected with the seat body 100; one end of the transmission wheel 420 is connected with the power wheel 410, and the other end is connected with the auxiliary gear 243; the transmission wheel 420 is used to transmit the rotation angle of the power wheel 410 to the auxiliary gear 243; one end of the control plate 430 is hingedly connected with the seat body 100, and the other end is connected with the power wheel 410; one pressing of the control plate 430 can drive the power wheel 410 to rotate 72°; one end of the third spring 440 is fixedly connected with the power wheel 410, and the other end is fixedly connected with the seat body 100; the third spring 440 is used to control the control plate 430 and the power wheel 410 to return to the initial position after the pressing force applied to the control plate 430 is released, so as to prepare for the next pressing of the control plate 430; the one-way brake assembly 450 is arranged between the power wheel 410 and the transmission wheel 420, and is used to prevent the transmission wheel 420 from rotating reversely with the power wheel 410 when the power wheel 410 reversely rotates to return to the initial position; in use, only the control plate 430 needs to be pressed to realize control of the power wheel 410 to rotate 72° each time, and then control of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to act in coordination to switch the gas passage, without other operations; the control process is simple and reliable, and the use is convenient.

[0082] Preferably, the transmission wheel 420 is provided with a one-way groove; the one-way brake assembly 450 comprises a one-way control block and a fourth spring, one end of the one-way control block is capable of being inserted into the one-way groove, and the other end is fixedly connected with the fourth spring; the fourth spring is fixedly installed on the power wheel 410, and is used to apply an elastic thrust to the one-way control block, so that the one-way control block maintains potential energy inserted into the one-way groove, thereby achieving that when the pressing force applied on the control board 430 is pressed, the power wheel 410 reversely rotates under the action of the third spring 440 and restores to the initial position, the one-way control block is pulled out of the one-way groove, thereby preventing the transmission wheel 420 from reversely rotating with the power wheel 410, so that the transmission wheel 420 maintains the state at this time, and further achieving that the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 maintain the switched gas passage, and further achieving that the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 maintain the positions after performing the corresponding actions, so as to ensure that the operator can smoothly complete the winding of the special-shaped link.

[0083] Preferably, the seat body 100 is further provided with a limiting pin 150, the limiting pin 150 comprises a first limiting pin 151 and a second limiting pin 152, and the first limiting pin 151 and the second limiting pin 152 are used to limit the angle of each time pressing of the control board 430, so that each time pressing of the control board 430 can drive the power wheel 410 to rotate 72°, thereby improving the accuracy of controlling the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to coordinate to switch the gas passage, and improving the reliability.

[0084] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A winding device for winding irregularly shaped chain links, characterized in that, The device includes a first winding rod (1), a second winding rod (2), a third winding rod (3), a fourth winding rod (4), a diameter adjuster (9), a first controller (5), a second controller (6), a third controller (7), a fourth controller (8), a first cylinder, a second cylinder, a third cylinder, a fourth cylinder, and a manipulator. The first winding rod (1) and the fourth winding rod (4) are used to press the outer side of the irregular chain link. The second winding rod (2) and the third winding rod (3) are used to position and determine the diameter of the irregular chain link and to press the inner side of the irregular chain link. The diameter adjuster (9) is used to adjust the diameter of the irregular chain link. The first controller (5), the second controller (6), the third controller (7) and the fourth controller (8) are respectively connected to the first cylinder, the second cylinder, the third cylinder and the fourth cylinder; The first controller (5), the second controller (6), the third controller (7) and the fourth controller (8) are all mounted on the manipulator, and the manipulator can control the first controller (5), the second controller (6), the third controller (7) and the fourth controller (8) to work together to switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the third cylinder, and then control the first winding rod (1), the second winding rod (2), the third winding rod (3) and the fourth winding rod (4) to perform corresponding actions according to the winding process of the irregular chain link; The manipulator includes a base (100) and a process control mechanism (200). The first controller (5), the second controller (6), the third controller (7), and the fourth controller (8) are all mounted on the base (100) and are also connected to the process control mechanism (200). The process control mechanism (200) is mounted on the base (100) and is rotatably connected to the base (100). The process control mechanism (200) includes a first control wheel (210), a second control wheel (220), and a rotating shaft (230). The rotating shaft (230) is mounted on the base (100) and rotatably connected to the base (100). The first control wheel (210) and the second control wheel (220) are both fixedly mounted on the rotating shaft (230) and can rotate with the rotation of the rotating shaft (230). The first control wheel (210) is provided with a first process control track (211) and a second process control track (212). The first process control track (211) contacts the control handle of the first controller (5) and is used for... The first controller (5) switches the gas passage; the second process control track (212) contacts the control handle of the second controller (6) to control the second controller (6) to switch the gas passage; the second control wheel (220) is provided with a third process control track (221) and a fourth process control track (222), the third process control track (221) contacts the control handle of the third controller (7) to control the third controller (7) to switch the gas passage; the fourth process control track (222) contacts the control handle of the fourth controller (8) to control the fourth controller (8) to switch the gas passage.

2. The winding device according to claim 1, characterized in that, The diameter adjuster (9) includes a lead screw (91), a drive ring (92), a connecting rod (93), and a support plate (94). The drive ring (92) is sleeved on the lead screw (91) and threadedly connected to the lead screw (91). The two ends of the connecting rod (93) are respectively hinged to the drive ring (92) and the support plate (94). The support plate (94) can extend or retract to adjust the diameter of the irregular chain link.

3. The winding device according to claim 2, characterized in that, The diameter adjuster (9) also includes a knob (95), which is fixedly mounted on the lead screw (91).

4. The winding device according to claim 3, characterized in that, The first winding rod (1), the second winding rod (2), the third winding rod (3) and the fourth winding rod (4) are arranged in a straight line in sequence, and the diameter adjuster (9) is installed on the second winding rod (2) and / or the third winding rod (3).

5. A winding device according to claim 4, characterized in that, The winding device also includes an operating table.

6. A winding device according to claim 5, characterized in that, The first cylinder, the second cylinder, the third cylinder, and the fourth cylinder are all mounted on the operating table.

Citation Information

Patent Citations

  • Braid special-shaped winding machine

    CN118847752A

  • Winding former capable of preventing diameter shrinkage under force

    CN201465800U