Multi-station cover taking device
Through the combination of a single drive mechanism and multiple transmission mechanisms and actuators, the arc-shaped guide grooves are used to realize the synchronous rotation of the multi-station cover device, which solves the problem of high failure rate caused by excessive power sources, achieves high synchronization and structural compactness, and improves equipment efficiency and reliability.
Patent Information
- Application Number
- CN202510863493.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2025-07-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, too many power sources of the multi-station cover device lead to a high failure rate, affecting the overall efficiency of the equipment, and it is difficult to take into account both the compactness and synchronization of the structure.
The combination of a single drive mechanism and multiple transmission mechanisms and actuators is adopted to realize the synchronous rotation of multiple actuators through arc-shaped guide grooves, reduce the number of power sources, and utilize the linkage between the transmission mechanism and the actuator to avoid the use of multiple drive equipment.
The high synchronization and structural compactness of the multi-station cover extraction device are achieved, the failure rate is reduced, energy is saved, and the overall efficiency and reliability of the equipment are improved.
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Figure CN120348530A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging machinery, and in particular provides a multi-station lid-taking device. Background Art
[0002] Packaging machinery refers to machines that can complete all or part of the product and commodity packaging processes, and are widely used in multiple industries such as food, medicine, daily chemicals, electronics, hardware, and chemicals. It realizes processes such as metering, filling, wrapping, sealing, labeling, bundling, and stacking of products through mechanized operations, which can not only improve packaging efficiency and quality, but also reduce labor costs and enhance product standardization.
[0003] In the prior art, in the packaging machinery industry, most lid-taking devices use a combination of a cylinder and a connecting rod to form a crank-rocker mechanism to complete the lid-taking action one by one. However, in the case of a large number of workstations, its synchronization and stability are difficult problems to solve, resulting in mismatches in each workstation and affecting the overall beat. During long-term high-speed operation, due to too many power sources, the failure rate is too high, affecting the overall equipment efficiency; at the same time, using a connecting rod mechanism to complete the crank action is too cumbersome for a compact packaging machine and cannot adapt to products of various model sizes.
[0004] Therefore, how to provide an up-and-down lid-taking device with a simple power source, a compact structure, and high synchronization is a technical problem that those skilled in the art urgently need to solve. Summary of the Invention
[0005] To solve the above problems, the present invention provides a multi-station lid-taking device to solve the problem that the multi-station lid-taking device in the prior art has too many power sources, resulting in a high failure rate and affecting the overall equipment efficiency.
[0006] To achieve the above object, the present invention adopts the following technical solutions: The present invention provides a multi-station lid-taking device, including: A frame, with an arc-shaped guide groove opened on one side; A driving mechanism, arranged on the frame; Multiple transmission mechanisms, all connected to the output shaft of the driving mechanism; under the action of the driving mechanism, the transmission mechanisms move in a first direction; Multiple execution mechanisms, the execution mechanisms are correspondingly connected to the transmission mechanisms, and as the transmission mechanisms move, the execution mechanisms move in the arc-shaped guide groove to realize the rotation of the end of the execution mechanism facing away from the driving mechanism.
[0007] According to a multi-station lid-taking device provided by the present invention, the execution mechanism includes: A transmission connecting plate, connected to the transmission mechanism; A cam follower, rotatably connected to the transmission connecting plate; and the cam follower slides along the arc-shaped guide groove; A connecting shaft, one end of which is connected to the cam follower; An execution end, fixedly connected to the end of the connecting shaft facing away from the cam follower, and the execution end forms a cantilever, and the execution end extends into the working area.
[0008] According to a multi-station lid-taking device provided by the present invention, the frame includes: Mounting side plates, arranged along the first direction; A mounting top plate, connected to the top of the mounting side plates; A mounting bottom plate, connected to the bottom of the mounting side plates; A guide groove plate, the top end of which is connected to the mounting top plate, the bottom end of the guide groove plate is connected to the mounting bottom plate, and the arc-shaped guide groove is formed on the guide groove plate.
[0009] According to a multi-station lid-taking device provided by the present invention, the actuating mechanism further includes a bearing support assembly for supporting the connecting shaft.
[0010] According to a multi-station lid-taking device provided by the present invention, it further includes: A holding belt assembly, connected to the bearing support assembly, the holding belt assembly is movably arranged on one of the mounting side plates, and the holding belt assembly is used to seal the cam follower in a sealed space.
[0011] According to a multi-station lid-taking device provided by the present invention, the transmission mechanism includes: A transmission shaft, connected to the output shaft of the driving mechanism; A first pulley, arranged on the transmission shaft; A second pulley, arranged on the frame; A synchronous belt, wound around the first pulley and the second pulley; and the transmission connecting plate is connected to the synchronous belt.
[0012] According to a multi-station lid-taking device provided by the present invention, a tensioning assembly is arranged at the second pulley.
[0013] According to a multi-station lid-taking device provided by the present invention, it further includes: An anti-collision assembly, arranged on the same mounting side plate as the holding belt assembly.
[0014] According to a multi-station lid-taking device provided by the present invention, it further includes a motor connecting plate, and the motor connecting plate is connected to the driving mechanism.
[0015] According to a lid - taking device with multiple working positions provided by the present invention, a coupling is used to connect between multiple said transmission shafts.
[0016] As can be seen from the above - mentioned technical solutions, compared with the prior art, the present invention has the following beneficial effects: The present invention provides a lid - taking device with multiple working positions, which has the following beneficial effects: One side of the frame of the present invention is provided with an arc - shaped guiding groove, the driving mechanism is arranged on the frame, multiple transmission mechanisms are all connected to the output shaft of the driving mechanism, under the action of the driving mechanism, the transmission mechanisms move along the first direction; multiple transmission mechanisms are correspondingly connected to the transmission mechanisms, when moving along with the transmission mechanisms, the executing mechanism moves in the arc - shaped guiding groove, so as to realize the rotation of one end of the executing mechanism facing away from the driving mechanism, and realize that one driving mechanism drives multiple executing mechanisms to act, avoiding the use of multiple driving devices, saving energy and protecting the environment, and reducing energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.
[0018] Figure 1 It is a schematic structural diagram of the lid - taking device with multiple working positions provided by the present invention; Figure 2 It is a schematic structural diagram of the lid - taking device with multiple working positions provided by the present invention from another angle; Figure 3 It is one of the schematic structural diagrams of the executing mechanism in the lid - taking device with multiple working positions provided by the present invention; Figure 4 It is the second schematic structural diagram of the executing mechanism in the lid - taking device with multiple working positions provided by the present invention; Among them, in the figure: 1. Frame; 2. Arc - shaped guiding groove; 3. Driving mechanism; 4. Transmission mechanism; 5. Executing mechanism; 51. Transmission connecting plate; 52. Cam follower; 53. Execution end; 11. Installation side plate; 12. Installation top plate; 13. Installation bottom plate; 14. Guide groove plate; 6. Bearing support assembly; 7. Holding belt assembly; 41. Transmission shaft; 42. First pulley; 43. Second pulley; 44. Synchronous belt; 45. Coupling; 8. Tensioning assembly; 9. Motor connecting plate. DETAILED DESCRIPTION OF THE INVENTION
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] As Figure 1 and Figure 2 shown, the embodiment of the present invention aims to provide a multi-station cap-taking device, which includes a frame 1, a driving mechanism 3, a plurality of transmission mechanisms 4, and a plurality of execution mechanisms 5.
[0021] Among them, an arc-shaped guide groove 2 is provided on one side of the frame 1. The driving mechanism 3 is arranged on the frame 1. A plurality of transmission mechanisms 4 are all connected to the output shaft of the driving mechanism 3; under the action of the driving mechanism 3, the transmission mechanism 4 moves in the first direction; a plurality of execution mechanisms 5 are correspondingly connected to the transmission mechanism 4, and as the transmission mechanism 4 moves, the execution mechanism 5 moves in the arc-shaped guide groove 2 to realize the rotation of the end of the execution mechanism 5 facing away from the driving mechanism 3. The end of the execution mechanism 5 facing away from the driving mechanism 3 is used to connect a clamping cylinder or the like for performing the actions of taking and placing the bottle cap.
[0022] For the multi-station cap-taking device provided by the present invention, an arc-shaped guide groove 2 is provided on one side of the frame 1, the driving mechanism 3 is arranged on the frame 1, a plurality of transmission mechanisms 4 are all connected to the output shaft of the driving mechanism 3, and under the action of the driving mechanism 3, the transmission mechanism 4 moves in the first direction; a plurality of transmission mechanisms 4 are correspondingly connected to the transmission mechanism, and as the transmission mechanism 4 moves, the execution mechanism 5 moves in the arc-shaped guide groove 2 to realize the rotation of the end of the execution mechanism 5 facing away from the driving mechanism 3, so as to realize the action of one driving mechanism 3 driving a plurality of execution mechanisms 5, avoid using a plurality of driving devices, save energy and protect the environment, and reduce energy waste.
[0023] For the multi-station cap-taking device provided by the present invention, a single driving mechanism 3 reduces the number of energy conversion times in the transmission process, avoids the additional energy consumption caused by the synchronous control error of multiple driving mechanisms 3, and improves the energy utilization rate. A plurality of execution mechanisms 5 are linked with the driving mechanism 3 through the transmission mechanism 4, and can simultaneously perform operations such as grasping, rotating, or disassembling a plurality of bottle caps. When the execution mechanism 5 moves in the arc-shaped guide groove 2, the end of it facing away from the driving mechanism 3 will rotate along a preset arc track, and the required rotation angle is controlled by the distance that the execution mechanism 5 moves in the arc-shaped guide groove 2.
[0024] As Figure 3 and Figure 4As shown, in some feasible embodiments of the present invention, the actuator 5 includes a transmission connecting plate 51, a cam follower 52, a connecting shaft, and an actuator end 53. The transmission connecting plate 51 is connected to the transmission mechanism 4; the cam follower 52 is rotatably connected to the transmission connecting plate 51; and the cam follower 52 slides along the arc-shaped guide groove 2. One end of the connecting shaft is connected to the cam follower; the actuator end 53 is fixedly connected to the end of the connecting shaft facing away from the cam follower 52, and the actuator end 53 forms a cantilever, and the actuator end 53 extends into the working area. The actuator end 53 is connected to the cam follower 52 through the connecting shaft to form a cantilever structure, which can directly extend into the working area to use a clamping cylinder or other terminals to pick and place bottle caps up and down for operation, without an additional support structure. The transmission connecting plate 51 integrates the cam follower 52, the connecting shaft, and the actuator end 53 into an independent module, which is convenient for overall installation and disassembly. For example, when it is necessary to replace the actuator end 53 of different specifications, only the connection between the transmission connecting plate 51 and the transmission mechanism 4 needs to be loosened, and the module replacement can be quickly completed, saving maintenance time. Among them, an oil injection hole can be provided at the rotational connection between the transmission connecting plate 51 and the cam follower 52 for regular lubrication.
[0025] In some feasible embodiments of the present invention, the frame 1 includes mounting side plates 11, a mounting top plate 12, a mounting bottom plate 13, and a guide groove plate 14. The mounting side plates 11 are arranged in the first direction; the mounting top plate 12 is connected to the top of the mounting side plates 11; the mounting bottom plate 13 is connected to the bottom of the mounting side plates 11, that is, the mounting top plate 12 and the mounting bottom plate 13 are arranged opposite to each other, and are respectively located at the top and bottom of the mounting side plates 11. The top end of the guide groove plate 14 is connected to the mounting top plate 12 to Figure 1 Taking the direction shown as an example, the guide groove plate 14 is located at the rear side of the entire device. The bottom end of the guide groove plate 14 is connected to the mounting bottom plate 13, and an arc-shaped guide groove 2 is provided on the guide groove plate 14. The mounting side plates 11, the mounting top plate 12, and the mounting bottom plate 13 form a stable box-shaped structure, which improves the torsional stiffness compared with the traditional open frame. The top end of the guide groove plate 14 is connected to the mounting top plate 12, and the bottom end is connected to the mounting bottom plate 13 to form a rigid support in the vertical direction. When the actuator 5 slides in the arc-shaped guide groove 2, the deformation of the guide groove plate 14 is very small, avoiding movement jamming or angular deviation caused by the deformation of the arc-shaped guide groove 2. The space between the mounting top plate 12 and the mounting bottom plate 13 can be used to arrange the transmission mechanism 4 and the driving mechanism 3.
[0026] In some feasible embodiments of the present invention, the actuator 5 further includes a bearing support assembly 6 for supporting the connecting shaft. The bearing support assembly 6 supports the connecting shaft through high-precision bearings, controlling the radial runout within a certain range. During the process of the actuator end 53 rotating to pick up the cap, the accuracy can ensure that the force on the bottle cap is uniform, the capping torque fluctuation is small, and the damage or poor sealing of the bottle cap caused by eccentricity is avoided.
[0027] In some feasible embodiments of the present invention, it further includes a retaining belt assembly 7. The retaining belt assembly 7 is connected to the bearing support assembly 6. The retaining belt assembly 7 is movably arranged on one of the mounting side plates 11. The retaining belt assembly 7 is used to seal the cam follower 52 in a sealed space, which can effectively prevent external dust, water vapor and corrosive media from invading. Moreover, the sealed space shields the rolling noise of the cam follower 52. The retaining belt assembly 7 covers the transmission components, making the appearance of the equipment more concise and reducing the dead corners for dust accumulation. The retaining belt assembly 7 significantly extends the service life of key components such as the cam follower 52 through sealing protection, lubrication protection, structural enhancement and safety improvement.
[0028] As Figure 2 shown, in some feasible embodiments of the present invention, the transmission mechanism 4 includes a transmission shaft 41, a first pulley 42, a second pulley 43 and a synchronous belt 44. The transmission shaft 41 is connected to the output shaft of the drive mechanism 3; the first pulley 42 is arranged on the transmission shaft 41; the second pulley 43 is arranged on the frame 1; the synchronous belt 44 is wound around the first pulley 42 and the second pulley 43; and a transmission connecting plate 51 is connected to the synchronous belt 44. The flexible meshing characteristic of the synchronous belt 44 can absorb the vibration during the transmission process, reducing the operating noise of the equipment. The synchronous belt 44 transmission occupies a small space and can reduce the lateral dimension compared with the gearbox transmission. The synchronous belt 44 is usually made of polyurethane or neoprene and does not require lubrication, avoiding grease contamination of the product or the environment. The transmission mechanism 4 realizes synchronous drive of multiple workstations, space optimization and maintenance simplification through the high efficiency, accuracy and flexibility of the synchronous belt transmission. Its low noise, long life and overload protection characteristics significantly improve the reliability and economy of the equipment, especially suitable for high-speed and high-precision automated production lines.
[0029] In some feasible embodiments of the present invention, a tensioning assembly 8 is provided at the second pulley 43. The tensioning assembly 8 can automatically compensate for the elastic deformation and wear elongation of the synchronous belt 44. The limiting structure of the tensioning assembly 8 can prevent excessive tension, reducing the risk of fatigue fracture of the synchronous belt 44. The tensioning assembly 8 ensures that the synchronous belt 44 does not skip teeth during high-speed operation or frequent start-stop. Appropriate tension can reduce the lateral vibration of the synchronous belt 44 and reduce the noise caused by vibration.
[0030] In some feasible embodiments of the present invention, it further includes an anti-collision assembly (not shown in the figure). The anti-collision assembly and the retaining belt assembly 7 are arranged on the same mounting side plate 11. The anti-collision assembly usually adopts a polyurethane leather plug. When the position is abnormal, it will hit the polyurethane leather plug, resulting in an alarm and shutdown when the torque of the drive mechanism 3 exceeds the limit.
[0031] In some feasible embodiments of the present invention, it further includes a motor connecting plate 9, and the motor connecting plate 9 is connected to the driving mechanism 3. The motor connecting plate 9 adopts a high-precision processing technology, and the high installation station precision can ensure the accurate coaxial docking of the output shaft of the driving mechanism 3 and the transmission mechanism 4. This precision can avoid the vibration and noise caused by eccentricity, reduce the bearing wear, improve the transmission efficiency, and extend the service life.
[0032] In some feasible embodiments of the present invention, the plurality of transmission shafts 41 are connected by a coupling 45. The coupling 45 can compensate for axial deviation, radial deviation and angular deviation, and avoid transmission jamming caused by multi-shaft installation errors. The axial displacement generated by the change of thermal expansion load during the operation of the equipment can be absorbed by the elastic element of the coupling, preventing abnormal wear of transmission parts such as belt pulleys.
[0033] The multi-station lid-taking device provided by the present invention forms a frame 1 through the installation side plate 11, installation top plate 12, installation bottom plate 13 and guide groove plate 14. The heights of multiple frames are fixed, and the driving mechanism 3 is driven singly to drive the first belt pulley 42 to rotate, and then drive the synchronous belt 44 to move up and down, ensuring that multiple actuating mechanisms 5 can move synchronously. At the same time, in order to adapt to the component replacement in a space-compact working condition, the whole is divided into front and rear layers. The actuating end in the actuating mechanism 5 is connected by a bearing support assembly 6 to form a short cantilever, and extends into the working area to use a clamping cylinder and other terminals to pick and place materials up and down. The actuating end 53 is connected to a cam follower 52 through a transmission connecting plate 51 and moves up and down under the drive of the synchronous belt 44. The cam follower 52 drives the actuating end 53 to rotate in the arc-shaped guide groove 2 by using the cam relationship. The required rotation angle is controlled by the up and down movement distance of the bearing support assembly 6. Therefore, the calculation constraints for the material-taking position and the material-releasing position are required, and it can be adapted in all directions from 90° to 180°.
[0034] It should be noted that the user can set the speed of the driving mechanism 3 according to the use needs, and then control the movement speed of the cam follower 52 along the arc-shaped guide groove 2, so as to control the required position of the actuating end 53 and realize the positioning of multi-angle workstations.
[0035] In this specification, each embodiment is described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the method part.
[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-station lid-taking device, characterized in that, Comprising: A frame (1) with an arc-shaped guide groove (2) opened on one side thereof; A driving mechanism (3) disposed on the frame (1); A plurality of transmission mechanisms (4), all connected to the output shaft of the driving mechanism (3); under the action of the driving mechanism (3), the transmission mechanisms (4) move in a first direction; A plurality of actuating mechanisms (5), the actuating mechanisms (5) being correspondingly connected to the transmission mechanisms (4), and as the transmission mechanisms (4) move, the actuating mechanisms (5) move within the arc-shaped guide groove (2) to cause one end of the actuating mechanism (5) facing away from the driving mechanism (3) to rotate.
2. The multi-station cap-taking device according to claim 1, wherein, The actuating mechanism (5) includes: A transmission connecting plate (51) connected to the transmission mechanism (4); A cam follower (52) rotatably connected to the transmission connecting plate (51); and the cam follower (52) slides along the arc-shaped guide groove (2); A connecting shaft, one end of which is connected to the cam follower; An actuating end (53) fixedly connected to the end of the connecting shaft facing away from the cam follower (52), and the actuating end (53) forms a cantilever, and the actuating end (53) extends into the working area.
3. The multi-station lid-taking device according to claim 2, characterized in that, The frame (1) includes: Mounting side plates (11) arranged along the first direction; A mounting top plate (12) connected to the top of the mounting side plates (11); A mounting bottom plate (13) connected to the bottom of the mounting side plates (11); A guide groove plate (14), the top end of which is connected to the mounting top plate (12), the bottom end of the guide groove plate (14) is connected to the mounting bottom plate (13), and the arc-shaped guide groove (2) is opened on the guide groove plate (14).
4. The multi-station lid-taking device according to claim 3, wherein The actuating mechanism (5) further includes a bearing support assembly (6) for supporting the connecting shaft.
5. The multi-station lid-taking device according to claim 4, wherein, Further comprising: A retaining belt assembly (7) connected to the bearing support assembly (6), the retaining belt assembly (7) being movably arranged on one of the mounting side plates (11), and the retaining belt assembly (7) being used for sealing the cam follower (52) within a sealed space.
6. The multi-station cap-taking device according to claim 5, wherein, The transmission mechanism (4) includes: A transmission shaft (41) connected to the output shaft of the driving mechanism (3); A first pulley (42) arranged on the transmission shaft (41); A second pulley (43) arranged on the frame (1); A synchronous belt (44) wound around the first pulley (42) and the second pulley (43); and the transmission connecting plate (51) is connected to the synchronous belt (44).
7. The multi-station cap taking device according to claim 6, wherein, A tensioning assembly (8) is provided at the second pulley (43).
8. The multi-station lid-taking device according to claim 6, characterized in that, Further comprising: An anti-collision assembly, arranged on the same mounting side plate (11) as the retaining belt assembly (7).
9. The multi-station lid-taking device according to any one of claims 1-8, characterized in that, Further comprising: A motor connecting plate (9) connected to the driving mechanism (3).
10. The multi-station cap taking device according to claim 6, wherein, The plurality of transmission shafts (41) are connected by couplings (45).
Citation Information
Patent Citations
Stepping motor belt Z-axis material taking mechanism
CN111846922A
Cap dispenser for ice cream cup
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