Preserved fruit low-temperature microbial fermentation system
By setting up a combination of a mesh fermentation cylinder and a rotating seat in the fermentation tank, the problems of candied raw materials accumulation and bubble attachment are solved, and uniform mixing and efficient defoaming of candied raw materials are achieved, thereby improving the fermentation quality.
Patent Information
- Application Number
- CN202510390153.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-07-22
AI Technical Summary
The accumulation of candied raw materials in existing fermentation tanks leads to uneven mixing and bubble adhesion affects the fermentation quality.
The mesh fermentation cylinder is connected to the rotating seat, and the drive cylinder drives the bracket and mesh fermentation cylinder to rotate, so as to turn and defoam the candied raw materials to ensure uniform mixing and fermentation quality.
It realizes uniform mixing and efficient defoaming of candied raw materials, improving the fermentation quality.
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Figure CN120349844A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of candied fruit fermentation, in particular to a candied fruit low-temperature microbial fermentation system. Background Art
[0002] Microbial fermentation refers to the process of using microorganisms to convert raw materials into products needed by humans through specific metabolic pathways under suitable conditions. It is widely used in processing industries such as food and green plum beverages.
[0003] The current fermentation method is generally carried out in a fermentation tank, which is a tank structure, and the raw materials are piled up in the tank. Although the fermentation tank is equipped with a stirring device, due to the excessive material in the tank, the stirring device cannot effectively stir the material, and the existing fermentation tank cannot efficiently clean the bubbles attached to the surface of the raw material when a large number of bubbles are generated in the tank due to fermentation, and the bubble attachment will affect the fermentation quality of the raw material. Therefore, the present invention proposes a candied fruit low-temperature microbial fermentation system to solve the deficiencies in the prior art. Summary of the invention
[0004] In view of the above problems, the purpose of the present invention is to provide a candied fruit low-temperature microbial fermentation system, in which the mesh fermentation cylinder can rotate synchronously with the first rotating seat and the second rotating seat to realize the turning of the internal candied fruit raw materials and ensure the uniform mixing of the candied fruit raw materials. The mesh fermentation cylinder is lifted by lifting the bracket to defoam and ensure the fermentation quality of the candied fruit raw materials.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A low-temperature microbial fermentation system for preserved fruits comprises a fermentation tank, a top cover, a bracket and a mesh fermentation cylinder, wherein a top cover is provided above the fermentation tank, an opening and closing control mechanism is provided on the side wall of the fermentation tank, the top cover is connected to the opening and closing control mechanism, a driving cylinder is provided on the top cover, a bracket is provided at the output end of the driving cylinder, a first rotating seat and a second rotating seat are provided inside the bracket, one end of the first rotating seat and the second rotating seat are both rotatably connected to the bracket, a mesh fermentation cylinder is provided between the first rotating seat and the second rotating seat, a plurality of groups of mesh fermentation cylinders are provided, one end of the plurality of groups of mesh fermentation cylinders extends out of one side of the second rotating seat and is provided with a sealing cover, a sealing frame is provided on the outer side of the upper end of the bracket, and the size of the sealing frame is adapted to the internal size of the upper end of the fermentation tank.
[0007] A further improvement is that the bracket includes a top plate and an end plate, the top plate is installed at the output end of the driving cylinder, end plates are provided on both sides of the bottom of the top plate, and the sealing frame is arranged on the outside of the top plate.
[0008] A further improvement lies in that: a main shaft is provided on the first rotating seat, a driving motor is provided at the top of the bracket, and the output end of the driving motor is connected to the main shaft through a linkage mechanism.
[0009] A further improvement lies in that: a sealing shell is provided on the side wall of a group of end head plates near the driving motor, and the main shaft is located inside the sealing shell.
[0010] A further improvement lies in that: the linkage mechanism includes a synchronous pulley and a synchronous belt. Synchronous pulleys are provided on both the output end of the driving motor and the main shaft, and a synchronous belt is connected between the two synchronous pulleys.
[0011] A further improvement lies in that: the opening and closing control mechanism includes a support and an opening and closing cylinder. Supports are provided on both side walls of the fermentation tank, an opening and closing cylinder is provided on the support, and the output end of the opening and closing cylinder is connected to the bottom of both ends of the top cover.
[0012] A further improvement lies in that: partition plates are provided inside the mesh fermentation cylinders. The mesh fermentation cylinders include a first end, a second end, and a middle mesh cylinder body. A middle mesh cylinder body is provided at one end of the first end, a transition cylinder body is provided at one end of the middle mesh cylinder body, a second end is provided at one end of the transition cylinder body, and an opening and closing plate is provided on the middle mesh cylinder body.
[0013] A further improvement lies in that: the first end and the second end have the same diameter, the diameter of the middle mesh cylinder body is larger than the diameters of the first end and the second end, the diameter of one end of the transition cylinder body is adapted to the diameter of the middle mesh cylinder body, and the diameter of the other end of the transition cylinder body is adapted to the diameter of the second end.
[0014] A further improvement lies in that: the height of the partition plate is less than the diameter of the middle mesh cylinder body.
[0015] A further improvement lies in that: a heat dissipation port is provided on the top cover, the position of the heat dissipation port is adapted to the position of the driving motor, and an end cover is provided on the heat dissipation port.
[0016] The beneficial effects of the present invention are as follows: By setting the candied fruit low-temperature microbial fermentation system to be composed of a fermentation tank, a top cover, a bracket, a mesh fermentation cylinder, etc., the candied fruit raw materials are loaded through multiple mesh fermentation cylinders and then immersed in the fermentation tank. Loading the candied fruit raw materials into multiple mesh fermentation cylinders can effectively avoid the problem that excessive accumulation of raw materials affects the fermentation quality.
[0017] Multiple mesh fermentation cylinders of the present invention are all connected to the first rotating seat and the second rotating seat. The mesh fermentation cylinders can rotate synchronously with the first rotating seat and the second rotating seat to realize the turning of the candied fruit raw materials inside, ensuring the uniform mixing of the candied fruit raw materials.
[0018] The telescopic drive cylinder of the present invention can synchronously drive the overall lifting of the structure on the bracket. When it is necessary to clean the accumulated bubbles on the surface of the candied fruit raw materials in the mesh fermentation cylinder, the bracket is lifted to raise the mesh fermentation cylinder for defoaming, ensuring the fermentation quality of the candied fruit raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of the low-temperature microbial fermentation system for candied fruits of the present invention;
[0020] Figure 2 It is a schematic diagram of the working principle of the low-temperature microbial fermentation system for candied fruits of the present invention;
[0021] Figure 3 It is a schematic diagram of the installation structure of the mesh fermentation cylinder and the bracket of the present invention;
[0022] Figure 4 It is a schematic diagram of the disassembled installation structure of the partition board and the mesh fermentation cylinder of the present invention;
[0023] Figure 5 It is a schematic diagram of the framework of the active temperature regulation system of the present invention.
[0024] Among them: 1, fermentation tank; 2, top cover; 3, bracket; 301, top plate; 302, end plate; 4, mesh fermentation cylinder; 401, first end; 402, second end; 403, intermediate mesh cylinder body; 404, transition cylinder body; 5, drive cylinder; 6, first rotating seat; 7, second rotating seat; 8, partition board; 9, sealing cover; 10, sealing frame; 11, main shaft; 12, drive motor; 13, sealing shell; 14, synchronous pulley; 15, synchronous belt; 16, support; 17, opening and closing cylinder; 18, heat dissipation port. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to deepen the understanding of the present invention, the following will further elaborate on the present invention in combination with embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation to the protection scope of the present invention.
[0026] Embodiment 1
[0027] According to Figures 1-5As shown, this embodiment proposes a low-temperature microbial fermentation system for preserved fruits, including a fermentation tank 1, a top cover 2, a bracket 3 and a mesh fermentation cylinder 4. In the present invention, the fermentation tank 1 is a fermentation tank 1 with an active temperature regulation system. The active temperature regulation system is composed of a heating module, a cooling module, a temperature monitoring module and a central control chip. The temperature monitoring module is used to monitor the temperature of the fermentation liquid in the fermentation tank 1 in real time. When the monitored temperature is lower than the temperature required for low-temperature fermentation, the monitoring signal of the temperature monitoring module is sent to the central control chip, and the central control chip controls the heating module to heat until the temperature of the fermentation liquid reaches the required value. After the temperature of the fermentation liquid reaches the required value, the heating module is kept warm. When the fermentation liquid in the fermentation tank 1 needs to be cooled, the central control chip controls the heating module to be turned off, and the cooling module is started to heat the fermentation liquid. The liquid temperature is reduced to the required value, so as to realize active temperature regulation of the fermentation tank 1, a top cover 2 is provided above the fermentation tank 1, an opening and closing control mechanism is provided on the side wall of the fermentation tank 1, the top cover 2 is connected with the opening and closing control mechanism, a driving cylinder 5 is provided on the top cover 2, and a bracket 3 is provided at the output end of the driving cylinder 5, a first rotating seat 6 and a second rotating seat 7 are provided inside the bracket 3, one end of the first rotating seat 6 and the second rotating seat 7 are both rotatably connected to the bracket 3, a mesh fermentation cylinder 4 is provided between the first rotating seat 6 and the second rotating seat 7, and the mesh fermentation cylinder 4 is provided with a plurality of groups, one end of the plurality of groups of mesh fermentation cylinders 4 extends out of one side of the second rotating seat 7 and is provided with a sealing cover 9, a sealing frame 10 is provided on the outer side of the upper end of the bracket 3, and the size of the sealing frame 10 is adapted to the internal size of the upper end of the fermentation tank 1. In the present invention, the sealing frame 10 can seal the upper end of the fermentation tank 1 when the driving cylinder 5 lifts the bracket 3 so that the mesh fermentation cylinder 4 is separated from the fermentation liquid in the fermentation tank 1, thereby ensuring a stable aerobic or anaerobic environment in the fermentation tank 1. In addition, due to the setting of the sealing frame 10, the heat of the driving motor 12 can be dissipated by opening the end cover and using the heat dissipation port 18 when the driving motor 12 is working. The sealing frame 10 cooperates with the top cover 2 to provide a double sealing effect during the fermentation process of the fermentation system, thereby stabilizing the fermentation quality.
[0028] When the candied fruit low-temperature microbial fermentation system of the present invention is fermenting, the support 3 is lifted by the driving cylinder 5, so that the mesh fermentation cylinder 4 is moved out of the fermentation tank 1. Then, the candied fruit raw materials are put into the mesh fermentation cylinder 4. Then, the driving cylinder 5 controls the support 3 to reset, so that the mesh fermentation cylinder 4 is immersed in the soaking liquid inside the fermentation tank 1. When stirring is required during the process, the mesh fermentation cylinder 4 is synchronously rotated by controlling the rotation of the first rotating seat 6 and the second rotating seat 7. Since the mesh fermentation cylinder 4 is horizontal, the candied fruit raw materials will not completely fill the inside of the mesh fermentation cylinder 4 during filling, and there is a turning space left inside the mesh fermentation cylinder 4. Therefore, when the mesh fermentation cylinder 4 rotates, the candied fruit raw materials turn inside the mesh fermentation cylinder 4 to achieve mixing. When air bubbles accumulate in the candied fruit raw materials in the mesh fermentation cylinder 4, the driving cylinder 5 can be used again to lift the support 3 to ensure that the mesh fermentation cylinder 4 is lifted from the soaking liquid inside the fermentation tank 1. Then, the first rotating seat 6 and the second rotating seat 7 are controlled to rotate again so that the mesh fermentation cylinder 4 rotates synchronously, and defoaming is carried out by rotation.
[0029] The support 3 includes a top plate 301 and end head plates 302. The top plate 301 is installed at the output end of the driving cylinder 5. End head plates 302 are provided on both sides of the bottom of the top plate 301. The sealing frame 10 is arranged outside the top plate 301. A main shaft 11 is provided on the first rotating seat 6. A driving motor 12 is provided on the top of the support 3. The output end of the driving motor 12 is connected to the main shaft 11 through a linkage mechanism. A sealing shell 13 is provided on the side wall of a group of end head plates 302 near the driving motor 12. The main shaft 11 is located inside the sealing shell 13. The linkage mechanism includes synchronous pulleys 14 and a synchronous belt 15. Synchronous pulleys 14 are provided on both the output end of the driving motor 12 and the main shaft 11, and a synchronous belt 15 is connected between the two synchronous pulleys 14. When the first rotating seat 6 and the second rotating seat 7 of the present invention rotate synchronously, by starting the driving motor 12, the main shaft 11 rotates under the transmission of the synchronous pulleys 14 and the synchronous belt 15 of the linkage mechanism, and the main shaft 11 drives the first rotating seat 6 to rotate synchronously. Since the first rotating seat 6, multiple groups of mesh fermentation cylinders 4 and the second rotating seat 7 are connected together, the three rotate synchronously.
[0030] The opening and closing control mechanism includes a support 16 and an opening and closing cylinder 17. Supports 16 are provided on both side walls of the fermentation tank 1. An opening and closing cylinder 17 is provided on the support 16. The output end of the opening and closing cylinder 17 is connected to the bottom of both ends of the top cover 2. When the top cover 2 of the present invention is opened and closed, the opening and closing of the top cover 2 is controlled by starting the opening and closing cylinder 17.
[0031] A heat dissipation port 18 is provided on the top cover 2. The position of the heat dissipation port 18 is adapted to the position of the driving motor 12. An end cover is provided on the heat dissipation port 18. The setting of the heat dissipation port 18 can allow heat to be discharged from the heat dissipation port 18 by opening the end cover when the driving motor 12 is running.
[0032] By setting the candied fruit low-temperature microbial fermentation system to be composed of a fermentation tank 1, a top cover 2, a bracket 3, a mesh fermentation cylinder 4, etc., the candied fruit raw materials are loaded through multiple mesh fermentation cylinders 4 and then soaked in the fermentation tank 1. Loading the candied fruit raw materials into multiple mesh fermentation cylinders 4 can effectively avoid the problem that excessive accumulation of raw materials affects the fermentation quality; in the present invention, multiple mesh fermentation cylinders 4 are all connected to a first rotating seat 6 and a second rotating seat 7, and the mesh fermentation cylinder 4 can rotate synchronously with the first rotating seat 6 and the second rotating seat 7 to realize the turning of the candied fruit raw materials inside, ensuring the uniform mixing of the candied fruit raw materials; the telescopic movement of the driving cylinder 5 of the present invention can synchronously drive the overall structure on the bracket 3 to lift. When the bubbles accumulated on the surface of the candied fruit raw materials in the mesh fermentation cylinder 4 need to be cleaned, the bracket 3 is lifted to lift the mesh fermentation cylinder 4 to defoam, ensuring the fermentation quality of the candied fruit raw materials.
[0033] Embodiment 2
[0034] According to Figures 1-5 As shown, this embodiment proposes a candied fruit low-temperature microbial fermentation system, including a fermentation tank 1, a top cover 2, a bracket 3, and a mesh fermentation cylinder 4. A top cover 2 is provided above the fermentation tank 1. An opening and closing control mechanism is provided on the side wall of the fermentation tank 1. The top cover 2 is connected to the opening and closing control mechanism. A driving cylinder 5 is provided on the top cover 2. The output end of the driving cylinder 5 is provided with a bracket 3. A first rotating seat 6 and a second rotating seat 7 are provided inside the bracket 3. One end of the first rotating seat 6 and the second rotating seat 7 is rotatably connected to the bracket 3. A mesh fermentation cylinder 4 is provided between the first rotating seat 6 and the second rotating seat 7. There are multiple groups of the mesh fermentation cylinders 4. Partition plates 8 are provided inside multiple groups of the mesh fermentation cylinders 4. One end of multiple groups of the mesh fermentation cylinders 4 extends out of one side of the second rotating seat 7 and is provided with a sealing cover 9. A sealing frame 10 is provided outside the upper end of the bracket 3. The size of the sealing frame 10 is adapted to the internal size of the upper end of the fermentation tank 1.
[0035] A partition plate 8 is provided inside the mesh fermentation cylinder 4. By providing the partition plate 8, when the mesh fermentation cylinder 4 is flipped, the partition plate 8 can be used to control the candied fruit raw materials to be flipped to a high place and then fall, improving the mixing effect of the candied fruit inside the mesh fermentation cylinder 4. The mesh fermentation cylinder 4 includes a first end 401, a second end 402, and an intermediate mesh cylinder body 403. One end of the first end 401 is provided with the intermediate mesh cylinder body 403. One end of the intermediate mesh cylinder body 403 is provided with a transition cylinder body 404. One end of the transition cylinder body 404 is provided with the second end 402. An opening and closing plate is provided on the intermediate mesh cylinder body 404. The diameters of the first end 401 and the second end 402 are the same. The diameter of the intermediate mesh cylinder body 403 is larger than the diameters of the first end 401 and the second end 402. The diameter of one end of the transition cylinder body 404 is adapted to the diameter of the intermediate mesh cylinder body 403, and the diameter of the other end of the transition cylinder body 404 is adapted to the diameter of the second end 402. The height of the partition plate 8 is less than the diameter of the intermediate mesh cylinder body 403. In the present invention, the feeding method can be to load candied fruit raw materials into the intermediate mesh cylinder body 403 through the feeding pipe from the second end 402. By opening the sealing cover 9 on the second end 402, it is possible to take out the candied fruit from the second end 402 to detect the fermentation state of the candied fruit. In the present invention, the opening and closing plate is hingedly connected to the body of the intermediate mesh cylinder body 403 and is fixed by a fixing structure (which can be a bolt or others). By releasing the fixing of the opening and closing plate by the fixing structure, the opening and closing plate can be flipped open. In the present invention, by opening the opening and closing plate, the fermented candied fruit in the intermediate mesh cylinder body 403 can be taken out, or candied fruit raw materials can be loaded into the intermediate mesh cylinder body 403 by opening the opening and closing plate.
[0036] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only used to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A candied fruit low-temperature microbial fermentation system, characterized in that: It includes a fermentation tank (1), a top cover (2), a support (3) and a mesh fermentation cylinder (4). A top cover (2) is provided above the fermentation tank (1). An opening and closing control mechanism is provided on the side wall of the fermentation tank (1). The top cover (2) is connected to the opening and closing control mechanism. A driving cylinder (5) is provided on the top cover (2). A support (3) is provided at the output end of the driving cylinder (5). A first rotating seat (6) and a second rotating seat (7) are provided inside the support (3). One end of both the first rotating seat (6) and the second rotating seat (7) is rotatably connected to the support (3). A mesh fermentation cylinder (4) is provided between the first rotating seat (6) and the second rotating seat (7). There are multiple groups of the mesh fermentation cylinders (4). One end of each group of the mesh fermentation cylinders (4) extends out of one side of the second rotating seat (7) and is provided with a sealing cover (9). A sealing frame (10) is provided on the outer side of the upper end of the support (3). The size of the sealing frame (10) is adapted to the internal size of the upper end of the fermentation tank (1).
2. The candied fruit low-temperature microbial fermentation system according to claim 1, characterized in that: The support (3) includes a top plate (301) and end plates (302). The top plate (301) is installed at the output end of the driving cylinder (5). End plates (302) are provided on both sides of the bottom of the top plate (301). The sealing frame (10) is arranged on the outer side of the top plate (301).
3. The candied fruit low-temperature microbial fermentation system according to claim 2, characterized in that: A main shaft (11) is provided on the first rotating seat (6). A driving motor (12) is provided on the top of the support (3). The output end of the driving motor (12) is connected to the main shaft (11) through a linkage mechanism.
4. A candied fruit low-temperature microbial fermentation system according to claim 3, characterized in that: A sealing shell (13) is provided on the side wall of a group of end plates (302) near the driving motor (12). The main shaft (11) is located inside the sealing shell (13).
5. The candied fruit low-temperature microbial fermentation system according to claim 4, characterized in that: The linkage mechanism includes a synchronous pulley (14) and a synchronous belt (15). Synchronous pulleys (14) are provided on the output end of the driving motor (12) and the main shaft (11). A synchronous belt (15) is connected between the two synchronous pulleys (14).
6. The candied fruit low-temperature microbial fermentation system according to claim 1, wherein: The opening and closing control mechanism includes a support (16) and an opening and closing cylinder (17). Supports (16) are provided on both side walls of the fermentation tank (1). An opening and closing cylinder (17) is provided on the support (16). The output end of the opening and closing cylinder (17) is connected to the bottom of both ends of the top cover (2).
7. A candied fruit low-temperature microbial fermentation system according to claim 1, characterized in that: Partition plates (8) are provided inside each of the mesh fermentation cylinders (4). The mesh fermentation cylinder (4) includes a first end portion (401), a second end portion (402) and an intermediate mesh cylinder body (403). An intermediate mesh cylinder body (403) is provided at one end of the first end portion (401). A transition cylinder body (404) is provided at one end of the intermediate mesh cylinder body (403). A second end portion (402) is provided at one end of the transition cylinder body (404). An opening and closing plate is provided on the intermediate mesh cylinder body (403).
8. A candied fruit low-temperature microbial fermentation system according to claim 7, characterized in that: The diameters of the first end portion (401) and the second end portion (402) are the same. The diameter of the middle mesh cylinder body (403) is greater than the diameters of the first end portion (401) and the second end portion (402). One end diameter of the transition cylinder body (404) is adapted to the diameter of the middle mesh cylinder body (403), and the other end diameter of the transition cylinder body (404) is adapted to the diameter of the second end portion (402).
9. The candied fruit low-temperature microbial fermentation system according to claim 8, characterized in that: The height of the partition plate (8) is less than the diameter of the middle mesh cylinder body (403).
10. A candied fruit low-temperature microbial fermentation system according to claim 3, characterized in that: A heat dissipation port (18) is provided on the top cover (2). The position of the heat dissipation port (18) is adapted to the position of the drive motor (12), and an end cover is provided on the heat dissipation port (18).