Corrosion resistance detection equipment for aluminum wire

By designing corrosion-resistant detection equipment for aluminum wires, automated cut-off sample preparation and repeated detection of aluminum wires are achieved, solving the problems of low automation and insufficient accuracy of detection data in the prior art, and improving detection efficiency and accuracy.

CN120352328AInactive Publication Date: 2025-07-22SHANDONG SHENGGUANG ALUMINUM TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510639473.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-07-22
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum wire corrosion resistance detection methods are low in degree of automation, and single detection is affected by random errors, making it difficult to achieve multiple detections, and labor-intensive, so the accuracy of the detection data is insufficient.

Method used

A corrosion-resistant detection equipment of aluminum wires is designed, including a wire sample production structure, a corrosion detection structure and a sample measurement and recycling structure. By automatically cutting off sample production and repeated inspection, combining liquid replenishment and waste liquid circulation, automatic corrosion detection of aluminum wires is achieved.

Benefits of technology

The automation degree of corrosion resistance detection of aluminum wires is improved, manual intervention is reduced, and the accuracy of detection data is improved through repeated detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120352328A_ABST
    Figure CN120352328A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of aluminum wire corrosion resistance detection, in particular to aluminum wire corrosion resistance detection equipment which comprises a base and further comprises a pay-off sample preparation structure connected with the base, the pay-off sample preparation structure comprises a coil unwinding mechanism connected with the base, and the base is fixedly connected with a variable-height wire drawing mechanism; the corrosion detection structure is connected with the base and comprises two groups of fixing frames fixedly mounted on the base, the two groups of fixing frames are jointly and fixedly connected with a corrosion pool body, the corrosion pool body is connected with a waste discharge circulating mechanism, and the corrosion pool body is connected with a liquid supplementing mechanism; and the sample measuring and recycling structure is connected with the base. According to the invention, through the mutual cooperation of the pay-off sample preparation structure, the corrosion detection structure and the sample measurement and recovery structure, the aluminum wire is automatically cut and subjected to sample preparation, then corrosion detection is carried out, the sample preparation detection operation is automatically and repeatedly carried out, the manpower is saved, and the accuracy of the detection data is improved through the repeated detection mode.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of corrosion resistance detection of aluminum wires, and specifically to a corrosion resistance detection device for aluminum wires. Background Technique

[0002] Aluminum is an important conductor material in the field of long-distance power transmission. For example, all of steel-cored aluminum stranded wire, aluminum alloy-cored aluminum stranded wire, and all-aluminum alloy stranded wire use aluminum and aluminum alloy wires. An aluminum wire refers to a wire with an aluminum core as the main body. Since the aluminum wire needs to be used in the external environment, the requirements for the aluminum wire are very strict, including its electrical performance and corrosion resistance, etc., especially the requirements related to safety are even more strict.

[0003] Generally speaking, the aluminum wire is directly cut into line segments, and then the aluminum line segments are sunk into the corrosion liquid with tweezers, and then the corrosion situation of the aluminum line segments is observed. This manual operation and observation method is only applicable to the situation where the reaction is not violent and fast. When it is necessary to detect a roll of aluminum wire, for the traditional detection method, to avoid long-term close contact of personnel with the corrosion liquid, only one segment is cut from a roll of aluminum wire for corrosion resistance detection. During this period, due to the consumption of the corrosion liquid and the reaction of the effective components at different positions therein, it is necessary for personnel to stir the corrosion liquid and timely supplement and replace the corrosion liquid. In addition, if the reaction speed is slow, it is also necessary for personnel to hold the aluminum line segments with fixtures such as tweezers for a long time. Thus, it can be seen that the traditional detection method has too low automation level, and often only one-time detection is carried out. The single detection is also affected by random errors, consuming manpower and being not convenient for realizing automated multiple detections, which is not conducive to improving the accuracy of detection data. Summary of the Invention

[0004] The purpose of the present invention is to provide a corrosion resistance detection device for aluminum wires to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A corrosion resistance detection device for aluminum wires includes a base, the base is fixedly connected with a cover body, the cover body is fixedly connected with a double-output shaft motor, the output end of the double-output shaft motor is fixedly connected with a cover, the cover is movably connected with the cover body, and further includes:

[0007] A wire paying-off and sample-making structure connected to the base, the wire paying-off and sample-making structure includes a coil pay-off mechanism connected to the base, the base is fixedly connected with a vertical frame, the vertical frame is fixedly connected with a stepped pipe fitting, one end of the stepped pipe fitting facing the coil pay-off mechanism is trumpet-shaped, the vertical frame is fixedly connected with a first active telescopic frame, the moving end of the first active telescopic frame is fixedly connected with a cutting knife, a notch is arranged at one end of the stepped pipe fitting far away from the coil pay-off mechanism, and the base is fixedly connected with a variable-height wire-pulling mechanism adapted to the shape of the notch;

[0008] An erosion detection structure connected to the base. The erosion detection structure includes two sets of fixing frames fixedly installed on the base. The two sets of fixing frames are fixedly connected to an erosion tank body together. The erosion tank body is connected to a waste discharge and recycling mechanism, and the erosion tank body is connected to a liquid supplementing mechanism;

[0009] A sample measurement and recovery structure connected to the base. The sample measurement and recovery structure includes a collection hopper fixedly connected to the base. A clean weighing part is fixedly installed at the top of the collection hopper. The collection hopper is movably connected with a cover plate, and the collection hopper is fixedly connected with a control console.

[0010] As a further improvement of the present invention: The coil unwinding mechanism includes a support platform fixedly connected to the base. The support platform is fixedly connected with a third motor. The output end of the third motor is fixedly connected with a gear. The support platform is rotatably connected with an annular rotating plate. The annular rotating plate is coaxially fixedly connected with a toothed ring. The toothed ring meshes with the gear. The annular rotating plate is fixedly connected with a three-way platform through three connecting shafts. Three through grooves are arranged on the three-way platform at equal angles centered on the three-way platform. Each through groove is slidably connected with a hinge block. The hinge block is slidably connected with two sets of concave frames. The concave frames are fixedly connected with the three-way platform. The hinge block is fixedly connected with an abutting shaft. Each hinge block is hinged with a hinge plate. The three hinge plates are jointly hinged with a set of synchronous frames. The synchronous frames are slidably connected with the connecting shafts. A first active telescopic rod is fixedly installed in the middle of the support platform. The moving end of the first active telescopic rod is fixedly connected with a rotating limiting head. The rotating limiting head is rotatably connected with the synchronous frames.

[0011] As a further improvement of the present invention: The variable-height wire-pulling mechanism includes multiple sets of second active telescopic frames. The moving ends of the multiple sets of second active telescopic frames are fixedly connected together with a suspension frame. The suspension frame is fixedly connected with multiple sets of second active telescopic rods. The moving ends of the second active telescopic rods are fixedly connected with a first track. A driven telescopic frame is installed between the first track and the suspension frame. The first track is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a first screw rod. The first screw rod is threadedly connected with a first bracket slidably connected with the first track. The suspension frame is fixedly connected with a second track. The second track is fixedly connected with a second motor. The output shaft of the second motor is fixedly connected with a second screw rod. The second screw rod is threadedly connected with a second bracket slidably connected with the second track. The first bracket and the second bracket are respectively connected with a set of wire clamping components.

[0012] As a further improvement of the present invention: both sets of the wire clamping assemblies include bow-shaped frames, one set of bow-shaped frames is fixedly connected to the first bracket, and the other set of bow-shaped frames is fixedly connected to the second bracket. The bow-shaped frames are fixedly connected with rectangular guide bars, and the bow-shaped frames are fixedly connected with a fourth motor. The output shaft of the fourth motor is fixedly connected with a double-headed frame. The double-headed frame is hinged with two sets of hinged frames. One set of hinged frames is hinged with a first clamping arm slidably connected to the rectangular guide bar, and the other set of hinged frames is hinged with a second clamping arm slidably connected to the rectangular guide bar. Both the first clamping arm and the second clamping arm are fixedly connected with clamping bars adapted to the shape of the notch.

[0013] As a further improvement of the present invention: the corrosion tank body includes an outer tank body fixedly connected to the fixed frame. An inner tank body is fixedly installed inside the outer tank body. Symmetrically arranged lower grooves are formed on the inner tank body. A filter screen is fixedly installed between the inner tank body and the outer tank body. A gap is provided between the outer tank body and the inner tank body. The outer tank body is connected to the waste discharge and circulation mechanism, and the outer tank body is connected to the liquid replenishment mechanism. A liquid level gauge is fixedly installed inside the outer tank body.

[0014] As a further improvement of the present invention: the waste discharge and circulation mechanism includes a waste liquid tank fixedly connected to the base. The waste liquid tank is fixedly connected with a first control valve. The first control valve is fixedly connected with a first liquid pipe. The first liquid pipe is fixedly connected with a reversing valve. The reversing valve is fixedly connected with two sets of second liquid pipes. One set of second liquid pipes is fixedly connected with a liquid spraying head. The liquid spraying head is fixedly connected to the outer tank body. A first liquid pump is fixedly installed at the bottom of the outer tank body. The first liquid pump is fixedly connected with the other set of second liquid pipes.

[0015] As a further improvement of the present invention: the liquid replenishment mechanism includes a liquid outlet head fixedly connected to the outer tank body. The liquid outlet head is fixedly connected with a second liquid pump through a third liquid pipe. The second liquid pump is fixedly connected with a liquid storage tank fixedly connected to the base.

[0016] As a further improvement of the present invention: the clean weighing part includes a box body fixedly installed on the top of the collection hopper. Inside the box body, there are a measurement chamber, a material guiding chamber, and a dehydration and cleaning chamber that are connected to each other from bottom to top. A heating lamp is fixedly installed in the dehydration and cleaning chamber. The measurement chamber is connected to the collection hopper. The box body is fixedly connected with two groups of third active telescopic rods. The mobile end of the third active telescopic rod is fixedly connected with a collection rack. The collection rack is fixedly installed with a sieve plate. The collection rack is fixedly connected with a fifth motor. The output shaft of the fifth motor is coaxially fixedly connected with a multi-impeller that is slidably connected to the sieve plate. A water spray head is fixedly installed in the dehydration and cleaning chamber. The water spray head is fixedly connected to a third liquid pump through a fourth liquid pipe. The third liquid pump is fixedly connected to a water tank that is fixedly connected to the liquid storage tank. The suspension rack is fixedly connected with a third active telescopic rack. The mobile end of the third active telescopic rack is fixedly connected with a pushing rack. The box body is fixedly connected with a sixth motor. The output shaft of the sixth motor is fixedly connected with a rotating rack arranged in the measurement chamber. The rotating rack is fixedly connected with two groups of weighing platforms symmetrically arranged.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] In use, the double-output shaft motor drives the cover to flip, so as to expose the space surrounded by the lower part of the cover body. Place the wire reel wound with aluminum wire on the coil unwinding mechanism. The coil unwinding mechanism positions the wire reel. Then insert the end of the aluminum wire into the stepped pipe fitting and pass through the stepped pipe fitting. Then the variable-height wire pulling mechanism clamps the aluminum wire through the notch and pulls the aluminum wire. During this period, the coil unwinding mechanism drives the wire reel to rotate, so that the aluminum wire is released from the wire reel during the pulling process. The double-output shaft motor drives the cover to rotate, so that the cover closes the cover body. As the variable-height wire pulling mechanism clamps a section of aluminum wire, the first active telescopic frame drives the cutter to move, so that the cutter cuts off the aluminum wire. Then the liquid supply mechanism performs a liquid supply operation on the corrosion tank body. The variable-height wire pulling mechanism moves the aluminum wire segment into the corrosion tank body. The aluminum wire segment contacts the corrosion liquid in the corrosion tank body, so that the aluminum wire segment is corroded. After a period of time, the sample measurement and recovery structure collects the corroded aluminum wire segment and performs a weighing operation. Since the diameter and density of the aluminum wire segment are both known values and the length of the pulled aluminum wire is controllable, the mass of a section of aluminum wire before corrosion is a known value. Input the mass value of the aluminum wire before corrosion into the console. At this time, according to the difference in the mass of the corroded aluminum wire, the corrosion resistance strength of the aluminum wire can be obtained. Then the variable-height wire pulling mechanism pulls another aluminum wire segment of the same length and continues to repeat the aluminum wire corrosion detection operation. During this period, the liquid supply mechanism performs a liquid supply operation, and the waste discharge and circulation mechanism collects the waste liquid and assists the corrosion liquid in the corrosion tank body to perform a circulation operation. The present invention automates the cutting and sample preparation of aluminum wire by the way of the cooperation of the wire unwinding and sample preparation structure, the corrosion detection structure, and the sample measurement and recovery structure, then performs corrosion detection, and automatically repeats the sample preparation and detection operation, reduces manual intervention, saves manpower, and improves the accuracy of detection data by the way of repeated detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 is a three-dimensional structural schematic diagram of the present invention after removing the cover and the cover body;

[0021] Figure 3 is a three-dimensional structural schematic diagram of another perspective of the present invention after removing the cover and the cover body;

[0022] Figure 4 is a three-dimensional structural schematic diagram of the coil unwinding mechanism of the present invention;

[0023] Figure 5 is a three-dimensional structural schematic diagram of another perspective of the coil unwinding mechanism of the present invention;

[0024] Figure 6 is a partial three-dimensional structural schematic diagram of the coil unwinding mechanism of the present invention;

[0025] Figure 7Schematic three-dimensional structure diagram of the variable-height guy wire mechanism of the present invention;

[0026] Figure 8 Schematic three-dimensional structure diagram of the vertical frame, stepped pipe fitting, first active telescopic frame, cutting tool, and notch cooperation of the present invention;

[0027] Figure 9 Schematic three-dimensional structure diagram of the collection hopper cooperating with the clean weighing section externally connected with a drainage pipe of the present invention;

[0028] Figure 10 Schematic three-dimensional structure diagram of the collection hopper cooperating with the clean weighing section from another perspective of the present invention;

[0029] Figure 11 Schematic internal three-dimensional structure diagram of the partial structure of the collection hopper cooperating with the clean weighing section of the present invention;

[0030] Figure 12 Schematic three-dimensional structure diagram of the wire clamping assembly of the present invention;

[0031] Figure 13 Schematic three-dimensional structure diagram of the collection rack, sieve plate, fifth motor, and multi-impeller cooperation of the present invention;

[0032] Figure 14 Schematic three-dimensional structure diagram of the collection rack, sieve plate, and fifth motor cooperation of the present invention;

[0033] Figure 15 Schematic three-dimensional structure diagram of the corrosion tank body, waste discharge circulation mechanism, and liquid replenishment mechanism cooperation of the present invention;

[0034] Figure 16 Schematic three-dimensional structure diagram of the corrosion tank body cooperating with the waste discharge circulation mechanism of the present invention;

[0035] Figure 17 Schematic internal three-dimensional structure diagram of the corrosion tank body of the present invention.

[0036] In the figure: 1. Base; 2. Cover body; 3. Double-output shaft motor; 4. Cover plate; 5. Wire laying and sample making structure; 6. Coil unwinding mechanism; 7. Vertical frame; 8. Step pipe fitting; 9. First active telescopic frame; 10. Cutting knife; 11. Notch; 12. Variable-height wire pulling mechanism; 13. Corrosion detection structure; 14. Fixed frame; 15. Corrosion tank body; 16. Waste discharge and recycling mechanism; 17. Liquid supplementing mechanism; 18. Sample measurement and recovery structure; 19. Collection hopper; 20. Clean weighing part; 21. Cover plate; 22. Console; 23. Support table; 24. Third motor; 25. Gear; 26. Ring-shaped rotating plate; 27. Gear ring; 28. Connecting shaft; 29. Three-way table; 30. Through groove; 31. Hinge block; 32. Concave-shaped frame; 33. Abutting shaft; 34. Hinge plate; 35. Synchronous frame; 36. First active telescopic rod; 37. Rotating limit head; 38. Second active telescopic frame; 39. Suspension frame; 40. Second active telescopic rod; 41. First track; 42. First motor; 43. First screw rod; 44. First support; 45. Second track; 46. Second motor; 47. Second screw rod; 48. Second support; 49. Wire clamping assembly; 50. Bow-shaped frame; 51. Rectangular guide bar; 52. Fourth motor; 53. Double-head frame; 54. Hinge frame; 55. First clamping arm; 56. Second clamping arm; 57. Clamping strip; 58. Outer tank body; 59. Inner tank body; 60. Lower groove; 61. Filter screen; 62. Liquid level gauge; 63. Directional valve; 64. Second liquid pipe; 65. Liquid spraying head; 66. First liquid pump; 67. Liquid outlet head; 68. Third liquid pipe; 69. Second liquid pump; 70. Liquid storage tank; 71. Box body; 72. Measurement chamber; 73. Material guiding chamber; 74. Dehydration and cleaning chamber; 75. Third active telescopic rod; 76. Collection frame; 77. Sieve plate; 78. Fifth motor; 79. Multi-impeller; 80. Water spraying head; 81. Fourth liquid pipe; 82. Third liquid pump; 83. Water tank; 84. Waste liquid tank; 85. First control valve; 86. First liquid pipe; 87. Driven telescopic frame; 88. Third active telescopic frame; 89. Pushing frame; 90. Heating lamp; 91. Sixth motor; 92. Rotating frame; 93. Weighing table. Detailed implementation manners

[0037] The technical solution of the present invention will be further described in detail below in conjunction with the specific implementation manners.

[0038] Example 1. Refer to Figures 1 to 17 As shown in the figure, a corrosion resistance detection device for aluminum wire includes a base 1, the base 1 is fixedly connected with a cover body 2, the cover body 2 is fixedly connected with a double-output shaft motor 3, the output end of the double-output shaft motor 3 is fixedly connected with a cover plate 4, the cover plate 4 is movably connected with the cover body 2, and further includes:

[0039] The wire pay-off and sample preparation structure 5 connected to the base 1, the wire pay-off and sample preparation structure 5 includes a coil pay-off mechanism 6 connected to the base 1, the base 1 is fixedly connected with an upright frame 7, the upright frame 7 is fixedly connected with a stepped pipe fitting 8, one end of the stepped pipe fitting 8 facing the coil pay-off mechanism 6 is trumpet-shaped, the upright frame 7 is fixedly connected with a first active telescopic frame 9, the moving end of the first active telescopic frame 9 is fixedly connected with a cutter 10, a notch 11 is arranged at one end of the stepped pipe fitting 8 far away from the coil pay-off mechanism 6, and the base 1 is fixedly connected with a variable-height wire-pulling mechanism 12 adapted to the shape of the notch 11;

[0040] The corrosion detection structure 13 connected to the base 1, the corrosion detection structure 13 includes two groups of fixed frames 14 fixedly installed on the base 1, the two groups of fixed frames 14 are jointly fixedly connected with a corrosion tank body 15, the corrosion tank body 15 is connected with a waste discharge and recycling mechanism 16, and the corrosion tank body 15 is connected with a liquid supplementing mechanism 17;

[0041] The sample measurement and recovery structure 18 connected to the base 1, the sample measurement and recovery structure 18 includes a collection hopper 19 fixedly connected to the base 1, a clean weighing part 20 is fixedly installed at the top of the collection hopper 19, the collection hopper 19 is movably connected with a cover plate 21, and the collection hopper 19 is fixedly connected with a control console 22.

[0042] In use, the double-output shaft motor 3 drives the cover body 4 to flip, so as to expose the space surrounded by the lower part of the cover body 2. Place the wire reel wound with aluminum wire on the coil unwinding mechanism 6. The coil unwinding mechanism 6 positions the wire reel. Then insert the end of the aluminum wire into the stepped pipe fitting 8 and pass through the stepped pipe fitting 8. Then the variable-height wire pulling mechanism 12 clamps and pulls the aluminum wire through the notch 11. During this period, the coil unwinding mechanism 6 drives the wire reel to rotate, so that the aluminum wire is released from the wire reel during the pulling process. The double-output shaft motor 3 drives the cover body 4 to rotate, so that the cover body 4 closes the cover body 2. As the variable-height wire pulling mechanism 12 clamps a section of aluminum wire, the first active telescopic frame 9 drives the cutter 10 to move, so that the cutter 10 cuts off the aluminum wire. Then the liquid supplementing mechanism 17 performs a liquid supplementing operation on the corrosion cell body 15. The variable-height wire pulling mechanism 12 moves the aluminum wire segment into the corrosion cell body 15. The aluminum wire segment contacts the corrosion liquid in the corrosion cell body 15, so that the aluminum wire segment is corroded. After a period of time, the sample measuring and recycling structure 18 collects the corroded aluminum wire segment and performs a weighing operation. Since the diameter and density of the aluminum wire segment are both known values and the length of the pulled aluminum wire is controllable, the mass of an aluminum wire segment before corrosion is a known value. Input the mass value of the aluminum wire before corrosion into the control console 22. At this time, according to the difference in the mass of the corroded aluminum wire, the corrosion resistance strength of the aluminum wire can be obtained. Then the variable-height wire pulling mechanism 12 pulls another aluminum wire segment of the same length and continues to repeat the aluminum wire corrosion detection operation. During this period, the liquid supplementing mechanism 17 performs a liquid supplementing operation. The waste discharge and circulation mechanism 16 collects the waste liquid and assists the corrosion liquid in the corrosion cell body 15 to perform a circulation operation. Through the cooperation of the wire unwinding and sample preparation structure 5, the corrosion detection structure 13, and the sample measuring and recycling structure 18, the present invention automatically cuts and prepares samples for the aluminum wire, then performs corrosion detection, and automatically repeats the sample preparation and detection operations, reducing manual intervention, saving manpower, and improving the accuracy of detection data through repeated detection.

[0043] In a case of this embodiment, the coil unwinding mechanism 6 includes a support table 23 fixedly connected to the base 1. The support table 23 is fixedly connected with a third motor 24. The output end of the third motor 24 is fixedly connected with a gear 25. The support table 23 is rotatably connected with an annular rotating plate 26. The annular rotating plate 26 is coaxially fixedly connected with a gear ring 27. The gear ring 27 meshes with the gear 25. The annular rotating plate 26 is fixedly connected with a three-way table 29 through three connecting shafts 28. Three through slots 30 are provided on the three-way table 29 at equal angles centered on the three-way table 29. Each group of through slots 30 is slidably connected with a hinge block 31. The hinge block 31 is slidably connected with two concave frames 32. The concave frames 32 are fixedly connected with the three-way table 29. The hinge block 31 is fixedly connected with an abutting shaft 33. Each group of hinge blocks 31 is hinged with a hinge plate 34. The three hinge plates 34 are jointly hinged with a synchronous frame 35. The synchronous frame 35 is slidably connected with the connecting shaft 28. A first active telescopic rod 36 is fixedly installed in the middle of the support table 23. The moving end of the first active telescopic rod 36 is fixedly connected with a rotating limit head 37. The rotating limit head 37 is rotatably connected with the synchronous frame 35. Place the wire reel on the three-way table 29. The first active telescopic rod 36 drives the rotating limit head 37 to move. The rotating limit head 37 drives the synchronous frame 35 to move. The synchronous frame 35 drives the hinge block 31 to move through the hinge plate 34 so that the abutting shaft 33 abuts against the inner hole of the wire reel. Then, the third motor 24 drives the gear 25 to rotate. The gear 25 drives the gear ring 27 to rotate. The gear ring 27 makes the three-way table 29 rotate by driving the connecting shaft 28 to rotate. During this period, relative rotation occurs between the rotating limit head 37 and the synchronous frame 35. The rotating three-way table 29 drives the wire reel to rotate.

[0044] In a case of this embodiment, the variable-height guy wire mechanism 12 includes multiple groups of second active telescopic frames 38. The mobile ends of the multiple groups of second active telescopic frames 38 are fixedly connected to a suspension frame 39. The suspension frame 39 is fixedly connected to multiple groups of second active telescopic rods 40. The mobile end of the second active telescopic rod 40 is fixedly connected to a first track 41. A driven telescopic frame 87 is installed between the first track 41 and the suspension frame 39. The first track 41 is fixedly connected to a first motor 42. The output end of the first motor 42 is fixedly connected to a first screw rod 43. The first screw rod 43 is threadedly connected to a first bracket 44 that is slidably connected to the first track 41. The suspension frame 39 is fixedly connected to a second track 45. The second track 45 is fixedly connected to a second motor 46. The output shaft of the second motor 46 is fixedly connected to a second screw rod 47. The second screw rod 47 is threadedly connected to a second bracket 48 that is slidably connected to the second track 45. The first bracket 44 and the second bracket 48 are respectively connected to a set of wire clamping components 49. The second active telescopic frame 38 drives the suspension frame 39 to move to adjust the height of the suspension frame 39. The second motor 46 drives the second screw rod 47 to rotate. The second screw rod 47 drives the second bracket 48 to move along the second track 45. The second bracket 48 moves a set of wire clamping components 49. The wire clamping components 49 clamp the aluminum wire through the notch 11, and then the wire clamping components 49 moving along the extending direction of the second track 45 pull the aluminum wire. After that, the second active telescopic rod 40 drives the first track 41 to move. The driven telescopic frame 87 provides auxiliary support for the first track 41. The first track 41 makes the wire clamping components 49 connected to the first bracket 44 clamp the aluminum wire by driving the first bracket 44 to move. Then the cutter 10 cuts off the aluminum wire. As the second active telescopic frame 38 contracts, the aluminum wire sinks into the corrosion liquid to perform a corrosion detection operation on the aluminum wire.

[0045] In a case of this embodiment, both groups of the wire clamping assemblies 49 include bow-shaped frames 50. One group of bow-shaped frames 50 is fixedly connected to the first bracket 44, and the other group of bow-shaped frames 50 is fixedly connected to the second bracket 48. The bow-shaped frame 50 is fixedly connected with a rectangular guide bar 51, and the bow-shaped frame 50 is fixedly connected with a fourth motor 52. The output shaft of the fourth motor 52 is fixedly connected with a double-headed frame 53. The double-headed frame 53 is hinged with two groups of hinge frames 54. One group of hinge frames 54 is hinged with a first clamping arm 55 slidably connected to the rectangular guide bar 51, and the other group of hinge frames 54 is hinged with a second clamping arm 56 slidably connected to the rectangular guide bar 51. Both the first clamping arm 55 and the second clamping arm 56 are fixedly connected with clamping strips 57 adapted to the shape of the notch 11. The fourth motor 52 drives the double-headed frame 53 to rotate, and the double-headed frame 53 drives the two groups of hinge frames 54 to move, so that the two groups of hinge frames 54 drive the first clamping arm 55 and the second clamping arm 56 to move respectively to adjust the distance between the first clamping arm 55 and the second clamping arm 56. As the first clamping arm 55 and the second clamping arm 56 approach the aluminum wire, the first clamping arm 55 and the second clamping arm 56 clamp the aluminum wire. During this period, the clamping strips 57 clamp the aluminum wire at the same time, and as the clamping strips 57 horizontally move out of the notch 11, space is provided for the cutter 10 to cut the aluminum wire.

[0046] In a case of this embodiment, the corrosion cell body 15 includes an outer cell body 58 fixedly connected to the fixed frame 14. An inner cell body 59 is fixedly installed in the outer cell body 58. Symmetrically arranged lower grooves 60 are formed in the inner cell body 59. A filter screen 61 is fixedly installed between the inner cell body 59 and the outer cell body 58. A gap is provided between the outer cell body 58 and the inner cell body 59. The outer cell body 58 is connected to the waste discharge and recycling mechanism 16, and the outer cell body 58 is connected to the liquid supplement mechanism 17. A liquid level gauge 62 is fixedly installed in the outer cell body 58, and the liquid level gauge 62 is used to detect the liquid level height in the outer cell body 58. The aluminum wire segments enter the corrosion liquid in the inner cell body 59 through the lower grooves 60. After the reaction, the waste liquid flows through the filter screen 61 into the gap between the outer cell body 58 and the inner cell body 59 and is processed by the waste discharge and recycling mechanism 16.

[0047] In a case of this embodiment, the waste discharge circulation mechanism 16 includes a waste liquid tank 84 fixedly connected to the base 1. The waste liquid tank 84 is fixedly connected with a first control valve 85. The first control valve 85 is fixedly connected with a first liquid pipe 86. The first liquid pipe 86 is fixedly connected with a reversing valve 63. The reversing valve 63 is fixedly connected with two groups of second liquid pipes 64. One of the second liquid pipes 64 is fixedly connected with a liquid spraying head 65. The liquid spraying head 65 is fixedly connected with the outer tank body 58. A first liquid pump 66 is fixedly installed at the bottom of the outer tank body 58. The first liquid pump 66 is fixedly connected with the other group of second liquid pipes 64. After the reversing valve 63 connects the two groups of second liquid pipes 64, the liquid spraying head 65 and the first liquid pump 66 are interconnected. Under the suction of the first liquid pump 66, the corrosion liquid at the bottom of the outer tank body 58 is extracted and sprayed from the liquid spraying head 65 into the inner tank body 59 to drive the continuous flow of the corrosion liquid in the inner tank body 59 to the outer tank body 58. When the corrosion liquid needs to be replaced, the first control valve 85 is opened, and the first control valve 85, the first liquid pipe 86, the reversing valve 63, the second liquid pipe 64, and the first liquid pump 66 are interconnected so that a part of the used corrosion liquid is discharged into the waste liquid tank 84, and then the liquid replenishing mechanism 17 replenishes the corrosion liquid to the outer tank body 58.

[0048] In a case of this embodiment, the liquid replenishing mechanism 17 includes a liquid outlet head 67 fixedly connected to the outer tank body 58. The liquid outlet head 67 is fixedly connected with a second liquid pump 69 through a third liquid pipe 68. The second liquid pump 69 is fixedly connected with a liquid storage tank 70 fixedly connected to the base 1. The second liquid pump 69 extracts the corrosion liquid in the liquid storage tank 70, and then the corrosion liquid enters the liquid outlet head 67 along the third liquid pipe 68 so that the corrosion liquid is replenished into the outer tank body 58.

[0049] Embodiment 2, on the basis of Embodiment 1, refer to Figure 3 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 13 、 Figure 14, the clean weighing unit 20 includes a box body 71 fixedly installed on the top of the collection hopper 19. Inside the box body 71, there are a measurement chamber 72, a material guiding chamber 73, and a dehydration and cleaning chamber 74 that are connected to each other from bottom to top. A drainage pipe is externally connected to the dehydration and cleaning chamber 74. A heating lamp 90 is fixedly installed inside the dehydration and cleaning chamber 74. The measurement chamber 72 is connected to the collection hopper 19. The box body 71 is fixedly connected with two groups of third active telescopic rods 75. The moving end of the third active telescopic rod 75 is fixedly connected with a collection rack 76. A sieve plate 77 is fixedly installed on the collection rack 76. The collection rack 76 is fixedly connected with a fifth motor 78. The output shaft of the fifth motor 78 is coaxially fixedly connected with a multi-impeller 79 that is slidably connected to the sieve plate 77. A water spray head 80 is fixedly installed inside the dehydration and cleaning chamber 74. The water spray head 80 is fixedly connected with a third liquid pump 82 through a fourth liquid pipe 81. The third liquid pump 82 is fixedly connected with a water tank 83 that is fixedly connected to the liquid storage tank 70. The suspension frame 39 is fixedly connected with a third active telescopic frame 88. The moving end of the third active telescopic frame 88 is fixedly connected with a pushing frame 89. The box body 71 is fixedly connected with a sixth motor 91. The output shaft of the sixth motor 91 is fixedly connected with a rotating frame 92 arranged inside the measurement chamber 72. The rotating frame 92 is fixedly connected with two symmetrically arranged weighing platforms 93. As the height-changing wire-pulling mechanism 12 lifts the corroded aluminum wire segment, the third active telescopic rod 75 drives the collection rack 76 to move out of the box body 71, so that the collection rack 76 moves below the aluminum wire segment. Then, the third active telescopic frame 88 drives the pushing frame 89 to move, so that the pushing frame 89 pushes the aluminum wire segment released by the wire clamping assembly 49, and further makes the aluminum wire segment fall into the collection rack 76. The multi-impeller 79 blocks the corroded aluminum wire segment. Then, the third active telescopic rod 75 contracts, and the collection rack 76 moves into the dehydration and cleaning chamber 74. The third liquid pump 82 pumps the water in the water tank 83, so that the water spray head 80 sprays water to clean the aluminum wire segment falling on the collection rack 76, and the sewage enters the dehydration and cleaning chamber 74 through the sieve plate 77. The fifth motor 78 drives the multi-impeller 79 to rotate, so that the multi-impeller 79 drives the aluminum wire segment to move. The heating lamp 90 dries the aluminum wire segment. Then, under the pushing of the multi-impeller 79, the aluminum wire segment enters the weighing platform 93 inside the measurement chamber 72 along the material guiding chamber 73. After the weighing is completed on the weighing platform 93, the sixth motor 91 drives the rotating frame 92 to rotate, so that the aluminum wire segment falls into the collection hopper 19 for collection.

[0050] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention.

Claims

1. An anti-corrosion detection device for aluminum wires, comprising a base, wherein the base is fixedly connected with a cover body, the cover body is fixedly connected with a double-output shaft motor, the output ends of the double-output shaft motor are fixedly connected with a cover, and the cover is movably connected with the cover body, characterized in that, Further included are: A wire unwinding and sample preparation structure connected to the base. The wire unwinding and sample preparation structure includes a coil unwinding mechanism connected to the base. The base is fixedly connected to a vertical frame, and the vertical frame is fixedly connected to a stepped pipe fitting. One end of the stepped pipe fitting facing the coil unwinding mechanism is trumpet-shaped. The vertical frame is fixedly connected to a first active telescopic frame, and the moving end of the first active telescopic frame is fixedly connected to a cutting knife. One end of the stepped pipe fitting away from the coil unwinding mechanism is provided with a notch, and the base is fixedly connected to a variable-height wire pulling mechanism adapted to the shape of the notch. A corrosion detection structure connected to the base. The corrosion detection structure includes two fixed frames fixedly installed on the base. The two fixed frames are jointly fixedly connected to a corrosion tank body. The corrosion tank body is connected to a waste discharge and recycling mechanism, and the corrosion tank body is connected to a liquid replenishment mechanism. A sample measurement and recovery structure connected to the base. The sample measurement and recovery structure includes a collection hopper fixedly connected to the base. A clean weighing part is fixedly installed at the top of the collection hopper. The collection hopper is movably connected to a cover plate, and the collection hopper is fixedly connected to a control console.

2. The corrosion resistance detection device for an aluminum wire according to claim 1, characterized in that, The coil unwinding mechanism includes a support platform fixedly connected to the base. The support platform is fixedly connected to a third motor, and the output end of the third motor is fixedly connected to a gear. The support platform is rotatably connected to an annular rotating plate, and the annular rotating plate is coaxially fixedly connected to a toothed ring. The toothed ring meshes with the gear. The annular rotating plate is fixedly connected to a three-way platform through three connecting shafts. Three through slots are provided on the three-way platform at equal angles centered on the three-way platform. Each through slot is slidably connected to a hinge block, and the hinge block is slidably connected to two concave frames. The concave frames are fixedly connected to the three-way platform. The hinge block is fixedly connected to a contact shaft. Each hinge block is hinged to a hinge plate, and the three hinge plates are jointly hinged to a synchronous frame. The synchronous frame is slidably connected to the connecting shaft. A first active telescopic rod is fixedly installed in the middle of the support platform, and the moving end of the first active telescopic rod is fixedly connected to a rotation limiting head. The rotation limiting head is rotatably connected to the synchronous frame.

3. The corrosion resistance detection device for an aluminum wire according to claim 1, characterized in that, The variable-height wire pulling mechanism includes multiple second active telescopic frames. The moving ends of the multiple second active telescopic frames are jointly fixedly connected to a suspension frame. The suspension frame is fixedly connected to multiple second active telescopic rods. The moving end of the second active telescopic rod is fixedly connected to a first track. A driven telescopic frame is installed between the first track and the suspension frame. The first track is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to a first screw rod. The first screw rod is threadedly connected to a first bracket slidably connected to the first track. The suspension frame is fixedly connected to a second track. The second track is fixedly connected to a second motor, and the output shaft of the second motor is fixedly connected to a second screw rod. The second screw rod is threadedly connected to a second bracket slidably connected to the second track. The first bracket and the second bracket are respectively connected to a set of wire clamping components.

4. The corrosion resistance detection device for an aluminum wire according to claim 3, characterized in that, Both of the two wire clamping assemblies include an arcuate frame. One of the arcuate frames is fixedly connected to the first bracket, and the other arcuate frame is fixedly connected to the second bracket. The arcuate frame is fixedly connected with a rectangular guide bar, and the arcuate frame is fixedly connected with a fourth motor. The output shaft of the fourth motor is fixedly connected with a double-headed frame. The double-headed frame is hinged with two hinge frames. One of the hinge frames is hinged with a first clamping arm slidably connected to the rectangular guide bar, and the other hinge frame is hinged with a second clamping arm slidably connected to the rectangular guide bar. Both the first clamping arm and the second clamping arm are fixedly connected with clamping strips adapted to the shape of the notch.

5. The corrosion resistance detection device for an aluminum wire according to claim 1, wherein, The corrosion tank body includes an outer tank body fixedly connected to the fixed frame. An inner tank body is fixedly installed in the outer tank body. Symmetrically arranged lower grooves are formed in the inner tank body. A filter screen is fixedly installed between the inner tank body and the outer tank body. A gap is provided between the outer tank body and the inner tank body. The outer tank body is connected to the waste discharge and circulation mechanism and the liquid supplementing mechanism. A liquid level gauge is fixedly installed in the outer tank body.

6. The corrosion resistance detection device for an aluminum wire according to claim 5, characterized in that, The waste discharge and circulation mechanism includes a waste liquid tank fixedly connected to the base. The waste liquid tank is fixedly connected with a first control valve. The first control valve is fixedly connected with a first liquid pipe. The first liquid pipe is fixedly connected with a reversing valve. The reversing valve is fixedly connected with two second liquid pipes. One of the second liquid pipes is fixedly connected with a spray head. The spray head is fixedly connected to the outer tank body. A first liquid pump is fixedly installed at the bottom of the outer tank body. The first liquid pump is fixedly connected with the other second liquid pipe.

7. The corrosion resistance detection device for an aluminum wire according to claim 5, characterized in that, The liquid supplementing mechanism includes a liquid outlet head fixedly connected to the outer tank body. The liquid outlet head is fixedly connected with a second liquid pump through a third liquid pipe. The second liquid pump is fixedly connected with a liquid storage tank fixedly connected to the base.

8. An anti-corrosion detection device for an aluminum wire according to claim 3, characterized in that, The clean weighing part includes a box body fixedly installed at the top of the collection hopper. Inside the box body, a measurement chamber, a material guiding chamber, and a dehydration and cleaning chamber are arranged in sequence from bottom to top and are interconnected. Heating lamps are fixedly installed in the dehydration and cleaning chamber. The measurement chamber is connected to the collection hopper. The box body is fixedly connected with two third active telescopic rods. The moving ends of the third active telescopic rods are fixedly connected with a collection rack. A sieve plate is fixedly installed on the collection rack. The collection rack is fixedly connected with a fifth motor. The output shaft of the fifth motor is coaxially fixedly connected with a multi-impeller slidably connected to the sieve plate. A water spray head is fixedly installed in the dehydration and cleaning chamber. The water spray head is fixedly connected with a third liquid pump through a fourth liquid pipe. The third liquid pump is fixedly connected with a water tank fixedly connected to the liquid storage tank. The suspension frame is fixedly connected with a third active telescopic frame. The moving end of the third active telescopic frame is fixedly connected with a pushing frame. The box body is fixedly connected with a sixth motor. The output shaft of the sixth motor is fixedly connected with a rotating frame arranged in the measurement chamber. Symmetrically arranged weighing platforms are fixedly connected to the rotating frame.