Solid waste recycling equipment
Through the combination of filter tank, flushing chamber, water selection mechanism and secondary screening mechanism, combined with water flow and vibration driving, the problem of material adhesion in solid waste recycling is solved, and efficient material separation and reuse is achieved.
Patent Information
- Application Number
- CN202510722968.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-05-30
AI Technical Summary
In the prior art, different types of materials are difficult to separate effectively during recycling of industrial solid waste, especially when there is still adhesion after crushing, resulting in the same material box containing multiple materials.
The combined equipment of filter tank, flushing chamber, water selection mechanism, primary discharge plate, secondary discharge plate, crusher, recycling channel and secondary screening mechanism is used to separate materials through water selection and secondary screening, and the waste is moved by water flow and vibration, and further separation is carried out through magnetic separator and/or eddy current separator.
Complete separation of solid waste is achieved, different types of materials can be separated according to density and weight, and the separation needs of different degrees of fineness can be met through secondary crushing and adjustment of water flow velocity and crushing blade spacing.
Smart Images

Figure CN120362020A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of solid waste treatment, and particularly to a solid waste recycling device. Background Art
[0002] Industrial solid waste often contains various materials. For example, in construction waste, it may contain multiple types of materials such as wood, metal, and plastic; or during the injection molding process in a factory, waste containing plastic and metal is generated. Various types of materials may be embedded together, making it difficult to separate different types of materials during recycling. For instance, nails may be contained in wood, and plastic connectors may be embedded in metal parts. The usual recycling method is to crush the waste as a whole and then perform screening to complete separation and recycling. However, after crushing, there will inevitably be a situation where different types of materials are still adhered to each other, and a single material box will contain multiple materials during recycling. Application Content
[0003] In view of the problems existing in the prior art, this application provides a solid waste recycling device.
[0004] A solid waste recycling device includes: a filtration tank, a flushing bin, a water separation mechanism, a primary discharge plate, a secondary discharge plate, a water inlet, a crusher, a recycling channel, and a secondary screening mechanism. The flushing bin is arranged above the filtration tank, and the crusher is installed on the flushing bin; one end of the water separation mechanism is located inside the flushing bin; the top of the flushing bin is provided with a water inlet; the primary discharge plate and the secondary discharge plate are respectively arranged on both sides of the water separation mechanism, and both the primary discharge plate and the secondary discharge plate are located below the water separation mechanism; a secondary screening mechanism is further arranged between the water separation mechanism and the secondary discharge plate, and one end of the secondary screening mechanism is further provided with a recycling channel. Among them, both ends of the recycling channel are respectively connected to the crusher and the secondary screening mechanism, and one end of the recycling channel is connected to a reverse conveying power element.
[0005] A further scheme is that the secondary screening mechanism includes a magnetic separator and / or an eddy current separator.
[0006] A further scheme is that the water separation mechanism includes a conveyor belt with grooves on its surface.
[0007] A further scheme is that both the primary discharge plate and the secondary discharge plate are connected to a vibration source, and the top of the primary discharge plate is connected to the flushing bin.
[0008] A further scheme is that a baffle is arranged at the other end of the water separation mechanism.
[0009] A further scheme is that a flow dividing plate is arranged inside the flushing bin.
[0010] Further solution: The crusher includes a feed bin, blades, movable baffles, springs, and spring holders. A plurality of the blades are divided into two groups and installed in the feed bin. A spring holder is installed on the outer wall of the feed bin. A number of linearly movable movable baffles are provided in the spring holder, and a spring is installed at one end of the movable baffle. The spring applies a force to the movable baffle towards the blades.
[0011] Further solution: The reverse conveying power element is an air pump.
[0012] Further solution: The reverse conveying power element is a vibration mechanism, and the recovery channel is a vibrating disk connected to the vibration mechanism.
[0013] Further solution: The vibration mechanism includes a vibration motor, a vibration base, support elastic pieces, a transmission plate, and transmission rods. The recovery channel is spiral. The vibration motor and the vibration base are both fixedly installed on the filter tank. The middle of the transmission plate is connected to the output shaft of the vibration motor. A number of support elastic pieces are circumferentially and equidistantly distributed on the vibration base. The top of the support elastic piece is fixedly connected to the transmission plate. The top view plane of the transmission plate is arc-shaped. A number of transmission rods are fixedly installed on the top of the transmission plate. The top of the transmission rod is fixedly connected to the recovery channel.
[0014] Technical effects and advantages of the present application: In the present application, the crusher can crush solid waste. Most of the crushed waste will be separated. Then, the water separation mechanism screens and separates the waste according to the density of the waste. When crushing, there is often a situation where the metal and non-metal materials are not completely separated. In the present application, a secondary screening mechanism is also provided, which can screen out the waste that is not completely separated through the secondary screening mechanism and convey it into the crusher for secondary crushing, so as to completely separate various types of waste. And after the separation is completed, the separated waste can be put back into the crusher again, and the water flow rate of the water inlet and the distance between the crushing blades of the crusher can be adjusted to achieve re-separation. Therefore, for the present application, different sizes and output powers can match waste separation operations with different fineness requirements.
[0015] Other features and advantages of the present application will be described in the subsequent specification, and part of them will become obvious from the specification or be understood by implementing the present application. The objectives and other advantages of the present application can be achieved and obtained through the structures pointed out in the specification and the drawings. Description of the Drawings
[0016] Figure 1 Shows a schematic structural diagram of a solid waste recycling equipment; Figure 2Shows a schematic structural diagram of a flushing bin in a solid waste recycling device; Figure 3 Shows a schematic structural diagram of a crusher in a solid waste recycling device; Figure 4 Shows a schematic structural diagram of a solid waste recycling device; Figure 5 Shows a schematic structural diagram of a vibration mechanism in a solid waste recycling device; In the figure: 1 - Filter tank, 2 - Flushing bin, 3 - Water separation mechanism, 4 - First-stage discharge plate, 5 - Second-stage discharge plate, 6 - Water inlet, 7 - Crusher, 8 - Recycling channel, 9 - Secondary screening mechanism, 10 - Blowing port, 11 - Vibration mechanism; 21 - Diverting plate; 71 - Feeding bin, 72 - Blades, 73 - Movable baffle, 74 - Spring, 75 - Spring socket; 111 - Vibration source, 112 - Vibration base, 113 - Support spring plate, 114 - Transmission plate, 115 - Transmission rod. Detailed implementation manners
[0017] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present application.
[0018] In addition, in the application, terms such as "first", "second" and other similar words do not intend to imply any order, quantity and importance, but are only used to distinguish different elements. Terms such as "upper", "lower", "left", "right" and other similar words are only positional relationships in the drawings.
[0019] The common method for recycling mixed material waste is to perform crushing treatment on the whole waste, and then perform screening to complete separation and recycling. However, after crushing, it is inevitable that there will still be a situation where different types of materials are adhered to each other. During recycling, a single material box will contain multiple materials.
[0020] In the present application, the adopted method is to separate the materials according to the density and weight of the materials after crushing and separation, and then perform secondary screening on the separated materials to screen out the solid waste that has not been completely separated, and perform re-crushing on the solid waste that has not been completely separated, so as to completely separate all the solid waste.
[0021] Such as Figure 1As shown in the figure, an embodiment of the present application provides a solid waste recycling device, including: a filtration tank 1, a flushing bin 2, a water separation mechanism 3, a primary discharge plate 4, a secondary discharge plate 5, a water inlet 6, a crusher 7, a recovery channel 8, and a secondary screening mechanism 9. The filtration tank 1 serves as the base of the entire device and also as a water storage tank. A filter cotton is provided in the middle of the filtration tank 1. When performing water separation, a water pump extracts clean water from below the filter cotton. The water after water separation flows back into the filtration tank 1 and is filtered; The flushing bin 2 is arranged above the filtration tank 1, and the crusher 7 is installed on the flushing bin 2. After the waste is crushed by the crusher 7, it falls into the flushing bin 2; One end of the water separation mechanism 3 is located inside the flushing bin 2. The waste crushed by the crusher 7 falls onto the water separation mechanism 3. At the same time, a water inlet 6 is provided at the top of the flushing bin 2, and water is conveyed into the flushing bin 2 through the water inlet 6; After the water flows into the flushing bin 2, it falls onto the water separation mechanism 3, and the conveying direction of the water separation mechanism 3 is opposite to the direction of the water flow. The waste is screened by the water flow. The waste with a greater density stays on the water separation mechanism 3, and the waste with a smaller density is carried away by the water flow; At both ends of the water separation mechanism 3, a primary discharge plate 4 and a secondary discharge plate 5 are respectively provided. Both the primary discharge plate 4 and the secondary discharge plate 5 are located below the water separation mechanism 3. Correspondingly, a downward opening is provided at the bottom of the flushing bin 2 corresponding to the primary discharge plate 4; The water separation mechanism 3 drives the waste with a greater density to flow upstream, and finally falls into the primary discharge plate 4 due to the action of gravity. The water flow drives the waste with a smaller density to flow downstream, and finally falls into the secondary discharge plate 5 due to the action of gravity; A secondary screening mechanism 9 is also provided between the water separation mechanism 3 and the secondary discharge plate 5. The secondary screening mechanism 9 is used to screen out the mixture of metal and non-metal, and one end of the secondary screening mechanism 9 is also provided with a recovery channel 8. Among them, both ends of the recovery channel 8 are respectively connected to the crusher 7 and the secondary screening mechanism 9. The mixture of metal and non-metal screened out by the secondary screening mechanism 9 falls onto the recovery channel 8, and one end of the recovery channel 8 is connected to a reverse conveying power element. Driven by the reverse conveying power element, the mixture falling onto the recovery channel 8 is conveyed into the crusher 7.
[0022] It should be noted that the type of the secondary screening mechanism 9 is determined according to the types of metals contained in the waste. If the waste contains magnetic materials, such as iron, cobalt, nickel and other materials, the secondary screening mechanism 9 is selected as a magnetic separator. If the waste contains diamagnetic or paramagnetic materials, such as aluminum, magnesium, lithium, sodium and other materials, the secondary screening mechanism 9 is selected as an eddy current separator. Or the secondary screening mechanism 9 simultaneously includes a magnetic separator and an eddy current separator.
[0023] On the other hand, the water separation mechanism 3 at least includes a conveyor belt with grooves on its surface. The grooves have a stopping effect on the waste with a greater density and can slow down the fluid flow rate on the surface of the conveyor belt.
[0024] On the other hand, for the water separation mechanism 3, different water flow velocities can separate solid wastes of different densities or weights, and different types of mixed wastes can be separated multiple times by devices with different flow velocities.
[0025] On the other hand, if the magnetic separator and / or eddy current separator are directly used for separation and screening after the waste is crushed, metal parts adhered with non-metallic materials will also be selected. However, if the water separation mechanism 3 is used for separation before the magnetic separator and / or eddy current separator, the metal and non-metal parts can be completely separated. If the plastic parts contain metal inserts, due to the relatively low density of the plastic, the mixed waste will be carried away by the water flow, while the plastic parts containing metal inserts will be selected by the magnetic separator and eddy current separator.
[0026] In an embodiment of the present application, both the first-stage discharge plate 4 and the second-stage discharge plate 5 are connected to the vibration motor, and the top of the first-stage discharge plate 4 is connected to the flushing bin 2. In this way, the vibration of the vibration motor is transmitted to the first-stage discharge plate 4 and the second-stage discharge plate 5, and the waste on the first-stage discharge plate 4 and the second-stage discharge plate 5 is driven to move through vibration. On the other hand, the vibration of the first-stage discharge plate 4 will be transmitted to the water separation mechanism 3 through the flushing bin 2, so that the adhesion of waste to the water separation mechanism 3 can be avoided.
[0027] In an embodiment of the present application, a baffle is provided at the other end of the water separation mechanism 3 for guiding the waste and water flow to move onto the second-stage discharge plate 5.
[0028] As Figure 2 shown, in an embodiment of the present application, a flow dividing plate 21 is provided inside the flushing bin 2. The function of the flow dividing plate 21 is to make the water flow evenly cover the water separation mechanism 3, and reduce the local flow velocity when the water flow falls onto the water separation mechanism 3, so as to avoid the washed-out metal materials being washed away due to too fast local flow velocity.
[0029] As Figure 3 shown, in an embodiment of the present application, the crusher 7 is selected as a double-shaft shear crusher. The crusher 7 includes a feed bin 71, blades 72, movable baffles 73, springs 74, and spring holders 75. The plurality of blades 72 are divided into two groups and installed in the feed bin 71. A spring holder 75 is installed on the outer wall of the feed bin 71. A plurality of linearly movable movable baffles 73 are provided in the spring holder 75, and a spring 74 is installed at one end of the movable baffle 73. The spring 74 applies a force to the movable baffle 73 towards the blades 72, so that one end of the movable baffle 73 is closely attached to the blades 72, thus preventing waste from falling through the gap between the blades 72 and the feed bin 71.
[0030] In an embodiment of the present application, the reverse conveying power element is an air pump, as Figure 1As shown in the figure, a blowing port 10 is provided at one end of the recovery channel 8. The blowing port 10 is connected to an air pump. Driven by the high-pressure air flow blown out from the blowing port 10, the mixture moves along the recovery channel 8 and finally returns to the crusher 7 for secondary crushing.
[0031] As Figure 4 shown, in an embodiment of the present application, the reverse conveying power element is a vibration mechanism 11, and the recovery channel 8 is a vibrating disk connected to the vibration mechanism 11. Among them, the vibration mechanism 11 includes a vibration motor 111, a vibration base 112, a support spring plate 113, a transmission plate 114, and a transmission rod 115. The recovery channel 8 is spiral. The vibration motor 111 and the vibration base 112 are both fixedly installed on the filtration tank 1. The middle of the transmission plate 114 is connected to the output shaft of the vibration motor 111. A number of support spring plates 113 are arranged on the vibration base 112 at equal circumferential intervals. The top of the support spring plate 113 is fixedly connected to the transmission plate 114. The top view plane of the transmission plate 114 is arc-shaped. A number of transmission rods 115 are fixedly installed on the top of the transmission plate 114. The top of the transmission rod 115 is fixedly connected to the recovery channel 8.
[0032] As Figure 1 shown, in an embodiment of the present application, a number of support columns are provided between the filtration tank 1 and the flushing bin 2 and between the filtration tank 1 and the water separation mechanism 3 to support the flushing bin 2 and the water separation mechanism 3. On the other hand, since the vibration motor 111 is installed on the filtration tank 1, the vibration generated by the vibration motor 111 can be transmitted to the flushing bin 2, the water separation mechanism 3, the first discharge plate 4, and the second discharge plate 5 through the filtration tank 1 and the support columns. In this way, the "driving the waste on the first discharge plate 4 and the second discharge plate 5 to move through vibration" and the "avoiding the waste from sticking to the water separation mechanism 3 through vibration" described above can be realized.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A solid waste recycling equipment, characterized in that, Including: Filter tank (1), flushing bin (2), water separation mechanism (3), primary discharge plate (4), secondary discharge plate (5), water inlet (6), crusher (7), recovery channel (8), secondary screening mechanism (9). The flushing bin (2) is arranged above the filter tank (1), and the crusher (7) is installed on the flushing bin (2); One end of the water separation mechanism (3) is located inside the flushing bin (2); The top of the flushing bin (2) is provided with a water inlet (6); The primary discharge plate (4) and the secondary discharge plate (5) are respectively arranged on both sides of the water separation mechanism (3), and both the primary discharge plate (4) and the secondary discharge plate (5) are located below the water separation mechanism (3); A secondary screening mechanism (9) is further arranged between the water separation mechanism (3) and the secondary discharge plate (5), and a recovery channel (8) is arranged at one end of the secondary screening mechanism (9). Among them, the two ends of the recovery channel (8) are respectively connected to the crusher (7) and the secondary screening mechanism (9), and one end of the recovery channel (8) is connected to a reverse conveying power element.
2. The solid waste recycling equipment according to claim 1, characterized in that, The secondary screening mechanism (9) includes a magnetic separator and / or an eddy current separator.
3. A solid waste recycling device according to claim 1, characterized in that, The water separation mechanism (3) includes a conveyor belt with grooves on its surface.
4. A solid waste recycling equipment according to claim 1, characterized in that, Both the primary discharge plate (4) and the secondary discharge plate (5) are connected to a vibration source, and the top of the primary discharge plate (4) is connected to the flushing bin (2).
5. A solid waste recycling equipment according to claim 1, characterized in that, A baffle is arranged at the other end of the water separation mechanism (3).
6. A solid waste recycling equipment according to claim 1, characterized in that, A flow dividing plate (21) is arranged inside the flushing bin (2).
7. A solid waste recycling equipment according to claim 1, characterized in that, The crusher (7) includes a feed bin (71), blades (72), movable baffles (73), springs (74), and spring holders (75). The multiple blades (72) are divided into two groups and installed in the feed bin (71). A spring holder (75) is installed on the outer wall of the feed bin (71). A plurality of linearly movable movable baffles (73) are arranged inside the spring holder (75), and a spring (74) is installed at one end of the movable baffle (73). The spring (74) applies a force to the movable baffle (73) towards the blades (72).
8. A solid waste recycling device according to claim 1, characterized in that, The reverse conveying power element is an air pump, and a blowing port (10) connected to the air pump is arranged at one end of the recovery channel (8).
9. A solid waste recycling device according to claim 1, characterized in that, The reverse conveying power element is a vibration mechanism (11), and the recovery channel (8) is a vibrating disk connected to the vibration mechanism (11).
10. A solid waste recycling equipment according to claim 9, characterized in that, The vibration mechanism (11) includes a vibration motor (111), a vibration base (112), support elastic pieces (113), a transmission plate (114), and a transmission rod (115). The recovery channel (8) is spiral. The vibration motor (111) and the vibration base (112) are both fixedly installed on the filter tank (1). The middle of the transmission plate (114) is connected to the output shaft of the vibration motor (111). A number of support elastic pieces (113) are arranged on the vibration base (112) at equal circumferential intervals. The top ends of the support elastic pieces (113) are fixedly connected to the transmission plate (114). The top view plane of the transmission plate (114) is arc-shaped. A number of transmission rods (115) are fixedly installed at the top of the transmission plate (114). The top ends of the transmission rods (115) are fixedly connected to the recovery channel (8).
Citation Information
Patent Citations
Automatic solid waste treatment equipment
CN119897342A
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CN205708669U
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CN214022272U
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