Multifunctional metal forming device
By introducing a multi-functional design of lateral adjustment bracket and roller cylinder assembly into the metal forming device, the problem of high mold development costs is solved, and the diversified molding and production flexibility of metal profiles is achieved.
Patent Information
- Application Number
- CN202510601115.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-07-25
AI Technical Summary
The development cost of existing metal forming devices is high, resulting in inflexible shape or size adjustment, making it difficult to quickly adapt to production needs.
Using a multifunctional metal forming device, the lateral adjustment bracket is symmetrically arranged on the frame and the roller cylinder assembly is rotatably arranged between them. Combined with the drive motor and the electrical control box, the center distance adjustment and transmission control of the roller cylinder assembly are realized, supporting the selection of multiple roller cylinder types.
It realizes the diversified molding effect of metal profiles, meets more production needs, reduces mold development costs, and improves production flexibility and efficiency.
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Figure CN120362258A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of multi-functional metal forming devices, and more particularly to a multi-functional metal forming device. Background Art
[0002] Existing metal forming devices are equipment used to process metal materials into specific shapes.
[0003] The original shapes of metal materials (such as metal sheets, bars, tubes, blanks, etc.) are relatively simple. Through metal forming devices, by using physical actions such as pressure, tension, bending force, extrusion force, etc., the metal materials undergo plastic deformation to obtain the required complex shapes.
[0004] These devices generally work relying on mechanical force, hydraulic pressure or pneumatic pressure. For example, a stamping device generates a powerful impact force through a punching press to deform a metal sheet between dies; an extrusion device extrudes a metal blank through a specific hole in the die by pressure; a forging device uses impact force or pressure to change the shape and internal structure of a metal blank at high temperature.
[0005] Metal forming devices play a key role in many industries. For example, in the automotive manufacturing industry, stamping devices are used to manufacture body shells and components; in the construction industry, pipe bending devices are used to make elbows of various metal pipes; in the aerospace field, forging and die-casting devices are used to produce high-precision and high-performance metal components.
[0006] Generally, for forming strip-shaped metals, a predetermined die needs to be used, but this results in single forming. Due to the high cost of die development, it is impossible to quickly adjust the shape or size according to requirements.
[0007] This case is proposed to solve or improve the disadvantages or deficiencies of the existing technology. Summary of the Invention
[0008] The present invention is implemented by adopting the following technical solutions:
[0009] A multi-functional metal forming device includes a frame, on which a number of lateral adjustment brackets are symmetrically arranged, and a roll pressing cylinder assembly is rotatably arranged between the lateral adjustment brackets;
[0010] An adjusting device, which is connected to the rotating bearing seat of the roll pressing cylinder assembly, and adjusts the center distance between the upper and lower roll pressing cylinder assemblies by adjusting the position of the adjusting assembly to achieve the effect of processing different metal profiles;
[0011] A driving part, at the shaft end of the roll pressing cylinder assembly, there is a synchronous pulley or sprocket or gear, and the driving part further includes at least one driving motor, and at the shaft end of the driving motor there is a synchronous pulley or sprocket or gear and realizes transmission through cooperation of a synchronous belt or chain or gear;
[0012] The electric control box is used to control the electrical equipment in this device.
[0013] In a preferred embodiment, brackets are provided at both ends of the frame, and track rollers are rotatably provided on the brackets, and a plurality of the track rollers are arranged at intervals.
[0014] In a preferred embodiment, the driving part includes a control motor and a worm and worm gear reducer supporting the control motor. The control motor is bolted to the bottom of the frame, and the output shaft of the control motor is coaxially connected to the input shaft of the worm and worm gear reducer.
[0015] In a preferred embodiment, an upper guiding roller and a lower guiding roller are rotatably provided between the lateral adjustment brackets, and the rotating shaft of the lower guiding roller is parallel to the rotating shaft of the upper guiding roller, and the lower guiding roller is located below the upper guiding roller.
[0016] In a preferred embodiment, guiding slide rails are provided on the outer side walls of the lateral adjustment brackets, bearing block sliders are slidably provided on the guiding slide rails, bearings are provided in the bearing block sliders, and both ends of the upper guiding roller are fitted into the inner rings of the bearings and rotate under the action of the bearings.
[0017] In a preferred embodiment, an adjusting bolt is rotatably provided at the upper end of the bearing block slider, and the adjusting bolt is threadedly connected to the upper end structure of the lateral adjustment bracket. By rotating the adjusting bolt, the position of the bearing block slider can be adjusted.
[0018] In a preferred embodiment, a type-I roller, a type-II roller, and a type-III roller are rotatably provided in sequence between the other lateral adjustment brackets, and the shaft ends of the type-I roller, type-II roller, and type-III roller located on the upper side are fitted into bearing block sliders with bearings. An adjusting bolt is rotatably provided at the upper end of the bearing block slider, and the adjusting bolt is threadedly connected to the lateral adjustment bracket.
[0019] In a preferred embodiment, the lateral adjustment brackets are bolted to the frame, and the lateral adjustment brackets at the specified positions can be adjusted and disassembled according to requirements.
[0020] In a preferred embodiment, the axis of the lower guiding roller is below the axis of the track roller, and the axis of the upper guiding roller is above the axis of the track roller.
[0021] The advantages and positive effects of the present invention are:
[0022] 1. Multiple selection adjustments can be made through different types of roller, so as to achieve different metal forming effects and meet more production requirements. Description of the Drawings
[0023] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a schematic structural diagram of the present invention;
[0025] Figure 2 It is a schematic structural diagram of the present invention;
[0026] Figure 3 It is a schematic structural diagram of the present invention.
[0027] Reference signs in the drawings: 10, frame; 11, control motor; 12, worm and worm gear reducer; 13, electric control box; 15, track roller; 16, lateral adjustment bracket; 17, upper guiding roller; 18, type I rolling cylinder; 19, type II rolling cylinder; 20, type III rolling cylinder; 21, lower guiding roller; 22, guiding slide rail; 23, bearing block slider; 24, adjusting bolt. Specific embodiments
[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention.
[0029] The following further details the embodiments of the present invention with reference to the accompanying drawings:
[0030] If there are terms related to directional indication or positional relationship in the embodiments of the present application (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), then such terms are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings); if the specific posture changes, then the directional indication or positional relationship also changes accordingly. In addition, terms such as "first" and "second" in the embodiments of the present application are only for the purpose of convenient description and cannot be construed as indicating or implying relative importance.
[0031] As Figures 1-3 shown, a multifunctional metal forming device according to the present invention includes a frame 10, and a plurality of lateral adjustment brackets 16 are symmetrically arranged on the frame 10, and a rolling cylinder assembly is rotatably arranged between the lateral adjustment brackets 16;
[0032] An adjusting device, which is connected to the rotating bearing block of the rolling cylinder assembly, and adjusts the center distance between the upper and lower rolling cylinder assemblies by adjusting the position of the adjusting assembly, so as to achieve the effect of processing different metal profiles;
[0033] The driving part is provided with a synchronous pulley, a sprocket or a gear at the shaft end of the roller pressing cylinder assembly. The driving part further includes at least one driving motor, and the shaft end of the driving motor is provided with a synchronous pulley, a sprocket or a gear and realizes transmission through cooperation with a synchronous belt, a chain or a gear;
[0034] The electric control box 13 is used to control the electrical equipment in this device.
[0035] In a preferred embodiment, brackets are provided at both ends of the frame 10, and a plurality of track rollers 15 are rotatably provided on the brackets at intervals.
[0036] In a preferred embodiment, the driving part includes a control motor 11 and a worm and worm gear reducer 12 supporting the control motor 11. The control motor 11 is bolted to the bottom of the frame 10, and the output shaft of the control motor 11 is coaxially connected to the input shaft of the worm and worm gear reducer 12.
[0037] In a preferred embodiment, an upper guiding roller 17 and a lower guiding roller 21 are rotatably provided between the lateral adjustment brackets 16, and the rotating shaft of the lower guiding roller 21 is parallel to the rotating shaft of the upper guiding roller 17. The lower guiding roller 21 is located below the upper guiding roller 17.
[0038] In a preferred embodiment, a guiding slide rail 22 is provided on the outer side wall of the lateral adjustment bracket 16, and a bearing block slider 23 is slidably provided on the guiding slide rail 22. A bearing is provided in the bearing block slider 23. The two ends of the upper guiding roller 17 are fitted into the inner ring of the bearing and rotate under the action of the bearing.
[0039] In a preferred embodiment, an adjusting bolt 24 is rotatably provided at the upper end of the bearing block slider 23, and the adjusting bolt 24 is threadedly connected to the upper end structure of the lateral adjustment bracket 16. By rotating the adjusting bolt 24, the position of the bearing block slider 23 can be adjusted.
[0040] In a preferred embodiment, a type I roller pressing cylinder 18, a type II roller pressing cylinder 19 and a type III roller pressing cylinder 20 are sequentially rotatably provided between the other lateral adjustment brackets 16. The shaft ends of the type I roller pressing cylinder 18, the type II roller pressing cylinder 19 and the type III roller pressing cylinder 20 located on the upper side are fitted into the bearing block slider 23 with a bearing. An adjusting bolt 24 is rotatably provided at the upper end of the bearing block slider 23, and the adjusting bolt 24 is threadedly connected to the lateral adjustment bracket 16.
[0041] In a preferred embodiment, the lateral adjustment bracket 16 is fixed to the frame 10 by bolts, and the lateral adjustment bracket 16 at a specified position can be adjusted and disassembled according to requirements.
[0042] In a preferred embodiment, the axis of the lower guiding roller 21 is located below the axis of the track roller 15, and the axis of the upper guiding roller 17 is located above the axis of the track roller 15.
[0043] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific embodiments. Any other embodiments obtained by those skilled in the art based on the technical solutions of the present invention also fall within the scope of protection of the present invention.
Claims
1. A multifunctional metal forming device, comprising a frame (10), characterized in that: A number of lateral adjustment brackets (16) are symmetrically arranged on the frame (10), and a roller pressing cylinder assembly is rotatably arranged between the lateral adjustment brackets (16). An adjusting device, which is connected to the rotating bearing seat of the roller pressing cylinder assembly, and adjusts the center distance between the upper and lower roller pressing cylinder assemblies by adjusting the position of the adjusting assembly, so as to achieve the effect of processing different metal profiles. A driving part, a synchronous pulley or a sprocket or a gear is arranged at the shaft end of the roller pressing cylinder assembly, the driving part further includes at least one driving motor, and a synchronous pulley or a sprocket or a gear is arranged at the shaft end of the driving motor and realizes transmission through cooperation of a synchronous belt or a chain or a gear. An electric control box (13) is used to control the electrical equipment in this device.
2. The multifunctional metal forming device according to claim 1, characterized in that: Brackets are arranged at both ends of the frame (10), and a track roller (15) is rotatably arranged on the brackets, and a number of the track rollers (15) are arranged at intervals.
3. The multifunctional metal forming device according to claim 2, wherein: The driving part includes a control motor (11) and a worm and worm gear reducer (12) supporting the control motor (11), wherein the control motor (11) is bolted to the bottom of the frame (10), and the output shaft of the control motor (11) is coaxially connected to the input shaft of the worm and worm gear reducer (12).
4. A multifunctional metal forming device according to claim 3, characterized in that: An upper guiding roller (17) and a lower guiding roller (21) are rotatably arranged between the lateral adjustment brackets (16), and the rotating shaft of the lower guiding roller (21) is parallel to the rotating shaft of the upper guiding roller (17), and the lower guiding roller (21) is located below the upper guiding roller (17).
5. A multifunctional metal forming device according to claim 4, characterized in that: A guiding slide rail (22) is arranged on the outer side wall of the lateral adjustment bracket (16), a bearing seat slider (23) is slidably arranged on the guiding slide rail (22), a bearing is arranged in the bearing seat slider (23), and both ends of the upper guiding roller (17) are embedded in the inner ring of the bearing and rotate under the action of the bearing.
6. The multifunctional metal forming device according to claim 5, wherein: An adjusting bolt (24) is rotatably arranged at the upper end of the bearing seat slider (23), and the adjusting bolt (24) is threadedly connected to the upper end structure of the lateral adjustment bracket (16), and the position of the bearing seat slider (23) can be adjusted by rotating the adjusting bolt (24).
7. A multifunctional metal forming device according to claim 6, characterized in that: A type I roller pressing cylinder (18), a type II roller pressing cylinder (19), and a type III roller pressing cylinder (20) are also sequentially rotatably arranged between the other lateral adjustment brackets (16), and the shaft ends of the type I roller pressing cylinder (18), the type II roller pressing cylinder (19), and the type III roller pressing cylinder (20) located on the upper side are embedded in the bearing seat slider (23) with bearings, wherein an adjusting bolt (24) is rotatably arranged at the upper end of the bearing seat slider (23), and the adjusting bolt (24) is threadedly connected to the lateral adjustment bracket (16).
8. A multifunctional metal forming device according to claim 7, characterized in that: The lateral adjustment bracket (16) is fixed to the frame (10) by bolts, and the lateral adjustment bracket (16) at a specified position can be adjusted and disassembled according to requirements.
9. A multifunctional metal forming device according to claim 8, characterized in that: The axis of the lower guiding roller (21) is located below the axis of the track roller (15), and the axis of the upper guiding roller (17) is located above the axis of the track roller (15).