A welding tool for processing wind turbine blades

By designing welding tools for locking components, anti-removing components and floating components, the stress and slag problems in wind power blade welding are solved, automatic fixing, stress removal and floating ash removal are achieved, and welding efficiency and equipment stability are improved.

CN120362665BActive Publication Date: 2025-08-22LIANYUNGANG SHUANGLING WIND POWER EQUIP TECH CO LTD
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Patent Information

Application Number
CN202510838401.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2025-08-22
Estimated Expiration
2045-06-23

AI Technical Summary

Technical Problem

During arc welding, wind power blades are prone to generate residual stress and slag from welds and surrounding materials, which affects the structural strength. The existing welding tools cannot effectively eliminate stress and remove slag.

Method used

A welding tool including a locking component, a deflection component, a floating blowing component and a transmission component is designed. The telescopic ball and an hindrance ball are driven to squeeze through the rotation of the functional column, vibration is generated to eliminate stress, and floating ash is absorbed through the fan plate to achieve automatic fixing and release.

Benefits of technology

Effectively eliminate residual stress of welds, remove slag, improve welding efficiency and equipment stability, simplify operation steps, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of welding tooling, and in particular to a welding tooling for processing wind turbine blades, comprising a tooling cylinder, the bottom of which is fixedly connected to a tooling plate, two bearing arms being provided inside the tooling cylinder, each bearing arm being provided with a locking assembly for fixing the wind turbine blade, a tooling arm and a functional column being provided inside the locking assembly, and the wind turbine blade being fixed by cooperating with the tooling arm and the functional column. The present invention arranges the locking assembly, the stress relief assembly and the touch assembly, and when the welding of the wind turbine blade is completed and stress needs to be eliminated and welding slag needs to be removed, the wind turbine blade is fixed after the two tooling arms are opened, and the rotation of the functional column is used as a power source to drive the telescopic ball and the blocking ball to squeeze each other, and after the telescopic ball is squeezed, the striking hammer continuously strikes the oscillation cylinder to generate vibration, and the vibration generated by the striking hammer eliminates the residual stress in the weld and eliminates the slag on the weld, thereby improving the welding efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding tooling, and in particular to a welding tooling for processing wind turbine blades. Background Art

[0002] The welding tooling for wind turbine blade processing refers to a special device that is mainly used for pressurized positioning in the blade web bonding process during the wind turbine blade manufacturing process, and can also be used for positioning support welding technology before welding. The welding process in wind turbine blade processing needs to select different methods according to the material and functional requirements of the components. When welding the transition layer at the bolt connection part of the metal blade, it needs to be filled by arc welding after increasing the bottom hole size. At this stage, when the arc welding process is used for wind turbine blades, the arc welding heat input is large, which can easily cause residual stress in the weld and surrounding materials. In addition, during the welding process, the coating (coating) of the electrode or wire melts and decomposes at high temperature to form a layer of liquid slag covering the surface of the molten pool. After cooling, the slag solidifies into a brittle solid and adheres to the weld surface. The welding slag remaining in the key load-bearing parts will directly reduce the effective load-bearing area, resulting in insufficient structural strength. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a welding tool for processing wind turbine blades.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: it comprises a tooling cylinder, the bottom of the tooling cylinder is fixedly connected to a tooling plate, the bottom of the tooling plate is fixedly connected to a support leg, one end of the tooling cylinder is fixedly connected to a carrying cylinder, two carrying arms are provided inside the tooling cylinder, each carrying arm is provided with a fixing assembly for fixing the wind turbine blade, the fixing assembly is provided with a tooling arm and a functional column, and the wind turbine blade can be fixed by cooperating with the tooling arm and the functional column, and a path rod is provided in the fixing assembly, each carrying arm is fixedly connected to a path rod, and one end of each carrying arm away from the path rod is fixedly connected to the inner wall of the tooling cylinder, and the corresponding path rod can be fixed by setting the carrying arm, and the tooling The arm is provided with a placement groove for placing the path rod, and each path rod is inserted in the placement groove corresponding to the tooling arm. The inside of the tooling cylinder is fixedly connected with a blocking ring, and the functional column is inserted in the blocking ring. A connecting cylinder is provided on the outside of the functional column, and a bearing is provided on the connecting cylinder. The inner ring of the bearing of the connecting cylinder is fixedly connected to the functional column. There are two connecting plates fixedly connected to the outside of the connecting cylinder, and two limiting columns are fixedly connected to each connecting plate. Each tooling arm is provided with a circular groove for placing the limiting column, and each limiting column is plugged into the circular groove on the corresponding tooling arm. The end of each tooling arm away from the load-bearing arm is set to a hook shape. The placement groove on each tooling arm is in the shape of an oblique seven-character shape, and the two tooling arms are distributed accordingly.

[0005] When the wind turbine blades need to be processed and welded, the wind turbine blades are placed on the side of the tooling tube away from the supporting tube, and then the functional column moves toward the position close to the blocking ring. The functional column drives the connecting tube to move when it moves, and the connecting tube drives the connecting piece to move when it moves, and the connecting piece drives the limiting column to move when it moves. The limiting column drags the tooling arm toward the position of the blocking ring when it moves. The tooling arm is blocked by the path rod when it moves, and the tooling arm opens in the oblique seven-shaped shape of the tooling arm placement slot when it moves. When the tooling arm is opened, it fits toward the inner diameter of the wind turbine blade, and the hook part of the tooling arm fixes the inner ring of the wind turbine blade.

[0006] As a preferred technical solution of the present invention, the functional column is provided with a transmission component for cooperating with the locking component, and a placement cylinder is provided in the transmission component, which is sleeved on the outside of the functional column, and the outside of the supporting cylinder is fixedly connected to the first housing, and the inside of the first housing is provided with a first motor, and the supporting cylinder is movably connected with a first double-conical column, and the output shaft of the first motor is fixedly connected to the first double-conical column, and two corresponding bevel teeth are provided on the first double-conical column, and a gear is fixedly connected to the outside of the first double-conical column. The corresponding gear can be limited by the setting of the first double-conical column, and a plane for placing a gear block is provided on the placing cylinder, and a number of gear blocks are fixedly connected to the plane of the placing cylinder, and the gear block is engaged with the gear.

[0007] When it is necessary to drive the functional column toward the position of the blocking ring, start the first motor. The model of the first motor can be referenced as 57HS22-IP67, and then the first motor drives the first double-cone column to rotate. When the first double-cone column rotates, it drives the gear to rotate. When the gear rotates, it drives the placement tube to move toward the inside of the bearing tube through a number of tooth blocks. When the placement tube moves, it drives the functional column toward the position of the blocking ring. When it needs to release the fixation of the wind turbine blade, the first double-cone column drives the gear to rotate in the opposite direction. When the gear rotates in the opposite direction, it drives the placement tube to reset through the tooth blocks. When the placement tube resets, it drives the functional column to reset.

[0008] As a preferred technical solution of the present invention, a floating and blowing assembly for cooperating with the locking assembly is provided inside the tooling cylinder, a single conical column and a fan disk are provided inside the floating and blowing assembly, and the floating dust and impurities of the wind turbine blades can be processed by cooperating with the single conical column and the fan disk. A limiting arm is provided inside the floating and blowing assembly, and there are two limiting arms in total. Each limiting arm is fixedly connected to the inner wall of the bearing cylinder, and each limiting arm is fixedly connected to a second double-conical column at one end away from the bearing cylinder, and each second double-conical column is movably connected to a movable ring, and the movable ring can be limited by the setting of the second double-conical column. There are two air inlet pipes fixedly connected to the supporting cylinder, and each air inlet pipe is fixedly connected to a dust removal cylinder at one end away from the supporting cylinder. The dust removal cylinder can be fixed by the setting of the air inlet pipes. Each dust removal cylinder is fixedly connected to a bearing disk, and each bearing disk is provided with a bearing. The inner ring of the bearing of each bearing disk is fixedly connected to the corresponding single conical column, and each single conical column is engaged with a bevel tooth on the movable ring. Each single conical column is fixedly connected to a fan disk at one end away from the movable ring, and the bevel teeth on each movable ring away from the single conical column are engaged with the corresponding bevel teeth on the first double conical column.

[0009] When the first double-cone column rotates, the conical teeth on the first double-cone column drive the single-cone column to rotate, and the single-cone column drives the fan disk to rotate when it rotates. When the fan disk rotates, it draws the air outside the carrier cylinder into the dust collector along the air inlet pipe. The air inside the dust collector is blown toward the fixed wind turbine blades through the rotation of the fan disk, and then the fan disk drives the blown air to clean the floating dust and impurities on the wind turbine blades when it rotates.

[0010] As a preferred technical solution of the present invention, a touch assembly for cooperating with the anti-emission assembly is provided inside the carrying tube, and a second housing is provided inside the touch assembly, which is fixedly connected to the carrying tube. A second motor is provided inside the second housing, and a transmission column is movably connected to the carrying tube, and the output shaft of the second motor is fixedly connected to the transmission column. The end of the support leg away from the second motor is fixedly connected to the connecting plate, and the connecting plate can be fixed by the arrangement of the transmission column. A plurality of connecting blocks are provided inside the connecting plate, and each connecting block is fixedly connected to the connecting plate. A touch plate is fixedly connected to the functional column, and a plurality of touch blocks are fixedly connected to the outer side of the touch plate. When the functional column moves into the interior of the connecting plate, the touch block fits with the connecting block. Two annular grooves for placing rotating columns are provided on the placement tube, and two placement rings are fixedly connected to the outer side of the functional column. Each placement ring is fixedly connected to one end corresponding to the placement tube with a plurality of rotating columns, and the end of each rotating column away from the placement ring is inserted into the corresponding annular groove of the placement tube. The arrangement of the rotating columns can prevent the functional column from interfering with the placement tube when it rotates.

[0011] When the wind turbine blade welding requires stress relief, the functional column enters the interior of the connecting block when it moves, and then the connecting block fits with the touch block on the functional column, and the second motor is started. The second motor model can refer to 6SN1145-1AA00-0. The second motor drives the transmission column to rotate, and the transmission column drives the connecting plate to rotate when it rotates, and the connecting plate drives the connecting block to rotate when it rotates, and the connecting block drives the touch block to rotate when it rotates, and the touch block drives the touch plate to rotate when it rotates, and the touch plate drives the functional column to rotate when it rotates, and the functional column drives the placement ring to rotate when it rotates, and the placement ring drives the rotating column to rotate along the ring groove of the placement cylinder when it rotates.

[0012] As a preferred technical solution of the present invention, a stress relief component for eliminating welding stress is provided on the functional column, and a striking hammer and a telescopic ball are provided in the stress relief component. Vibration can be generated by the cooperation of the striking hammer and the telescopic ball to eliminate the welding stress. An oscillation disk is provided in the stress relief component, and the oscillation disk is fixedly connected to the outer side of the functional column. A groove ring is highly connected to the blocking ring, and a plurality of blocking balls are fixedly connected to the end of the groove ring away from the blocking ring. A plurality of oscillation cylinders are correspondingly fixedly connected to the oscillation disk, and a limiting ring is inserted into the interior of each oscillation cylinder, and a striking hammer is fixedly connected to each limiting ring. A tension spring is provided inside each oscillation cylinder, and the two ends of the tension spring are respectively fixedly connected to the limiting ring and the inner wall of the oscillation cylinder, and a collision column is fixedly connected to the striking hammer, and a telescopic ball is correspondingly fixedly connected to the end of the collision column away from the striking hammer. The collision column is inserted into the oscillation cylinder, and when the telescopic ball moves to the position corresponding to the blocking ball, the blocking ball fits with the telescopic ball.

[0013] When the functional column enters the interior of the connecting block, the functional column drives the oscillation disk to correspond to the groove ring position at the top of the blocking ring. When the functional column rotates, the functional column drives the oscillation disk to rotate. When the oscillation disk rotates, it drives the oscillation tube to rotate. When the oscillation tube rotates, it drives the limit ring to rotate. The rotation of the limit ring drives the striking hammer to rotate. When the striking hammer rotates, it drives the telescopic ball to rotate through the impact column. When the telescopic ball rotates to the position corresponding to the blocking ball, the blocking ball squeezes the telescopic ball to move toward the inside of the oscillation tube. When the telescopic ball moves, it drives the impact column to move, and then the impact column drives the striking hammer to hit the oscillation tube when it moves, and the striking hammer drives the tension spring to stretch when it moves. When the striking hammer moves to a position away from the blocking ball, the stretched tension spring rebounds and drives the striking hammer to reset, and then the oscillation disk rotates to form a state of cyclic impact and vibration.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The present invention arranges a fixing component, a stress relief component and a touch component. When the welding of the wind turbine blade is completed and stress needs to be eliminated and welding slag needs to be removed, the wind turbine blade is fixed by opening the two tooling arms. The rotation of the functional column is used as a power source to drive the telescopic ball and the blocking ball to squeeze each other. After the telescopic ball is squeezed, the striking hammer continuously strikes the oscillation tube to generate vibration. The vibration generated by the striking hammer eliminates the residual stress in the weld and eliminates the slag on the weld, thereby improving the welding efficiency.

[0016] The present invention arranges a floating blowing assembly. When the first double-cone column cooperates with the placement cylinder and the functional column to open and fix the tooling arm of the wind turbine blade, the conical teeth on the first double-cone column can drive the single-cone column to rotate. When the single-cone column rotates, the fan disk rotates to generate suction. The suction generated by the fan disk draws air into the dust collection cylinder along the air inlet pipe. The air in the dust collection cylinder is blown toward the wind turbine blade under the action of the fan disk. The airflow blown out of the dust collection cylinder blows away the floating dust and impurities attached to the wind turbine blade, thereby preventing the floating dust and impurities on the wind turbine blade from affecting the welding effect and promoting the convenience of welding.

[0017] Through the cooperation of the transmission component and the touch component, the present invention can drive the placement ring to move along the ring groove of the placement tube when eliminating stress on the wind turbine blade, thereby preventing the functional column from driving the placement tube to rotate when rotating, causing dislocation of the gear and the gear block, avoiding interference during equipment operation, and promoting the stability of equipment operation.

[0018] The present invention provides a locking assembly. When the wind turbine blade needs to be fixed, the tooling arm is restricted in movement by the path rod, and then the tooling arm opens along the track of the oblique seven-shaped placement groove on the tooling arm. The hook part of the tooling arm fits the inner diameter of the blade to achieve automatic two-way fixation, thereby simplifying the welding operation steps of the wind turbine blade.

[0019] The present invention provides a touch assembly, and with the cooperation of the connecting block and the touch block, when the wind turbine blade is fixed, the movement distance of the touch plate can enter the interior of the connecting plate, and then the connecting block can drive the touch block to rotate when it rotates, and the touch block can rotate when it fits with the connecting block, thereby realizing automatic fixation and automatic stress elimination and automatic stress release, thereby improving the convenience of use.

[0020] The present invention provides a locking assembly. When the welded wind turbine blade needs to be taken out, the functional column moves linearly to drive the limit column to linearly pull the tooling arm from an open state to a contracted state, and then the tooling arm releases the fixation of the wind turbine blade, thereby achieving automatic release and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the tooling arm structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the functional column structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the first double-cone column structure of the present invention;

[0025] Figure 5 Schematic diagram of the arresting ring structure of the present invention;

[0026] Figure 6 It is a schematic diagram of the placement tube structure of the present invention;

[0027] Figure 7 It is a schematic diagram of the structure of the dust removal cylinder of the present invention;

[0028] Figure 8 Schematic diagram of the arresting ring structure of the present invention;

[0029] Figure 9 This is a schematic diagram of the fan disk structure of the present invention;

[0030] Figure 10 It is a schematic diagram of the structure of the adapter plate of the present invention;

[0031] Figure 11 This is a schematic diagram of the structure of the oscillating disk of the present invention;

[0032] Figure 12 It is a schematic structural diagram of the percussion hammer of the present invention.

[0033] Among them: 1. tooling cylinder; 2. tooling plate; 3. support leg; 4. bearing arm; 5. path rod; 6. tooling arm; 7. connecting piece; 8. connecting cylinder; 9. limit column; 10. functional column; 11. blocking ring; 12. bearing cylinder; 13. first housing; 14. first motor; 15. first double cone column; 16. gear; 17. placement cylinder; 18. gear block; 19. placement ring; 20. rotation column; 21. limit arm; 22. second double cone column; 2 3. Loose ring; 24. Single cone column; 25. Dust collector; 26. Bearing plate; 27. Air inlet pipe; 28. Fan plate; 29. ​​Touch plate; 30. Touch block; 31. Second housing; 32. Second motor; 33. Transmission column; 34. Connecting plate; 35. Connecting block; 36. Groove ring; 37. Blocking ball; 38. Oscillating plate; 39. Oscillating cylinder; 40. Limiting ring; 41. Percussion hammer; 42. Telescopic ball; 43. Tension spring; 44. Impact column. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.

[0035] Example: Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a welding tool for processing wind turbine blades includes a tool tube 1, the bottom of the tool tube 1 is fixedly connected to a tool plate 2, the bottom of the tool plate 2 is fixedly connected to a support leg 3, one end of the tool tube 1 is fixedly connected to a carrying tube 12, two carrying arms 4 are provided inside the tool tube 1, each carrying arm 4 is provided with a fixing assembly for fixing the wind turbine blade, a tool arm 6 and a functional column 10 are provided in the fixing assembly, and the wind turbine blade can be fixed by cooperating with the tool arm 6 and the functional column 10, and a path rod 5 is provided in the fixing assembly, each carrying arm 4 is fixedly connected to a path rod 5, and one end of each carrying arm 4 away from the path rod 5 is fixedly connected to the inner wall of the tool tube 1, and the corresponding path rod 5 can be fixed by the setting of the carrying arm 4, and the tool arm 6 is provided with a A placement groove for placing the path rod 5, each path rod 5 is inserted in the placement groove corresponding to the tooling arm 6, the interior of the tooling cylinder 1 is fixedly connected with a blocking ring 11, and the functional column 10 is inserted in the blocking ring 11, and a connecting cylinder 8 is provided on the outside of the functional column 10, and a bearing is provided on the connecting cylinder 8. The inner ring of the bearing of the connecting cylinder 8 is fixedly connected to the functional column 10, and two connecting pieces 7 are fixedly connected to the outside of the connecting cylinder 8, and two limiting columns 9 are fixedly connected to each connecting piece 7. A circular groove for placing the limiting column 9 is provided on each tooling arm 6, and each limiting column 9 is plugged into the circular groove on the corresponding tooling arm 6. The end of each tooling arm 6 away from the carrying arm 4 is set to a barb shape, and the placement grooves on each tooling arm 6 are all in an oblique seven-character shape, and the two tooling arms 6 are distributed correspondingly;

[0036] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, when the wind turbine blade needs to be processed and welded, the wind turbine blade is placed on the side of the tooling tube 1 away from the supporting tube 12, and then the functional column 10 moves toward the position close to the blocking ring 11. The functional column 10 drives the connecting tube 8 to move when it moves, and the connecting tube 8 drives the connecting piece 7 to move when it moves. The connecting piece 7 drives the limiting column 9 to move when it moves, and the limiting column 9 drags the tooling arm 6 toward the position of the blocking ring 11 when it moves. The tooling arm 6 is blocked by the path rod 5 when it moves, and the tooling arm 6 opens in the shape of a seven-character according to the placement groove of the tooling arm 6 when it moves. When the tooling arm 6 is opened, it fits toward the inner diameter of the wind turbine blade, and the hook part of the tooling arm 6 fixes the inner ring of the wind turbine blade.

[0037] like Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, the functional column 10 is provided with a transmission component for cooperating with the locking component, and a placement cylinder 17 is provided in the transmission component. The placement cylinder 17 is sleeved on the outside of the functional column 10, and the outside of the carrying cylinder 12 is fixedly connected to the first housing 13. The inside of the first housing 13 is provided with a first motor 14. The carrying cylinder 12 is movably connected with a first double-cone column 15, and the output shaft of the first motor 14 is fixedly connected to the first double-cone column 15. Two corresponding bevel teeth are provided on the first double-cone column 15, and the outer side of the first double-cone column 15 is fixedly connected to a gear 16. The setting of the first double-cone column 15 can limit the corresponding gear 16. A plane for placing a gear block 18 is provided on the placement cylinder 17, and a plurality of gear blocks 18 are correspondingly fixedly connected to the plane of the placement cylinder 17, and the gear block 18 is meshed with the gear 16;

[0038] like Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, when it is necessary to drive the functional column 10 to move toward the position of the blocking ring 11, the first motor 14 is started, and then the first motor 14 drives the first double-cone column 15 to rotate, and the first double-cone column 15 drives the gear 16 to rotate when rotating, and the gear 16 drives the placement cylinder 17 to move toward the inside of the supporting cylinder 12 through a plurality of tooth blocks 18 when rotating, and the placement cylinder 17 drives the functional column 10 toward the position of the blocking ring 11 when moving. When it is necessary to release the fixation of the wind turbine blade, the first double-cone column 15 drives the gear 16 to rotate in the opposite direction, and the gear 16 drives the placement cylinder 17 to reset through the tooth block 18 when rotating in the opposite direction, and the placement cylinder 17 drives the functional column 10 to reset when resetting.

[0039] like Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9As shown, the interior of the tooling tube 1 is provided with a floating and blowing component for cooperating with the locking component, and a single conical column 24 and a fan disk 28 are provided in the floating and blowing component. The floating dust impurities of the wind turbine blades can be processed by cooperating with the single conical column 24 and the fan disk 28. A limiting arm 21 is provided in the floating and blowing component, and there are two limiting arms 21 in total. Each limiting arm 21 is fixedly connected to the inner wall of the supporting tube 12, and each limiting arm 21 is fixedly connected to a second double-conical column 22 at one end away from the supporting tube 12. A movable ring 23 is movably connected to each second double-conical column 22. The movable ring 23 can be limited by the setting of the second double-conical column 22. The corresponding fixed connection on the supporting tube 12 There are two air inlet pipes 27 connected, and each air inlet pipe 27 is fixedly connected to a dust removal cylinder 25 at one end away from the carrier cylinder 12. The dust removal cylinder 25 can be fixed by the arrangement of the air inlet pipes 27. Each dust removal cylinder 25 is fixedly connected to a bearing disk 26, and each bearing disk 26 is provided with a bearing. The inner ring of the bearing of each bearing disk 26 is fixedly connected to the corresponding single conical column 24, and each single conical column 24 is meshed with a bevel tooth on the movable ring 23. Each single conical column 24 is fixedly connected to a fan disk 28 at one end away from the movable ring 23, and the bevel teeth on each movable ring 23 away from the single conical column 24 are meshed with the corresponding bevel teeth on the first double conical column 15.

[0040] like Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9 As shown, when the first double-cone column 15 rotates, the conical teeth on the first double-cone column 15 drive the single-cone column 24 to rotate, and the single-cone column 24 drives the fan disk 28 to rotate when rotating. When the fan disk 28 rotates, the air outside the supporting cylinder 12 is sucked into the dust removal cylinder 25 along the air inlet pipe 27. The air inside the dust removal cylinder 25 is blown toward the fixed wind turbine blades through the rotation of the fan disk 28, and then the fan disk 28 drives the blown air to clean the floating dust and impurities on the wind turbine blades when it rotates.

[0041] like Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 10As shown, the interior of the carrying cylinder 12 is provided with a touch component for cooperating with the anti-emission component, and a second housing 31 is provided in the touch component. The second housing 31 is fixedly connected to the carrying cylinder 12, and a second motor 32 is provided inside the second housing 31. A transmission column 33 is movably connected to the carrying cylinder 12, and the output shaft of the second motor 32 is fixedly connected to the transmission column 33. The end of the support leg 3 away from the second motor 32 is fixedly connected to the connecting plate 34. The connecting plate 34 can be fixed by setting the transmission column 33. A plurality of connecting blocks 35 are provided inside the connecting plate 34, and each connecting block 35 is fixedly connected to the connecting plate 34 accordingly. The functional column 10 is fixed A touch disk 29 is fixedly connected, and a plurality of touch blocks 30 are fixedly connected to the outer side of the touch disk 29. When the functional column 10 moves to the inside of the connecting disk 34, the touch block 30 fits with the connecting block 35. Two annular grooves for placing the rotating plug-in column 20 are provided on the placement cylinder 17. Two placement rings 19 are fixedly connected to the outer side of the functional column 10. One end of each placement ring 19 corresponding to the placement cylinder 17 is fixedly connected to a plurality of rotating plug-in columns 20, and one end of each rotating plug-in column 20 away from the placement ring 19 is plugged into the annular groove corresponding to the placement cylinder 17. The provision of the rotating plug-in column 20 can prevent the functional column 10 from interfering with the placement cylinder 17 when it rotates;

[0042] like Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 10 As shown, when the wind turbine blade welding needs stress relief, the functional column 10 enters the interior of the connecting block 35 when moving, and then the connecting block 35 fits with the touch block 30 on the functional column 10, and the second motor 32 is started. The second motor 32 drives the transmission column 33 to rotate, and the transmission column 33 drives the connecting plate 34 to rotate when rotating, and the connecting plate 34 drives the connecting block 35 to rotate when rotating, and the connecting block 35 drives the touch block 30 to rotate when rotating, and the touch block 30 drives the touch plate 29 to rotate when rotating, and the touch plate 29 drives the functional column 10 to rotate when rotating, and the functional column 10 drives the placement ring 19 to rotate when rotating, and the placement ring 19 drives the rotating column 20 to rotate along the annular groove of the placement cylinder 17 when rotating.

[0043] like Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12As shown, the functional column 10 is provided with a stress relief component for eliminating welding stress, and a percussion hammer 41 and a telescopic ball 42 are provided in the stress relief component. Vibration can be generated by the cooperation of the percussion hammer 41 and the telescopic ball 42 to eliminate welding stress. An oscillation disk 38 is provided in the stress relief component. The oscillation disk 38 is fixedly connected to the outside of the functional column 10. A groove ring 36 is highly connected to the blocking ring 11. A plurality of blocking balls 37 are fixedly connected to the end of the groove ring 36 away from the blocking ring 11. A plurality of oscillation cylinders 39 are correspondingly fixedly connected to the oscillation disk 38. Each oscillation cylinder 39 is fixedly connected to the oscillation disk 38. A limit ring 40 is inserted into the interior of the swing cylinder 39, and a striking hammer 41 is fixedly connected to each limit ring 40. A tension spring 43 is provided inside each oscillation cylinder 39, and the two ends of the tension spring 43 are respectively fixedly connected to the limit ring 40 and the inner wall of the oscillation cylinder 39. A striker 44 is fixedly connected to the striker 41, and a telescopic ball 42 is fixedly connected to the end of the striker 44 away from the striker 41. The striker 44 is inserted into the oscillation cylinder 39. When the telescopic ball 42 moves to the position corresponding to the blocking ball 37, the blocking ball 37 fits with the telescopic ball 42.

[0044] like Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12 As shown, when the functional column 10 enters the interior of the connecting block 35, the functional column 10 drives the oscillation disk 38 to correspond to the position of the groove ring 36 on the top of the blocking ring 11. When the functional column 10 rotates, the functional column 10 drives the oscillation disk 38 to rotate. When the oscillation disk 38 rotates, it drives the oscillation cylinder 39 to rotate. When the oscillation cylinder 39 rotates, it drives the limit ring 40 to rotate. The rotation of the limit ring 40 drives the percussion hammer 41 to rotate. When the percussion hammer 41 rotates, it drives the telescopic ball 42 to rotate through the collision column 44. Then, when the telescopic ball 42 rotates, When it rotates to the position corresponding to the blocking ball 37, the blocking ball 37 squeezes the telescopic ball 42 and moves toward the inside of the oscillation tube 39. The telescopic ball 42 drives the impact column 44 to move when it moves, and then the impact column 44 drives the striking hammer 41 to hit the oscillation tube 39 when it moves, and the striking hammer 41 drives the tension spring 43 to stretch when it moves. When the striking hammer 41 moves to a position away from the blocking ball 37, the stretched tension spring 43 rebounds and drives the striking hammer 41 to reset, and then the oscillation disk 38 rotates to form a state of cyclic impact and vibration.

[0045] Working principle:

[0046] The first step, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, when the wind turbine blade needs to be processed and welded, the wind turbine blade is placed on the side of the tooling tube 1 away from the carrying tube 12, and then the functional column 10 moves toward the position close to the blocking ring 11. The functional column 10 drives the connecting tube 8 to move when it moves, and the connecting tube 8 drives the connecting piece 7 to move when it moves. The connecting piece 7 drives the limiting column 9 to move when it moves, and the limiting column 9 drags the tooling arm 6 toward the position of the blocking ring 11 when it moves. The tooling arm 6 is blocked by the path rod 5 when it moves. When it moves, the tooling arm 6 opens in the shape of an oblique seven-character according to the tooling arm 6 placement slot. When it opens, the tooling arm 6 fits toward the inner diameter of the wind turbine blade, and the hook part of the tooling arm 6 fixes the inner ring of the wind turbine blade.

[0047] The second step is Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, when it is necessary to drive the functional column 10 to move toward the position of the blocking ring 11, the first motor 14 is started, and then the first motor 14 drives the first double-cone column 15 to rotate. When the first double-cone column 15 rotates, it drives the gear 16 to rotate. When the gear 16 rotates, it drives the placement cylinder 17 to move toward the inside of the bearing cylinder 12 through a plurality of tooth blocks 18. When the placement cylinder 17 moves, it drives the functional column 10 to move toward the position of the blocking ring 11. When it is necessary to release the fixation of the wind turbine blade, the first double-cone column 15 drives the gear 16 to rotate in the opposite direction. When the gear 16 rotates in the opposite direction, it drives the placement cylinder 17 to reset through the tooth blocks 18. When the placement cylinder 17 resets, it drives the functional column 10 to reset.

[0048] The third step, such as Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9 As shown, when the first double-cone column 15 rotates, the conical teeth on the first double-cone column 15 drive the single-cone column 24 to rotate. The single-cone column 24 drives the fan disc 28 to rotate. The fan disc 28 draws air from the outside of the carrier cylinder 12 into the dust removal cylinder 25 along the air inlet pipe 27. The air inside the dust removal cylinder 25 is blown toward the fixed wind turbine blades by the rotation of the fan disc 28. Then, the blown air driven by the rotation of the fan disc 28 cleans the floating dust and impurities on the wind turbine blades.

[0049] The fourth step is as follows Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 10As shown, when the wind turbine blade welding requires stress relief, the functional column 10 enters the interior of the connecting block 35 when it moves, and then the connecting block 35 fits with the touch block 30 on the functional column 10, and the second motor 32 is started. The second motor 32 drives the transmission column 33 to rotate, and the transmission column 33 drives the connecting plate 34 to rotate when it rotates. The connecting plate 34 drives the connecting block 35 to rotate when it rotates. The connecting block 35 drives the touch block 30 to rotate when it rotates. The touch block 30 drives the touch plate 29 to rotate when it rotates. The touch plate 29 drives the functional column 10 to rotate when it rotates. The functional column 10 drives the placement ring 19 to rotate when it rotates. The placement ring 19 drives the rotation column 20 to rotate along the annular groove of the placement cylinder 17 when it rotates.

[0050] Step 5: Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12 As shown, when the functional column 10 enters the interior of the connecting block 35, the functional column 10 drives the oscillation disk 38 to correspond to the position of the groove ring 36 on the top of the blocking ring 11. When the functional column 10 rotates, the functional column 10 drives the oscillation disk 38 to rotate. When the oscillation disk 38 rotates, it drives the oscillation cylinder 39 to rotate. When the oscillation cylinder 39 rotates, it drives the limit ring 40 to rotate. The rotation of the limit ring 40 drives the percussion hammer 41 to rotate. When the percussion hammer 41 rotates, it drives the telescopic ball 42 to rotate through the collision column 44. Then, when the telescopic ball 42 rotates, When it rotates to the position corresponding to the blocking ball 37, the blocking ball 37 squeezes the telescopic ball 42 and moves toward the inside of the oscillation tube 39. The telescopic ball 42 drives the impact column 44 to move when it moves, and then the impact column 44 drives the striking hammer 41 to hit the oscillation tube 39 when it moves, and the striking hammer 41 drives the tension spring 43 to stretch when it moves. When the striking hammer 41 moves to a position away from the blocking ball 37, the stretched tension spring 43 rebounds and drives the striking hammer 41 to reset, and then the oscillation disk 38 rotates to form a state of cyclic impact and vibration.

[0051] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A welding tool for processing wind turbine blades, comprising a tool barrel, a tool plate fixedly connected to the bottom of the tool barrel, and a support leg fixedly connected to the bottom of the tool plate, characterized in that: One end of the tooling cylinder is fixedly connected to a carrying cylinder, and two carrying arms are provided inside the tooling cylinder, and each carrying arm is provided with a fixing assembly for fixing the wind turbine blade, and a tooling arm and a functional column are provided inside the fixing assembly, and the wind turbine blade can be fixed by cooperation of the tooling arm and the functional column, and a floating blowing assembly for cooperating with the fixing assembly is provided inside the tooling cylinder, and a single conical column and a fan disk are provided inside the floating blowing assembly, and the floating dust and impurities of the wind turbine blade can be processed by cooperation of the single conical column and the fan disk, and a stress relief assembly for eliminating welding stress is provided on the functional column, and a percussion hammer and a telescopic ball are provided inside the stress relief assembly, and the cooperation of the percussion hammer and the telescopic ball can generate vibration to eliminate welding stress; The interior of the carrying cylinder is provided with a touch assembly for cooperating with the anti-emission assembly, and a second housing is provided in the touch assembly, which is fixedly connected to the carrying cylinder, and a second motor is provided inside the second housing. A transmission column is movably connected to the carrying cylinder, and the output shaft of the second motor is fixedly connected to the transmission column. The end of the support leg away from the second motor is fixedly connected to the connecting plate. The connecting plate can be fixed by the setting of the transmission column. A plurality of connecting blocks are provided inside the connecting plate, and each connecting block is correspondingly fixedly connected to the connecting plate. A touch plate is fixedly connected to the functional column, and a plurality of touch blocks are correspondingly fixedly connected to the outer side of the touch plate, and when the functional column moves to the inside of the connecting plate, the touch block fits with the connecting block.

2. A welding tool for processing wind turbine blades according to claim 1, characterized in that: A path rod is provided in the locking assembly, and each supporting arm is fixedly connected to a path rod, and an end of each supporting arm away from the path rod is fixedly connected to the inner wall of the tooling cylinder. The corresponding path rod can be fixed by the setting of the supporting arm, and a placement groove for placing the path rod is provided on the tooling arm, and each path rod is inserted in the placement groove corresponding to the tooling arm. A blocking ring is fixedly connected to the inside of the tooling cylinder, and the functional column is inserted in the blocking ring. A connecting cylinder is provided on the outside of the functional column, and a bearing is provided on the connecting cylinder. The inner ring of the bearing of the connecting cylinder is fixedly connected to the functional column, and two connecting plates are fixedly connected to the outside of the connecting cylinder, and two limit columns are fixedly connected to each connecting plate. A circular groove for placing the limit column is provided on each tooling arm, and each limit column is inserted into the circular groove on the corresponding tooling arm.

3. A welding tool for processing wind turbine blades according to claim 2, characterized in that: The functional column is provided with a transmission component for cooperating with the locking component, and a placement cylinder is provided in the transmission component, which is sleeved on the outer side of the functional column, and the outer side of the supporting cylinder is fixedly connected to the first housing, and the interior of the first housing is provided with a first motor, and a first double-conical column is movably connected to the supporting cylinder, and the output shaft of the first motor is fixedly connected to the first double-conical column, and two corresponding bevel teeth are provided on the first double-conical column. The outer side of the first double-conical column is fixedly connected to a gear, and the setting of the first double-conical column can limit the corresponding gear, and a plane for placing a gear block is provided on the placing cylinder, and a plurality of gear blocks are fixedly connected to the plane of the placing cylinder, and the gear block is meshed with the gear.

4. A welding tool for processing wind turbine blades according to claim 3, characterized in that: The cam is connected to the second end of the support frame, and the cam is connected to the second support frame by the second threading device. The cam is connected to the second support frame by the second threading device. The cam is connected to the second support frame by the second threading device.

5. A welding tool for processing wind turbine blades according to claim 4, characterized in that: An oscillation disk is provided in the anti-vibration component, which is fixedly connected to the outer side of the functional column. A groove ring is highly connected to the blocking ring, and a plurality of blocking balls are fixedly connected to the end of the groove ring away from the blocking ring. A plurality of oscillation cylinders are correspondingly fixedly connected to the oscillation disk, and a limiting ring is inserted into the interior of each oscillation cylinder, and a knock hammer is fixedly connected to each limiting ring. A tension spring is provided inside each oscillation cylinder, and the two ends of the tension spring are respectively fixedly connected to the limiting ring and the inner wall of the oscillation cylinder, and a collision column is fixedly connected to the knock hammer, and a telescopic ball is correspondingly fixedly connected to the end of the collision column away from the knock hammer. The collision column is inserted into the oscillation cylinder, and when the telescopic ball moves to the position corresponding to the blocking ball, the blocking ball fits with the telescopic ball.

6. The welding tool for processing wind turbine blades according to claim 2, characterized in that: One end of each tooling arm away from the carrying arm is configured as a barb shape, the placement slot on each tooling arm is in an oblique seven-shaped shape, and the two tooling arms are correspondingly distributed.

7. The welding tool for processing wind turbine blades according to claim 3, characterized in that: The placement tube is provided with two annular grooves for placing rotating and inserting columns. Two placement rings are fixedly connected to the outer side of the functional column. Each placement ring is fixedly connected to a plurality of rotating and inserting columns at one end corresponding to the placement tube, and each rotating and inserting column is inserted into the annular groove corresponding to the placement tube at one end away from the placement ring. The setting of the rotating and inserting columns can avoid interference with the placement tube when the functional column rotates.

Citation Information

Patent Citations

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