An automated assembly production line for a box
By designing an automated assembly production line, the problems of high labor intensity and easy damage to parts during the chassis assembly process are solved, and an efficient and safe chassis assembly process is achieved.
Patent Information
- Application Number
- CN202510856408.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-25
AI Technical Summary
In the prior art, the chassis assembly process relies on manual operations, resulting in high labor intensity, low efficiency and easy damage to parts.
An automated assembly production line for box is designed, including box loading device, transportation device, radiator assembly device, capacitor assembly device, chassis detection device, etc., automatic assembly is realized through the control center, and a buffer structure and precise positioning device are set on key components to protect parts.
It realizes automation of chassis assembly, reduces workers' labor intensity, improves processing efficiency, and effectively protects parts and reduces the risk of damage.
Smart Images

Figure CN120362948B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated assembly, and in particular to an automated assembly production line for a box. Background Art
[0002] Capacitors, radiators and other electronic components need to be installed in the chassis, and the chassis needs to be tested later. The entire assembly process is done manually. There are two problems in the manual assembly process. First, the chassis has a certain weight, and manual assembly is labor-intensive and inefficient. Second, errors in manual operation can easily cause collisions during the assembly process, resulting in damage to assembled parts. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an automated assembly production line for a box.
[0004] The object of the present invention is achieved through the following technical solutions:
[0005] An automated assembly production line for boxes, comprising a box loading device, a box transport device, a radiator assembly device, a radiator mounting device, a capacitor assembly device, a capacitor mounting device, a chassis detection device and a box cover mounting device, wherein the box loading device is arranged on the input end of the box transport device, the chassis detection device is arranged between the output end of the box transport device and the box cover mounting device, the radiator mounting device is arranged between the radiator assembly device and the box transport device, the capacitor mounting device and the capacitor assembly device are both coordinated with the box transport device, and the capacitor assembly device is arranged between the capacitor mounting device and the radiator mounting device, the radiator mounting device is arranged close to the side of the box loading device, and a chassis transport platform for transporting the chassis is provided on the box transport device, and all of the above devices are electrically connected to a control center.
[0006] Furthermore, the box loading device includes a chassis transport positioning component, a chassis transfer component, a pressing bracket, a power bracket, a pressing plate, a pressing drive, a pressing plate and a pressing drive. One side of the chassis transfer component cooperates with the box transport positioning component, and the other side of the chassis transfer component cooperates with the chassis transport platform on the box transport device. The pressing bracket is fixedly arranged on the box transport device and cooperates with the chassis transport platform. The main chassis and the auxiliary chassis are placed on the chassis transport platform. The power bracket is fixedly arranged on the pressing bracket. The pressing drive and the pressing drive are both fixedly arranged on the power bracket. The pressing plate is fixedly arranged on the output part of the pressing drive and cooperates with the main chassis. The pressing plate is fixedly arranged on the output part of the pressing drive and cooperates with the auxiliary chassis.
[0007] Furthermore, the radiator assembly device includes a radiator gluing assembly, an integrated platform, a radiator transport assembly, a radiator positioning assembly, a screw fixing assembly, a welding assembly and a detection assembly. The integrated platform is arranged between the radiator gluing assembly and the radiator mounting device. The radiator transport assembly is fixedly arranged on the integrated platform and arranged along the length direction of the integrated platform. The radiator positioning assembly, the screw fixing assembly, the welding assembly and the detection assembly are all fixedly arranged on the integrated platform and cooperate with the radiator transport assembly. The screw fixing assembly is arranged between the radiator positioning assembly and the welding assembly and cooperates with the radiator positioning assembly. The welding assembly is arranged between the screw fixing assembly and the detection assembly.
[0008] Furthermore, the radiator mounting device includes a screw mounting platform, a radiator pushing platform, a screw mounting assembly, a radiator bearing assembly and a radiator pushing assembly. The screw mounting platform and the radiator pushing platform are respectively arranged on both sides of the box transport device, and the radiator pushing platform cooperates with the radiator assembly device. The screw mounting assembly is fixedly arranged on the screw mounting platform and cooperates with the chassis on the chassis transport platform. The radiator bearing assembly and the radiator pushing assembly are both fixedly arranged on the radiator pushing platform and cooperate with the chassis on the chassis transport platform.
[0009] Furthermore, the screw installation assembly includes an XYZ screw moving component, a screw hole detection camera, a screw moving seat, a screw electric push rod, a screwdriver moving guide rail, a screwdriver moving block and a screwdriver driving component. The XYZ screw moving component is fixedly set on the screw installation platform, the screw hole detection camera and the screw moving seat are both fixedly set on the output part of the XYZ screw moving component and are both coordinated with the chassis on the chassis transport platform, the screw electric push rod is fixedly set on the upper end of the screw moving seat, the screwdriver moving guide rail is fixedly set on the lower end of the screw moving seat, the screwdriver moving block is slidably set on the screwdriver moving guide rail and is connected to the output end of the screw electric push rod, and the screwdriver driving component is fixedly set on the screwdriver moving block.
[0010] Furthermore, the capacitor assembly device includes a control panel, a capacitor mounting seat, a capacitor hole plate, a capacitor clamping plate, a circuit clamping plate, a first clamping drive, a second clamping drive, a capacitor moving component and a screw fixing component. The fixed part of the capacitor moving component is fixedly arranged on the control panel, the lower end of the capacitor mounting seat is fixedly arranged on the output part of the capacitor moving component, the capacitor hole plate is fixedly arranged on the top of the capacitor mounting seat, the capacitor hole plate is provided with a capacitor mounting hole for placing the capacitor, the capacitor mounting seat is provided with a capacitor blind hole that cooperates with the capacitor mounting hole, the capacitor clamping plate cooperates with the middle part of the capacitor and is fixedly connected to the output part of the first clamping drive, the first clamping drive is fixedly arranged on the capacitor mounting seat, the second clamping drive is fixedly arranged on both ends of the capacitor hole plate, and the circuit clamping plate is fixedly arranged on the output part of the second clamping drive.
[0011] Furthermore, the capacitor assembly device also includes a flip table, a movable slide, a flip fixed frame, a flip dynamic frame, a guide fixed block, a flip driving component, a capacitor clamping driving component, a capacitor limiting driving component and a capacitor frame adjustment component. The flip table is arranged between the control panel table and the box transport device, the capacitor frame adjustment component and the screw fixing component are both fixedly arranged on the flip table, the movable slide is fixedly arranged on the output part of the capacitor frame adjustment component, the flip fixed frame is fixedly arranged on the movable slide, the flip dynamic frame is rotatably arranged on the flip fixed frame, the flip driving component is fixedly arranged on the flip fixed frame and is used to drive the flip dynamic frame to rotate, the guide fixed blocks are provided on both ends of the flip dynamic frame, and the capacitor clamping driving component and the capacitor limiting driving component are provided on the guide fixed blocks.
[0012] Furthermore, the capacitor installation device includes a chassis flip table, a chassis flip plate, a chassis positioning plate, a chassis clamping frame, a chassis clamping claw, a chassis clamping drive assembly and a lifting and rotating assembly. The lifting and rotating assembly is fixedly set on the chassis flip table, and the chassis flip table cooperates with the chassis transport device. The chassis flip plate is fixedly set on the output part of the lifting and rotating assembly, the chassis positioning plate is fixedly set on the chassis flip plate and cooperates with the upper surface of the chassis, the chassis clamping drive assembly is fixedly set on the chassis flip plate, and the output part of the chassis clamping drive assembly is provided with two chassis clamping frames that respectively cooperate with the two side surfaces of the chassis, and the chassis clamping frames are provided with the chassis clamping claws that cooperate with the side edges of the chassis.
[0013] Furthermore, the box cover installation device includes a cover pressing frame, a cover pressing telescopic rod, a telescopic rod driving member, a cover pressing wheel, a box cover grabbing assembly, a box cover screw assembly, a chassis positioning and transporting assembly and a chassis wire pressing assembly. The chassis positioning and transporting assembly cooperates with the output end of the chassis detection device. The cover pressing frame is fixedly arranged on the chassis positioning and transporting assembly. The cover pressing telescopic rod is slidably arranged on the cover pressing frame. The telescopic rod driving member is fixedly arranged on the cover pressing frame and is used to push the cover pressing telescopic rod to move. A plurality of freely rotatable cover pressing wheels are provided on the cover pressing telescopic rod. The chassis wire pressing assembly, the box cover grabbing assembly and the box cover screw assembly all cooperate with the chassis positioning and transporting assembly.
[0014] Furthermore, the chassis positioning and transporting assembly includes a chassis transport bracket, a chassis transport plate, a plate removal transport component, a plate return transport component, an upper plate transport component, a lower plate transport component and a stop and positioning component. The upper plate transport component and the lower plate transport component are respectively fixedly arranged on the two ends of the chassis transport bracket, the plate removal transport component is fixedly arranged on the upper end of the chassis transport bracket, and the plate return transport component is fixedly arranged on the lower end of the chassis transport bracket. The two ends of the plate removal transport component and the plate return transport component are respectively coordinated with the upper plate transport component and the lower plate transport component. The plate removal transport component, the plate return transport component, the upper plate transport component and the lower plate transport component are all coordinated with the chassis transport plate, and the plate removal transport component is provided with the stop and positioning component that cooperates with the chassis transport plate.
[0015] The beneficial effects of the present invention are:
[0016] 1) In this technology, under the action of the control center, the coordinated use of devices such as the box loading device and the box transport device enables the automatic assembly of the chassis, which not only reduces the labor intensity of workers but also improves processing efficiency.
[0017] 2) In this technology, a buffer pressure plate is provided on the clamping plate to prevent the main chassis from being damaged when the buffer pressure plate contacts the main chassis.
[0018] 3) In this technology, electronic components and circuit boards are assembled on the radiator through the coordinated use of the radiator transportation assembly, radiator positioning assembly, screw fixing assembly, welding assembly and detection assembly. Welding detection can also be performed after welding, which can not only improve processing efficiency but also reduce labor costs.
[0019] 4) In this technology, the setting of the correction claw component can effectively correct the pins of electronic components and facilitate the installation of circuit boards.
[0020] 5) In this technology, a short push end and a long push end are provided on the propulsion sliding seat, which can realize segmented propulsion and make the structure of this device more compact.
[0021] 6) In this technology, the capacitor clamping groove is provided on the capacitor clamping plate to better cooperate with the side wall of the capacitor to prevent the capacitor from being crushed. The circuit clamping groove is provided on the circuit clamping plate so that the circuit board can be better fixed in the circuit clamping groove to prevent the circuit board from moving on the capacitor and deviating from its position.
[0022] 7) In this technology, a driver slot is provided for installing the capacitor clamping driver and the capacitor limit driver. This arrangement prevents the external structural parts from affecting the operation of the capacitor clamping driver and the capacitor limit driver, and also makes the structure of the entire device more compact.
[0023] 8) In this technology, the provision of a fixed sleeve and a rotating sleeve allows the chassis flip plate to carry a chassis with a larger mass, and also extends the service life of the device.
[0024] 9) In this technology, a cover pressing wheel is provided on the cover pressing telescopic rod, so as to reduce friction when the chassis moves on the chassis positioning and transporting assembly, and also prevent the box cover from being damaged.
[0025] 10) In this technology, rollers and wheels are provided to facilitate better movement of the chassis transport plate and prevent the upper end of the flip rod from acting on the chassis transport plate and causing the chassis transport plate to be unable to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is the three-dimensional connection structure diagram of this production line;
[0027] Figure 2 It is a three-dimensional connection structure between the pressing bracket, power bracket and pressing plate Figure 1 ;
[0028] Figure 3 It is a three-dimensional connection structure between the pressing bracket, power bracket and pressing plate Figure 2 ;
[0029] Figure 4 for Figure 2 A of the enlarged connection structure diagram;
[0030] Figure 5 It is a three-dimensional connection structure between the radiator transport component, radiator positioning component and screw fixing component. Figure 1 ;
[0031] Figure 6 It is a three-dimensional connection structure between the radiator transport component, radiator positioning component and screw fixing component. Figure 2 ;
[0032] Figure 7 A diagram showing the connection structure between the correction claw component and the grabbing circuit claw component;
[0033] Figure 8 A three-dimensional connection structure diagram of the radiator mounting device;
[0034] Figure 9 for Figure 8 The enlarged structure diagram at B;
[0035] Figure 10 This is the structural diagram of the coordination between the capacitor manipulator and the control panel;
[0036] Figure 11 This is a diagram of the connection structure of the capacitor moving component and the screw fixing component on the control panel;
[0037] Figure 12 It is a diagram of the connection structure between the capacitor mounting base and the capacitor hole plate;
[0038] Figure 13 It is a three-dimensional structural diagram of a capacitor assembly device;
[0039] Figure 14 It is a three-dimensional connection structure between the flip fixed frame and the flip dynamic frame Figure 1 ;
[0040] Figure 15 It is a three-dimensional connection structure between the flip fixed frame and the flip dynamic frame Figure 2 ;
[0041] Figure 16 for Figure 14 The enlarged structure diagram at C;
[0042] Figure 17 This is a three-dimensional structural diagram of the capacitor installation device;
[0043] Figure 18 A diagram showing the connection structure between the chassis clamping frame and the chassis clamping drive assembly;
[0044] Figure 19 This is a diagram of the matching structure between the chassis flip table and the screw grabbing mounting base;
[0045] Figure 20 It is a three-dimensional connection structure diagram of the box cover mounting device;
[0046] Figure 21 It is a structural diagram of the connection between the gland frame, the gland telescopic rod and the gland fixed rod;
[0047] Figure 22 It is a three-dimensional structural diagram of the box cover grabbing assembly;
[0048] Figure 23A three-dimensional structure for stopping and positioning components Figure 1 ;
[0049] Figure 24 A three-dimensional structure for stopping and positioning components Figure 2 ;
[0050] In the figure, 1-box transport device, 2-chassis detection device, 3-chassis transport positioning assembly, 4-chassis transfer assembly, 5-radiator gluing assembly, 6-chassis pressing assembly, 60-pressing bracket, 61-chassis transport platform, 62-power bracket, 63-pressing plate, 64-pressing drive, 65-pressing plate, 66-pressing drive, 67-main chassis, 68-sub-chassis, 69-adjusting plate, 70-buffering plate, 71-first flushing plate, 72-rotating rod, 73-push-pull drive, 74-second flushing plate, 75-first pressing guide rod, 76-second pressing guide rod, 77-support guide rod, 78-moving platform, 79-support drive, 80-connecting guide rod, 150-integrated platform, 1 51- Radiator transport track, 152- Radiator transport motor, 153- Radiator transport platform, 154- Radiator fixing parts, 155- Radiator positioning frame, 156- Radiator positioning plate, 157- Radiator positioning hole plate, 158- Parts positioning hole, 159- X-axis screw moving part, 160- Y-axis screw moving part, 161- Z-axis screw moving part, 162- Screw drive motor, 163- X-axis welding moving part, 164- Y-axis welding moving part, 165- Z-axis welding moving part, 166- Welding parts, 167- Detection bracket, 168- Observation camera, 169- Pickup platform, 170- Pickup robot, 171- Correction claw part, 172- Grabbing circuit claw part, 175- Screw mounting table, 176- radiator pushing table, 177- XYZ screw moving component, 178- screw hole detection camera, 179- screw moving seat, 180- screw electric push rod, 181- screwdriver moving guide rail, 182- screwdriver moving block, 183- screwdriver driving component, 184- screw grabbing end, 185- grabbing moving seat, 186- screw guide rod, 187- screw spring, 188- X-direction bearing guide rail, 189- X-direction bearing driving component, 190- X-direction bearing sliding seat, 191- Y-direction bearing guide rail, 192- Y-direction bearing driving component, 193- Y-direction bearing sliding seat, 194- radiator pushing bracket, 195- vertical pushing moving component, 196- horizontal pushing moving component, 197- pushing sliding seat , 198-short push end, 199-long push end, 200-radiator observation camera, 210-control panel, 211-capacitor mounting seat, 212-capacitor hole plate, 213-capacitor clamping plate, 214-circuit clamping plate, 215-first clamping drive, 216-second clamping drive, 217-capacitor mounting hole, 218-capacitor blind hole, 219-capacitor moving seat, 220-capacitor mobile drive, 221-capacitor mobile guide rail, 222-screw fixing frame, 223-screw horizontal and vertical moving parts, 224-screw mounting parts, 225-capacitor clamping slot, 226-circuit clamping slot, 227-capacitor manipulator, 228-capacitor placement table, 229-capacitor detection sensor, 230-flip table,231-moving slide, 232-flip fixed frame, 233-flip dynamic frame, 234-guide fixed block, 235-flip driving part, 236-capacitor clamping driving part, 237-capacitor limit driving part, 238-driving part slot, 239-capacitor clamping block, 240-clamping adjustment bolt, 241-capacitor limit block, 242-limit adjustment bolt, 243-guide positioning slot, 244-capacitor frame guide rail, 245-capacitor frame driving part, 246-screw box component, 247-nut end Head, 248-nut tightening drive, 249-nut box components, 260-chassis flip table, 261-chassis flip plate, 262-chassis positioning plate, 263-chassis clamping frame, 264-chassis clamping claw, 265-chassis clamping slide, 266-chassis clamping cylinder, 267-chassis clamping slider, 268-buffer pad, 269-chassis lifting frame, 270-chassis lifting guide rail, 271-chassis lifting seat, 272-chassis lifting motor, 273-chassis rotating motor, 274- Fixed sleeve, 275-rotation sleeve, 276-anti-rotation block, 277-ejection bolt, 278-screw grab mounting seat, 279-screw grab mounting component, 321-chassis transport bracket, 322-chassis transport plate, 323-removal plate transport component, 324-return plate transport component, 325-upper plate transport component, 326-lower plate transport component, 327-positioning plate seat, 328-rotation shaft, 329-return spring, 330-flip rod, 331-flip rod drive, 332-roller , 333-roller, 334-covering frame, 335-covering telescopic rod, 336-telescopic rod driving member, 337-covering wheel, 338-telescopic connecting block, 339-telescopic slider, 340-telescopic guide rail, 341-covering fixed rod, 342-box cover grabbing platform, 343-box cover grabbing claw, 344-box cover grabbing moving part, 345-box cover screw platform, 346-box cover screw grabbing part, 347-box cover screw moving part, 348-box cover screw box, 349-box cover storage rack. , DETAILED DESCRIPTION
[0051] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.
[0052] See Figure 1-Figure 24 , the present invention provides a technical solution:
[0053] An automated assembly production line for boxes includes a box loading device, a box transport device 1, a radiator assembly device, a radiator mounting device, a capacitor assembly device, a capacitor mounting device, a chassis detection device 2, and a box cover mounting device. The box loading device is arranged on the input end of the box transport device 1, and the chassis detection device 2 is arranged between the output end of the box transport device 1 and the box cover mounting device. The radiator mounting device is arranged between the radiator assembly device and the box transport device 1. The capacitor mounting device and the capacitor assembly device are both coordinated with the box transport device 1, and the capacitor assembly device is arranged between the capacitor mounting device and the radiator mounting device. The radiator mounting device is arranged near the side of the box loading device. A chassis transport platform 61 for transporting the chassis is provided on the box transport device 1. All of the above devices are electrically connected to a control center. Among them, the control center is prior art. The box loading device, box transport device 1, radiator assembly device, radiator mounting device, capacitor assembly device, capacitor mounting device, chassis detection device 2, and box cover mounting device are all electrically connected to the control center, and automated production is achieved under the action of the control center. The function of the box loading device is to assemble the chassis and place it on the preset position of the chassis transport platform 61 on the box transport device 1. The box transport device 1 is a transport device in the prior art. The chassis transport platform 61 is used repeatedly on the box transport device 1. During the process of transporting the chassis on the box transport device 1, the chassis transport platform 61 will stop at the radiator installation device, the capacitor assembly device and the capacitor installation device, which is convenient for the assembly of the chassis. The function of the radiator assembly device is to assemble the parts on the radiator together, and then install them into the chassis through the radiator installation device. The function of the capacitor assembly device is to assemble the parts on the capacitor together, and then install them into the chassis through the container installation device. After all the parts are installed, the chassis is tested by the chassis detection device 2 in the prior art. After the test is passed, the chassis cover is fixed by the box cover installation device. The chassis can be accurately positioned on the chassis transport platform 61.
[0054] In some embodiments, the box loading device includes a chassis transport positioning component 3, a chassis transfer component 4, a pressing bracket 60, a power bracket 62, a pressing plate 63, a pressing drive 64, a pressing plate 65 and a pressing drive 66. One side of the chassis transfer component 4 cooperates with the chassis transport positioning component 3, and the other side of the chassis transfer component 4 cooperates with the chassis transport platform 61 on the box transport device 1. The pressing bracket 60 is fixedly set on the box transport device 1 and cooperates with the chassis transport platform 61. The main chassis 67 and the sub-chassis 68 are placed on the chassis transport platform 61. The power bracket 62 is fixedly set on the pressing bracket 60. The pressing drive 64 and the pressing drive 66 are both fixedly set on the power bracket 62. The pressing plate 63 is fixedly set on the output part of the pressing drive 64 and cooperates with the main chassis 67. The pressing plate 65 is fixedly set on the output part of the pressing drive 66 and cooperates with the sub-chassis 68. Among them, the chassis transport positioning assembly 3 and the chassis transfer assembly 4 are both existing technologies and are electrically connected to the control center. The worker places the chassis components on the chassis transport positioning assembly 3, and the chassis transport positioning assembly 3 is transported to a precise position. The chassis transfer assembly 4 moves the chassis on the chassis transport positioning assembly 3 to the preset position of the chassis transport platform 61 on the chassis transport device 1. The clamping drive 64 and the pressing drive 66 are both cylinders or liquid cylinders in the existing technology. The clamping drive 64 and the pressing drive 66 are respectively controlled by different solenoid valves, which are electrically connected to the control center. Under the action of the control center, automatic pressing is achieved. The pressing bracket 60 is used to install the power bracket 62, the chassis transport platform 61 is used to support the assembled chassis and position it, the power bracket 62 is used to install the pressing drive 64 and the pressing drive 66, the pressing drive 64 drives the pressing plate 63 to move up and down and is used to press the main chassis 67, and the pressing drive 66 drives the pressing plate 65 to move up and down and is used to press the auxiliary chassis 68. Four first pressing guide rods 75 are provided and are parallel to each other. The first pressing guide rods 75 guide the pressing plate 63 . Four second pressing guide rods 76 are provided and are parallel to each other. The second pressing guide rods 76 guide the pressing plate 65 .
[0055] In some embodiments, an adjustment plate 69 is fixedly mounted on the compression plate 63. A buffer plate 70 is fixedly mounted on the adjustment plate 69 and is adapted to engage the main chassis 67. The buffer plate 70 is a conventional rubber plate that prevents damage to the main chassis 67 when in contact with the main chassis 67. The adjustment plate 69 is used to adjust the distance between the buffer plate 70 and the compression plate 63.
[0056] In some embodiments, the pressing plate 65 is provided with a first flush pressing plate 71 that cooperates with the sub-chassis 68, and the first flush pressing plate 71 is provided near the side of the pressing plate 63. The first flush pressing plate 71 is hingedly provided on the pressing plate 65, and a rotating rod 72 is fixedly provided on the first flush pressing plate 71. The pressing plate 65 is provided with a rotating groove that cooperates with the rotating rod 72. The rotating rod 72 is hinged to the output part of the push-pull driving member 73, and the fixed part of the push-pull driving member 73 is hinged to the pressing plate 65. The pressing plate 65 is provided with a second flush pressing plate 74 that cooperates with the sub-chassis 68, and the second flush pressing plate 74 is provided away from the side of the pressing plate 63. Among them, in some combined chassis products, it is necessary to further add sub-chassis 68 to the sub-chassis 68, so the bottoms of the two sub-chassis 68 also need to be ensured to be flush, so the second flush pressing plate 74 is used to press the two sub-chassis 68 together. The first flush pressing plate 71 is used to press the main case 67 and the sub-case 68 connected to the main case 67 to be flush. In order to ensure a better pressing effect, when pressing the two sub-cases 68, the first flush pressing plate 71 needs to be retracted. The lower end of the first flush pressing plate 71 is longer than the lower end of the second flush pressing plate 74. When pressing the main case 67 and the sub-case 68, the second flush pressing plate 74 will not contact the sub-case 68. When pressing the two sub-cases 68, the push-pull driving member 73 is controlled to drive the first flush pressing plate 71 to rotate through the rotating rod 72. When the second flush pressing plate 74 is working, the first flush pressing plate 71 will not contact the main case 67 and the sub-case 68. The push-pull driving member 73 is a cylinder or a liquid cylinder in the prior art. The cylinder or the liquid cylinder is controlled by an electromagnetic valve, and the electromagnetic valve is electrically connected to the control center.
[0057] In some embodiments, the chassis transport platform 61 is fixedly mounted on a support guide rod 77, which is mounted on a movable platform 78, which is mounted on the output portion of a support driver 79. The support driver 79 is fixedly mounted on a press-fit bracket 60, which is provided with a support guide hole that mates with the support guide rod 77. The support driver 79 is fixed to the press-fit bracket 60 via a connecting guide rod 80, and the movable platform 78 is provided with a connecting guide hole that mates with the connecting guide rod 80. Among them, the support drive member 79 is a pneumatic cylinder or a hydraulic cylinder in the prior art, which is controlled by a solenoid valve, which is electrically connected to the control center. The cylinder body of the pneumatic cylinder or the hydraulic cylinder is fixed to the pressing bracket 60 by four mutually parallel connecting guide rods 80. A movable platform 78 is fixedly installed on the output shaft of the pneumatic cylinder or the hydraulic cylinder, and four mutually parallel supporting guide rods 77 are installed on the movable platform 78. The chassis transport platform 61 is fixedly installed on the end of the supporting guide rods 77. Under the action of the pneumatic cylinder or the hydraulic cylinder, the chassis transport platform 61 can be driven to move up and down. When the chassis transport platform 61 moves down, it will not contact the conveyor belt. When it moves up, it can contact and accurately position the assembled chassis, so as not to affect the conveyor belt that transports the assembled chassis.
[0058] In some embodiments, the radiator assembly device includes a radiator gluing assembly 5, an integrated platform 150, a radiator transport assembly, a radiator positioning assembly, a screw fixing assembly, a welding assembly and a detection assembly. The integrated platform 150 is arranged between the radiator gluing assembly 5 and the radiator installation device. The radiator transport assembly is fixedly arranged on the integrated platform 150 and arranged along the length direction of the integrated platform 150. The radiator positioning assembly, the screw fixing assembly, the welding assembly and the detection assembly are all fixedly arranged on the integrated platform 150 and cooperate with the radiator transport assembly. The screw fixing assembly is arranged between the radiator positioning assembly and the welding assembly and cooperates with the radiator positioning assembly. The welding assembly is arranged between the screw fixing assembly and the detection assembly. Among them, the radiator gluing component 5 is a gluing device in the prior art and is electrically connected to the control center. The radiator gluing component 5 applies thermal conductive silicone to the radiator. After coating, it is grabbed by the robot on the production line and put on the integrated platform 150 for assembly. The integrated platform 150 is used to install the radiator transportation component, radiator positioning component, screw fixing component, welding component and detection component. The radiator transportation component, radiator positioning component, screw fixing component, welding component and detection component are all electrically connected to the control center. At one end of the radiator transportation component, the radiator is first fixed on the radiator transportation component, and then the radiator transportation component drives the radiator to move. The radiator moves to the radiator positioning assembly, and at the position of the radiator positioning assembly, the electronic components are installed on the radiator under the positioning of the radiator positioning assembly. After the installation is completed, the screw fixing assembly works, and the electronic components are fixed to the radiator by screws. Then the radiator transport assembly drives the radiator to the welding assembly position, and the circuit board is installed on the electronic components by the picking robot 170, and then soldered by the welding assembly. After the welding is completed, it is inspected by the detection assembly. If the inspection is qualified, it will enter the next process. If the inspection is unqualified, it will return to the initial position at the end of the radiator transport assembly, and the unqualified products will be removed manually.
[0059] In some embodiments, the radiator transport assembly includes a radiator transport rail 151, a radiator transport motor 152, a radiator transport platform 153, and a radiator fixing component 154. The radiator transport rail 151 is fixedly mounted on the integrated platform 150, the radiator transport platform 153 is slidably mounted on the radiator transport rail 151, the radiator transport motor 152 is fixedly mounted on the integrated platform 150 and is used to drive the radiator transport platform 153 to move, and the radiator fixing component 154 is fixedly mounted on the radiator transport platform 153. The radiator transport motor 152 is a conventional motor and is electrically connected to a control center. A transmission screw is fixedly connected to the radiator transport motor 152, which is threadedly engaged with the radiator transport platform 153. Driven by the radiator transport motor 152, the radiator can move along the direction of the radiator transport rail 151. The radiator fixing component 154 is a conventional component that can accurately fix the radiator on the radiator transport platform 153.
[0060] In some embodiments, the radiator positioning assembly includes a radiator positioning frame 155, a radiator positioning plate 156 and a radiator positioning hole plate 157. The radiator positioning frame 155 is fixedly set on the integrated platform 150, the radiator positioning plate 156 is fixedly set on the radiator positioning frame 155, and a mounting hole is set in the middle of the radiator positioning plate 156. The radiator positioning hole plate 157 can be removably set in the mounting hole, and a part positioning hole 158 is set on the radiator positioning hole plate 157. Among them, the radiator positioning frame 155 is set on the output part of the electric push rod in the prior art, and the electric push rod is fixedly set on the integrated platform 150. The electric push rod is electrically connected to the control center. After the electronic components are installed on the radiator, it is necessary to drive the radiator positioning plate 156 to move upward, so that it is convenient for the radiator transport platform 153 to drive the radiator to move. The radiator positioning plate 156 is fixed on the radiator positioning frame 155. The radiator positioning plate 156 is used to install the radiator positioning hole plate 157. Since the models of radiators are various, the models of radiator positioning hole plates 157 are also various. The position and size of the part positioning hole 158 on the radiator positioning hole plate 157 are also different. The part positioning hole 158 is a hole for placing electronic components. There is still a groove on the edge of the part positioning hole 158. The groove is convenient for screws to pass through. The electronic components and the radiator are fixedly connected with screws.
[0061] In some embodiments, the screw fixing assembly includes an X-direction screw moving component 159, a Y-direction screw moving component 160, a Z-direction screw moving component 161 and a screw driving motor 162. The X-direction screw moving component 159 is fixedly set on the integrated platform 150 and is arranged parallel to the radiator transport track 151. The Y-direction screw moving component 160 is fixedly set on the output part of the X-direction screw moving component 159. The Z-direction screw moving component 161 is fixedly set on the output part of the Y-direction screw moving component 160. The screw driving motor 162 is fixedly set on the output part of the Z-direction screw moving component 161. Among them, the X-direction screw moving component 159, the Y-direction screw moving component 160, and the Z-direction screw moving component 161 are all moving components in the prior art, the screw driving motor 162 is a motor in the prior art, and the X-direction screw moving component 159, the Y-direction screw moving component 160, the Z-direction screw moving component 161 and the screw driving motor 162 are all electrically connected to the control center. The X-direction screw moving component 159, the Y-direction screw moving component 160 and the Z-direction screw moving component 161 are used in combination to drive the screw driving motor 162 to move in three-dimensional space. A screwdriver in the prior art is provided on the output part of the screw driving motor 162, which can drive the screw to rotate and fix the electronic components and the radiator together.
[0062] In some embodiments, the welding assembly includes an X-axis welding movable component 163, a Y-axis welding movable component 164, a Z-axis welding movable component 165, and a welding component 166. The X-axis welding movable component 163 is fixedly mounted on the integrated platform 150 and parallel to the radiator transport track 151. The Y-axis welding movable component 164 is fixedly mounted on the output portion of the X-axis welding movable component 163. The Z-axis welding movable component 165 is fixedly mounted on the output portion of the Y-axis welding movable component 164. The welding component 166 is fixedly mounted on the output portion of the Z-axis welding movable component 165. The X-axis welding movable component 163, the Y-axis welding movable component 164, the Z-axis welding movable component 165, and the welding component 166 are all components known in the art and are electrically connected to a control center. The X-axis welding movable component 163, the Y-axis welding movable component 164, and the Z-axis welding movable component 165 work together to drive the welding component 166 to move in space. The welding component 166 is used to weld electronic components and circuit boards together.
[0063] In some embodiments, the inspection assembly includes an inspection bracket 167 and an observation camera 168. The inspection bracket 167 is fixedly mounted on the integrated platform 150, and the observation camera 168 is fixedly mounted on the inspection bracket 167. The inspection bracket 167 is used to mount the observation camera 168, which is a motor in the prior art and is electrically connected to the control center. The main function of the observation camera 168 is to observe the welding conditions between the electronic components and the circuit board.
[0064] In some embodiments, the heat sink assembly apparatus further includes a pickup platform 169 and a pickup robot 170. Both the pickup platform 169 and the pickup robot 170 are positioned near the soldering assembly. The pickup platform 169 and the heat sink transport assembly cooperate with the pickup robot 170. A correction claw component 171 and a circuit gripping claw component 172 are fixedly mounted on the pickup robot 170. A circuit board is placed on the pickup platform 169. The pickup robot 170 uses the conventional circuit gripping claw component 172 to grab the circuit board from the pickup platform 169 and place it on the electronic component. Before placement, the observation camera 168 detects whether the pins on the electronic component are in a vertical position. If not, the pickup robot 170 is controlled to drive the conventional correction claw component 171 to correct the pins. The pickup robot 170, the correction claw component 171, and the circuit gripping claw component 172 are all electrically connected to a control center.
[0065] In some embodiments, the radiator mounting device includes a screw mounting platform 175, a radiator pushing platform 176, a screw mounting assembly, a radiator supporting assembly, and a radiator pushing assembly. The screw mounting platform 175 and the radiator pushing platform 176 are respectively arranged on both sides of the chassis transport device 1, and the radiator pushing platform 176 cooperates with the radiator assembly device. The screw mounting assembly is fixedly mounted on the screw mounting platform 175 and cooperates with the chassis on the chassis transport platform 61. The radiator supporting assembly and the radiator pushing assembly are both fixedly mounted on the radiator pushing platform 176 and cooperate with the chassis on the chassis transport platform 61. The screw mounting platform 175 is used to install the screw mounting assembly, and the radiator pushing platform 176 is used to install the radiator supporting assembly and the radiator pushing assembly. The screw mounting assembly, the radiator supporting assembly, and the radiator pushing assembly are all electrically connected to the control center, and the control center realizes automated production. The radiator supporting assembly is used to transport the radiator, the radiator pushing assembly pushes the radiator into the chassis, and the screw mounting assembly is used to drive screws to secure the radiator within the chassis.
[0066] In some embodiments, the screw installation assembly includes an XYZ screw moving component 177, a screw hole detection camera 178, a screw moving seat 179, a screw electric push rod 180, a screwdriver moving guide rail 181, a screwdriver moving block 182 and a screwdriver driving component 183. The XYZ screw moving component 177 is fixedly set on the screw mounting platform 175, the screw hole detection camera 178 and the screw moving seat 179 are both fixedly set on the output part of the XYZ screw moving component 177 and are both coordinated with the chassis on the chassis transport platform 61, the screw electric push rod 180 is fixedly set on the upper end of the screw moving seat 179, the screwdriver moving guide rail 181 is fixedly set on the lower end of the screw moving seat 179, the screwdriver moving block 182 is slidably set on the screwdriver moving guide rail 181 and is connected to the output end of the screw electric push rod 180, and the screwdriver driving component 183 is fixedly set on the screwdriver moving block 182. Among them, the screw moving seat 179, the screw electric push rod 180, the screwdriver moving guide rail 181, the screwdriver moving block 182 and the screwdriver driving part 183 constitute the screw installation component 224, the screw hole detection camera 178 is a camera in the prior art, the XYZ screw moving component 177 is a moving mechanism in the prior art, the XYZ screw moving component 177 and the screw hole detection camera 178 are both electrically connected to the control center, the function of the XYZ screw moving component 177 is to drive the screw hole detection camera 178 and the screw installation component 224 to move, the screw installation component 224 moves to drive screws, and the screw hole detection camera 178 is used to observe the position of the screw holes on the chassis on the box transport device 1.
[0067] In some embodiments, the screw mounting component 224 includes a screw moving seat 179, a screw electric push rod 180, a screwdriver moving guide rail 181, a screwdriver moving block 182 and a screwdriver driving component 183. The screw moving seat 179 is fixedly set on the output part of the XYZ screw moving component 177, the screw electric push rod 180 is fixedly set on the upper end of the screw moving seat 179, the screwdriver moving guide rail 181 is fixedly set on the lower end of the screw moving seat 179, the screwdriver moving block 182 is slidably set on the screwdriver moving guide rail 181 and on the output end of the screw electric push rod 180, and the screwdriver driving component 183 is fixedly set on the screwdriver moving block 182. The screw moving seat 179 is used to install the screw electric push rod 180 and the screwdriver moving guide rail 181. The screw electric push rod 180 is an electric push rod in the prior art and is electrically connected to the control center. The function of the screw electric push rod 180 is to drive the screwdriver driving component 183 to move on the screwdriver moving guide rail 181. The screwdriver moving guide rail 181 guides the movement of the screwdriver moving block 182. The screwdriver moving block 182 is used to install the screwdriver driving component 183. The screwdriver driving component 183 is used to install the screwdriver in the prior art. The screwdriver driving component 183 is electrically connected to the control center.
[0068] In some embodiments, the screw mounting component 224 also includes a screw grabbing end 184, a grabbing moving seat 185, a screw guide rod 186 and a screw spring 187. The grabbing moving seat 185 is slidably set on the screwdriver moving guide rail 181, and the screw grabbing end 184 is fixedly set on the output part of the screwdriver driving member 183. The grabbing moving seat 185 is provided with a rotating hole that cooperates with the screw grabbing end 184. One end of the screw guide rod 186 is fixed on the screwdriver moving block 182. The grabbing moving seat 185 is provided with a guide hole that cooperates with the other end of the screw guide rod 186. The screw spring 187 is sleeved on the screw guide rod 186 and its two ends are respectively in contact with the screwdriver moving block 182 and the grabbing moving seat 185. The grabbing moving seat 185 is arranged on the screwdriver moving guide rail 181 and moves along the screwdriver moving guide rail 181. The end of the screw guide rod 186 is fixed on the screwdriver moving block 182 and limits the movement of the grabbing moving seat 185. The screw spring 187 is arranged on the screw guide rod 186 and separates the grabbing moving seat 185 from the screwdriver moving block 182. The screw grabbing end 184 is a prior art. The screw grabbing end 184 is arranged on the output part of the screwdriver driving part 183. The screw grabbing end 184 can both slide and rotate in the guide hole on the screw guide rod 186. The screw grabbing end 184 is a prior art device.
[0069] In some embodiments, the radiator supporting assembly includes an X-axis supporting guide rail 188, an X-axis supporting drive member 189, an X-axis supporting sliding seat 190, a Y-axis supporting guide rail 191, a Y-axis supporting drive member 192 and a Y-axis supporting sliding seat 193. The X-axis supporting guide rail 188 is fixedly set on the screw mounting platform 175 and is arranged parallel to the box transport device 1. The X-axis supporting drive member 189 is fixedly set on the screw mounting platform 175 and is used to drive the X-axis supporting sliding seat 190 to slide on the X-axis supporting guide rail 188. The Y-axis supporting guide rail 191 is fixedly set on the X-axis supporting sliding seat 190. The Y-axis supporting drive member 192 is fixedly set on the X-axis supporting sliding seat 190 and is used to drive the Y-axis supporting sliding seat 193 to slide on the Y-axis supporting guide rail 191. The chassis is set in the Y-axis supporting sliding seat 193 and cooperates with the Y-axis supporting sliding seat 193. The X-direction load-bearing guide rail 188 is arranged parallel to the box transport device 1. The X-direction load-bearing driving member 189 and the Y-direction load-bearing driving member 192 are both motors in the prior art. The function of the X-direction load-bearing driving member 189 is to drive the X-direction load-bearing sliding seat 190 to move on the X-direction load-bearing guide rail 188. The Y-direction load-bearing guide rail 191 is fixed on the X-direction load-bearing sliding seat 190. The function of the Y-direction load-bearing driving member 192 is to drive the Y-direction load-bearing sliding seat 193 to move on the Y-direction load-bearing guide rail 191. A sliding groove is provided in the Y-direction load-bearing sliding seat 193, and the radiator slides in the sliding groove.
[0070] In some embodiments, the radiator propulsion assembly includes a radiator propulsion bracket 194, a vertical propulsion moving component 195, a horizontal propulsion moving component 196, a propulsion sliding seat 197, a short push end 198 and a long push end 199. The radiator propulsion bracket 194 is fixedly set on the screw mounting platform 175, the vertical propulsion moving component 195 is set on the radiator propulsion bracket 194, the horizontal propulsion moving component 196 is fixedly set on the output part of the vertical propulsion moving component 195, the propulsion sliding seat 197 is fixedly set on the output part of the horizontal propulsion moving component 196, and the short push end 198 and the long push end 199 are both fixedly set on the propulsion sliding seat 197. The radiator propulsion bracket 194 is fixedly set on the screw mounting platform 175 for installing the vertical propulsion moving component 195. The vertical propulsion moving component 195 drives the propulsion sliding seat 197 to move up and down. The horizontal propulsion moving component 196 is set on the vertical propulsion moving component 195 to drive the propulsion sliding seat 197 to move horizontally. The vertical propulsion moving component 195 and the horizontal propulsion moving component 196 are both existing technologies and are electrically connected to the control center. The propulsion sliding seat 197 is used to install the short push end 198 and the long push end 199. In the initial state, the short push end 198 is used to push the radiator to move. When the radiator contacts the chassis, the long push end 199 is used to push the radiator into the chassis.
[0071] In some embodiments, a radiator observation camera 200 is provided on the top of the radiator propulsion bracket 194. The radiator observation camera 200 is a camera in the prior art, and the function of the radiator observation camera 200 is to observe the position of the screw holes on the radiator.
[0072] In some embodiments, the capacitor assembly device includes a control panel 210, a capacitor mounting seat 211, a capacitor hole plate 212, a capacitor clamping plate 213, a circuit clamping plate 214, a first clamping drive 215, a second clamping drive 216, a capacitor moving component and a screw fixing component, the fixed portion of the capacitor moving component is fixedly set on the control panel 210, the lower end of the capacitor mounting seat 211 is fixedly set on the output portion of the capacitor moving component, the capacitor hole plate 212 is fixedly set on the top of the capacitor mounting seat 211, and the capacitor hole plate A capacitor mounting hole 217 for placing a capacitor is provided on 212, and a capacitor blind hole 218 is provided on the capacitor mounting seat 211 to cooperate with the capacitor mounting hole 217. The capacitor clamping plate 213 cooperates with the middle part of the capacitor and is fixedly connected to the output portion of the first clamping driver 215. The first clamping driver 215 is fixedly set on the capacitor mounting seat 211. The second clamping driver 216 is fixedly set on both ends of the capacitor hole plate 212, and the circuit clamping plate 214 is fixedly set on the output portion of the second clamping driver 216. The first clamping driver 215 and the second clamping driver 216 are symmetrically arranged on the capacitor hole plate 212. Among them, the control panel platform 210 is used to install the capacitor moving component and the screw fixing component. The capacitor moving component moves together with the capacitor mounting seat 211. The capacitor clamping plate 213 is set on the capacitor mounting seat 211 and used together with the capacitor mounting seat 211. The capacitor mounting hole 217 on the capacitor hole plate 212 is used in conjunction with the capacitor blind hole 218 on the capacitor mounting seat 211 to place the capacitor. Then, the first clamping driving member 215 drives the capacitor clamping plate 213 to move and press against the side of the capacitor, thereby preventing the capacitor from moving in the capacitor mounting hole 217. After the circuit board is placed on the capacitor, the two second clamping driving members 216 drive the two circuit clamping plates 214 to move toward each other and fix the circuit board. Finally, the capacitor moving component and the screw fixing component are used in conjunction to fix the circuit board on the capacitor by screws. The first clamping driving member 215 and the second clamping driving member 216 are both cylinders in the prior art. The two cylinders are controlled by different solenoid valves respectively. The solenoid valve, the capacitor moving component and the screw fixing component are all electrically connected to the control center, and automated production is achieved under the action of the control center.
[0073] In some embodiments, the capacitor moving assembly includes a capacitor moving seat 219, a capacitor moving driver 220, and a capacitor moving guide rail 221. The capacitor moving guide rail 221 is fixedly mounted on the control panel 210. The capacitor moving driver 220 is fixedly mounted on the control panel 210 and is used to drive the capacitor moving seat 219 to slide on the capacitor moving guide rail 221. The capacitor moving driver 220 is a motor in the prior art and is electrically connected to the control center. A transmission screw is provided on the output shaft of the capacitor moving driver 220. The transmission screw is threadedly engaged with the capacitor moving seat 219. The capacitor moving driver 220 pushes the capacitor moving seat 219 to move on the capacitor moving guide rail 221. The capacitor moving seat 219 is used to mount the capacitor mounting seat 211. By moving and engaging with the screw fixing assembly, screws in different positions can be installed.
[0074] In some embodiments, two capacitor mounting seats 211 are provided on the capacitor movable seat 219, one capacitor mounting seat 211 is provided with a capacitor blind hole 218, and the other capacitor mounting seat 211 is provided with two capacitor blind holes 218. Since two types of products are required, one is a capacitor independently provided with a circuit board, and the other is a circuit board provided with two capacitors, in order to reduce costs, both capacitor mounting seats 211 are provided on the capacitor movable seat 219, which also makes the structure of the entire device more compact.
[0075] In some embodiments, the screw fixing assembly includes a screw fixing frame 222, a screw horizontal and vertical moving component 223, and a screw mounting component 224. The screw fixing frame 222 is fixedly mounted on the control panel 210, the screw horizontal and vertical moving component 223 is fixedly mounted on the top of the screw fixing frame 222, and the screw mounting component 224 is fixedly mounted on the output portion of the screw horizontal and vertical moving component 223 and cooperates with the capacitor mounting seat 211. The screw fixing frame 222 is used to mount the screw horizontal and vertical moving component 223, the screw horizontal and vertical moving component 223 is used to drive the screw mounting component 224 to move, and the screw mounting component 224 is used to grasp and install screws. The screw horizontal and vertical moving component 223 and the screw mounting component 224 are both existing technologies and are both electrically connected to the control center to achieve automated installation.
[0076] In some embodiments, the capacitor clamping plate 213 is provided with a capacitor clamping groove 225 that mates with the sidewall of the capacitor, and the circuit clamping plate 214 is provided with a circuit clamping groove 226 that mates with the end of the circuit board. The capacitor clamping groove 225 provided on the capacitor clamping plate 213 better mates with the sidewall of the capacitor, preventing damage to the capacitor. The circuit clamping groove 226 provided on the circuit clamping plate 214 better secures the circuit board within the circuit clamping groove 226, preventing the circuit board from moving and deviating from its position on the capacitor.
[0077] In some embodiments, a capacitor manipulator 227 and a capacitor placement table 228 are further included. The capacitor placement table 228 cooperates with the capacitor manipulator 227, which in turn cooperates with the capacitor orifice plate 212. The capacitor manipulator 227 is conventional and electrically connected to the control center. The capacitor placement table 228 is used to place circuit boards and capacitors. The circuit boards and capacitors are placed in two different areas. Under the control of the control center, the capacitors are first grasped, and then the circuit boards are grasped after the capacitors are fixed. After the capacitors and circuit boards are assembled, the assembled capacitor assembly is grasped and released to the next process.
[0078] In some embodiments, a capacitance detection sensor 229 is provided on the capacitor mounting base 211. The capacitance detection sensor 229 is an infrared detection sensor in the prior art. The capacitance detection sensor 229 is electrically connected to the control center. When the capacitor mounting base 211 is detected, the circuit board is captured.
[0079] In some embodiments, the capacitor assembly device also includes a flip table 230, a movable slide 231, a flip frame 232, a flip frame 233, a guide fixed block 234, a flip drive 235, a capacitor clamping drive 236, a capacitor limit drive 237 and a capacitor frame adjustment assembly. The flip table 230 is arranged between the control panel table 210 and the box transport device 1. The capacitor frame adjustment assembly and the screw fixing assembly are both fixedly arranged on the flip table 230. The movable slide 231 is fixedly arranged on the output part of the capacitor frame adjustment assembly. The flip frame 232 is fixedly arranged on the movable slide 231. The flip frame 233 is rotatably arranged on the flip frame 232. The flip drive 235 is fixedly arranged on the flip frame 232 and is used to drive the flip frame 233 to rotate. Guide fixed blocks 234 are provided on both ends of the flip frame 233. Capacitor clamping drives 236 and capacitor limit drives 237 are provided on the guide fixed blocks 234. Among them, the flip table 230 is used to install the capacitor rack adjustment assembly and the screw fixing assembly. The capacitor rack adjustment assembly drives the capacitor rack, capacitor fixing plate, and capacitor to move, and the screw fixing assembly is used to clamp and install screws and nuts. The flip driver 235 is a motor in the prior art, the capacitor clamping driver 236 is a clamping cylinder in the prior art, and the capacitor limit driver 237 is a flip cylinder in the prior art. The capacitor clamping driver 236 and the capacitor limit driver 237 are both controlled by independent solenoid valves in the prior art. The solenoid valve, flip driver 235, capacitor rack adjustment assembly, and screw fixing assembly are all electrically connected to the control center. Under the control of the control center, the flip driver 235, capacitor clamping driver 236, capacitor limit driver 237, capacitor rack adjustment assembly, and screw fixing assembly work together to achieve automated production. The flip frame 232 is used to install the flip frame 233. The two ends of the flip frame 233 are coaxially provided with rotating shafts. The two ends of the flip frame 233 are respectively connected to the two rotating shafts. The two rotating shafts are both provided on the flip frame 232. The output shaft of the flip driving member 235 is directly connected to the rotating shaft through a coupling. Guide fixing blocks 234 are fixedly provided on both ends of the flip frame 233. The guide fixing blocks 234 have two functions. One is to install the capacitor clamping driving member 236 and the capacitor limiting driving member 237 through the driving member slot 238. Each guide fixing block 234 is installed with a capacitor clamping driving member 236 and a capacitor limiting driving member 237. The second is to provide a guide positioning groove 243 on the guide fixing block 234 to facilitate the installation of the capacitor frame.In the initial state, the guide positioning slot 243 is in a vertical state. The capacitor rack is then grabbed by the grasping robot and inserted into the guide positioning slot 243. The capacitor rack is then fixed in the guide positioning slot 243 by the capacitor clamping drive 236. The capacitor rack and the capacitor are then fixed together by the screw fixing assembly. The flip frame 233 is then driven to rotate 90°. The capacitor is inserted into the capacitor rack by the grasping robot. The capacitor limit drive 237 is then controlled to press on the upper end of the capacitor. The flip frame 233 is then controlled to rotate 180° so that the tail of the capacitor faces upward. The capacitor fixing plate is then placed on the tail of the capacitor. There is a screw at the tail of the capacitor. The nut is fixed to the screw by the screw fixing assembly. In this way, the capacitor rack, the capacitor fixing plate and the capacitor are fixed together. Finally, the flip frame 233 is restored to its initial state. The capacitor clamping drive 236 and the capacitor limit drive 237 are controlled to loosen the capacitor rack and the capacitor. The assembled product is taken away by the grasping robot. The subsequent capacitors are assembled in this cycle.
[0080] In some embodiments, a driver slot 238 is provided within the guide fixing block 234, and both the flip driver 235 and the capacitor clamping driver 236 are disposed within the driver slot 238. The driver slot 238 is provided for mounting the capacitor clamping driver 236 and the capacitor limit driver 237. This prevents external structural components from interfering with the operation of the capacitor clamping driver 236 and the capacitor limit driver 237, and also makes the overall device more compact.
[0081] In some embodiments, a capacitor clamping block 239 is provided on the capacitor clamping driver 236, a clamping adjustment bolt 240 is provided on the capacitor clamping block 239, and a capacitor limit driver 237 is provided with a capacitor limit block 241, and a limit adjustment bolt 242 is provided on the capacitor limit block 241. The capacitor clamping block 239 is provided for mounting the clamping adjustment bolt 240, and the capacitor clamping block 239 and the clamping adjustment bolt 240 are threadedly engaged, and the capacitor limit block 241 is provided for mounting the limit adjustment bolt 242, and the capacitor limit block 241 and the limit adjustment bolt 242 are threadedly engaged. Under the action of the clamping adjustment bolt 240 and the limit adjustment bolt 242, the fixed position of the capacitor is made more precise, and the installation of screws and nuts is facilitated.
[0082] In some embodiments, the capacitor rack adjustment assembly includes a capacitor rack guide rail 244 and a capacitor rack driver 245. The capacitor rack guide rail 244 is fixedly mounted on the flip table 230. The capacitor rack driver 245 is fixedly mounted on the flip table 230 and is used to drive the movable slide 231 to slide on the capacitor rack guide rail 244. The capacitor rack driver 245 is a motor in the prior art and is electrically connected to the control center. A transmission screw is provided on the output shaft of the capacitor rack driver 245. The transmission screw is threadedly engaged with the movable slide 231. Under the action of the capacitor rack driver 245, the movable slide 231 can move on the capacitor rack guide rail 244.
[0083] In some embodiments, the screw fixing assembly includes a screw fixing frame 222, a screw horizontal and vertical moving member 223, and a screw installation member 224. The screw fixing frame 222 is fixedly mounted on a turning platform 230, the screw horizontal and vertical moving member 223 is fixedly mounted on the top of the screw fixing frame 222, and the screw installation member 224 is fixedly mounted on the output portion of the screw horizontal and vertical moving member 223 and cooperates with the turning frame 233. A screw box member 246 is mounted on the turning platform 230 and cooperates with the screw installation member 224. The screw fixing frame 222 is fixed to the turning platform 230 and is used to mount the screw horizontal and vertical moving member 223. The screw horizontal and vertical moving member 223 is used to drive the installation nut tightening driver 248 and the screw installation member 224 to move. Both the screw horizontal and vertical moving member 223 and the screw installation member 224 are conventional and are electrically connected to a control center. The screw installation member 224 is used to grasp and tighten screws. The screw box member 246 is conventional and contains screws.
[0084] In some embodiments, the screw fixing assembly also includes a nut end 247 and a nut tightening driver 248. The nut tightening driver 248 is fixedly arranged on the output portion of the screw horizontal and vertical moving component 223, and the nut end 247 is fixedly arranged on the output portion of the nut tightening driver 248. A nut box component 249 that cooperates with the nut end 247 is provided on the flip table 230. Among them, the nut tightening driver 248 is a prior art and is electrically connected to the control center. The nut tightening driver 248 drives the nut end 247 to rotate. The nut end 247 is a magnetic nut end. The nut end 247 can both grab the nut and fix the nut on the capacitor. The nut box component 249 is a prior art device, and a nut is placed inside it.
[0085] In some embodiments, the capacitor installation device includes a chassis flip table 260, a chassis flip plate 261, a chassis positioning plate 262, a chassis clamping frame 263, a chassis clamping claw 264, a chassis clamping drive assembly and a lifting and rotating assembly. The lifting and rotating assembly is fixedly set on the chassis flip table 260, the chassis flip table 260 cooperates with the chassis transport device 1, the chassis flip plate 261 is fixedly set on the output part of the lifting and rotating assembly, the chassis positioning plate 262 is fixedly set on the chassis flip plate 261 and cooperates with the upper surface of the chassis, the chassis clamping drive assembly is fixedly set on the chassis flip plate 261, and two chassis clamping frames 263 are provided on the output part of the chassis clamping drive assembly, which respectively cooperate with the two side surfaces of the chassis, and the chassis clamping frame 263 is provided with a chassis clamping claw 264 that cooperates with the side edge of the chassis. The chassis flip table 260 is used to install the lifting and rotating assembly, which is used to install the chassis flip plate 261. The chassis flip plate 261 is used to install the chassis positioning plate 262 and the chassis clamping drive assembly. After the capacitor assembly is placed inside the chassis, the chassis clamping drive assembly drives the chassis clamping frame 263 to clamp the two sides of the chassis. The upper end opening of the chassis is then covered by installing the chassis positioning plate 262. Under the action of the lifting and rotating assembly, the chassis is rotated 180°, from the bottom-down chassis to the bottom-up chassis, which makes it easier to install screws. The chassis clamping claws 264 on the chassis clamping frame 263 directly act on the side edges of the chassis, thus preventing the chassis from falling off the chassis clamping frame 263 during the flipping process. The chassis clamping drive assembly and the lifting and rotating assembly are both electrically connected to the control center, and under the control of the control center, automated clamping and flipping can be achieved.
[0086] In some embodiments, the chassis clamping drive assembly includes a chassis clamping rail 265, a chassis clamping cylinder 266 and a chassis clamping slider 267. The chassis clamping rail 265 is fixed on the chassis flip plate 261. Chassis clamping sliders 267 are slidably set on both ends of the chassis clamping rail 265. The two chassis clamping frames 263 are respectively fixed on the two chassis clamping sliders 267. Chassis clamping cylinders 266 are fixed on both sides of the chassis flip plate 261 to push the chassis clamping sliders 267 to move. Among them, the chassis clamping cylinder 266 is a cylinder in the prior art, the chassis clamping cylinder 266 is connected to the solenoid valve in the prior art, the solenoid valve is electrically connected to the control center, the chassis clamping slide rail 265 is fixed on the chassis flip plate 261 for installing the chassis clamping slider 267, the chassis clamping slider 267 is used in conjunction with the chassis clamping slide rail 265 and does not detach, the chassis clamping cylinder 266 is fixed on the chassis flip plate 261, the output end of the chassis clamping cylinder 266 is connected to the chassis clamping frame 263, the chassis clamping frame 263 is connected to the chassis clamping slider 267, under the action of the chassis clamping cylinder 266, the chassis clamping slider 267 and the chassis clamping frame 263 move together on the chassis clamping slide rail 265.
[0087] In some embodiments, the chassis clamping cylinders 266 on either side of the chassis flip plate 261 are symmetrically arranged, and the two chassis clamping frames 263 are symmetrically arranged. The chassis is a square box, and since the chassis positioning plate 262 needs to accurately cover the chassis opening, the chassis clamping frames 263 on both sides move the same distance, which facilitates operation and control. Therefore, the two chassis clamping cylinders 266 and chassis clamping frames 263 are symmetrically arranged.
[0088] In some embodiments, a buffer plate 268 is provided in the middle of the chassis clamping frame 263 to engage with the side wall of the chassis. Since the chassis clamping frame 263 directly acts on the chassis, it is easy for the chassis to deform. Therefore, the buffer plate 268 is provided to cushion the impact of the chassis. The buffer plate 268 is an elastic rubber plate that reduces deformation of the chassis.
[0089] In some embodiments, the lifting and rotating assembly includes a chassis lifting frame 269, a chassis lifting guide rail 270, a chassis lifting seat 271, a chassis lifting motor 272 and a chassis rotation motor 273. The chassis lifting frame 269 is fixedly set on the chassis flip table 260, the chassis lifting guide rail 270 is fixedly set on the chassis lifting frame 269, the chassis lifting seat 271 is slidably set on the chassis lifting guide rail 270, the chassis lifting motor 272 is fixedly set on the chassis lifting frame 269 and is used to drive the chassis lifting seat 271 to move, the fixed part of the chassis rotation motor 273 is fixedly set on the chassis lifting seat 271, and the chassis flip plate 261 is set on the output part of the chassis rotation motor 273. Among them, the chassis lifting motor 272 and the chassis rotating motor 273 are both motors in the prior art. The chassis lifting motor 272 and the chassis rotating motor 273 are both electrically connected to the control center. The chassis lifting frame 269 is fixed on the chassis flip table 260 to install the chassis lifting guide rail 270 and the chassis lifting motor 272. A transmission screw is provided on the chassis lifting motor 272, and the transmission screw is threadedly matched with the chassis lifting seat 271. The chassis lifting seat 271 will not disengage when sliding on the chassis lifting guide rail 270, so that the chassis lifting motor 272 can drive the chassis lifting seat 271 to move in the vertical direction. The function of the chassis rotating motor 273 is to rotate the chassis flip plate 261 in the vertical direction. Each rotation of the chassis flip plate 261 is 180°, so that the opening of the chassis is either facing up or down.
[0090] In some embodiments, a fixed sleeve 274 is fixedly disposed on the chassis lift base 271, a rotating sleeve 275 is rotatably disposed within the fixed sleeve 274, the chassis flip plate 261 is fixedly connected to the rotating sleeve 275, and the rotating sleeve 275 is drivingly connected to the output shaft of the chassis rotating motor 273. Since the mass of the capacitors placed in the chassis is relatively large, the fixed sleeve 274 and the rotating sleeve 275 are provided to bear the weight of the chassis. The fixed sleeve 274 is fixed to the chassis lift base 271, one end of the rotating sleeve 275 is disposed within the fixed sleeve 274, and the other end of the rotating sleeve 275 is fixedly connected to the chassis flip plate 261. The output shaft of the chassis rotating motor 273 can be directly connected to the rotating sleeve 275 to drive the rotating sleeve 275 to rotate. A driving gear can be disposed on the output shaft of the chassis rotating motor 273, and a driven gear can be disposed on the rotating sleeve 275 to mesh with the driven gear, thereby also driving the rotating sleeve 275 to rotate.
[0091] In some embodiments, an anti-rotation block 276 is provided on the chassis positioning plate 262, and a knockout bolt 277 is provided on the anti-rotation block 276. During the process of securing the capacitor to the chassis, not only the screws but also the nuts need to be installed. Since the screw passes through the chassis, to prevent the screw from rotating during the nut installation, the anti-rotation block 276 is provided to press against the end of the screw, thereby preventing the screw from rotating during the nut tightening process. The knockout bolt 277 can be adjusted and moved within the knockout bolt 277, and the knockout bolt 277 also presses against the end of the screw.
[0092] In some embodiments, the capacitor mounting device further includes a screw grabbing mounting seat 278 and a screw grabbing mounting member 279. The screw grabbing mounting member 279 is fixedly mounted on the screw grabbing mounting seat 278 and cooperates with the chassis positioning plate 262. The chassis is assembled automatically and transported using a conventional transport device. The screw grabbing mounting seat 278 and the chassis turning platform 260 are respectively disposed on either side of the transport device. The screw grabbing mounting seat 278 is used to mount the screw grabbing mounting member 279, which is a conventional component. The screw grabbing mounting member 279 is electrically connected to the control center and can be used to grab and tighten screws and nuts.
[0093] In some embodiments, the box cover installation device includes a cover pressing frame 334, a cover pressing telescopic rod 335, a telescopic rod driving member 336, a cover pressing wheel 337, a box cover grabbing assembly, a box cover screw assembly, a chassis positioning and transporting assembly, and a chassis wire pressing assembly 6. The chassis positioning and transporting assembly cooperates with the output end of the chassis detection device 2. The cover pressing frame 334 is fixedly mounted on the chassis positioning and transporting assembly. The cover pressing telescopic rod 335 is slidably mounted on the cover pressing frame 334. The telescopic rod driving member 336 is fixedly mounted on the cover pressing frame 334 and is used to push the cover pressing telescopic rod 335 to move. The cover pressing telescopic rod 335 is provided with a plurality of freely rotatable cover pressing wheels 337. The chassis wire pressing assembly 6, the box cover grabbing assembly, and the box cover screw assembly all cooperate with the chassis positioning and transporting assembly. The chassis wire pressing assembly 6 is a prior art device and is electrically connected to the control center. Among them, the chassis positioning and transportation assembly is used to transport the chassis, and a box cover is placed on the box cover grabbing assembly. The box cover grabbing assembly grabs the box cover and places it on the chassis. The box cover screw assembly fixes the box cover to the chassis with screws. The cover pressing frame 334 is used to install the cover pressing telescopic rod 335. The cover pressing telescopic rod 335 is set parallel to the conveying direction of the chassis positioning and transportation assembly. The telescopic rod driving component 336 is a cylinder in the prior art. The telescopic rod driving component 336 is controlled by the solenoid valve in the prior art. The solenoid valve, the box cover grabbing assembly, the box cover screw assembly and the chassis positioning and transportation assembly are all electrically connected to the control center. Under the action of the control center, automated assembly work is realized. When the box cover is placed on the chassis, the cover pressing telescopic rod 335 cannot be in front of the box cover. Therefore, the cover pressing telescopic rod 335 needs to be moved under the drive of the telescopic rod driving component 336. The cover pressing wheels 337 on the cover pressing telescopic rod 335 are set at a fixed interval. When the cover pressing wheels 337 act on the box cover, the box cover is prevented from being damaged during the pressing process.
[0094] In some embodiments, one end of the capping telescopic rod 335 is fixedly mounted on the output portion of the telescopic rod driver 336 via a telescopic connecting block 338, and the other end of the capping telescopic rod 335 is mounted on a telescopic slider 339, which is mounted on a telescopic guide rail 340, which is fixedly mounted on the capping frame 334. The telescopic connecting block 338 is used to connect the capping telescopic rod 335 and the output shaft of the telescopic rod driver 336, and the telescopic guide rail 340 is used to guide the movement of the telescopic slider 339. The telescopic slider 339 is fixedly connected to the capping telescopic rod 335, thereby guiding the movement of the capping telescopic rod 335.
[0095] In some embodiments, a cover fixing rod 341 is fixedly provided on the cover frame 334. The cover fixing rod 341 is arranged parallel to the cover telescopic rod 335, and a cover pressing wheel 337 is provided on the cover fixing rod 341. After the box cover is placed, it is necessary to press the box cover, and it is also necessary to press the box cover when installing screws. The cover telescopic rod 335 is too long and inconvenient to move. Therefore, the cover fixing rod 341 is provided and fixed on the cover frame 334. When the box cover screw assembly is installing screws, the cover fixing rod 341 and the cover pressing wheel 337 press the box cover.
[0096] In some embodiments, the chassis positioning and transporting assembly includes a chassis transport bracket 321, a chassis transport plate 322, a de-board transport component 323, a return plate transport component 324, an upper plate transport component 325, a lower plate transport component 326 and a stop and positioning component. The upper plate transport component 325 and the lower plate transport component 326 are respectively fixed on the two ends of the chassis transport bracket 321. The de-board transport component 323 is fixed on the upper end of the chassis transport bracket 321, and the return plate transport component 324 is fixed on the lower end of the chassis transport bracket 321. The two ends of the de-board transport component 323 and the return plate transport component 324 are respectively coordinated with the upper plate transport component 325 and the lower plate transport component 326. The de-board transport component 323, the return plate transport component 324, the upper plate transport component 325 and the lower plate transport component 326 are all coordinated with the chassis transport plate 322. The de-board transport component 323 is provided with a stop and positioning component that cooperates with the chassis transport plate 322. The chassis transport bracket 321 is used to install the conventional board removal transport component 323, the board return transport component 324, the upper board transport component 325, and the lower board transport component 326. The board removal transport component 323, the board return transport component 324, the upper board transport component 325, the lower board transport component 326, and the stop and positioning component are all electrically connected to the control center. The chassis transport board 322 is used to transport the chassis. The chassis transport board 322 carries the chassis from the starting end to the end of the board removal transport component 323. The chassis transport board 322 then enters the upper end of the lower board transport component 326 and moves to the lower end under the action of the lower board transport component 326. The chassis transport board 322 then enters the lower end of the upper board transport component 325 through the board return transport component 324. The upper end of the upper board transport component 325 is transported by the upper board transport component 325, and then the chassis is placed on the upper end of the upper board transport component 325 and enters the starting end of the board removal transport component 323, thereby allowing the chassis transport board 322 to be recycled. The function of the stopping and positioning component is to control the chassis transport plate 322 to stop at a preset position, so as to facilitate the operation of the chassis on the chassis transport plate 322.
[0097] In some embodiments, the stop and positioning component includes a positioning plate seat 327, a rotating shaft 328, a return spring 329, a flip rod 330, and a flip rod driver 331. The positioning plate seat 327 is fixed to the chassis transport bracket 321. Both ends of the rotating shaft 328 are mounted on the positioning plate seat 327. The middle portion of the flip rod 330 is rotatably mounted on the rotating shaft 328. The middle portion of the return spring 329 is sleeved on the rotating shaft 328. One end of the return spring 329 engages with the positioning plate seat 327, and the other end of the return spring 329 engages with the upper end of the flip rod 330. The flip rod driver 331 is mounted on the positioning plate seat 327, and its upper end engages with the lower end of the flip rod 330. The positioning plate seat 327 is fixed to the chassis transport bracket 321. The flip rod driver 331 is a conventional pneumatic cylinder controlled by a solenoid valve electrically connected to a control center. Under the action of the return spring 329, the upper end of the flip rod 330 is subjected to an upward force. When the flip rod driving member 331 is in a retracted state, the flip rod 330 can prevent the chassis transport plate 322 from moving. When the flip rod driving member 331 is in an extended state, the flip rod 330 rotates around the rotating shaft 328, and the upper end of the flip rod 330 rotates downward, thereby releasing the chassis transport plate 322.
[0098] In some embodiments, a roller 332 is disposed on the upper end of the flip bar 330, and a wheel 333 is disposed on the upper end of each roller 332 for engaging with the chassis transport plate 322. The roller 332 and the wheel 333 facilitate the movement of the chassis transport plate 322 and prevent the upper end of the flip bar 330 from acting on the chassis transport plate 322, thereby preventing the chassis transport plate 322 from being immobilized.
[0099] In some embodiments, the box cover grabbing assembly includes a box cover grabbing platform 342, a box cover storage rack 349, a box cover grabbing claw 343 and a box cover grabbing moving part 344. The box cover grabbing moving part 344 is fixedly set on the box cover grabbing platform 342, the box cover grabbing claw 343 is fixedly set on the output part of the box cover grabbing moving part 344, and the box cover storage rack 349 is fixedly set on the box cover grabbing platform 342 and cooperates with the box cover grabbing claw 343. Among them, the box cover grabbing platform 342 is set close to the side of the chassis transport bracket 321, and the box cover grabbing platform 342 is used to install the box cover storage rack 349 and the box cover grabbing moving component 344. The box cover is manually placed on the box cover storage rack 349, and the box cover storage rack 349 can accurately position the box cover, so that it is convenient for the box cover grabbing moving component 344 to drive the box cover grabbing claw 343 to grab the box cover in the box cover storage rack 349 and place it on the chassis on the chassis positioning and transport assembly. The box cover grabbing claw 343 is a grabbing claw in the prior art, and the box cover grabbing moving component 344 is a prior art and is electrically connected to the control center. Under the action of the control center, the box cover grabbing moving component 344 drives the box cover grabbing claw 343 to move forward and backward, up and down, and left and right.
[0100] In some embodiments, the box cover screw assembly includes a box cover screw base 345, a box cover screw grabbing component 346, a box cover screw moving component 347, and a box cover screw box 348. The box cover screw moving component 347 and the box cover screw box 348 are both fixedly mounted on the box cover screw base 345. The box cover screw grabbing component 346 is fixedly mounted on the output portion of the box cover screw moving component 347 and cooperates with the box cover screw box 348. The box cover screw base 345 is positioned near the side of the chassis transport bracket 321. The box cover screw base 345 is used to mount the box cover screw moving component 347 and the box cover screw box 348. The box cover screw grabbing component 346 and the box cover screw moving component 347 are both conventional technologies and are electrically connected to a control center. Under the control of the control center, the box cover screw moving component 347 drives the box cover screw grabbing component 346 to move and grab the screws in the box cover screw box 348, which are then installed on the box cover and tightened.
[0101] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "the other end", "coaxial", "one side", "inside", "front", "center", "both ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0102] In the present invention, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixation", "hinge" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0103] The foregoing description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Rather, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the concept described herein through the above teachings or techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the appended claims.
Claims
1. An automated assembly line for a box, characterized by: The invention comprises a box loading device, a box transport device (1), a radiator assembly device, a radiator mounting device, a capacitor assembly device, a capacitor mounting device, a chassis detection device (2) and a box cover mounting device, wherein the box loading device is arranged on the input end of the box transport device (1), the chassis detection device (2) is arranged between the output end of the box transport device (1) and the box cover mounting device, the radiator mounting device is arranged between the radiator assembly device and the box transport device (1), the capacitor mounting device and the capacitor assembly device are both matched with the box transport device (1), and the capacitor assembly device is arranged between the capacitor mounting device and the radiator mounting device, the radiator mounting device is arranged close to the box loading device, and a chassis transport platform (61) for transporting the chassis is arranged on the box transport device (1), and all the above devices are electrically connected to the control center; The radiator assembly device comprises a radiator gluing assembly (5), an integrated platform (150), a radiator transport assembly, a radiator positioning assembly, a screw fixing assembly, a welding assembly and a detection assembly, wherein the integrated platform (150) is arranged between the radiator gluing assembly (5) and the radiator mounting device, the radiator transport assembly is fixedly arranged on the integrated platform (150) and arranged along the length direction of the integrated platform (150), the radiator positioning assembly, the screw fixing assembly, the welding assembly and the detection assembly are all fixedly arranged on the integrated platform (150) and cooperate with the radiator transport assembly, the screw fixing assembly is arranged between the radiator positioning assembly and the welding assembly and cooperates with the radiator positioning assembly, and the welding assembly is arranged between the screw fixing assembly and the detection assembly; The radiator mounting device comprises a screw mounting platform (175), a radiator pushing platform (176), a screw mounting assembly, a radiator bearing assembly and a radiator pushing assembly, the screw mounting platform (175) and the radiator pushing platform (176) are respectively arranged on both sides of the box transport device (1), and the radiator pushing platform (176) cooperates with the radiator assembly device, the screw mounting assembly is fixedly arranged on the screw mounting platform (175) and cooperates with the chassis on the chassis transport platform (61), and the radiator bearing assembly and the radiator pushing assembly are both fixedly arranged on the radiator pushing platform (176) and both cooperate with the chassis on the chassis transport platform (61); The capacitor assembly device comprises a control panel (210), a capacitor mounting seat (211), a capacitor hole plate (212), a capacitor clamping plate (213), a circuit clamping plate (214), a first clamping drive member (215), a second clamping drive member (216), a capacitor moving component and a screw fixing component, wherein the fixing portion of the capacitor moving component is fixedly arranged on the control panel (210), the lower end of the capacitor mounting seat (211) is fixedly arranged on the output portion of the capacitor moving component, the capacitor hole plate (212) is fixedly arranged on the top of the capacitor mounting seat (211), and the capacitor hole plate (212) is provided with a screw. There is a capacitor mounting hole (217) for placing a capacitor, and a capacitor blind hole (218) is provided on the capacitor mounting seat (211) to cooperate with the capacitor mounting hole (217). The capacitor clamping plate (213) cooperates with the middle part of the capacitor and is fixedly connected to the output part of the first clamping drive member (215). The first clamping drive member (215) is fixedly provided on the capacitor mounting seat (211). The second clamping drive member (216) is fixedly provided on both ends of the capacitor hole plate (212), and the circuit clamping plate (214) is fixedly provided on the output part of the second clamping drive member (216). The capacitor installation device comprises a chassis flip table (260), a chassis flip plate (261), a chassis positioning plate (262), a chassis clamping frame (263), a chassis clamping claw (264), a chassis clamping drive assembly and a lifting and rotating assembly, wherein the lifting and rotating assembly is fixedly arranged on the chassis flip table (260), the chassis flip table (260) cooperates with the chassis transport device (1), the chassis flip plate (261) is fixedly arranged on the output part of the lifting and rotating assembly, the chassis positioning plate (262) is fixedly arranged on the chassis flip plate (261) and cooperates with the upper surface of the chassis, the chassis clamping drive assembly is fixedly arranged on the chassis flip plate (261), and the output part of the chassis clamping drive assembly is provided with two chassis clamping frames (263) respectively cooperating with two side surfaces of the chassis, and the chassis clamping frame (263) is provided with the chassis clamping claw (264) cooperating with the side edge of the chassis.
2. The automated box assembly line according to claim 1, characterized in that: The box loading device comprises a chassis transport positioning component (3), a chassis transfer component (4), a pressing bracket (60), a power bracket (62), a pressing plate (63), a pressing drive (64), a pressing plate (65) and a pressing drive (66), one side of the chassis transfer component (4) cooperates with the chassis transport positioning component (3), the other side of the chassis transfer component (4) cooperates with the chassis transport platform (61) on the box transport device (1), the pressing bracket (60) is fixedly arranged on the box transport device (1) and is in contact with the chassis transport platform (61). The main chassis (67) and the auxiliary chassis (68) are placed on the chassis transport platform (61), the power bracket (62) is fixedly arranged on the pressing bracket (60), the pressing drive (64) and the pressing drive (66) are both fixedly arranged on the power bracket (62), the pressing plate (63) is fixedly arranged on the output part of the pressing drive (64) and cooperates with the main chassis (67), and the pressing plate (65) is fixedly arranged on the output part of the pressing drive (66) and cooperates with the auxiliary chassis (68).
3. The automated assembly line for a box according to claim 1 or 2, characterized in that: The screw installation assembly comprises an XYZ screw moving component (177), a screw hole detection camera (178), a screw moving seat (179), a screw electric push rod (180), a screwdriver moving guide rail (181), a screwdriver moving block (182) and a screwdriver driving component (183); the XYZ screw moving component (177) is fixedly arranged on the screw installation platform (175); the screw hole detection camera (178) and the screw moving seat (179) are both fixedly arranged on the input side of the XYZ screw moving component (177). The output portion is matched with the chassis on the chassis transport platform (61), the screw electric push rod (180) is fixedly arranged on the upper end of the screw moving seat (179), the screwdriver moving guide rail (181) is fixedly arranged on the lower end of the screw moving seat (179), the screwdriver moving block (182) is slidably arranged on the screwdriver moving guide rail (181) and is connected to the output end of the screw electric push rod (180), and the screwdriver driving member (183) is fixedly arranged on the screwdriver moving block (182).
4. The automatic assembly line for a box according to claim 1 or 2, characterized in that: The capacitor assembly device further comprises a turning table (230), a movable slide (231), a turning fixed frame (232), a turning movable frame (233), a guide fixed block (234), a turning drive (235), a capacitor clamping drive (236), a capacitor limit drive (237) and a capacitor frame adjustment component. The turning table (230) is arranged between the control panel table (210) and the box transport device (1). The capacitor frame adjustment component and the screw fixing component are both fixedly arranged on the turning table (230). The movable slide (231) is fixedly arranged on the turning table (230). On the output portion of the capacitor frame adjustment component, the flip fixed frame (232) is fixedly arranged on the movable slide (231), the flip movable frame (233) is rotatably arranged on the flip fixed frame (232), the flip driving member (235) is fixedly arranged on the flip fixed frame (232) and is used to drive the flip movable frame (233) to rotate, the guide fixed blocks (234) are arranged on both ends of the flip movable frame (233), and the capacitor clamping driving member (236) and the capacitor limit driving member (237) are arranged on the guide fixed blocks (234).
5. The automatic assembly line for a box according to claim 1 or 2, characterized in that: The box cover installation device comprises a cover pressing frame (334), a cover pressing telescopic rod (335), a telescopic rod driving member (336), a cover pressing wheel (337), a box cover grabbing assembly, a box cover screw assembly, a chassis positioning and transporting assembly, and a chassis pressing assembly (6); the chassis positioning and transporting assembly cooperates with the output end of the chassis detection device (2); the cover pressing frame (334) is fixedly arranged on the chassis positioning and transporting assembly; the cover pressing telescopic rod (335) is slidably arranged on the cover pressing frame (334); the telescopic rod driving member (336) is fixedly arranged on the cover pressing frame (334) and is used to push the cover pressing telescopic rod (335) to move; a plurality of freely rotatable cover pressing wheels (337) are arranged on the cover pressing telescopic rod (335); the chassis pressing assembly (6), the cover grabbing assembly, and the box cover screw assembly all cooperate with the chassis positioning and transporting assembly.
6. The automated box assembly line according to claim 5, characterized in that: The chassis positioning and transporting assembly comprises a chassis transporting bracket (321), a chassis transporting plate (322), a plate-removing transport component (323), a plate-returning transport component (324), an upper plate transport component (325), a lower plate transport component (326), and a stop and positioning component. The upper plate transport component (325) and the lower plate transport component (326) are respectively fixedly arranged on both ends of the chassis transporting bracket (321). The plate-removing transport component (323) is fixedly arranged on the upper end of the chassis transporting bracket (321). The plate-returning transport component (324) is fixedly arranged on the upper end of the chassis transporting bracket (321). At the lower end of the chassis transport bracket (321), the two ends of the board removal transport component (323) and the board return transport component (324) respectively cooperate with the upper board transport component (325) and the lower board transport component (326); the board removal transport component (323), the board return transport component (324), the upper board transport component (325) and the lower board transport component (326) all cooperate with the chassis transport plate (322); and the board removal transport component (323) is provided with the stop positioning component that cooperates with the chassis transport plate (322).
Citation Information
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