Highly anti-ultraviolet uniform fabric and processing technology thereof

Abstract

The invention discloses a high-ultraviolet-resistance uniform fabric and a processing technology thereof.The high-ultraviolet-resistance uniform fabric comprises a uniform fabric body, the uniform fabric body comprises outer-layer base cloth, an anti-ultraviolet film, anti-ultraviolet base cloth and inner-layer base cloth, and the bottom end of the outer-layer base cloth is fixedly connected with the top end of the anti-ultraviolet film. When external ultraviolet rays pass through the ultraviolet ray reflecting film to reflect the ultraviolet rays, the ultraviolet ray reflecting film can reflect part of sunlight energy when reflecting the ultraviolet rays, so that the total heat absorption amount of the fabric is reduced, a small amount of ultraviolet rays pass through the ultraviolet ray scattering film again, the ultraviolet rays are scattered, ultraviolet light beams are reduced, and the heat absorption effect of the fabric is improved. Ultraviolet radiation and penetration are effectively prevented, and the use requirements of people are met; by arranging the anti-ultraviolet base cloth and adding titanium dioxide, the dyed cloth meets the anti-ultraviolet requirement, TEXNOLOGYUV PRO and dye are added for one-bath use, and it is guaranteed that the ultraviolet effect is not weakened after the dyed cloth is washed with water for multiple times.

Description

Technical Field

[0001] The present invention relates to the technical field of uniform fabrics, and specifically to a high anti-ultraviolet uniform fabric and its processing technology. Background Art

[0002] Uniform fabrics usually choose economical and affordable materials to reduce the costs of enterprises. For example, many enterprises will equip work uniforms for employees after they enter the company. Choosing economical fabrics can reduce expenses. According to the different natures of enterprises, there are different types of uniform fabrics. For example, construction companies may choose canvas or Oxford cloth with high wear resistance, while electronics companies may choose anti-static workwear fabrics. Uniform fabrics need to be comfortable and durable because employees need to wear them for a long time. Common uniform fabrics such as Gongshuang woolen fabric, all-process polyester card, etc. all have good comfort and durability. Uniform fabrics can choose a variety of materials, such as pure cotton, knitting, spandex, polyester, acrylic, etc. Each material has its unique advantages and applicable scenarios. For example, pure cotton has good hygroscopicity, knitted fabrics are skin-friendly and comfortable, spandex has high elasticity, polyester has high strength and heat resistance, and acrylic has good warmth retention.

[0003] However, traditional uniform fabrics have the following disadvantages:

[0004] Most of the existing uniform fabrics on the market have very poor anti-ultraviolet effects and cannot reflect, disperse, and absorb ultraviolet rays, resulting in ultraviolet interference to the body of the wearer and causing great harm to the human body. Summary of the Invention

[0005] The purpose of the present invention is to provide a high anti-ultraviolet uniform fabric and its processing technology to solve the problem that most of the existing uniform fabrics on the market have very poor anti-ultraviolet effects and cannot reflect, disperse, and absorb ultraviolet rays, resulting in ultraviolet interference to the body of the wearer and causing great harm to the human body as mentioned in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A high anti-ultraviolet uniform fabric, including a uniform fabric body. The uniform fabric body includes an outer base fabric, an anti-ultraviolet film, an anti-ultraviolet base fabric, and an inner base fabric. The bottom end of the outer base fabric is fixedly connected to the top end of the anti-ultraviolet film. The bottom end of the anti-ultraviolet film is fixedly connected to the top end of the anti-ultraviolet base fabric. The bottom end of the anti-ultraviolet base fabric is fixedly connected to the top end of the inner base fabric. The anti-ultraviolet film includes an ultraviolet reflection film and an ultraviolet scattering film. One side of the ultraviolet reflection film is fixedly connected to one side of the ultraviolet scattering film. The anti-ultraviolet base fabric includes spandex fabric, cotton-polyester fabric, and dyed fabric. The bottom end of the spandex fabric is fixedly connected to the top end of the cotton-polyester fabric. The bottom end of the cotton-polyester fabric is fixedly connected to the top end of the dyed fabric.

[0007] As a preferred technical solution of the present invention, the outer base fabric includes a breathable fabric and an antibacterial fabric, one side of the breathable fabric is fixedly connected to one side of the antibacterial fabric, and a plurality of breathable strips are fixedly installed on the other side of the breathable fabric, and the antibacterial fabric blocks and protects against bacteria in the external environment.

[0008] As a preferred technical solution of the present invention, the side of the antibacterial cloth away from the breathable cloth is fixedly connected to the anti-ultraviolet film.

[0009] As a preferred technical solution of the present invention, the side of the ultraviolet reflecting film away from the ultraviolet scattering film is connected to the outer base fabric, and the side of the ultraviolet scattering film away from the ultraviolet reflecting film is connected to the anti-ultraviolet base fabric. When external ultraviolet rays pass through the ultraviolet reflecting film to reflect the ultraviolet rays, the ultraviolet reflecting film will also reflect part of the sunlight energy when reflecting the ultraviolet rays, thereby reducing the total amount of heat absorbed by the fabric. A small amount of ultraviolet rays pass through the ultraviolet scattering film again and disperse the ultraviolet rays, reducing the ultraviolet light beam, and effectively preventing ultraviolet radiation and penetration.

[0010] As a preferred technical solution of the present invention, the top end of the spandex cloth is connected to the anti-ultraviolet film, and the bottom end of the dyed cloth is connected to the inner base cloth. The spandex cloth clothing is close fitting, elastic, and has a good wrapping feel. The cotton cloth has good wear resistance, is smooth and cool, breathable, anti-static, anti-ultraviolet, and has bright colors.

[0011] As a preferred technical solution of the present invention, the inner base fabric includes a modal shell and two hemp pads, the opposite sides of the two hemp pads are respectively fixedly connected to the bottom end of the inner wall of the modal shell and the top end of the inner wall of the modal shell, and the opposite sides of the two hemp pads are fixedly installed with corduroy pads, and a pure cotton frame is fixedly installed between the opposite sides of the two corduroy pads, and a plurality of mulberry silk columns are fixedly installed inside the pure cotton frame. The modal shell has a smooth feel and good drape, the hemp pad absorbs moisture and releases heat quickly, and does not stick to the body when sweating, the corduroy pad has a soft feel, a strong and wear-resistant texture, the pure cotton frame is breathable, sweat-absorbent, skin-friendly, soft and comfortable, and the mulberry silk column is smooth, soft and shiny.

[0012] As a preferred technical solution of the present invention, the top end of the modal shell is connected to the anti-ultraviolet base fabric.

[0013] The present invention discloses a processing technology for highly anti-ultraviolet uniform fabric, comprising the following steps:

[0014] Step 1: Fabric pretreatment: pre-treat the dyed fabric on the UV-resistant base fabric with dyeing auxiliaries;

[0015] Step 2: Inspection and cutting: Cut the outer base fabric, anti-ultraviolet film, anti-ultraviolet base fabric and inner base fabric after fabric inspection;

[0016] Step 3. Pasting the print: Bond the outer base fabric, the anti-ultraviolet film, the anti-ultraviolet base fabric, and the inner base fabric together in sequence, and place them in a printing device for printing operations;

[0017] Step 4. Fabric treatment: Perform operations of bagging, sewing, trimming thread ends, washing, and ironing on the printed fabric.

[0018] As a preferred technical solution of the present invention, the dyeing assistant dyeing pretreatment in Step 1 is specifically that titanium dioxide is added to one side of the dyed fabric, and TEXNOLOGYUV PRO is added to the other side of the dyed fabric. Adding titanium dioxide enables the dyed fabric to meet the anti-ultraviolet requirement. TEXNOLOGYUV PRO and the dye are used in the same bath to ensure that the ultraviolet effect of the dyed fabric will not weaken after being washed multiple times.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. By setting the anti-ultraviolet film, when the external ultraviolet rays are reflected by the ultraviolet reflection film, the ultraviolet reflection film will also reflect part of the solar energy when reflecting ultraviolet rays, thereby reducing the total amount of heat absorbed by the fabric. A small amount of ultraviolet rays will pass through the ultraviolet scattering film again, and the ultraviolet rays will be scattered, reducing the ultraviolet beam, effectively preventing ultraviolet radiation and penetration, and meeting the usage requirements of people;

[0021] 2. By setting the anti-ultraviolet base fabric, adding titanium dioxide enables the dyed fabric to meet the anti-ultraviolet requirement. TEXNOLOGYUV PRO and the dye are used in the same bath to ensure that the ultraviolet effect of the dyed fabric will not weaken after being washed multiple times. Description of the drawings

[0022] Figure 1 It is a schematic structural diagram of the uniform fabric body of the present invention;

[0023] Figure 2 It is a schematic structural diagram of the outer base fabric of the present invention;

[0024] Figure 3 It is a schematic structural diagram of the anti-ultraviolet film of the present invention;

[0025] Figure 4 It is a schematic structural diagram of the anti-ultraviolet base fabric of the present invention;

[0026] Figure 5 It is a schematic structural diagram of the inner base fabric of the present invention;

[0027] Figure 6 It is a flow chart of the present invention.

[0028] In the figure: 1. Uniform fabric body; 2. Outer base fabric; 21. Breathable fabric; 22. Breathable strip; 23. Antibacterial fabric; 3. Anti-ultraviolet film; 31. Ultraviolet reflection film; 32. Ultraviolet scattering film; 4. Anti-ultraviolet base fabric; 41. Spandex fabric; 42. Polyamide fabric; 43. Dyed fabric; 5. Inner base fabric; 51. Modal shell; 52. Hemp pad; 53. Corduroy pad; 54. Pure cotton frame; 55. Mulberry silk column. Detailed implementation mode

[0029] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] Please refer to Figure 1-6 , the present invention provides a high anti-ultraviolet uniform fabric, including a uniform fabric body 1. The uniform fabric body 1 includes an outer base fabric 2, an anti-ultraviolet film 3, an anti-ultraviolet base fabric 4, and an inner base fabric 5. The bottom end of the outer base fabric 2 is fixedly connected to the top end of the anti-ultraviolet film 3. The bottom end of the anti-ultraviolet film 3 is fixedly connected to the top end of the anti-ultraviolet base fabric 4. The bottom end of the anti-ultraviolet base fabric 4 is fixedly connected to the top end of the inner base fabric 5. The anti-ultraviolet film 3 includes an ultraviolet reflection film 31 and an ultraviolet scattering film 32. One side of the ultraviolet reflection film 31 is fixedly connected to one side of the ultraviolet scattering film 32. The anti-ultraviolet base fabric 4 includes a spandex fabric 41, a polyamide fabric 42, and a dyed fabric 43. The bottom end of the spandex fabric 41 is fixedly connected to the top end of the polyamide fabric 42. The bottom end of the polyamide fabric 42 is fixedly connected to the top end of the dyed fabric 43.

[0031] The outer base fabric 2 includes a breathable fabric 21 and an antibacterial fabric 23. One side of the breathable fabric 21 is fixedly connected to one side of the antibacterial fabric 23. A plurality of breathable strips 22 are fixedly installed on the other side of the breathable fabric 21. The antibacterial fabric 23 provides a barrier protection against external environment bacteria.

[0032] The side of the antibacterial fabric 23 away from the breathable fabric 21 is fixedly connected to the anti-ultraviolet film 3.

[0033] The side of the ultraviolet reflection film 31 away from the ultraviolet scattering film 32 is connected to the outer base fabric 2. The side of the ultraviolet scattering film 32 away from the ultraviolet reflection film 31 is connected to the anti-ultraviolet base fabric 4. When the external ultraviolet rays are reflected by the ultraviolet reflection film 31, the ultraviolet reflection film 31 also reflects part of the solar energy when reflecting the ultraviolet rays, thereby reducing the total amount of heat absorbed by the fabric. A small number of ultraviolet rays pass through the ultraviolet scattering film 32 again, and the ultraviolet rays are scattered, reducing the ultraviolet beam, effectively preventing ultraviolet radiation and penetration.

[0034] The top of the spandex cloth 41 is connected to the anti-ultraviolet film 3, and the bottom of the dyed cloth 43 is connected to the inner base cloth 5. The spandex cloth 41 makes the clothes fit, elastic, and have a good wrapping feeling. The nylon cloth 42 has good wear resistance, is smooth and cool, breathable, anti-static, anti-ultraviolet, and has bright colors.

[0035] The inner base fabric 5 includes a modal shell 51 and two linen pads 52, and the opposite sides of the two linen pads 52 are fixedly connected to the bottom end of the inner wall of the modal shell 51 and the top end of the inner wall of the modal shell 51 respectively, and corduroy pads 53 are fixedly installed on the opposite sides of the two linen pads 52, and a pure cotton frame 54 is fixedly installed between the opposite sides of the two corduroy pads 53, and a plurality of mulberry silk columns 55 are fixedly installed inside the pure cotton frame 54. The modal shell 51 has a smooth feel and good drape, the linen pad 52 absorbs moisture and releases heat quickly, and does not stick to the body when sweating, the corduroy pad 53 has a soft feel, a strong and wear-resistant texture, the pure cotton frame 54 is breathable, sweat-absorbent, skin-friendly, soft and comfortable, and the mulberry silk columns 55 are smooth, soft and shiny.

[0036] The top end of the modal shell 51 is connected to the anti-ultraviolet base fabric 4 .

[0037] The present invention discloses a processing technology for highly anti-ultraviolet uniform fabric, comprising the following steps:

[0038] Step 1: Fabric pretreatment: pre-treating the dyed fabric 43 on the UV-resistant base fabric 4 with dyeing auxiliaries;

[0039] Step 2: Inspection and cutting: the outer base fabric 2, the anti-ultraviolet film 3, the anti-ultraviolet base fabric 4 and the inner base fabric 5 are respectively inspected and then cut;

[0040] Step 3: Paste printing: sequentially bond the outer base fabric 2, the anti-ultraviolet film 3, the anti-ultraviolet base fabric 4 and the inner base fabric 5 together, and place them in the printing equipment for printing operation;

[0041] Step 4: Fabric processing: Pack, sew, trim thread ends, wash and iron the printed fabrics.

[0042] The dyeing pretreatment with dyeing auxiliaries in step 1 is specifically to add titanium dioxide on one side of the dyed cloth 43 and to add TEXNOLOGYUV PRO on the other side of the dyed cloth 43. The addition of titanium dioxide makes the dyed cloth 43 meet the requirement of UV resistance. The addition of TEXNOLOGYUV PRO and the dye are used in the same bath to ensure that the UV effect of the dyed cloth 43 will not weaken after being washed multiple times.

[0043] In the present invention, the dyed cloth 43 on the anti-ultraviolet base cloth 4 is pre-treated with dyeing auxiliaries; titanium dioxide is added to one side of the dyed cloth 43, and TEXNOLOGYUV PRO is added to the other side of the dyed cloth 43. The addition of titanium dioxide makes the dyed cloth 43 meet the requirements of ultraviolet resistance. TEXNOLOGYUV PRO is added and used in the same bath as the dye to ensure that the ultraviolet effect of the dyed cloth 43 will not weaken after being washed many times. The modal shell 51 has a smooth feel and good drape. The linen pad 52 absorbs moisture and releases heat quickly, and sweats without sticking to the body. The corduroy pad 53 has a soft feel, a firm texture and is wear-resistant. The pure cotton frame 54 is breathable, sweat-absorbent, skin-friendly, soft and comfortable. The mulberry silk column 55 is smooth, soft and shiny. The spandex cloth 41 has good clothing fit, elasticity and wrapping feeling. The nylon cloth 42 has good wear resistance, is smooth, cool, breathable, anti-static, anti-ultraviolet, and has brilliant colors. When the external ultraviolet rays pass through the ultraviolet reflection film 31 to reflect the ultraviolet rays, the ultraviolet reflection film 31 reflects the ultraviolet rays. When irradiating ultraviolet rays, it will also reflect part of the sunlight energy, thereby reducing the total amount of heat absorbed by the fabric. A small amount of ultraviolet rays pass through the ultraviolet scattering film 32 again, and scatter the ultraviolet rays, reduce the ultraviolet beam, and effectively prevent ultraviolet radiation and penetration; the outer base fabric 2, the anti-ultraviolet film 3, the anti-ultraviolet base fabric 4 and the inner base fabric 5 are respectively tested for fabrics and then cut; the outer base fabric 2, the anti-ultraviolet film 3, the anti-ultraviolet base fabric 4 and the inner base fabric 5 are sequentially bonded together and placed in a printing device for printing operations; the printed fabrics are packaged, sewn, thread ends are trimmed, washed and ironed.

[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high anti-ultraviolet uniform fabric, comprising a uniform fabric body (1), characterized in that: The uniform fabric body (1) includes an outer base fabric (2), an anti-ultraviolet film (3), an anti-ultraviolet base fabric (4), and an inner base fabric (5). The bottom end of the outer base fabric (2) is fixedly connected to the top end of the anti-ultraviolet film (3). The bottom end of the anti-ultraviolet film (3) is fixedly connected to the top end of the anti-ultraviolet base fabric (4). The bottom end of the anti-ultraviolet base fabric (4) is fixedly connected to the top end of the inner base fabric (5). The anti-ultraviolet film (3) includes an ultraviolet reflection film (31) and an ultraviolet scattering film (32). One side of the ultraviolet reflection film (31) is fixedly connected to one side of the ultraviolet scattering film (32). The anti-ultraviolet base fabric (4) includes spandex fabric (41), nylon fabric (42), and dyed fabric (43). The bottom end of the spandex fabric (41) is fixedly connected to the top end of the nylon fabric (42). The bottom end of the nylon fabric (42) is fixedly connected to the top end of the dyed fabric (43).

2. The high anti-ultraviolet uniform fabric according to claim 1, characterized in that: The outer base fabric (2) includes breathable fabric (21) and antibacterial fabric (23). One side of the breathable fabric (21) is fixedly connected to one side of the antibacterial fabric (23). A plurality of breathable strips (22) are fixedly installed on the other side of the breathable fabric (21).

3. The high anti-ultraviolet uniform fabric according to claim 2, characterized in that: The side of the antibacterial fabric (23) away from the breathable fabric (21) is fixedly connected to the anti-ultraviolet film (3).

4. The high anti-ultraviolet uniform fabric according to claim 1, characterized in that: The side of the ultraviolet reflection film (31) away from the ultraviolet scattering film (32) is connected to the outer base fabric (2). The side of the ultraviolet scattering film (32) away from the ultraviolet reflection film (31) is connected to the anti-ultraviolet base fabric (4).

5. A high anti-ultraviolet uniform fabric according to claim 1, characterized in that: The top end of the spandex fabric (41) is connected to the anti-ultraviolet film (3). The bottom end of the dyed fabric (43) is connected to the inner base fabric (5).

6. The high anti-ultraviolet uniform fabric according to claim 1, characterized in that: The inner base fabric (5) includes a modal shell (51) and two hemp pads (52). The opposite sides of the two hemp pads (52) are respectively fixedly connected to the bottom end and the top end of the inner wall of the modal shell (51). Waffle pads (53) are fixedly installed on the opposite sides of the two hemp pads (52). A pure cotton frame (54) is fixedly installed between the opposite sides of the two waffle pads (53). A plurality of mulberry silk columns (55) are fixedly installed inside the pure cotton frame (54).

7. The high anti-ultraviolet uniform fabric according to claim 6, characterized in that: The top end of the modal shell (51) is connected to the anti-ultraviolet base fabric (4).

8. The processing technology of a high anti-ultraviolet uniform fabric according to any one of claims 1-7, characterized in that, It includes the following steps: Step 1, fabric pretreatment: Perform dyeing assistant dyeing pretreatment on the dyed fabric (43) on the anti-ultraviolet base fabric (4); Step 2, inspection and cutting: Perform fabric inspection on the outer base fabric (2), anti-ultraviolet film (3), anti-ultraviolet base fabric (4), and inner base fabric (5) respectively and then cut them; Step 3, pasting and printing: Bond the outer base fabric (2), anti-ultraviolet film (3), anti-ultraviolet base fabric (4), and inner base fabric (5) together in sequence and place them in a printing device for printing operations; Step 4, fabric treatment: Perform bagging, sewing, trimming, washing, and ironing on the fabric after printing treatment.

9. The processing technology of a highly anti-ultraviolet uniform fabric according to claim 8, characterized in that: The specific pretreatment of the dyeing assistant in the first step is to add titanium dioxide to one side of the dyed fabric (43) and add TEXNOLOGY UV PRO to the other side of the dyed fabric (43).

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