A heavy slag remover for pulp and its working method

By designing the rotation control assembly on the support base and replacing the processing assembly, the tapered cylinder is alternately positioned and inverted, which solves the problem of low cleaning and processing efficiency of heavy slag remover, improves work efficiency and reduces maintenance costs.

CN120367066BActive Publication Date: 2025-08-29SHANDONG TIANLI MASCH MFG CO LTD
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Patent Information

Application Number
CN202510858272.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-08-29
Estimated Expiration
2045-06-25

AI Technical Summary

Technical Problem

The existing heavy slag removal device is inefficient during cleaning treatment, which affects the pulp processing efficiency and has high equipment maintenance costs.

Method used

A heavy slag removal device for pulp is designed, and the rotation control assembly and replacement treatment assembly are arranged on the support seat. Through the coordination of the transverse rotating shaft and the longitudinal rotating shaft, the forward and inverted operation of the conical cylinder is realized, which simplifies the slag removal and cleaning steps, improves working efficiency, and improves the sealing effect through the sealing structure.

Benefits of technology

Simplify the replacement steps of slag removal and cleaning, improve work efficiency, enhance sealing effect, and reduce equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of papermaking equipment, specifically to a heavy slag remover for pulp and a working method thereof, wherein the heavy slag remover for pulp comprises a support seat, a rotation control assembly is provided at a position near the center of the support seat, four workstations are provided above the support seat, including a fixed liquid inlet and outlet station, a toggle rotation station, a cleaning station and a fixed pressing water inlet station, the four workstations are arranged in sequence at equal angles in a counterclockwise direction around the rotation control assembly, a liquid inlet processing assembly is provided at the fixed liquid inlet and outlet station, a rotation adjustment assembly is provided at the toggle rotation station, a receiving assembly is provided at the cleaning station, a mobile drive assembly is provided at the fixed pressing water inlet station, and a replacement processing assembly is provided above the rotation control assembly. The present invention effectively solves the problem of low cleaning processing efficiency when there are too many heavy impurities in the equipment.
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Description

Technical Field

[0001] The invention belongs to the technical field of papermaking equipment, and in particular relates to a heavy slag remover for pulp and a working method thereof. Background Art

[0002] A slag remover is a device that uses the centrifugal principle to remove impurities in slurry with a density different from that of the slurry. The upper part of the slag remover is made of stainless steel, the lower part is injection-molded with polyurethane material, and the inner wall of the main body is designed as a spiral cone. The slag remover can be used in various slurry purification systems, mainly to remove heavy impurities such as sand, iron filings, etc. with a density greater than that of the slurry (heavy slag remover) and light impurities such as mixed adhesives, paraffin, hot melt adhesive, plastic sheets, foam, gas, ink particles, etc. with a density less than that of the slurry (light slag remover).

[0003] In the prior art, when the heavy-weight low-concentration slag remover is working, various impurities cause serious wear on the inner wall of the slag remover shell and the side wall of the slag discharge port. The entire shell often needs to be replaced due to the wear of the inner wall, and the slag discharge port is often damaged by impact when discharging impurities. The damage to the slag discharge port and the wear of the inner wall are difficult to repair and often require the replacement of the entire shell, which requires a high cost to replace the entire shell.

[0004] The utility model patent with application number CN202323362270.0 discloses a heavy-duty low-concentration slag remover for waste paper pulp, comprising an outer shell; the upper surface of the outer shell is fixedly connected to an inner shell; the upper surface of the inner shell is fixedly connected to a third shell; the upper surface of the third shell is fixedly connected to a pulp outlet; the outer circumferential surface of the third shell is fixedly connected to a pulp inlet; the lower surface of the outer shell is fixedly connected to a slag discharge pipe; the lower surface of the slag discharge pipe is fixedly connected to a No. 5 flange; the outer circumferential surface of the slag discharge pipe is fixedly connected to a limiting ring. When the inner shell needs to be replaced, turn the No. 1 bolt to make the No. 1 nut leave the No. 1 bolt, remove the outer shell, move the No. 3 flange upward to make the No. 3 flange leave the first shell, and then After that, the inner shell can be taken out from the first shell, and the inner shell can be replaced. The new second shell is slid to the inner bottom surface of the first shell through the sliding bar, and then the No. 3 flange is placed on the top of the No. 1 flange. The fixing ring will squeeze the second shell, and then the No. 1 flange and the No. 3 flange are fixed by the No. 1 bolt and the No. 1 nut, thereby realizing the rapid replacement of the inner shell and improving the work efficiency. When the slag discharge pipe needs to be replaced or cleaned, the No. 2 bolt is turned to make the No. 2 nut leave the No. 2 bolt, the No. 5 flange is removed, and the slag discharge pipe is removed from the first shell, so that the slag discharge pipe can be replaced, thereby improving the efficiency. However, the following defects still exist in actual production:

[0005] When there are too many heavy impurities in the equipment and it needs to be cleaned, the equipment needs to be disassembled, cleaned and replaced, which makes the equipment processing time longer and the processing efficiency lower, and then causes the pulp processing to be stopped for a long time, thus affecting the pulp processing efficiency. Summary of the Invention

[0006] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a heavy impurity remover for pulp and a working method thereof, which effectively solves the problem that when there are too many heavy impurities in the equipment, the cleaning efficiency is low, which affects subsequent work.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A heavy slag remover for pulp comprises a support seat, a rotation control assembly is provided near the center of the support seat, four workstations are provided above the support seat, including a fixed liquid inlet and outlet station, a toggle rotation station, a cleaning station and a fixed pressing water inlet station, the four workstations are arranged in sequence at equal angles in a counterclockwise direction around the rotation control assembly, a liquid inlet processing assembly is provided at the fixed liquid inlet and outlet station, a rotation adjustment assembly is provided at the toggle rotation station, a receiving assembly is provided at the cleaning station, a mobile drive assembly is provided at the fixed pressing water inlet station, a replacement processing assembly is provided above the rotation control assembly, the replacement processing assembly comprises a transverse rotating shaft, the transverse rotating shaft is rotatably connected to the upper part of the rotation control assembly, both ends of the transverse rotating shaft are fixedly connected to a conical cylinder, and both ends of the conical cylinder are respectively provided with a top seal and a water-passing cleaning component.

[0009] The following is a further optimization of the above technical solution by the present invention:

[0010] The top seal includes a second sealing plate, which is fixedly connected to the large diameter end of the conical cylinder. An annular groove is provided on the second sealing plate, and an annular sealing gasket is slidably connected in the annular groove. A plurality of bottom rods are fixedly connected at equal angles to the side of the annular sealing gasket close to the small diameter end of the conical cylinder. The end of the bottom rod away from the annular sealing gasket passes through the second sealing plate and is fixedly connected to a pressure plate. A first spring is sleeved on the bottom rod.

[0011] Further optimization: the water-passing cleaning part includes a bottom block fixedly installed at the small diameter end of the conical cylinder, a rod groove is opened in the bottom block, a movable rod is slidably connected to the inside of the rod groove, the outer wall of the movable rod is tightly fitted with the inner wall of the rod groove, one end of the movable rod is fixedly connected to a guide block, the guide block is located inside the conical cylinder, the end of the movable rod away from the conical cylinder is fixedly connected to an end plate, a second spring is provided on the movable rod, a water groove is opened inside the movable rod, the end of the water groove away from the guide block passes through the end plate, and a plurality of water holes are opened at equal angles at the position of the movable rod close to the guide block.

[0012] Further optimization: The rotation control assembly includes a longitudinal rotating shaft, which is rotatably installed in the middle of the support seat. The bottom end of the longitudinal rotating shaft is fixedly connected to a driven gear. A drive motor is fixedly installed under the support seat. The output end of the drive motor is transmission-connected to the driving gear. The driven gear is meshed with the driving gear. A clamping control part is installed on the top of the longitudinal rotating shaft. Clamping drive parts are provided on both sides of the clamping control part, and the two clamping drive parts are symmetrically arranged.

[0013] Further optimization: the card-connecting control part includes a fixed block, which is fixedly installed on the top of the longitudinal rotating shaft. A rotation groove is provided in the fixed block, and the transverse rotating shaft is rotatably installed in the rotation groove. Two card slot holes are symmetrically provided in the transverse rotating shaft, and two top slots are symmetrically provided on the top of the rotating groove. The top slots and the card slot holes are arranged correspondingly. Card rods are slidably connected in the two top slots, and the top ends of the two card rods are jointly fixed with a top plate. Four guide rods are fixedly installed on the top surface of the fixed block, and the top plate is slidably connected to the guide rods. A third spring is sleeved on the guide rods.

[0014] Further optimization: the clamping drive component includes a horizontal table, which is fixedly connected to the fixed block. Two support plates are symmetrically fixed to the top surface of the horizontal table. A fixed shaft is fixed between the two support plates. A rotating sleeve is rotatably connected to the fixed shaft. A pressure rod is installed on the side of the rotating sleeve close to the top plate, and a pressure rod is installed on the side of the rotating sleeve away from the top plate. Two torsion springs are sleeved on the fixed shaft, one end of the torsion spring is fixedly connected to the rotating sleeve, and the other end is fixedly connected to its corresponding support plate.

[0015] Further optimization: the mobile drive assembly includes a sliding frame, which is fixed to the top surface of the support seat, and a longitudinal arm is slidably connected to the sliding frame, and a push rod is fixed to the bottom surface of the longitudinal arm near one end of the top plate. A screw is rotatably installed inside the sliding frame, and the longitudinal arm is threadedly connected to the screw. A rotating motor is fixedly installed on the top of the sliding frame, and the output end of the rotating motor is connected to the screw transmission. A positioning water inlet part is provided on the side of the longitudinal arm close to the receiving box, and the positioning water inlet part includes a side plate fixed to one side of the longitudinal arm, a water inlet pipe is installed on the side plate, and two positioning rods are symmetrically installed on the bottom surface of the side plate. The receiving assembly includes a receiving box, and the receiving box is fixed to the top surface of the support seat.

[0016] Further optimization: the liquid inlet processing component includes a liquid inlet cylinder, which is fixedly installed above the support seat, and the liquid inlet cylinder is fixedly installed with a liquid inlet pipe along the tangential direction of the outer wall, the top of the liquid inlet cylinder is fixedly installed with a liquid outlet pipe, and the bottom of the liquid inlet cylinder is fixedly installed with a first sealing plate.

[0017] Further optimization: the rotation adjustment component includes a second fixing frame, the second fixing frame is fixed to the top surface of the support seat, the top end of the second fixing frame is fixed to a side close to the longitudinal rotating shaft, and the height position of the limiting lever is lower than the transverse rotating shaft.

[0018] Further optimization: The present invention also discloses a working method of a heavy-duty slag remover for pulp. Based on the above-mentioned heavy-duty slag remover for pulp, the working method comprises the following steps:

[0019] S1. Heavy Pulp Removal: The pulp enters the liquid inlet cylinder from the liquid inlet pipe in the reverse direction along the inner wall tangent of the liquid inlet cylinder. The pulp flows in a spiral manner inside the liquid inlet cylinder and the conical cylinder. The fibers and heavy particles are separated under the action of centrifugal force and gravity. The heavy particles remain in the conical cylinder, and the good pulp is discharged from the liquid outlet pipe.

[0020] S2. Conversion: Stop pulp injection, drive the longitudinal shaft to rotate, and change the working position of the two conical cylinders. During the rotation process, under the action of the limit lever, the two conical cylinders are turned upside down;

[0021] S3. Fixed seal: After the working position and up-down direction of the two conical cylinders are changed, the longitudinal moving arm moves downward, pushing the clamping rod downward to engage in the clamping slot hole to fix the two conical cylinders, and at the same time pushing the pressing rod upward to press the annular sealing gasket and the first sealing plate to seal;

[0022] S4. Cleaning: The longitudinal arm moves downward to connect the water inlet pipe with the water trough, and the inverted conical cylinder is flushed with water.

[0023] Beneficial effects:

[0024] By setting conical cylinders at both ends of the horizontal rotating shaft and the two conical cylinders in opposite directions, one upright conical cylinder is located below the liquid inlet cylinder to perform slag removal work, while the other conical cylinder is inverted above the receiving box to perform cleaning work, which simplifies the replacement steps of slag removal and cleaning and improves work efficiency;

[0025] When the conical cylinder is upright, the upper part of the movable rod is completely located inside the rod groove under the action of elastic force, so that the water hole is closed, thereby effectively blocking the rod groove, making it convenient for the conical cylinder to perform slag removal work; after the conical cylinder is inverted, the movable rod is forced to move downward, so that the water hole enters the interior of the conical cylinder, and at the same time the longitudinal arm moves downward to connect the water inlet pipe with the water groove, making it convenient to pass water into the interior of the conical cylinder for flushing;

[0026] When the longitudinal arm moves downward, the top plate is pushed downward, so that the clamping rod is clamped into the clamping slot hole on the horizontal rotating shaft, and the two conical cylinders are clamped and fixed, thereby improving the stability of slag removal and cleaning. At the same time, the top plate generates pressure on the pressure rod, pushing the pressure rod to swing upward, so that the annular sealing gasket is pressed and sealed with the first sealing plate at the bottom of the liquid inlet cylinder, thereby improving the sealing effect during slag removal.

[0027] The present invention will be further described below with reference to the accompanying drawings and examples. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 Schematic diagram of the overall structure of an embodiment of the present invention;

[0029] Figure 2 This is a structural diagram of a replacement processing component in an embodiment of the present invention;

[0030] Figure 3 This is a schematic structural diagram of a top sealing member in an embodiment of the present invention;

[0031] Figure 4 This is a schematic structural diagram of a water-passing cleaning component in an embodiment of the present invention;

[0032] Figure 5 Schematic diagram of the internal structure of the movable rod in an embodiment of the present invention;

[0033] Figure 6 This is a schematic structural diagram of a mobile drive assembly in an embodiment of the present invention;

[0034] Figure 7 Schematic diagram of the structure of the clamping control member in an embodiment of the present invention;

[0035] Figure 8 Schematic diagram of the structure of the compression drive member in an embodiment of the present invention.

[0036] In the figure: 1-support seat; 2-liquid inlet processing assembly; 201-liquid inlet cylinder; 202-liquid inlet pipe; 203-liquid outlet pipe; 204-first sealing plate; 3-replacement processing assembly; 301-transverse rotating shaft; 302-conical cylinder; 303-top sealing member; 3031-second sealing plate; 3032-annular groove; 3033-annular sealing gasket; 3034-bottom rod; 3035-pressing plate; 3036-first spring; 304-water cleaning member; 3041-bottom block; 3042-rod groove; 3043-movable rod; 3044-end plate; 3045-second spring; 3046-water trough; 3047-water hole; 3048-guide block; 305-slot hole; 4-rotation control assembly; 401-longitudinal rotating shaft; 402-driven gear; 40 3-driving gear; 404-driving motor; 405-clamping control part; 4051-fixed block; 4052-rotating groove; 4053-top groove; 4054-clamping rod; 4055-top plate; 4056-guide rod; 4057-third spring; 406-pressing driving part; 4061-cross table; 4062-support plate; 4063-fixed shaft; 4064-rotating sleeve; 4065-pressure rod; 4066-pressing rod; 4067-torsion spring; 5-moving driving assembly; 501-sliding frame; 502-longitudinal arm; 503-screw; 504-rotating motor; 505-push rod; 506-side plate; 507-positioning rod; 508-water inlet pipe; 7-receiving box; 8-rotation adjustment assembly; 801-second fixed frame; 802-limiting lever. DETAILED DESCRIPTION

[0037] like Figure 1-8 As shown, a heavy dust remover for pulp comprises a support base 1 , on which a rotation control assembly 4 is provided near the center.

[0038] There are four workstations above the support base 1, including a fixed liquid inlet and outlet station, a toggle rotation station, a cleaning station and a fixed pressing water inlet station. The four workstations are arranged in sequence on the support base 1 in a counterclockwise direction around the rotation control component 4 at equal angles.

[0039] A replacement processing component 3 is provided above the rotation control component 4 .

[0040] The replacement processing component 3 includes a horizontal rotating shaft 301, which is rotatably connected to the upper part of the rotation control component 4. Conical cylinders 302 are fixed to both ends of the horizontal rotating shaft 301, and the two conical cylinders 302 are replaced with each other to remove slag.

[0041] A top sealing member 303 and a water cleaning member 304 are respectively provided at both ends of the conical cylinder 302 .

[0042] Two slots 305 are symmetrically defined in the transverse rotating shaft 301 .

[0043] With this design, conical cylinders 302 are provided at both ends of the horizontal rotating shaft 301, and the upper and lower openings of the two conical cylinders 302 are in opposite directions, so that when one conical cylinder 302 is upright for slag removal, the other conical cylinder 302 is inverted for cleaning, which simplifies the replacement steps of slag removal and cleaning and improves work efficiency.

[0044] The top seal 303 includes a second sealing plate 3031, which is fixedly connected to the large diameter end of the conical cylinder 302. An annular groove 3032 is provided on the second sealing plate 3031, and an annular sealing gasket 3033 is slidably connected in the annular groove 3032. A plurality of bottom rods 3034 are fixedly connected at equal angles to the side of the annular sealing gasket 3033 close to the small diameter end of the conical cylinder 302. The end of the bottom rod 3034 away from the annular sealing gasket 3033 passes through the second sealing plate 3031 and is fixedly connected to a pressure plate 3035. A first spring 3036 is sleeved on the bottom rod 3034, and the two ends of the first spring 3036 are fixedly connected to the second sealing plate 3031 and the pressure plate 3035 respectively.

[0045] The water cleaning part 304 includes a bottom block 3041 fixedly mounted on the small diameter end of the conical cylinder 302. A rod groove 3042 is provided in the bottom block 3041. A movable rod 3043 is slidably connected to the inside of the rod groove 3042. The outer wall of the movable rod 3043 fits tightly with the inner wall of the rod groove 3042.

[0046] One end of the movable rod 3043 is fixedly connected to a guide block 3048, and the guide block 3048 is located inside the conical cylinder 302. The diameter of the guide block 3048 away from the movable rod 3043 is larger than the diameter of the guide block 3048 close to the movable rod 3043. The end of the movable rod 3043 away from the conical cylinder 302 is fixedly connected to an end plate 3044, and a second spring 3045 is sleeved on the movable rod 3043. The two ends of the second spring 3045 are fixedly connected to the bottom block 3041 and the end plate 3044 respectively.

[0047] A water trough 3046 is provided inside the movable rod 3043, and the end of the water trough 3046 away from the guide block 3048 passes through the end plate 3044. A plurality of water holes 3047 are provided at equal angles at the position of the movable rod 3043 near the guide block 3048, and the water holes 3047 are connected to the water trough 3046.

[0048] The rotation control component 4 includes a longitudinal rotating shaft 401, which is rotatably installed in the middle of the support base 1. The bottom end of the longitudinal rotating shaft 401 is fixedly connected to a driven gear 402. A drive motor 404 is fixedly installed below the support base 1. The output end of the drive motor 404 is transmission-connected to a driving gear 403, and the driven gear 402 is meshed with the driving gear 403.

[0049] A clamping control member 405 is installed at the top end of the longitudinal rotating shaft 401 , and the clamping control member 405 is used to install and replace the processing component 3 .

[0050] The card-connecting control component 405 includes a fixed block 4051, which is fixedly installed on the top of the longitudinal rotating shaft 401. A rotating groove 4052 is provided in the fixed block 4051. The transverse rotating shaft 301 is rotatably installed in the rotating groove 4052. Two top grooves 4053 are symmetrically provided at the top of the rotating groove 4052. The two top grooves 4053 are respectively arranged corresponding to the two card slot holes 305.

[0051] The inside of the two top grooves 4053 are both slidably connected with a clamping rod 4054, and the top ends of the two clamping rods 4054 are fixedly connected to a top plate 4055. Four guide rods 4056 are fixedly installed on the top surface of the fixed block 4051. The top plate 4055 is slidably connected to the guide rod 4056. A third spring 4057 is sleeved on the guide rod 4056. The two ends of the third spring 4057 are respectively fixedly connected to the fixed block 4051 and the top plate 4055.

[0052] A pressing drive member 406 is provided on both sides of the fixing block 4051 , and the two pressing drive members 406 are symmetrically arranged.

[0053] The clamping drive member 406 includes a horizontal platform 4061, which is fixedly connected to the fixed block 4051. Two support plates 4062 are symmetrically fixed to the top surface of the horizontal platform 4061. A fixed shaft 4063 is fixed between the two support plates 4062. A rotating sleeve 4064 is rotatably connected to the fixed shaft 4063. A pressure rod 4065 is installed on the side of the rotating sleeve 4064 close to the top plate 4055. The end of the pressure rod 4065 away from the rotating sleeve 4064 is located below the top plate 4055. A pressing rod 4066 is installed on the side of the rotating sleeve 4064 away from the top plate 4055. The end of the pressing rod 4066 away from the rotating sleeve 4064 is located below the pressure plate 3035.

[0054] Two torsion springs 4067 are sleeved on the fixed shaft 4063 . One end of the torsion spring 4067 is fixedly connected to the rotating sleeve 4064 , and the other end is fixedly connected to its corresponding support plate 4062 .

[0055] This design pushes the top plate 4055 downward, so that the clamping rod 4054 is clamped into the clamping slot 305 on the horizontal rotating shaft 301, and then fixes the conical cylinder 302 at both ends of the horizontal rotating shaft 301, thereby improving the stability of slag removal and cleaning. At the same time, the top plate 4055 generates pressure on the pressure rod 4065, pushing the pressure rod 4066 to swing upward, so that the annular sealing gasket 3033 is pressed and sealed with the liquid inlet processing component 2, thereby improving the sealing effect of slag removal.

[0056] A liquid inlet processing component 2 is provided at the fixed liquid inlet and outlet station, and the liquid inlet processing component 2 and the conical cylinder 302 are combined together to form a slag removal component.

[0057] The liquid inlet processing component 2 includes a liquid inlet cylinder 201, which is fixedly installed above the support seat 1 through a first fixed frame. The liquid inlet cylinder 201 is fixedly installed with a liquid inlet pipe 202 along the tangential direction of the outer wall. The top of the liquid inlet cylinder 201 is fixedly installed with a liquid outlet pipe 203, and the bottom of the liquid inlet cylinder 201 is fixedly installed with a first sealing plate 204.

[0058] A rotation adjustment component 8 is provided at the turning and rotating station for turning the conical cylinder 302 .

[0059] The rotation adjustment assembly 8 includes a second fixing frame 801, which is fixed to the top surface of the support base 1. The top of the second fixing frame 801 is fixed to a side close to the longitudinal rotation axis 401 with a limit rod 802, and the height position of the limit rod 802 is lower than the horizontal rotation axis 301.

[0060] A receiving component is provided at the cleaning station.

[0061] The receiving assembly includes a receiving box 7 , which is fixed to the top surface of the support base 1 .

[0062] A mobile driving assembly 5 is provided at the fixed pressing water inlet station.

[0063] The mobile drive assembly 5 includes a sliding frame 501, which is fixed to the top surface of the support base 1. A longitudinal movement arm 502 is slidably connected to the sliding frame 501, and a push rod 505 is fixed to the bottom surface of the longitudinal movement arm 502 near one end of the top plate 4055.

[0064] A screw rod 503 is rotatably installed inside the sliding frame 501 , and the longitudinal moving arm 502 is threadedly connected to the screw rod 503 . A rotating motor 504 is fixedly installed on the top of the sliding frame 501 , and the output end of the rotating motor 504 is transmission-connected to the screw rod 503 .

[0065] A positioning water inlet component is provided on one side of the longitudinal arm 502 close to the receiving box 7. When the cleaning station is working, the inverted conical cylinder 302 is located below the positioning water inlet component. The positioning water inlet component, the conical cylinder 302 and the receiving box 7 are combined into a cleaning component.

[0066] The positioning water inlet component includes a side plate 506 fixedly connected to one side of the longitudinal arm 502 , a water inlet pipe 508 is installed on the side plate 506 , and two positioning rods 507 are symmetrically installed on the bottom surface of the side plate 506 .

[0067] With this design, when the conical cylinder 302 is upright, the upper part of the movable rod 3043 is completely located inside the rod groove 3042 under the action of the spring force, so that the water hole 3047 is closed, making it convenient for the conical cylinder 302 to perform the slag removal work; when the conical cylinder 302 is inverted, the water inlet pipe 508 pushes the movable rod 3043 to move downward, so that the water hole 3047 enters the interior of the conical cylinder 302. At the same time, the water inlet pipe 508 is connected to the water groove 3046, making it convenient to pass water into the interior of the conical cylinder 302 for flushing.

[0068] During operation, the liquid inlet pipe 202 is connected to the output end of the feed box, and the liquid outlet pipe 203 is connected to the input end of the discharge box. The pulp to be processed enters the liquid inlet cylinder 201 from the liquid inlet pipe 202 along the tangent direction of the inner wall of the liquid inlet cylinder 201. The pulp enters the liquid inlet cylinder 201 from the liquid inlet pipe 202 at a certain pressure and speed, which can form a high-speed rotating vortex after entering the liquid inlet cylinder 201, providing power for subsequent impurity separation. Under the action of the vortex, due to the influence of centrifugal force, heavy impurities are thrown to the inner wall of the liquid inlet cylinder 201, while light fibers gather in the central area, thereby preliminarily realizing the separation of fibers and heavy impurities.

[0069] Then the slurry flows downward in the conical cylinder 302. As the rotation radius gradually decreases, the centrifugal force further increases, making the separation effect of heavy impurities and fibers more obvious. The taper design of the conical cylinder 302 will affect the flow speed and centrifugal force distribution of the slurry, thereby affecting the slag removal effect. After separation, the fiber slurry located at the center of the vortex flows upward and is discharged from the liquid outlet pipe 203 to enter the subsequent papermaking process. Finally, the heavy impurities remain in the conical cylinder 302 under the action of centrifugal force and gravity.

[0070] When there are too many heavy impurities in the conical cylinder 302 located below the liquid inlet cylinder 201, which affects the separation of the fibers and heavy impurities, the staff needs to suspend the introduction of the slurry, and then start the rotating motor 504 to drive the screw 503 to rotate, and the longitudinal arm 502 moves upward to drive the push rod 505 to move upward. The top plate 4055 drives the clamping rod 4054 to move upward under the elastic force of the third spring 4057, and disengages from the clamping slot hole 305. Synchronously, the side plate 506 moves upward, and the water inlet pipe 508 disengages from the water trough 3046 on the inverted conical cylinder 302; the pressing rod 4066 below the liquid inlet cylinder 201 no longer presses the pressure plate 3035 installed on the upright conical cylinder 302.

[0071] Then start the drive motor 404, drive the longitudinal rotating shaft 401 to rotate counterclockwise, and then drive the two conical cylinders 302 to exchange positions between the fixed liquid inlet and outlet station and the cleaning station. After the upright conical cylinder 302 contacts the limit stop rod 802, under the limiting action of the limit stop rod 802, the upright conical cylinder 302 flips to an inverted state, and drives the other conical cylinder 302 to flip to an upright state through the transverse rotating shaft 301. After the transverse rotating shaft 301 rotates horizontally 180°, the drive motor 404 stops, and the two conical cylinders 302 stop below the liquid inlet cylinder 201 and above the receiving box 7 respectively.

[0072] Then start the rotating motor 504 to drive the longitudinal arm 502 to move downward, and position the inverted conical cylinder 302 through the two symmetrically arranged positioning rods 507 to reduce the swing of the conical cylinder 302. At the same time, dock the water inlet pipe 508 and the water trough 3046, and push the movable rod 3043 to move downward, so that the water hole 3047 enters the interior of the conical cylinder 302. The top of the water inlet pipe 508 is connected to the water tank through a hose, and the water tank pump is turned on. After water enters from the water inlet pipe 508, it is sprayed out from the water hole 3047 and flushed on the inner wall of the conical cylinder 302 under the guidance of the guide block 3048, and the heavy impurities on the inner wall of the conical cylinder 302 are flushed into the receiving box 7 to complete the cleaning work.

[0073] When the longitudinal arm 502 moves downward, it pushes the clamping rod 4054 to move downward, so that the clamping rod 4054 is clamped into the clamping slot 305 in the horizontal rotating shaft 301, and the two conical cylinders 302 are fixed in position. At the same time, the top plate 4055 moves downward to generate downward pressure on the pressure rod 4065, driving the rotating sleeve 4064 to rotate, so that the pressing rod 4066 swings upward, and generates upward pressure on the pressure plate 3035 on the conical cylinder 302 below the liquid inlet cylinder 201. The pressure plate 3035 overcomes the spring force and moves upward and drives the annular sealing gasket 3033 to move upward, so that the annular sealing gasket 3033 presses and seals the first sealing plate 204 at the bottom end of the liquid inlet cylinder 201, thereby improving the sealing effect during slag removal.

[0074] The present invention also discloses a working method of a heavy-duty slag remover for pulp. Based on the above-mentioned heavy-duty slag remover for pulp, the working method comprises the following steps:

[0075] S1. Heavy material removal: The pulp flows from the liquid inlet pipe 202 into the liquid inlet cylinder 201 in the opposite direction along the inner wall tangent of the liquid inlet cylinder 201. The pulp flows in a spiral manner inside the liquid inlet cylinder 201 and the conical cylinder 302. Under the action of centrifugal force and gravity, the fiber and heavy materials are separated. The heavy materials remain in the conical cylinder 302, and the good pulp is discharged from the liquid outlet pipe 203.

[0076] S2. Switching: Stop pulp injection, drive the longitudinal rotating shaft 401 to rotate, and change the working position of the two conical cylinders 302. During the rotation process, under the action of the limit stop lever 802, the two conical cylinders 302 are turned upside down;

[0077] S3. Fixed seal: After the working position and up-down direction of the two conical cylinders 302 are changed, the longitudinal movement arm 502 moves downward, pushing the clamping rod 4054 downward to engage in the clamping slot 305, thereby fixing the two conical cylinders 302. At the same time, the pressing rod 4066 is pushed upward to press the annular sealing gasket 3033 and the first sealing plate 204 together for sealing.

[0078] S4. Cleaning: The longitudinal arm 502 moves downward, so that the water inlet pipe 508 is docked with the water trough 3046, and the inverted conical cylinder 302 is flushed with water.

[0079] For those skilled in the art, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.

Claims

1. A heavy-duty slag remover for pulp, comprising a support base (1), characterized in that: A rotation control assembly (4) is provided at a position near the center of the support seat (1), and four stations are provided above the support seat (1), including a fixed liquid inlet and outlet station, a toggle rotation station, a cleaning station, and a fixed pressing water inlet station. The four stations are arranged in sequence at equal angles in a counterclockwise direction around the rotation control assembly (4). A liquid inlet processing assembly (2) is provided at the fixed liquid inlet and outlet station, a rotation adjustment assembly (8) is provided at the toggle rotation station, a receiving assembly is provided at the cleaning station, and a mobile driving assembly (5) is provided at the fixed pressing water inlet station. A replacement processing assembly (3) is provided above the rotation control assembly (4), and the replacement processing assembly (3) includes a transverse rotating shaft (301), which is rotatably connected to the upper part of the rotation control assembly (4), and both ends of the transverse rotating shaft (301) are fixedly connected to a conical cylinder (302), and both ends of the conical cylinder (302) are respectively provided with a top sealing member (303) and a water-passing cleaning member (304); The rotation control assembly (4) includes a longitudinal rotating shaft (401), which is rotatably mounted at a position in the middle of the support seat (1), a driven gear (402) is fixedly connected to the bottom end of the longitudinal rotating shaft (401), a driving motor (404) is fixedly mounted below the support seat (1), an output end of the driving motor (404) is transmission-connected to a driving gear (403), the driven gear (402) is meshedly connected to the driving gear (403), a clamping control member (405) is mounted on the top end of the longitudinal rotating shaft (401), and a clamping drive member (406) is provided on both sides of the clamping control member (405), and the two clamping drive members (406) are symmetrically arranged; The clamping control member (405) includes a fixed block (4051), which is fixedly mounted on the top of the longitudinal rotating shaft (401), and a rotation groove (4052) is provided in the fixed block (4051). The transverse rotating shaft (301) is rotatably mounted in the rotation groove (4052), and two clamping slot holes (305) are symmetrically provided in the transverse rotating shaft (301). The top of the rotation groove (4052) is symmetrically provided with two top grooves (4053). The top groove (4053) is arranged corresponding to the card slot hole (305), and the two top grooves (4053) are both slidably connected to a card rod (4054), and the top ends of the two card rods (4054) are fixedly connected to a top plate (4055). Four guide rods (4056) are fixedly installed on the top surface of the fixed block (4051), and the top plate (4055) is slidably connected to the guide rods (4056). A third spring (4057) is sleeved on the guide rods (4056); The mobile drive assembly (5) includes a sliding frame (501), the sliding frame (501) is fixedly connected to the top surface of the support seat (1), a longitudinal movement arm (502) is slidably connected to the sliding frame (501), a push rod (505) is fixedly connected to the bottom surface of the longitudinal movement arm (502) near one end of the top plate (4055), a screw (503) is rotatably installed inside the sliding frame (501), the longitudinal movement arm (502) is threadedly connected to the screw (503), and a rotating motor is fixedly installed on the top of the sliding frame (501). (504), the output end of the rotating motor (504) is connected to the screw (503) in a transmission manner, a positioning water inlet member is provided on the side of the longitudinal moving arm (502) close to the receiving box (7), the positioning water inlet member includes a side plate (506) fixedly connected to one side of the longitudinal moving arm (502), a water inlet pipe (508) is installed on the side plate (506), two positioning rods (507) are symmetrically installed on the bottom surface of the side plate (506), and the receiving assembly includes a receiving box (7), and the receiving box (7) is fixedly connected to the top surface of the support base (1); The liquid inlet processing assembly (2) comprises a liquid inlet cylinder (201), the liquid inlet cylinder (201) is fixedly mounted above the support seat (1), a liquid inlet pipe (202) is fixedly mounted on the liquid inlet cylinder (201) along the tangential direction of the outer wall, a liquid outlet pipe (203) is fixedly mounted on the top end of the liquid inlet cylinder (201), and a first sealing plate (204) is fixedly mounted on the bottom end of the liquid inlet cylinder (201); The rotation adjustment assembly (8) comprises a second fixing frame (801), the second fixing frame (801) being fixedly connected to the top surface of the support seat (1), and a limiting stopper (802) being fixedly connected to a side of the top end of the second fixing frame (801) close to the longitudinal rotation axis (401), and the height position of the limiting stopper (802) is lower than the transverse rotation axis (301).

2. The heavy duty cleaner for pulp according to claim 1, characterized in that: The top seal (303) comprises a second sealing plate (3031), the second sealing plate (3031) being fixedly connected to the large diameter end of the conical cylinder (302), an annular groove (3032) being provided on the second sealing plate (3031), an annular sealing gasket (3033) being slidably connected in the annular groove (3032), a plurality of bottom rods (3034) being fixedly connected at equal angles to a side of the annular sealing gasket (3033) close to the small diameter end of the conical cylinder (302), an end of the bottom rod (3034) away from the annular sealing gasket (3033) passing through the second sealing plate (3031) and being fixedly connected to a pressure plate (3035), and a first spring (3036) being sleeved on the bottom rod (3034).

3. The heavy duty cleaner for pulp according to claim 2, characterized in that: The water-passing cleaning member (304) comprises a bottom block (3041) fixedly mounted on one end of the tapered cylinder (302) with a small diameter, a rod groove (3042) being provided in the bottom block (3041), a movable rod (3043) being slidably connected to the interior of the rod groove (3042), an outer wall of the movable rod (3043) being closely fitted to the inner wall of the rod groove (3042), a guide block (3048) being fixedly connected to one end of the movable rod (3043), and the guide block (3048) being located at the inner wall of the tapered cylinder (302). Inside, one end of the movable rod (3043) away from the conical cylinder (302) is fixedly connected to an end plate (3044), a second spring (3045) is sleeved on the movable rod (3043), a water trough (3046) is provided inside the movable rod (3043), one end of the water trough (3046) away from the guide block (3048) passes through the end plate (3044), and a plurality of water holes (3047) are provided at equal angles at a position of the movable rod (3043) close to the guide block (3048).

4. The heavy duty cleaner for pulp according to claim 3, characterized in that: The pressing drive member (406) comprises a horizontal platform (4061), which is fixedly connected to a fixed block (4051); two support plates (4062) are symmetrically fixedly connected to the top surface of the horizontal platform (4061); a fixed shaft (4063) is fixedly connected between the two support plates (4062); a rotating sleeve (4064) is rotatably connected to the fixed shaft (4063); a pressure rod (4065) is installed on the side of the rotating sleeve (4064) close to the top plate (4055); a pressing rod (4066) is installed on the side of the rotating sleeve (4064) away from the top plate (4055); two torsion springs (4067) are sleeved on the fixed shaft (4063); one end of the torsion spring (4067) is fixedly connected to the rotating sleeve (4064), and the other end is fixedly connected to its corresponding support plate (4062).

5. A method for operating a heavy-duty slag cleaner for pulp, based on the heavy-duty slag cleaner for pulp according to claim 4, characterized in that: The following steps are involved: S1. Heavy residue removal: The pulp flows from the liquid inlet pipe (202) into the liquid inlet cylinder (201) in the reverse direction along the inner wall tangent of the liquid inlet cylinder (201). The pulp flows in a spiral manner inside the liquid inlet cylinder (201) and the conical cylinder (302). The fibers and heavy residues are separated under the action of centrifugal force and gravity. The heavy residues remain in the conical cylinder (302), and the good pulp is discharged from the liquid outlet pipe (203). S2, conversion: stop pulp injection, drive the longitudinal rotating shaft (401) to rotate, and change the working positions of the two conical cylinders (302). During the rotation process, under the action of the limit stop rod (802), the two conical cylinders (302) are turned upside down; S3, fixed seal: after the working position and up-down direction of the two conical cylinders (302) are changed, the longitudinal moving arm (502) moves downward, pushing the clamping rod (4054) to move downward and clamp into the clamping slot (305), thereby fixing the two conical cylinders (302), and at the same time pushing the pressing rod (4066) to swing upward, thereby pressing the annular sealing gasket (3033) and the first sealing plate (204) to form a seal; S4. Cleaning: The longitudinal arm (502) moves downward, so that the water inlet pipe (508) is docked with the water trough (3046), and the inverted conical cylinder (302) is flushed with water.

Citation Information

Patent Citations

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