Novel drilling hole-forming construction equipment for anchor cable supporting and reinforcing

Through the integrated operation of designing sleeve and drill bit assembly, the problem of inefficiency of traditional drilling and hole formation processes in complex formation is solved, and efficient and safe anchor support and reinforcement construction is achieved.

CN120367618APending Publication Date: 2025-07-25FUZHOU HENGYICHENG NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202510666450.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

The traditional drilling and hole formation process has problems such as complex construction, time-consuming, labor-consuming, consumables and low efficiency in complex formations, making it difficult to ensure construction quality and safety.

Method used

A new type of drilling and hole construction equipment including sleeves, drill bit components, mounting covers, impactors and wire assembly is designed to realize the integrated operation of drilling and lower anchor cables. Through the clever design of drill bit components and sleeves, construction steps are simplified and efficiency is improved.

Benefits of technology

It significantly shortens construction time, reduces resource consumption, improves construction efficiency and quality, prevents cutting corners, and ensures project safety.

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Abstract

The invention discloses novel drilling hole-forming construction equipment for anchor cable supporting and reinforcing, and relates to the technical field of drilling construction reinforcing. The novel drilling hole-forming construction equipment comprises a sleeve, and a drill bit mounting hole communicating with an inner cavity of the sleeve is formed in the outer wall of the sleeve; the drill bit assembly is movably connected with the sleeve through the drill bit mounting hole, the drill bit assembly comprises a limiting disc movably arranged in a cavity of the sleeve, and the two ends of the limiting disc are fixedly connected with an inserting shaft and a connecting shaft respectively. Through ingenious design of the drill bit assembly and the sleeve, integrated operation of drilling and anchor cable descending is achieved, multiple complex steps in a traditional technology are reduced, the construction time is remarkably shortened, the construction efficiency is improved, and the drill bit assembly and the sleeve are used for solving the problems that a traditional drilling hole-forming technology is time-consuming, labor-consuming, oil-consuming, material-consuming and low in efficiency in a complex stratum. By optimizing the equipment structure and the construction process, unnecessary resource consumption is reduced, and the construction cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of drilling construction reinforcement, and particularly relates to a new type of drilling and hole-forming construction equipment for anchor cable support reinforcement. Background Art

[0002] In the fields of geotechnical engineering and civil engineering, anchor cable support reinforcement is an important construction technology, which is widely used in the support of slopes, foundation pits, tunnels and other projects. However, when the existing traditional drilling and hole-forming process and the pipe-following drilling process are applied in complex strata, many challenges and problems are faced.

[0003] Specifically, the traditional process requires repeated operations such as grouting, hole cleaning, and casing installation in complex strata, and even requires the use of eccentric bits or reaming bits for pipe-following drilling and hole-forming. These operations not only increase the complexity and cost of construction, but also result in a low hole-forming rate, and there are also problems of low efficiency such as time-consuming, labor-consuming, fuel-consuming, and material-consuming. For example, repeated grouting and hole cleaning will increase the construction time, and the use of eccentric bits or reaming bits may lead to the complication of drilling and hole-forming, exacerbate the time consumption, increase the material consumption and equipment maintenance cost. In addition, the hole-forming success rate of the traditional process is not high during the drilling process in complex strata, and it is difficult to install the anchor cable into the hole according to the design, thus affecting the construction quality and safety.

[0004] These problems not only reduce the construction efficiency, but also may lead to unstable engineering quality, and even the phenomenon of cutting corners, bringing potential safety hazards to the project. Therefore, there is an urgent need for a new type of drilling and hole-forming construction equipment that can improve the construction efficiency, reduce the construction cost, and ensure the construction quality and safety. Summary of the Invention

[0005] The purpose of the present invention is to provide a new type of drilling and hole-forming construction equipment for anchor cable support reinforcement to solve the problems raised in the above background art.

[0006] To solve the above problems, the technical solutions adopted by the present invention are as follows:

[0007] A new type of drilling and hole-forming construction equipment for anchor cable support reinforcement, comprising

[0008] a sleeve, on the outer wall of which there is a drill bit installation hole communicating with the inner cavity of the sleeve;

[0009] a drill bit assembly, which is movably connected to the sleeve through the drill bit installation hole. The drill bit assembly includes a limit disk movably arranged inside the cavity of the sleeve. At both ends of the limit disk, there are respectively fixed an insertion shaft and a connecting shaft, and one end of the connecting shaft is fixedly connected to a drill bit body;

[0010] a mounting cover, which is hermetically connected to the drill bit installation hole;

[0011] An impactor, one end of which is inserted into the insertion shaft;

[0012] A drill pipe, one end of which is fixedly connected to the end of the impactor away from the insertion shaft;

[0013] Wherein, a cable anchor fixing hole is formed on one side wall of the sleeve, an extrusion sleeve is fixedly installed inside the cable anchor fixing hole, and a cable anchor body is fixedly connected inside the extrusion sleeve;

[0014] A wire laying assembly for laying a plurality of cable anchor bodies and a grouting pipe.

[0015] Preferably, the drill bit mounting hole includes a shaft groove formed on one side wall of the front end of the sleeve and a placement groove formed on the outer wall of the sleeve, and the shaft groove is communicated with the placement groove.

[0016] Preferably, the connecting shaft is movably arranged in the shaft groove.

[0017] Preferably, two mounting pieces are symmetrically and fixedly connected to both sides of the mounting cover, through holes are formed through the mounting pieces, a plurality of screw holes are symmetrically formed on the outer wall of the sleeve, countersunk head screws are arranged in the through holes, and one end of the countersunk head screws passes through the through holes and is rotationally matched with the screw holes.

[0018] Preferably, the wire laying assembly includes an inner ring and an outer ring adapted to the inner ring, the outer ring is sleeved on the outer wall of the inner ring, and a plurality of cable anchor holes and grouting pipe holes are formed through the inner ring and the outer ring.

[0019] Preferably, internal thread holes are formed through the outer wall of the outer ring and extend to the outer wall of the inner ring.

[0020] A new drilling and hole-forming construction process for cable anchor support and reinforcement includes the following steps:

[0021] S1. Assemble the accessories. Before drilling, the staff opens the mounting cover, connects the drill bit assembly to the sleeve through the drill bit mounting hole. After connection, cover the mounting cover and fix the mounting cover to the sleeve through a plurality of countersunk head screws. Then, the staff fixes the extrusion sleeve at one end of the cable anchor body and fixes the extrusion sleeve in the cable anchor fixing hole, and arranges the grouting pipe between a plurality of cable anchor bodies. After that, the staff lays a plurality of cable anchor bodies and the grouting pipe through the outer ring and the inner ring. When the outer ring is assembled and sleeved on the outer wall of the inner ring, further screw a plurality of fixing bolts into the internal thread holes to fixedly connect the outer ring and the inner ring;

[0022] S2. Drilling construction: Connect one end of the impactor to the drill pipe of the drill rig, and further insert the other end of the impactor into the insertion shaft in the drill bit assembly. At this time, start the drill rig. The impactor impacts the drill bit body to drill a hole, and the anchor cable body is also brought into the drill hole together. When the designed hole depth is drilled, the anchor cable body is also brought to the designed hole depth by the drill bit body, completing the installation of the anchor cable. Subsequently, withdraw the drill pipe and the impactor. The impactor is separated from the drill bit body. After complete withdrawal, grout into the drill hole through the grouting pipe.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] Through the ingenious design of the drill bit assembly and the sleeve, the present invention realizes the integrated operation of drilling and installing the anchor cable, reduces multiple complex steps in the traditional process, significantly shortens the construction time, improves the construction efficiency. Aiming at the problems of time-consuming, labor-consuming, fuel-consuming, material-consuming and low efficiency of the traditional drilling and hole-forming process in complex strata, the present invention optimizes the equipment structure and construction process, reduces unnecessary resource consumption, and reduces the construction cost. Description of the Drawings

[0025] Figure 1 It is a schematic diagram of the overall external structure of the invention;

[0026] Figure 2 It is a schematic diagram of the partial assembled structure of the invention;

[0027] Figure 3 It is a schematic diagram of the overall structure of the wire laying assembly of the invention;

[0028] Figure 4 It is a schematic diagram of the sectional structure of the wire laying assembly of the invention;

[0029] Figure 5 It is a schematic diagram of the partial sectional structure of the invention.

[0030] In the figure: 1, sleeve; 2, shaft groove; 3, placement groove; 4, limiting disc; 5, insertion shaft; 6, connecting shaft; 7, drill bit body; 8, mounting cover; 9, mounting piece; 10, screw hole; 11, countersunk head screw; 12, impactor; 13, drill pipe; 14, extrusion sleeve; 15, anchor cable body; 16, inner ring; 17, outer ring; 18, anchor cable hole; 19, grouting pipe hole; 20, internal thread hole. Detailed Embodiments

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Example 1:

[0033] Please refer to Figures 1 - 5 as shown in the figure. The present invention is a new drilling and hole-forming construction equipment for anchor cable support and reinforcement, including

[0034] a sleeve 1, and a drill bit mounting hole communicating with the inner cavity of the sleeve 1 is formed on the outer wall of the sleeve 1;

[0035] a drill bit assembly, the drill bit assembly is movably connected to the sleeve 1 through the drill bit mounting hole, the drill bit assembly includes a limit disc 4 movably arranged inside the cavity of the sleeve 1, plug shafts 5 and connecting shafts 6 are respectively fixedly connected to both ends of the limit disc 4, and a drill bit body 7 is fixedly connected to one end of the connecting shaft 6;

[0036] a mounting cover 8, the mounting cover 8 is hermetically connected to the drill bit mounting hole;

[0037] an impactor 12, one end of the impactor 12 is inserted into the plug shaft 5;

[0038] a drill pipe 13, one end of the drill pipe 13 is fixedly connected to the end of the impactor 12 away from the plug shaft 5;

[0039] wherein, a cable anchor fixing hole is formed on one side wall of the sleeve 1, an extrusion sleeve 14 is fixedly installed inside the cable anchor fixing hole, and a cable anchor body 15 is fixedly connected inside the extrusion sleeve 14;

[0040] a wire laying assembly for laying a plurality of cable anchor bodies 15 and a grouting pipe.

[0041] As can be seen from the above, through the unique drill bit assembly and sleeve design of the present invention, before drilling, the staff first opens the mounting cover 8, connects the drill bit assembly to the sleeve 1 through the drill bit mounting hole, and then fixes the mounting cover 8 on the sleeve 1 with a countersunk head screw 11; then fixes the extrusion sleeve 14 at one end of the cable anchor body 15 and installs it into the cable anchor fixing hole, arranges the grouting pipe between the cable anchor bodies 15, and then uses the outer ring 17 and the inner ring 16 to lay the cable anchor bodies 15 and the grouting pipe, and fixes the outer ring 17 and the inner ring 16 by screwing the fixing bolts into the internal thread holes 20. Then, connect one end of the impactor 12 to the drill pipe 13 of the drill rig, and the other end to the plug shaft 5 of the drill bit assembly, start the drill rig, the impactor 12 drives the drill bit body 7 to drill a hole, and at the same time brings the cable anchor body 15 into the drill hole. After drilling to the designed hole depth, the cable anchor is completed, and then the drill pipe 13 and the impactor 12 are withdrawn to separate them from the drill bit body 7. Finally, grouting is carried out into the drill hole through the grouting pipe;

[0042] The technical solution of the present invention realizes the integrated operation of drilling and installing the anchor cable, greatly improving the construction efficiency and reducing the construction processes and time. It has improved the problems of time-consuming, labor-consuming, fuel-consuming, material-consuming and low efficiency existing in the application of traditional drilling and hole-forming processes and pipe-following drilling processes in complex strata, and can effectively control the project quality and prevent the occurrence of cutting corners

[0043] Specifically, the new drilling and hole-forming construction equipment of the present invention realizes the rapid installation and disassembly of the drill bit assembly through the cooperation of the sleeve 1, the drill bit assembly, the mounting cover 8, the impactor 12 and the drill pipe 13. At the same time, the extrusion sleeve 14 arranged in the anchor cable fixing hole can firmly fix the anchor cable body 15, ensuring the stability of the anchor cable during the drilling process and preventing it from loosening or falling off. In addition, the setting of the wire laying assembly facilitates the laying of the anchor cable body 15 and the grouting pipe, making the construction process more efficient and orderly.

[0044] As Figures 1 - 2 can be seen, the drill bit mounting hole includes a shaft groove 2 opened on one side wall of the front end of the sleeve 1 and a placement groove 3 opened on the outer wall of the sleeve 1, and the shaft groove 2 is communicated with the placement groove 3.

[0045] The connecting shaft 6 is movably arranged in the shaft groove 2.

[0046] As can be seen from the above, this design of the drill bit mounting hole enables the drill bit assembly to be conveniently inserted into the interior of the sleeve 1, and the movable arrangement of the connecting shaft 6 in the shaft groove 2 provides sufficient space for the rotation and impact movement of the drill bit assembly, ensuring the flexibility and stability of the drill bit body 7 during the drilling process, thereby improving the drilling efficiency and hole-forming quality.

[0047] As Figure 2 can be seen, two mounting pieces 9 are symmetrically and fixedly connected to both sides of the mounting cover 8, through holes are formed through the mounting pieces 9, a plurality of screw holes 10 are symmetrically formed on the outer wall of the sleeve 1, countersunk head screws 11 are arranged in the through holes, and one end of the countersunk head screws 11 passes through the through holes and is rotationally matched with the screw holes 10.

[0048] As can be seen from the above, the mounting cover 8 is matched with the screw holes 10 of the sleeve 1 through the mounting pieces 9 and the countersunk head screws 11 to realize the reliable sealing and fixing of the drill bit mounting hole. This connection method not only has a simple structure and convenient operation, but also can ensure that the drill bit assembly will not loosen or fall off due to vibration or other reasons during the drilling process, thereby ensuring the safety and reliability of the construction.

[0049] As Figures 3 - 4 can be seen, the wire laying assembly includes an inner ring 16 and an outer ring 17 adapted to the inner ring 16. The outer ring 17 is sleeved on the outer wall of the inner ring 16, and a plurality of anchor cable holes 18 and grouting pipe holes 19 are formed through the inner ring 16 and the outer ring 17.

[0050] The outer wall of the outer ring 17 is penetrated with internal threaded holes 20, and the internal threaded holes 20 extend to the outer wall of the inner ring 16;

[0051] Among them, a number of first semi-circular holes for restraining the anchor cable and second semi-circular holes for restraining the grouting pipe are penetrated through the upper wall of the outer ring 17, and a number of third semi-circular holes for restraining the anchor cable and fourth semi-circular holes for restraining the grouting pipe are penetrated through the upper wall of the inner ring 16. When assembling the outer ring 17 and the inner ring 16, the first semi-circular holes and the third semi-circular holes are combined to form the anchor cable holes 18 to erect the anchor cable body 15. Similarly, the second semi-circular holes and the fourth semi-circular holes are combined to form the grouting pipe holes 19 to erect the grouting pipe;

[0052] As can be seen from the above, the cooperative design of the inner ring 16 and the outer ring 17 of the wiring assembly enables the anchor cable body 15 and the grouting pipe to be neatly arranged in the anchor cable holes 18 and the grouting pipe holes 19. By screwing the fixing bolts into the internal threaded holes 20, the outer ring 17 and the inner ring 16 can be tightly fixed together, thereby ensuring that the anchor cable body 15 and the grouting pipe will not be displaced or entangled during the drilling process, improving the construction efficiency and quality, and at the same time facilitating the management and operation of the anchor cable and the grouting pipe by the construction personnel.

[0053] Embodiment 2:

[0054] Reference Figures 1 - 5 As shown, a new drilling and hole-forming construction process for anchor cable support and reinforcement includes the following steps:

[0055] S1. Assemble the accessories. Before drilling, the staff opens the mounting cover 8, connects the drill bit assembly to the sleeve 1 through the drill bit mounting hole. After connection, the mounting cover 8 is covered, and the mounting cover 8 is fixed to the sleeve 1 by a number of countersunk head screws 11. Then, the staff fixes the extrusion sleeve 14 to one end of the anchor cable body 15 and fixes the extrusion sleeve 14 in the anchor cable fixing hole, and arranges the grouting pipe between a number of anchor cable bodies 15. After that, the staff erects a number of anchor cable bodies 15 and the grouting pipe through the outer ring 17 and the inner ring 16. When the outer ring 17 is assembled and sleeved on the outer wall of the inner ring 16, a number of fixing bolts are further screwed into the internal threaded holes 20 to fixedly connect the outer ring 17 and the inner ring 16;

[0056] S2. Drilling construction: Connect one end of the impactor 12 to the drill pipe 13 of the drill rig, and further insert the other end of the impactor 12 into the insertion shaft 5 in the drill bit assembly. At this time, start the drill rig. The impactor 12 impacts the drill bit body 7 to drill a hole, and the anchor cable body 15 is carried into the drill hole together. When drilling to the designed hole depth, the anchor cable body 15 is also carried to the designed hole depth by the drill bit body 7, completing the installation of the anchor cable. Subsequently, withdraw the drill pipe 13 and the impactor 12. The impactor 12 is separated from the drill bit body 7. After completely withdrawing, grout into the drill hole through the grouting pipe.

[0057] All standard parts used in the present invention can be purchased from the market. Special-shaped parts can be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0058] In the description of the present invention, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. The meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0059] In the present invention, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over", and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal height than the second feature. The first feature being "under", "beneath", and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal height than the second feature.

[0061] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0062] In the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, and other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0063] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A new type of drilling and hole-forming construction equipment for cable bolt support and reinforcement, characterized in that: It includes a sleeve (1) with a drill bit mounting hole on the outer wall thereof communicating with the inner cavity of the sleeve (1); A drill bit assembly, the drill bit assembly is movably connected to the sleeve (1) through the drill bit mounting hole. The drill bit assembly includes a limiting disk (4) movably arranged inside the cavity of the sleeve (1). Both ends of the limiting disk (4) are respectively fixedly connected with a plug shaft (5) and a connecting shaft (6). One end of the connecting shaft (6) is fixedly connected with a drill bit body (7); A mounting cover (8), the mounting cover (8) is hermetically connected to the drill bit mounting hole; An impactor (12), one end of the impactor (12) is inserted into the plug shaft (5); A drill pipe (13), one end of the drill pipe (13) is fixedly connected to the end of the impactor (12) away from the plug shaft (5); Wherein, a cable anchor fixing hole is provided on one side wall of the sleeve (1), an extrusion sleeve (14) is fixedly installed inside the cable anchor fixing hole, and a cable anchor body (15) is fixedly connected inside the extrusion sleeve (14); A wire laying assembly, the wire laying assembly is used for laying a plurality of cable anchor bodies (15) and a grouting pipe.

2. A novel drilling and hole-forming construction device for cable bolt support and reinforcement according to claim 1, characterized in that: The drill bit mounting hole includes a shaft groove (2) provided on the front side wall of the sleeve (1) and a placement groove (3) provided on the outer wall of the sleeve (1), and the shaft groove (2) is communicated with the placement groove (3); 3. A novel drilling and hole-forming construction device for cable bolt support and reinforcement according to claim 1, characterized in that: The connecting shaft (6) is movably arranged in the shaft groove (2).

4. A novel drilling and hole-forming construction device for cable bolt support and reinforcement according to claim 1, characterized in that: Two mounting pieces (9) are symmetrically and fixedly connected to both sides of the mounting cover (8). Through holes are formed through the mounting pieces (9). A plurality of screw holes (10) are symmetrically provided on the outer wall of the sleeve (1). Countersunk head screws (11) are arranged in the through holes, and one end of each countersunk head screw (11) passes through the through hole and is rotationally matched with the screw hole (10).

5. A novel drilling and hole-forming construction device for cable bolt support and reinforcement according to claim 1, characterized in that: The wire laying assembly includes an inner ring (16) and an outer ring (17) adapted to the inner ring (16). The outer ring (17) is sleeved on the outer wall of the inner ring (16). A plurality of cable anchor holes (18) and grouting pipe holes (19) are formed through the inner ring (16) and the outer ring (17).

6. A novel drilling and hole-forming construction equipment for cable bolt support reinforcement according to claim 5, characterized in that: Internal threaded holes (20) are formed through the outer wall of the outer ring (17), and the internal threaded holes (20) extend to the outer wall of the inner ring (16).

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